Session1-3 Top Down Fit Structure Infrastructure
Session1-3 Top Down Fit Structure Infrastructure
To
To help
help the
the business
business build
build and
and maintain
maintain aa
competitive
competitive advantage
advantage for
for future
future success
success
Concept of Fit & Focus
· Excelling on the order winners;
Meeting the qualifiers
· Externally consistent
– Fit with the way you want to compete
· Internally consistent
– All the pieces fit together
– e.g., Quality and workforce
Scale/ capacity and process technology
Inconsistent Operations Structures
Example: Company A
· Products: Five different groups of consumer and
industrial electronics products
· Market Priorities
– Market 1: Reliability
– Market 2: Product Introduction
– Market 3: Low Cost
– Market 4: Reliability, Fast Delivery
– Market 5: Low Cost, On-time Delivery
· Manufacturing System
– Centralized facilities, “economies of scale”, automation,
“total system, fully computerized”
Inconsistent Operations Structures
Example: Company B
· Products: Plastic moldings
· Market characteristics
– Standardized products, high volumes, low margins,
price competition
– Customized products, low volumes, high margins,
delivery competition
· Manufacturing planning
– Long runs (large lot sizes)
– “Efficiencies and Cost” mentality
Consistent Operations Structures
Example: Two furniture manufacturers
Broad distribution of High price; High
Strategy limited low-price line; style; Exclusive
Wide advertising distribution
• Decentralized FG • Variety; style change
Opn. tasks
• Ready availability • Mfg to order
• Low costs • High reliability
OPERATIONS PRACTICES
What Competitive Advantage Are
You Seeking?
· Lowest price/cost
· Highest quality
– Product/service performance, tolerances, purity
– Customer service
· Most dependable
– Product or service
– Delivery or availability
– Field service/repair
What Competitive Advantage Are
You Seeking? (Contd.)
· Most flexible and responsive
– Broad product line
– Customized products
– Fast response/delivery times
· Most innovative
– New products
– Latest technologies
Order “Winners” versus
“Qualifiers”
· Some more important than others
· Qualifier - an entry ticket:
– the basic criteria that permit the firm’s products to be
considered as candidates for purchase by
customers
· Winner - single most important attribute to the
customer:
– the criteria that differentiates the products and
services of one firm from another
More Examples of FIT & FOCUS
· Capacity, standardization, automation, KPIs in an
Integrated Steel Plant
· Capacity of Clinkering vs. Grinding-Packaging in a
Cement company
· Transportation and inventory stocking/ordering systems
in a FMCG firm – for high-vol & fast-moving SKUs with
steady demand vs. low-vol SKUs with fluctuating
demand
· Process design and HR skills & training systems for
Common Services in a Large Bank
· Process design and HR skills for Premium Tourism &
Hotel Service
More Examples of FIT & FOCUS
Structural Infrastructural
Capacity Workforce
Facilities Quality
Technology Work Control
Sourcing Organization
Stages in Operation’s role
1. Internally neutral
- operations planning & maintenance; prevent
defects, breakdowns
2. Externally neutral
- industry practice; capital investments emphasised;
eco-of-scale
3. Internally supportive
- fit with corporate strategy; new technologies
acquired as means to add capacity and improve
4. Externally supportive
- production, maintenance, quality, logistics, R&D
play a proactive role in strategy formulation; ‘learning’ for
improvement is emphasised; HR plays a constructive role