Tablets #2
Tablets #2
Solid Dosage
Medically Forms by Jabeen
Reviewed
Begum, MD on November 23, 2023
Written
Tabletsby Tammy Worth
Ayurveda (a Sanskrit word that
means "science of life" or "knowledge
Tablets are solid pharmaceutical dosage
of life") is one offorms containing
the world's drug substances with or
oldest
whole-body healing systems. It was
developed more than 5,000 years ago
without suitable diluents and prepared by different methods .
in India.
Ayurveda is based on the belief that
health and wellness depend on a
Types
delicate of tablets
balance between the mind,
body, spirit, and environment. The
main goal
1) Conventional compressed of ayurvedic medicine is to
tablets:
promote good health and prevent, not
fight, disease. But treatments may be
To provide rapid disintegration geared
and toward specific
hence rapid drughealth
release.
.problems
Compression of the
powder/granule mix on Second tablet press Granules/powders
top of the second coat
Reasons for multiple compressed tablets:
1) To avoid incompatibilities,
2) To deliver drugs at different rates or to different sites within the gastrointestinal tract.
The tablet will disintegrate and the drug will dissolve in the intestinal fluids.
Enteric polymers:
5) Film-coated tablets:
Conventional tablets that have been coated with a polymer or a mixture of polymers.
Generally less elegant than sugar coatings.
Film coatings polymers:
1) To improve mechanical properties,
2) To control the rate and duration of drug release or
3) To target drug release to certain regions of GIT, e.g. the colon.
Examples:
1. Hydroxypropylmethylcelluose,
2. Hydroxypropylcellulose and
3. Eudragit E100.
6) Chewable tablets:
7) Effervescent tablets:
Lozenges are slow dissolving compressed tablets that do not contain a disintegrant.
Some lozenges contain antiseptics (e.g., benzalkonium) or antibiotics for local effects in the
mouth. Lozenges are also used for systemic effect, such as those containing vitamin
supplements. Lozenges are palatable and organoleptically appealing by the addition of flavors,
1) The manufacture of tablets requires a series of unit operations and therefore there is an
2) The absorption of the drug from tablets is dependent on physiological factors, e.g. gastric
4) Difficulties in swallowing tablets to certain people, e.g. children and the elderly.
Excipients used in the manufacture of tablets:
Diluents/fillers
↑ the mass of the tablets (potent drugs) to render the manufacturing process more reliable and
reproducible.
Examples :
1. Anhydrous lactose;
2. Lactose monohydrate;
3. Spray-dried lactose;
4. Starch;
5. Dibasic calcium phosphate;
6. Microcrystalline cellulose (MCC); and
7. Mannitol.
Binders
Binders are predominantly polymeric substance that are employed in the production of tablets
by the wet granulation method.
Both solution binders and dry binders are included in the formulation at relatively low
concentrations, typically 2–10% by weight.
Examples:
1) Hydroxypropylmethylcellulose,
2) Polyvinylpyrrollidone,
3) Hydroxypropylcellulose,
4) Microcrystalline cellulose,
5) Sucrose and
6) Acacia.
Disintegrants
To facilitate the breakdown of the tablet into granules.
Examples: Examples:
1. Sodium starch glycolate 1. Croscarmellose sodium,
2. Starch 2. Crospovidone.
3. Microcrystalline cellulose
Lubricants
During compression lubricants → ↓ friction at the interface between the face of the die and the
Glidants
• ↑ flow properties of the powders within the hopper and into
the tablet die in the tablet press.
• The glidant particles should be firstly small and, secondly, to
be arranged at the surface of the particles/granules.
• Typically hydrophobic and may adversely affect tablet
disintegration and drug dissolution. Examples: (1) talc; and
(2) colloidal silicon dioxide.
Miscellaneous excipients used in the formulation of tablets:
Adsorbents:
Whenever it is required to include a liquid or semisolid component, e.g. a drug or a flavour,
within the tablet formulation.
Examples:
1. Magnesium oxide/carbonate; and
2. Kaolin/bentonite.
Sweetening agents/flavours:
If the conventional tablet contains a bitter drug or if the tablet is a chewable tablet.
Examples:
1. Glucose; and
2. Aspartame.
Colours:
To improve the appearance or to identify the finished product uniquely.
Surface-active agents
• To improve the wetting properties of hydrophobic tablets and hence increase the rate of tablet
disintegration.
• To ↑ the aqueous solubility of poorly soluble drugs in the gastrointestinal tract and, as a result,
• One of the most popular choices of surface-active agent for this purpose is sodium lauryl
sulphate.
Manufacture of tablets:
1. Wet granulation,
2. Dry granulation (slugging),
3. Direct compression.
A series of steps:
Mixing of drugs with the excipients.
Granulation of the mixed powders.
Mixing of the powders or granules with other excipients (most notably lubricants).
Compression into tablets.
A number of factors for choosing preparation method:
• The physical and chemical stability of the drug during the manufacturing process.
• The availability of the necessary processing equipment.
• The cost of the manufacturing process.
• The excipients used to formulate the product.
1. Wet granulation:
Stage 1: mixing of the drug with the powdered excipients (excluding the lubricant)
Introduction of the powdered excipients and drug (excluding the lubricant) into a powder
mixer.
The mixing speed and time must be sufficient in which the concentration of each component
Examples of mixers:
• High-speed mixers
• Ribbon/trough mixers
Stage 2: wet granulation of the powder mix
Mixed powders are aggregated into and retained as larger particles (circa 0.2–4.0 mm in
diameter). Formation of granules facilitated by a binding agent, either in the solid state within
the powder mix or dissolved in the fluid. Spray granulating fluid (containing binder) on to the
powder mass whilst maintaining mixing.
Following mixing → segregation due to differences in the particle size and density → intrabatch
variability of tablet dosage forms. There is no component segregation within the granule.
The flow properties of granules are both improved and more reproducible than those of mixed
powder systems and are relatively unaffected by the adsorption of low amounts of moisture
(during storage).
3) Enhancement of the compaction properties.
In comparison to powder mixes, the compaction properties of granules are improved due to the
presence of the binder component on the surface of the granules, leading to greater
One problem associated with the processing of powders into tablets is possible dust production.
The mass should be sufficiently moist to form discrete granules when sieved. If excess liquid is
added, string (filament) of material will be formed and if the mix is too dry the mass will be
Oscillating granulator
The rotor bars of the granulator oscillate and force the moist mass through the sieve screen, the
Air outlet
Exhaust
filter
Spray
nozzle
Product
containe
r
Air inlet
Granulatin
Air g liquid
filter
Stage 3: processing granules into tablets
I. Drying of the granules:
Granules are then dried to facilitate further processing.
The shelf or tray drier.
Wet granules are uniformly located on a series of horizontally arranged, shallow trays.
Air enters the drier, warmed by heaters, pass across the surface of the granules.
The moisture is then passed from the drier through an outlet.
The drying time is long. The drying efficiency of this type of system may be enhanced by the
use of a vacuum. The use of the vacuum design lowers both the time and temperature of the
drying process.
Granules may aggregate owing to bridge formation at the points of contact of the granules.
The fluidised-bed drier.
Granules are suspended in the fluidised warmed air, enabling relatively rapid drying.
Advantages:
Excellent heat transfer to granules and moisture transfer from the granules, This enables
Disadvantages:
The drug may require to be modified by milling, using a high-energy mill, the Fitzmill.
II. Mixing of drug with the powdered excipients:
Introducing all the powdered excipients and drug into a powder mixer. The types of mixers used
3) Does not require the use of water or other solvents→ avoid potential problems regarding
5) Lubrication is performed in the same vessel as powder mixing, thereby reducing both
The mass of solid material within this space (and hence the size of the tablet) is altered by
increasing/decreasing the position of the lower punch.
Stage 2: compression of the powder/granule bed
Stress is
applied
In general the lower punch remains static during this stage;
In addition to the choice and concentration of formulation components, changing the stress
applied to the powder/granule bed by the upper punch alters the tablet hardness.
Stage 3: tablet ejection
Tablet defects
Three main types of tablet defect observed:
Pitting:
Refers to the production of pit marks on the surface of the tablet
2) Airflow rate
Several coats of a thin syrup containing the desired colorant are applied in the usual manner.
Imprinting
Solid dosage forms may be passed through a special imprinting machine to impart identification
Polishing
Coating pans lined with canvas or other cloth impregnated with carnauba wax and/or beeswax
may be used to polish tablets as they tumble in the pan. Or, pieces of wax may be placed in a
polishing pan and the tablets allowed to tumble over the wax until the desired sheen is attained.
Disadvantages
3) Also results in coated tablets that may be twice the size and weight of the original uncoated
tablets.
Film-coating tablets
2) Having essentially the same weight, shape, and size as the originally compressed tablet..
4) Like sugarcoated tablets, the coating may be colored to make the tablets attractive and
distinctive.
Film-coating solutions may be nonaqueous or aqueous
beeswax.
8) A volatile solvent to allow the spread of the other components over the tablets while
allowing rapid evaporation to permit an effective yet speedy operation, e.g. alcohol mixed
with acetone.
Disadvantages
The expense of the volatile solvents used in the film-coating process and the environmental
One of the problems attendant to these, however, is slow evaporation of the water base
1) Film-forming polymer: cellulose ether polymers such as HPMC, HPC, and MC.
2) Plasticizer: glycerin, propylene glycol, PEG, diethyl phthalate, and dibutyl subacetate.
3) Colorant and opacifier: FD&C or D&C lakes and iron oxide pigments.
2) The appearance of the tablet should be elegant, and its weight, size and appearance should be
consistent.
3) The drug should be released from the tablet in a controlled and reproducible way.
5) The tablet should be of sufficient mechanical strength to withstand fracture and erosion
6) The tablet should be chemically, physically and microbiologically stable during the lifetime
of the product.
for tablets of uniform thickness and hardness, it is doubly important to control pressure. Tablet
Complete disintegration is defined as “that state in which any residue of the unit, except
fragments of insoluble coating or capsule shell, remaining on the screen of the test apparatus
Tablets must disintegrate within the times set forth in the individual monograph, usually
30 minutes, but varying from about 2 minutes for nitroglycerin tablets to up to 4 hours for
buccal tablets.
Dissolution
is controlled by the affinity between the solid substance and the solvent.
Tablets are stored in tight containers, in places of low humidity, and protected from extremes in
temperature.
Products that are prone to decomposition by moisture generally are packaged with a desiccant
packet. Drugs that are adversely affected by light are packaged in light-resistant containers.
With a few exceptions, tablets that are properly stored will remain stable for several years or
more.