Chap 2 - ICE
Chap 2 - ICE
OPERATING CHARACTERISTICS
ENGINE PARAMETERS
TDC
S or L
BDC
r or l
Bore( B )
Bore The bore of a cylinder describes the measurement,
in millimeters or inches, of the inside diameter of the
cylinder. Diameter is the width across a cylindrical object.
Stroke Length ( S )
Stroke length of a piston describes the distance, in
millimeters or inches, a piston travels from either the top
of the cylinder (TDC) to the bottom of the cylinder (BDC),
or from the bottom of the cylinder back to the top.
It is given by the relation:
S = 2a
Piston position(s)
The distance between the crank axis and wrist pin is given
by:
s = aCosθ + ( r2 – a2sin2θ )1/2
where
a = crank radius
r = connecting rod length
θ = crank angle, which is measured from the
cylinder centerline and is zero when the
piston is at TDC.
Instantaneous Piston Speed (UP)
When s is differentiated with respect to time, the
instantaneous piston speed is obtained:
UP = ds / dt
•The ratio of instantaneous piston speed divided by the
average piston speed can be written as
where
R=r/a
R is the ratio of connecting rod length to crank radius and
usually has a value of 3 to 4 for small engines, increasing
to 5 to 10 for the largest engines.
Vd = VBDC – VTDC
Vd = NC(π / 4)B2S
Where,
B = Cylinder bore
S = Stroke length
NC = number of engine cylinders
VC = VTDC
VBDC = VC + Vd
Compression Ratio ( rC )
The compression ratio is defined as the ratio of the total
cylinder volume ( VT ) to the clearance volume ( VC ) and
is written as
rC = VBDC / VTDC = VT / VC = ( VC + Vd ) / VC
W = ∫ PdV
As engines are multi cylinders, therefore it is convenient to
analyze engine cycles per unit mass of gas ‘m’ within the
cylinder. Hence V is replaced with specific volume v and work is
replaced with specific work w :
w = W/m, v = V/m
w = ∫Pdv
INDICATED WORK
The work done by the piston in the combustion chamber is
called indicated work (wi).
BRAKE WORK
Work available at crankshaft is called brake work(wb) which is
always less than indicated work.
This lost work is used to overcome mechanical friction and to run
oil pump, supercharger, air conditioner compressor, alternator,
etc. Therefore
wb = wi - wf
where
wi = indicated specific work generated
inside combustion chamber
wf = specific work lost due to friction and
parasitic loads
η m = wb / wi = Wb / W i
w = (mep) Δv
or
mep = w / Δv = W / Vd
where
W = work of one cycle
w = specific work of one cycle
Vd = displacement volume
Mean effective pressure is a good parameter for comparing
engines irrespective of size and speed.
Various mean effective pressure can be defined using different
work terms in the equation, mep = w / Δv = W / Vd.
BRAKE MEAN EFFECTIVE PRESSURE (bmep)
imep = wi / Δv = Wi / Vd
pmep = wpump / Δv
The following equations relate some of the previous definitions:
bmep = ηmimep
where
nmep = net mean effective pressure
ηm = mechanical efficiency of the engine
TORQUE
Torque is defined as force acting at a moment distance and its
units are Nm of lbf-ft. It is used to measure the engine’s ability to
do work. It is related to work by following relation:
2 π τ = Wb = (bmep)Vd / n
or
τ = (bmep)Vd / 2 π n
where
Wb = brake work of one revolution
Vd = displacement volume
n = number of revolutions per
cycle
TORQUE (Contd)
⇒For two stroke cycle engine with one cycle for each revolution,
2 π τ = Wb = (bmep)Vd
or
τ = (bmep)Vd/2 π
⇒ For four stroke cycle engine that takes two revolutions per
cycle,
τ = (bmep)Vd/4 π
POWER
It is defined as the rate of work of the engine. If n = number of
revolutions per cycle and N = engine speed, then
•
W = WN / n
•W = 2 π N τ [ as W = 2 π τ ]
•
W = (1/2n)(mep)A UP P
•
⇒ W = (mep)APUP / 4 for 4 stroke cycle
•
⇒ W = (mep)APUP / 2 for 2 stroke cycle
where
W = work per cycle
AP = piston face area of all pistons
UP = average piston speed
POWER (Contd)
Depending upon which definition of work or mep is used in
above equations, power can be defined as brake power, net
indicated power, gross indicated power and friction power. Also,
•W = ηm
•
W
b i
• • •
(Wi)net = (Wi)gross − (Wi)pump
• • •
Wb = W i − Wf
Wb = brake power
Vd = displacement volume
Example Problem 2 -2
The engine in Example Problem 2-1 is connected to a
dynamometer which gives a brake output torque reading of
205 N-m at 3600 RPM. At this speed air enters the cylinders at
85 kPa and 60oC, and the mechanical efficiency of the engine
is 85%.
Calculate:
1. brake power
2. indicated power
3. brake mean effective pressure
4. indicated mean effective pressure
5. friction mean effective pressure
6. power lost to friction
7. brake work per unit mass of gas in the cylinder
8. brake specific power
9. brake output per displacement
10. engine specific volume
DYNAMOMETERS
The power and torque of an engine are measured by an
apparatus known as dynamometers. They do this by using
various methods to absorb the energy output of the engine.
These dynamometers are of many types:
4. Electric Dynamometers
These are the best types of dynamometers. They absorb
energy with electrical output from a connected generator. In
addition to having an accurate way of measuring the energy
absorbed, the load is easily varied by changing the amount of
resistance in the circuit connected to the generator output.
Many electric dynamometers can also be operated in reverse,
with the generator used as a motor to drive an unfired engine.
This allows the engine to be tested for mechanical friction
losses and air pumping losses, quantities that are hard to
measure on a running fired engine.
Example Problem 2 -3
When a three-cylinder, four-stroke cycle, SI engine,
operating at 4000 RPM is connected to an eddy current
dynamometer, 70.4 kW of power is dissipated by the
dynamometer. The engine has a total displacement volume of
2.4 liters and mechanical efficiency of 82% at 4000 RPM.
Because of heat and mechanical losses, the dynamometer has
an efficiency of 93%. ηdyno = (power recorded by
dynamometer)/(actual power from engine).
Calculate:
1. Power lost to friction in engine
2. Brake mean effective pressure
3. Engine torque at 4000 RPM
4. Engine specific volume
Problem 2 .2
A four – cylinders, two – stroke cycle diesel engine with 10.9
cm bore and 12.6 cm stroke produces 88 kW of brake power at
2000 RPM. Compression ratio is rC = 18:1.
Calculate:
(a) Engine displacement. [cm3, L]
(b) Brake mean effective pressure. [kPa]
(c) Torque.[Nm]
(d) Clearance volume of one cylinder.[cm3]
Problem 2 .6
A five – cylinders, 3.5 liter SI engine operates on a four-stroke
cycle at 2500 RPM. At this condition, the mechanical efficiency
of the engine is 62% and 1000 J of indicated work are
produced each cycle in each cylinder.
Calculate:
(a) Indicated mean effective pressure. [ kPa]
(b) Brake mean effective pressure. [kPa]
(c) Friction mean effective pressure. [kPa]
(d) Brake power in kW and hp.
(e) Torque.[Nm]
Problem 2 .7
The engine operating at the conditions in Problem 2.6 is
square, with S = B.
Calculate:
(a) Specific power. [kW/cm2]
(b) Output per displacement. [kW/cm3]
(c) Specific volume. [cm3/kW]
(d) Power lost to friction in kW and hp.
AIR - FUEL RATIO AND FUEL - AIR RATIO
Energy input to an engine Qin comes from combustion of a
hydrocarbon fuel. Air is used to supply oxygen needed for this
chemical reaction. Proper relative amounts of air(oxygen) and
fuel are required for combustion reaction to occur.
Air–fuel ratio (AF) and fuel–air ratio(FA) are parameters
to describe the mixture ratio. We have
• •
AF = ma / mf = ma / mf
• •
FA = mf / ma = mf / ma = 1/AF
where •
ma = mass of air, and m• a = mass flow rate of air
mf = mass of fuel, and mf = mass flow rate of fuel
EQUIVALENCE RATIO (Ф)
It is defined as the actual ratio of fuel-air to ideal or
stoichiometric fuel-air:
Ф = (FA)act /(FA)stoich = (AF)Stoich / (AF)act
The ideal or stoichiometric AF for many gasoline – type
hydrocarbon fuels is very close to 15:1, with combustion possible
for values in the range of 6 to 25. AF less than 6 is too rich to
sustain combustion and AF greater than 25 is too lean.
⇒ A vehicle is operated with rich mixture when accelerating or
starting cold. Whereas at light load, vehicles are often operated
lean to save fuel and after doing this it is made sure to have a
EQUIVALENCE RATIO (Ф) Contd.
small fuel rich zone around the sparkplug to assure good ignition.
⇒ Normal gasoline-fueled engines usually have AF input in the
range of 12 to 18 depending on operating conditions at the time of
accelerating, cruising, starting, etc. SI lean-burn engines can have AF as
high as 25 to 40, but need special intake and mixing for proper ignition.
⇒ CI engines typically have AF input in the range of 18 to 70, which
appears to be outside the limits within which combustion is possible.
Combustion occurs because the cylinder of a CI engine, unlike an SI
engine, has a very non homogeneous air-fuel mixture with reaction only
in those regions in which a combustible mixture exists, other regions
being too rich or too lean.
SPECIFIC FUEL CONSUMPTION
Specific fuel consumption is defined as
• •
sfc = mf / W
where
•
mf = rate of fuel flow into engine
•
W = engine power
BRAKE SPECIFIC FUEL CONSUMPTION
where
ηm = mechanical efficiency of the engine
ENGINE EFFICIENCIES
⇒ Combustion process of an IC engine is very brief.
⇒ All fuel molecules do not find oxygen molecules for
combustion.
⇒ Local temperature may not favor a reaction.
Consequently, a small fraction of fuel does not react and exits
with the exhaust flow.
COMBUSTION EFFICIENCY
It is defined to account for the fraction of fuel that burns.
Typical values vary from 0.95 to 0.98 when an engine is
operating properly.
For one engine cycle in one cylinder, the heat added is
Q in = mfQHVηC
For steady state,
•
Q in = mfQHVηC
THERMAL EFFICIENCY
• • • •
It is defined as
ηt = W / Q in = W / Q in = W / mfQHVηC = ηf / ηc
Where,
W = work of one cycle
W = power
•
ηf = 1 / (sfc)QHV
VOLUMETRIC EFFICIENCY
The power output of an IC engine depends directly upon the
amount of charge which can be induced into the cylinder. This
is referred to as the breathing capacity of the engine and is
expressed quantitatively by the volumetric efficiency and for IC
engine it is defined as the ratio of the volume of air induced,
measured at the free conditions to the displacement volume of
the cylinder,
ηV = V / Vd = ma /ρa Vd
Where
ma = mass of air into the engine’s cylinder for one cycle
ρ = air density evaluated at atmospheric conditions
outside the engine
Example Problem 2 - 4
where
= flow rate of emissions in gm / hr
= brake power
EMISSIONS (Contd)
Emissions Index(EI):
Example Problem 2 - 5