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Autonomous Maintenance

Autonomous maintenance involves operators performing lubrication, inspection, and minor adjustments on production equipment to achieve zero breakdowns. It aims to transfer maintenance responsibilities from a dedicated maintenance staff to operators through a seven step program teaching operators skills like distinguishing normal and abnormal equipment conditions. Autonomous maintenance is designed to improve equipment reliability, operator skills, and collaboration between production and maintenance teams.

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384 views7 pages

Autonomous Maintenance

Autonomous maintenance involves operators performing lubrication, inspection, and minor adjustments on production equipment to achieve zero breakdowns. It aims to transfer maintenance responsibilities from a dedicated maintenance staff to operators through a seven step program teaching operators skills like distinguishing normal and abnormal equipment conditions. Autonomous maintenance is designed to improve equipment reliability, operator skills, and collaboration between production and maintenance teams.

Uploaded by

navi3281
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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AUTONOMOUS MAINTENANCE

to achieve ZERO Breakdown Maintenance that is performed by the machine operator rather than the maintenance staff. Autonomous maintenance includes tasks such as lubricating and tightening machine parts. The principal way in which the production department participates in TPM is through autonomous maintenance-cleaning, inspection, and simple adjustments performed systematically trained through 5/23/12

ZERO BREAKDOWN STRATEGY


Natural Deterioration Forced Deterioration

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Evolution

Start from Japanese idea-preventive maintenance was introduced-operators produced goods using machines and the maintenance group was dedicated to the work of maintaining those machines. Then, Autonomous Maintenance-one of the part of TPM-in this maintenance group focused only on more complex problems and project work for long term upgradesmain 3 steps-1. initial cleaning
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2. eliminating sources of contamination

The purpose of an autonomous maintenance program is threefold:


brings production and maintenance people together to accomplish a common goal. designed to help operators learn more about how their equipment functions. program prepares operators to be active partners with maintenance and engineering personnel in improving the overall performance and reliability of equipment.

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Knowing how to distinguish between normal and abnormal conditions (the ability to establish equipment conditions). Knowing how to ensure that normal equipment conditions are met (the ability to maintain equipment conditions). Knowing how to respond quickly to abnormalities (the ability to restore equipment conditions).
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AM depends on the following three skills:

Seven Steps for Developing Autonomous Maintenance.

1.- Initial cleaning 2.- Eliminate sources of contamination and inaccessible areas 3.- Creation of a checklist for cleaning and lubrication standards Operators determine by themselves what they have to do 4.- General inspection 5.- Autonomous Inspection 6.- Organization and housekeeping
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7.- Full Implementation Continuity!

GOALS AND OBJECTIVES OF AUTONOMOUS MAINTENANCE:


Stabilize, control or prevent deterioration of production equipment Prevent degradation related failures Increase access and ease of inspection and maintenance Improve skill levels & personal growth throughout the Company Improve predictability through data analysis & improved communication
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