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Presented By: Nikam Amit Mane Nilesh

This document presents a project to implement indexing for drilling operations to reduce lead times and overhead costs. It aims to optimize the use of CNC and NC machines and increase production rates. Mechanisms that can be used for indexing include indexing plates, geneva mechanisms, and ratchet gear mechanisms. The projected total cost is Rs. 4900. Advantages include requiring less power, allowing multiple drilling operations in a single setting, being compact and easy to convey, and enabling employment of unskilled labor. Testing showed that all predefined objectives were successfully achieved. Future work could include adding a bed for to and fro motion and automation using a stepper motor.

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Mohit Kulkarni
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47 views13 pages

Presented By: Nikam Amit Mane Nilesh

This document presents a project to implement indexing for drilling operations to reduce lead times and overhead costs. It aims to optimize the use of CNC and NC machines and increase production rates. Mechanisms that can be used for indexing include indexing plates, geneva mechanisms, and ratchet gear mechanisms. The projected total cost is Rs. 4900. Advantages include requiring less power, allowing multiple drilling operations in a single setting, being compact and easy to convey, and enabling employment of unskilled labor. Testing showed that all predefined objectives were successfully achieved. Future work could include adding a bed for to and fro motion and automation using a stepper motor.

Uploaded by

Mohit Kulkarni
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Presented by Nikam Amit Mane Nilesh

ABSTRACT
Indexing is commonly used for gear manufacturing purpose. But we are implementing same concept of stationary tool (location of tool is constant) and moving job in Drilling operations when it comes to drilling along PCDs

PROJECT OBJECTIVE
Reduce lead time / over head charges
Minimize idealness of machine Power prevention

Increase rate of production


Optimizing use of CNC and NC machines

Social motto

MECHANISMS AVAILABLE FOR INDEXING


INDEXING PLATE
GENEVA MECHANISM RATCHET GEAR MECHANISM

WORM AND WORM

PRO-E MODEL

Cost estimation
Material and machining cost - Rs. 3400
Standard components TOTAL COST

- Rs. 1500 - Rs. 4900

ADVANTAGES
Requires less power for its operation.
Multiple drilling operations can be done in single

setting. It is compact and easy to convey. Unskilled labor can be employed. High indexing accuracy. Optimizing use of NC & CNCs They are maintenance free and designed for very long operational life.

HIGHLIGHTS
Innovative
Easy to build, operate and maintain Cost efficient Practical implementation is easy Social motto Employment of unskilled labor. Green engineering

CONCLUSION
After proper testing and obtaining the results it can be concluded that all the predefined objectives of our project achieved successfully.

ACTUAL MODEL

FUTURE WORK

Bed arrangement for to and fro motion Self centered vice Automation using stepper motor capacitive pickup for higher accuracy

BIBLIOGRAPHY
http://en.wikipedia.org/wiki/Metalworking
http://en.wikipedia.org/wiki/Drill_bit http://82moto.en.made-in-china.com P S G Design Data Book. PRODUCTION TECHNOLOGY by Hazra & Choudhary. MACHINE DESIGN by R.S. Khurmi. PRODUCTION ENGINEERING by P. C. Sharma.

Thank you

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