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GFN Random

This document contains the results of a fatigue analysis of a steel basket subjected to vibration. It includes stress and cycle count data for different excitation frequencies and directions, as well as the calculated damage in each direction. The cumulative damage is found to be infinite, indicating the design will fail due to fatigue after a certain period of operation. Random response stresses and maximum principal stresses are also presented, with notes on how to modify the analysis by changing fatigue curve parameters or input stresses.

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27 views9 pages

GFN Random

This document contains the results of a fatigue analysis of a steel basket subjected to vibration. It includes stress and cycle count data for different excitation frequencies and directions, as well as the calculated damage in each direction. The cumulative damage is found to be infinite, indicating the design will fail due to fatigue after a certain period of operation. Random response stresses and maximum principal stresses are also presented, with notes on how to modify the analysis by changing fatigue curve parameters or input stresses.

Uploaded by

skb60
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Cycles

at 25 deg C
4.25E+03
72
1.50E+04
64
3.77E+04
57
1.54E+05
49
1.00E+06
42

GFN2 - Extrapolated,
80
70
y=

Stress, MPa

60
50
40
30
20
10
0
1.E+03

1.E+04

1.E+05

1.E+06

Cycles

1.E+07

1.E+08

y = -5.566ln(x) + 117.22
R = 0.9822

FATIGUE CALCULATION IN BASKET (STEEL)


Duration=4 Hours

14400 secs

Damage computation for X -Direction Excitation


f1
f2
f3
61.05
75.308
112.58
Description
n1
600438.96 740669.2416 1107246.816
n2
238241.52 293881.9392 439332.192
n3
38065.896 46956.04416 70195.8816
Actual cycles
1 Sigma
30.9
30.9
30.9
2 Sigma
61.8
61.8
61.8
3 Sigma
92.7
92.7
92.7
Stress levels
N1
5.41E+06
5.41E+06
5.41E+06
N2
2.10E+04
2.10E+04
2.10E+04
Allowable
N3
8.16E+01
8.16E+01
8.16E+01
cylcles
D1
1.11E-01
1.37E-01
2.05E-01
D2
1.13E+01
1.40E+01
2.09E+01
D3
4.67E+02
5.76E+02
8.61E+02
Damage
Cumulative
Damage
D1+D2+D3
inf
inf
inf
Damage computation for Y -Direction Excitation
f1
f2
f3
61.05
75.308
112.58
Description
n1
600438.96 740669.2416 1107246.816
n2
238241.52 293881.9392 439332.192
n3
38065.896 46956.04416 70195.8816
Actual cycles
1 Sigma
30.9
30.9
30.9
2 Sigma
61.8
61.8
61.8
3 Sigma
92.7
92.7
92.7
Stress levels
N1
5.41E+06
5.41E+06
5.41E+06
N2
2.10E+04
2.10E+04
2.10E+04
Allowable
N3
8.16E+01
8.16E+01
8.16E+01
cylcles
D1
1.11E-01
1.37E-01
2.05E-01
D2
1.13E+01
1.40E+01
2.09E+01
D3
4.67E+02
5.76E+02
8.61E+02
Damage
Cumulative
Damage
D1+D2+D3
inf
inf
inf

f4
194.25
1910487.6
758041.2
121118.76
30.9
61.8
92.7
5.41E+06
2.10E+04
8.16E+01
3.53E-01
3.61E+01
1.48E+03
inf

f4
194.25
1910487.6
758041.2
121118.76
30.9
61.8
92.7
5.41E+06
2.10E+04
8.16E+01
3.53E-01
3.61E+01
1.48E+03
inf

Damage computation for Z -Direction Excitation

Description

Actual cycles

Stress levels

n1
n2
n3
1 Sigma
2 Sigma
3 Sigma

f1
61.05
600438.96
238241.52
38065.896
30.9
61.8
92.7

f2
f3
75.308
112.58
740669.2416 1107246.816
293881.9392 439332.192
46956.04416 70195.8816
30.9
30.9
61.8
61.8
92.7
92.7

f4
194.25
1910487.6
758041.2
121118.76
30.9
61.8
92.7

Allowable
cylcles

Damage
Cumulative
Damage

N1
N2
N3
D1
D2
D3

5.41E+06
2.10E+04
8.16E+01
1.11E-01
1.13E+01
4.67E+02

5.41E+06
2.10E+04
8.16E+01
1.37E-01
1.40E+01
5.76E+02

5.41E+06
2.10E+04
8.16E+01
2.05E-01
2.09E+01
8.61E+02

5.41E+06
2.10E+04
8.16E+01
3.53E-01
3.61E+01
1.48E+03

D1+D2+D3

inf

inf

inf

in f

Total Damage for 132 hours test =

inf

f5
237.44
2335269.89
926585.856
148048.589
30.9
61.8
92.7
5.41E+06
2.10E+04
8.16E+01
4.32E-01
4.41E+01
1.82E+03
inf

f5
237.44
2335269.89
926585.856
148048.589
30.9
61.8
92.7
5.41E+06
2.10E+04
8.16E+01
4.32E-01
4.41E+01
1.82E+03
inf

f5
237.44
2335269.89
926585.856
148048.589
30.9
61.8
92.7

inf

5.41E+06
2.10E+04
8.16E+01
4.32E-01
4.41E+01
1.82E+03
inf

inf

1
61.05
30.9
30.9
30.9

frequencies
stress rms X-dir
stress rms Y-dir
stress rms Z-dir

2
75.308
30.9
0
0

3
112.58
0
0
0

4
194.25
0
0
0

rms stress for random analysis

sx
X-Dir
Y-Dir
Z-Dir

sy

Max
Principal
Stress

t xy

168

66.3

35.4

173
113

34.5
29.8

44
38.4

113

29.8

38.4

24.4

30.9

179.108716
185.7961
128.013779

128.013779
30.9
0

5
237.44
0
0
0

Notes:
Random Response
1. Input the frequencies in B3,C
Choose only those frequencie
2. Input the rms maximum norm
Choose an element which gi
3. The SN curve specified in sh
To use a different SN curve
Alternatively N at the max prin
4. The damage is calculated in

Random Response
1. Input the frequencies in B3,C3,D3,E3,F3 ( values shown are only representative)
Choose only those frequencies which are showing significant response
2. Input the rms maximum normal stresses in B13, C13 and D13 for respective exitation direction
Choose an element which gives maximum value for Principal stress.
3. The SN curve specified in sheet SN_curve is for AISI1008 material
To use a different SN curve input a cossesponding SN data in B6:C7
Alternatively N at the max principal stress can be read from the SN curve and input in sheet:Damage D15:17 and similar fields
4. The damage is calculated in sheet Damage

D15:17 and similar fields

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