Liebert Challenger 3000

SM/AM/AG

While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert Corporation assumes
no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or
omissions.
2011 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice.
Liebert and the Liebert logo are the registered trademarks of the Liebert Corporation

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Table of Contents

Table of Contents
1.
2.
3.
4.

Product Features.................................................................................. 1
Model Number Definition ..................................................................... 2
Blower/ Motor Section ......................................................................... 3
Coil Section .......................................................................................... 6
4.1.
3T Downflow Option ......................................................................... 6
4.2.
3T Upflow Option.............................................................................. 7
4.3.
5T Downflow Option ......................................................................... 8
4.4.
5T Upflow Option.............................................................................. 9
5. Compressor Section ........................................................................... 10
6. Condenser Section ............................................................................. 12
7. Electrical Section ............................................................................... 13
7.1.
EP Display ......................................................................................13
7.2.
EP Sensors .....................................................................................14
7.3.
EP Controls AM/AG ..........................................................................15
7.4.
EP Backpanel ..................................................................................16
7.4.1.
Fused ......................................................................................16
7.4.2.
Circuit Breaker .........................................................................17
7.5.
EP Compressor................................................................................18
7.5.1.
Fused ......................................................................................18
7.5.2.
Circuit Breaker .........................................................................19
7.6.
EP Condensate Pump .......................................................................20
7.7.
EP Humidifier ..................................................................................21
7.7.1.
Steam Generating.....................................................................21
7.7.2.
IR ...........................................................................................22
7.8.
EP Motor ........................................................................................23
7.8.1.
Fused ......................................................................................23
7.8.2.
Circuit Breaker .........................................................................24
7.9.
EP Reheat ......................................................................................25
7.9.1.
Fused ......................................................................................25
7.9.2.
Circuit Breaker .........................................................................26
7.9.3.
SCR Reheat .............................................................................27
7.10.
EP Disconnect ..............................................................................28
8. Exterior Section ................................................................................. 29
8.1.
Exterior Panels ................................................................................29
8.2.
Accent Panel ...................................................................................30
9. Filter Section ...................................................................................... 32
9.1.
Upflow Front Return ........................................................................32
9.2.
Upflow Rear Return .........................................................................33
9.3.
Downflow Filter ...............................................................................34
10.
Humidifier Section .......................................................................... 35
10.1.
Upflow IR Option w/ Condensate Pump ...........................................35
10.1.1. Hum Assy IR ............................................................................36
10.1.2. Socket Assembly ......................................................................37
10.1.3. Humidifier Reset Safety (035-042)..............................................37
10.1.4. Valve Solenoid Assembly ...........................................................38
10.2.
Downflow IR Option .....................................................................39
10.3.
Upflow IR No Pump ......................................................................40
10.4.
Steam Generating ........................................................................41
10.4.1. Humidifier Canister ...................................................................42
11.
Miscellaneous Section ..................................................................... 43
11.1.
Auto Restart ................................................................................43
11.2.
EP Common Alarm .......................................................................44
11.3.
EP Fan Coil ..................................................................................45
11.4.
Kit Open Comms ..........................................................................46
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Liebert Challenger 3000 SM/AM/AG

11.5.
Liquitect Assembly ....................................................................... 46
11.6.
Low Terminal Voltage ................................................................... 47
11.7.
Smoke Detector ........................................................................... 48
11.7.1. EP Smoke Detector ................................................................... 48
11.7.2. Smoke Detector Assembly ......................................................... 49
11.7.2.1. Smoke Detector Assembly ...................................................... 50
11.8.
Reheat/ Humidifier Lockout ........................................................... 51
12.
Piping Section................................................................................. 52
12.1.
Air ............................................................................................. 52
12.1.1. 3/5T Air Upflow ........................................................................ 52
12.1.2. 3/5T Air Downflow .................................................................... 57
12.1.3. 3/5T Air Downflow R407C Digital Compressor .............................. 60
12.2.
Chilled Water .............................................................................. 61
12.2.1. Chilled Water ........................................................................... 61
12.2.2. Chilled Water HWRH (Hot Water Reheat) .................................... 62
12.2.3. Chilled Water HP (High Pressure) ................................................ 63
12.2.4. Chilled Water HP (High Pressure) with HWRH ............................... 64
12.2.5. Chilled Water HP (High Pressure) with Flow Switch ....................... 65
12.2.6. Chilled Water HP (High Pressure) with Flow Switch/HWRH ............. 66
12.2.7. Chilled Water SP (Standard Pressure) with Flow Switch ................. 67
12.2.8. Chilled Water SP with Flow Switch/HWRH .................................... 68
12.3.
Evaporator .................................................................................. 69
12.3.1. Evaporator Upflow .................................................................... 69
12.3.2. Evaporator Downflow ................................................................ 70
12.4.
Glycool ....................................................................................... 71
12.4.1. Glycool Upflow ......................................................................... 71
12.4.2. Glycool Upflow R407C Digital Compressor.................................... 74
12.4.3. Glycool Downflow Scroll ............................................................ 75
12.4.4. Glycool Downflow Digital Scroll................................................... 77
12.5.
Water Glycol ............................................................................... 78
12.5.1. 3T Water Glycol POE ................................................................. 78
12.5.2. 3T Water Glycol HGRH POE ........................................................ 81
12.5.3. 5T Water Glycol ........................................................................ 83
12.5.4. 5T Water Glycol HGRH .............................................................. 85
13.
Reheat Section ............................................................................... 86
14.
Parts Gallery ................................................................................... 87
15.
Control Upgrade Kits ...................................................................... 94
15.1.
Level 00 to AM/AG ....................................................................... 94
15.2.
Solid State Controls to AM ............................................................ 94
15.3.
SM to AM .................................................................................... 94
15.4.
AM to AG .................................................................................... 94
15.5.
SM/AM/AG to iCOM ...................................................................... 95
16.
Field Add-on Kits ............................................................................ 96
16.1.
Condensate Pump ........................................................................ 96
16.2.
Reheat ....................................................................................... 96
16.3.
Reheat Humidifier Lockout / Extra Common Alarm ........................... 97
16.4.
Infrared (IR) Humidifier ................................................................ 97
17.
Revision Page ................................................................................. 98

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Product Features

1. Product Features
3 or 5 Tons of Air Conditioning in Less Than 7 Square Feet
A self contained environmental control system that is available in 21 different
configurations to meet your application needs. It fits into 7 square feet of corner
space and is front accessible for service, reducing the amount of floor space
needed to be kept open. The Challenger 3000 provides complete environmental
control: Temperature; Humidity; Air Filtration; 24 hours per day, 365 days per
year.
Ideal Applications:

Laboratories and medical imaging suites

Telecommunications switching offices
Industrial process control
Computer rooms

Product Features:

Reliable refrigeration components featuring scroll compressors, A-Frame

Evaporator
coils, all factories pre-piped, wired, and tested in a rugged, easy-access
tubular-steel
frame.
Two levels of microprocessor control systems.
Optional SCR-controlled reheats for precise control of temperature.

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Liebert Challenger 3000 SM/AM/AG

2. Model Number Definition

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Blower/ Motor Section

3. Blower/ Motor Section

Item #

Part Number

Description

Quantity

B-0080

BUSHING PULLEY H 1"DIA

136988P1

PULLEY BK60H

136988P2

PULLEY BK45H

180626P1

PULLEY BK65H

B13-0140

PULLEY AK56H

B13-0150

PULLEY AK61H

B13-0160

PULLEY AK64H

1A24383P1

BLOWER W/H A12-09ATX1.00

136589P1

BLOWER W/H A12-06ATX1.00 CL2

136590P1

BLOWER W/H A12-09ATX1.00 CL2

185861P1

BEARING ASSEMBLY 2-015 SERIES

301537P1

BEARING BOA CONCENTRIC 1" ID

136968P1

SHAFT 15.88 X 1.00 C-1018

136786P1

SHAFT 15.88 X 1.00 CLASSII

136591P1

SHAFT 19.25 X 1.00 CLASSII

25

136556P1

ISOLATOR 1-1/4X1-1/4-5/16-18

30

136610P1

BASE MOTOR MOUNTING

21

22

23

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Liebert Challenger 3000 SM/AM/AG

Item #

HP

.75 HP

1 HP

1.5 HP

2 HP

Part Number

Description

Quantity

1A21868P1

MOTOR .75HP 208//460-3-60 HIE

B13-0260

MOTOR .75HP 208-3-60 INTOL

B13-0270

MOTOR .75HP 230/460-3-60

136746P1

MOTOR .75HP 575 HI EFF

B13-0280

MOTOR .75HP 575-3-60 INTOL

B-1720

MOTOR 1.0HP 200/208-3-60 E+

B-0900

MOTOR 1.0HP 200/380/400-3-50

B13-0290

MOTOR 1.0HP 208-3-60 INTOL

B-1080

MOTOR 1.0HP 220/380-3-50

B13-0300

MOTOR 1.0HP 230/460-3-60

B-1730

MOTOR 1.0HP 230/460-3-60

B-2200

MOTOR 1.0HP 380-3-60

136746P2

MOTOR 1.0HP 575 HI EFF

B13-0310

MOTOR 1.0HP 575-3-60 INTOL

B-2210

MOTOR 1.5HP 190/380-3-60

B-1740

MOTOR 1.5HP 200/208 E+ OPD

B-0910

MOTOR 1.5HP 200/380/400-3-50

B-1090

MOTOR 1.5HP 220/380-3-50

B-1750

MOTOR 1.5HP 230/460 E+ OPD

136746P3

MOTOR 1.5HP 575 HI EFF

B13-0320

MOTOR 1.5HP 208/230-3-60 INTOL

B13-0330

MOTOR 1.5HP 230/460-3-60

B13-0340

MOTOR 1.5HP 575-3-60

B-1760

MOTOR 2.0HP 200/208-3-60 E+

B-0920

MOTOR 2.0HP 200/380/400-3-50

B-022A

MOTOR 2.0HP 208/230/460-3-60

B-1100

MOTOR 2.0HP 220/380-3-50

B-1770

MOTOR 2.0HP 230/460-3-60

136746P4

MOTOR 2.0HP 575 HI EFF

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Blower/ Motor Section

Item #

HP

3HP

20

Revised 08/2011

Part Number

Description

Quantity

B-023A

MOTOR 2.0HP 575-3-60

B-025A

MOTOR 3.0HP 208/230/460-3-60

B-026A

MOTOR 3.0HP 575-3-60

136944P1

SHEAVE 1VP50X1-1/8

136944P2

SHEAVE 1VP44X1-1/8

136945P1

SHEAVE 1VP56X1-1/8

B13-0080

SHEAVE 1VP34X5/8

B13-0090

SHEAVE 1VP34X7/8

B13-0100

SHEAVE 1VP40X5/8

B13-0110

SHEAVE 1VP40X7/8

B-0810

SHEAVE 1VP44X5/8

B13-0120

SHEAVE 1VP44X7/8

B-005A

SHEAVE 1VP50X7/8

B-0660

SHEAVE 1VP56X7/8

183105P1

SHEAVE AK66H

183107P1

SHEAVE AK74H

128179P1

BELT A-38 "V"BELT

B-0600

BELT B-38

B-060A

BELT B-40 VT

B13-0200

BELT A-36

B13-0210

BELT A-37

B13-0220

BELT A-39

B13-0230

BELT A-41

B13-0240

BELT A-42

B13-0250

BELT A-40

B-1490

BELT B-34

B-1690

BELT B-36

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Liebert Challenger 3000 SM/AM/AG

4. Coil Section
4.1.

3T Downflow Option

Item #

Part Number

Description

Quantity

136653G1

COIL CW ASSY C3000 D

136653G3

COIL CW ASSY C3000 D

136686G1

COIL DX ASSY 3T HW/HG D

136688G1

COIL CW ASSY 3T W/HWRH D

136783G1

COIL ASSY 3T DX D

136783G3

COIL ASSY 3T DX D

Note: 136653G3 and 136783G3 are Heresite coated coils

3
99

136778G1

PAN DRAIN COIL C3000

128157P1

VAVLE EXP 1/2X5/8X1/4ODF 3T

136946G1

VALVE EXPANSION ASSY 3T C3000

Note: 136653G3 and 136783G3 are Heresite coated coils.

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Coil Section

4.2.

3T Upflow Option

Item #

2
99

Revised 08/2011

Part Number

Description

Quantity

136783G4

COIL ASSY 3T DX U

136783G2P

COIL ASSY 3T DX U W/HERESITE

136779G1

COIL CW U 3T

136779G5

COIL CW U 3T W/HERESITE

136779G2

COIL CW U 3T W/HWRH

136929P1

COIL SUBASSY 3T DX U

136653G4

COIL CW ASSY C3000 U

136653G2P

COIL CW ASSY C3000 U HERESITE

136688G4

COIL CW ASSY 3T W/HWRH U

136631G1

PAN DRAIN COIL U C3000

128157P1

VALVE EXP 1/2X5/8X1/4ODF 3T

136946G1

VALVE EXPANSION ASSY 3T C3000

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Liebert Challenger 3000 SM/AM/AG

4.3.

5T Downflow Option

Item #

3
99

Part Number

Description

Quantity

136535G2

COIL ASSY 5T DX GLYCOOL D

136653G3

COIL CW ASSY C3000 D

136687G2

COIL DX ASSY 5T D HW/HG

136689G1

COIL CW ASSY 5T W/HWRH D

136784G4

COIL ASSY 5T DX D

136977G1

COIL CW ASSY C3000 5T D

136977G3

COIL CW ASSY C3000 5T D

136778G1

PAN DRAIN COIL C3000

128158P1

VALVE EXP 1/2X5/8X1/4ODF 5T

128158P3

VALVE EXP 1/2X5/8X1/4ODF

Note: 136977G3 is a coated coil.

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Coil Section

4.4.

5T Upflow Option

Item #
1
2
10
99

Revised 08/2011

Part Number

Description

Quantity

136689G4

COIL CW ASSY 5T W/HWRH U

136977G4

COIL CW ASSY C3000 5T U

136631G1

PAN DRAIN COIL U C3000

128158P1

VALVE EXP 1/2X5/8X1/4ODF 5T

128158P3
128158P1
128158P3

VALVE EXP 1/2X5/8X1/4ODF

VALVE EXP 1/2X5/8X1/4ODF 5T
VALVE EXP 1/2X5/8X1/4ODF

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Liebert Challenger 3000 SM/AM/AG

5. Compressor Section

Item #

Tonnage

3T

5T

Part Number

Description

Voltage

Quantity

179860P1

COMP SCRL ZR40K3E-TF5 W/ ROTA

208/60/3

179860P2

COMP SCRL ZR40K3E-TFD W/ ROTA

460/60/3

179860P3

COMP SCRL ZR40K3E-TFE W/ ROTA

575/60/3

176751P2

COMP SCRL ZR47KCE W/O ROTA POE

380/420/50/3

176751P1

COMP SCRL ZR47KCE-TF5 W/O ROTA

230/50/3

176751P5

COMP SCRL ZR47KCE-TF7 W/ ROTA

380/60/3

169260P3

COMP SCRL ZR61KCE 575 W/ROTO

575/60/3

169260P1

COMP SCRL ZR61KCE-TF5 W/ROTO

208/60/3

169260P2

COMP SCRL ZR61KCE-TFD W/ ROTA

460/60/3

172139P1

COMP SCRL ZR72KCE-TF5 W/ ROTA

230/50/3

172139P2

COMP SCRL ZR72KCE-TFD W/ROTA

380/420/50/3

169260P5

COMP SCRL ZR61KCE-TF7 W/ ROTA

380/60/3

180970P1

PRESS SW HP SPDTAR C/OUT 400PS

1D14684P1

1D15060P1

SW PRES HI 360PSI

1D15059P1

SW PRES LOW 15/35PSI

1D16204P1

10

3T

1D15060P1

SW PRES HI 360PSI

1D16206P1

SW PRES LOW 20/65PSI

132102P1

HEATER C/CASE 240V 40W SCROLL

132102P2

HEATER C/CASE 480V 40W SCROLL

132102P3

HEATER C/CASE 575V 40W SCROLL

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Compressor Section
Item #

Tonnage
5T

5T

Revised 08/2011

Part Number

Description

Voltage

Quantity

134142P1

HEATER C/CASE 240V 70W SCROLL

134142P2

HEATER C/CASE 480V 70W SCROLL

134142P3

HEATER C/CASE 575V 70W SCROLL

136678P1

SOUND JACKET INSUL 5T SCROLL

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Liebert Challenger 3000 SM/AM/AG

6. Condenser Section

Item #

Type

Part Number

Description

Quantity

128159P1

CONDENSER COAXIAL

1C21115P1

CONDENSER COAXIAL TUBE IN TUBE

1C21115P2

CONDENSER COAXIAL 90/10 CU-NI

128159P2

CONDENSER COAXIAL 90/10 CU-NI

Standard Pressure

131852P1

VALVE H2O REG 2WAY 1" UB

Standard Pressure

131853P1

VALVE H2O REG 3WAY 1" UB

Standard Pressure

136696P1

VALVE H2O REG 2WAY 3/4" UB

Standard Pressure

136698P1

VALVE H2O REG 3WAY 3/4" UB

High Pressure

171818P4

VALVE H2O REG 3WAY 1" 350#

High Pressure

171819P4

VALVE H2O REG 2WAY 1" 350#

High Pressure

P-026A

VALVE H2O REG 2WAY 3/4" 350#

High Pressure

P-4760

VALVE H2O REG 3WAY 3/4" 300#

3/4 connection

1C14431P1

VALVE BALL

1/2 connection

1C14431P4

VALVE BALL BRONZE 1/2SWT F/P

COAX
1
CU-NI

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Electrical Section

7. Electrical Section
7.1.

EP Display

Item #

43

Revised 08/2011

Part Number

Description

Quantity

139140G1

DISPLAY ASM L15 GRAPHICS

139145G5

DISPLAY ASM AM UNISYS 24IN/WH

139145G6

DISPLAY ASM AM UNISYS 36IN/WH

166819G1

DISPLAY ASM AM 4X20 UNIV 24/WH

166819G2

DISPLAY ASM AM 4X20 UNIV 36/WH

135687G7

DISPLAY ASM SM S3 UNISYS

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Liebert Challenger 3000 SM/AM/AG

7.2.

EP Sensors

EL Sensor SM/AM/AG
Item #

27

34
51

14

EL Sensor T/H SM/AM/AG

Part Number

Description

Quantity

1C16334G16

SENSORS T/H 15/SMSYST REM 30

1C16334G17

SENSORS T/H 15 REM 060

1C16334G18

SENSORS T/H 15 REM 090

1C16334G19

SENSORS T/H 15 REM 120

1C16334G20

SENSORS T/H 15 REM 150

4C13121G4

PWA SMT TEMP/HUM GEN EAST SNSR

E-2350

FIRESTAT OPEN ON RISE

181090P1

HIGH TEMPERATURE STAT

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Electrical Section

7.3.

EP Controls AM/AG

Item #

Part Number

Description

Quantity

415761G2

PWA UNIVERSAL CONTROL AM

415761G3

PWA UNIVERSAL CONTROL AG

415761G4

PWA UNIVERSAL CONTROL AM C3000

415761G5

PWA UNIVERSAL CONTROL AG C3000

135637P2

FUSE KIT QTY6-4A/2-1.5A NON-TD

135637P3

FUSE KIT QTY6-6A/2-1.5A NON-TD

17

148039P1

SENSOR GLYCOL W/PLUG

28

132487P1

TERMLSTRIP SECTION 1 POS

29

132487P2

TERMLSTRIP SECTION END BARRIER

48

132487P1

TERMLSTRIP SECTION 1 POS

49

132487P2

TERMLSTRIP SECTION END BARRIER

57

4C14651G1

PWA ISO XFMR/FUSE INTF

135409P2

FUSE GLASS 250V 4AMP .25X1.25

135409P3

FUSE GLASS 250V 6AMP .25X1.25

60

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Liebert Challenger 3000 SM/AM/AG

7.4.

EP Backpanel

7.4.1.

Item #
62

Part Number

Description

Quantity

E-362B

TERM LUG MECH #14-2/0 1/4"

136810P1

FUSEBLOCK BUSS JP600V 30A 3P

E-6040

FUSEBLOCK 250V 2P 030A

136821P3

FUSE DUAL ELMNT "J" 600V 2.0A

E-2030

FUSE DUAL ELMNT 250V 04.5AMP

E-203D

FUSE DUAL ELMNT 250V 02.8AMP

136201P1

XFMR 200VA 200-240/2450

136201P2

XFMR 200VA 380-415/2450

136201P3

XFMR 200VA 460-615/24V60

136202P1

XFMR 300VA 460-615/2460

136202P2

XFMR 300VA 200-240/24V50/60

136202P3

XFMR 300VA 380-415/24V 50/60

136203P1

XFMR 400VA 200-240/24V

136203P2

XFMR 400VA 380-415/2450

83

E-3620

GROUND LUG STRIP 13POS SCRTRM

99

B02-0190

SW AIRFLO SENSING

100

128199P1

SW AIR DIFFERENTIAL 2 PORTS

68

69

81

16

Fused

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Electrical Section

7.4.2.

Circuit Breaker

Item #

Part Number

Description

Quantity

62

E-362B

TERM LUG MECH #14-2/0 1/4"

136240P3

CB MCB 2P 240/415VABBS272-K1.6

136240P4

CB MCB 2P 240/415V 2A K CURVE

136240P5

CB MCB 2P 240/415V ABBS272-K3

136240P6

CB MCB 2P 240/415V 4A K CURVE

136240P7

CB MCB 2P 240/415V ABBS272-K6

136201P1

XFMR 200VA 200-240/2450

136201P2

XFMR 200VA 380-415/2450

136201P3

XFMR 200VA 460-615/24V60

136202P2

XFMR 300VA 200-240/24V50/60

136202P3

XFMR 300VA 380-415/24V 50/60

136203P1

XFMR 400VA 200-240/24V

68

81

136203P2

XFMR 400VA 380-415/2450

83

E-3620

GROUND LUG STRIP 13POS SCRTRM

99

B02-0190

SW AIRFLO SENSING

100

128199P1

SW AIR DIFFERENTIAL 2 PORTS

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Liebert Challenger 3000 SM/AM/AG

7.5.

EP Compressor

7.5.1.

Item #

Part Number

Description

Type

Quantity

141

123273P1

CONTACTOR 3PL 25/30 NO/NC AUX

136821P13

FUSE DUAL ELEMENT "J" 600V 17.5A

E-2080

FUSE DUAL ELMNT 250V 25.0AMP

142

143
147

18

Fused

E-2090

FUSE DUAL ELMNT 250V 30.0AMP

136811P1

FUSEBLOCK BUSS JP600V 30A 3P

E-1020

FUSEBLOCK 250V 3P 030A

E-0130

RELAY 2P2T 24VAC COIL

WG

EOC

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Electrical Section

7.5.2.

Item #
141
142

Circuit Breaker

Part Number

Revised 08/2011

Type

Quantity
1

136233P1

CONTACTOR 3P30IND40RES24/50AUX

136241P10

CB MCB 3P 240/415V ABBS273-K16

136241P12

CB MCB 3P 240/415V 25A K CURVE

CB MCB 3P 240/415V 32A K CURVE

WG

EOC

136241P13
147

Description

E-0130

RELAY 2P2T 24VAC COIL

Confidential Document

19

Liebert Challenger 3000 SM/AM/AG

7.6.

EP Condensate Pump

Item #
181

182

183

Part Number

Description

Type

Quantity

E-0130

RELAY 2P2T 24VAC COIL

E-2440

RELAY 4P2T 24VAC 125V MAXLOAD

132487P1

TERMLSTRIP SECTION 1 POS

AM/AG

E-0380

TERMBLK SECTION 1 POS

132487P2

TERMLSTRIP SECTION END BARRIER

E-0390

TERMBLK SECTION END BARRIER

SM
AM/AG
SM

2
2
1
1
1

Note: Call-outs are the same for both fused and circuit breaker.

20

Confidential Document

Revised 08/2011

Electrical Section

7.7.

EP Humidifier

7.7.1.

Item #
41

42

43

Steam Generating

Part Number

Description

Option

Quantity

136221P1

CONTACTOR 3P16IND/21RES24/50

CB

124501P1

CONTACTOR 3PL 24VCOIL 15/20AMP

Fuse

136241P10

CB MCB 3P 240/415V 16A K CURVE

CB

FUSEBLOCK 250V 3P 030A

Fuse

136811P1

FUSEBLOCK BUSS JP600V 30A 3P

Fuse

E-2070

FUSE DUAL ELMNT 250V 15.0AMP

Fuse

E-2740

FUSE DUAL ELMNT 250V 17.5AMP

Fuse

FUSE DUAL ELMNT "J" 600V 15.0A

Fuse

RELAY 1P2T 24V 50/60HZ

Fuse

E-1020

136821P12
47

Revised 08/2011

E03-0170

Confidential Document

21

Liebert Challenger 3000 SM/AM/AG

7.7.2.

Item #
41

42

43

22

IR

Part Number

Description

Option

Quantity

136221P1

CONTACTOR 3P16IND/21RES24/50

CB

E-0110

CONTACTOR 3PL 24VCOIL 25/30AMP

Fuse

E-011B

CONTACTOR 2PL 24VCOIL 25/35AMP

Fuse

E-1230

FUSE DUAL ELMNT 250V 20.0AMP

Fuse

E-2070

FUSE DUAL ELMNT 250V 15.0AMP

Fuse

136821P12

FUSE DUAL ELMNT "J" 600V 15.0A

Fuse

136241P10

CB MCB 3P 240/415V 16A K CURVE

CB

136241P11

CB MCB 3P 240/415V 20A K CURVEE

CB

136810P1

FUSEBLOCK BUSS J 600V 30A 2P

Fuse

136811P1

FUSEBLOCK BUSS JP600V 30A 3P

Fuse

E-1020

FUSEBLOCK 250V 3P 030A

Fuse

Confidential Document

Revised 08/2011

Electrical Section

7.8.

EP Motor

7.8.1.

Fused

Item #

Part Number

Description

Quantity

124501P1

CONTACTOR 3PL 24VCOIL 15/20AMP

E-2070

FUSE DUAL ELMNT 250V 15.0AMP

136821P12

FUSE DUAL ELMNT "J" 600V 15.0A

E-1020

FUSEBLOCK 250V 3P 030A

136811P1

FUSEBLOCK BUSS JP600V 30A 3P

124547P1

OVERLOAD RELAY W/B MNT 32A C-H

4C14341G1

PWA MOD MTR 0-10V CONVTR

2
3

Revised 08/2011

Confidential Document

23

Liebert Challenger 3000 SM/AM/AG

7.8.2.

24

Circuit Breaker

Item #

Part Number

Description

Quantity

136221P1

CONTACTOR 3P16IND/21RES24/50

136241P10

CB MCB 3P 240/415V ABBS273-K16

124547P1

OVERLOAD RELAY W/B MNT 32A C-H

4C14341G1

PWA MOD MTR 0-10V CONVTR

Confidential Document

Revised 08/2011

Electrical Section

7.9.

EP Reheat

7.9.1.

Fused

Item #
21
22

23

24

Revised 08/2011

Part Number

Description

Quantity

E-011A

CONTACTOR 2PL 24VCOIL 20/30AMP

E-011B

CONTACTOR 2PL 24VCOIL 25/35AMP

E-0110

CONTACTOR 3PL 24V COIL 25/30AMP

E-1040

FUSEBLOCK 250V 3P 060A

136811P1

FUSEBLOCK BUSS JP600V 30A 3P

136303P1

FUSEBLOCK 250V 3P 060A SEMICON

136301P1

FUSEBLOCK 250V 3P 060A CL T

E-1200

FUSE DUAL ELMNT 250V 35.0AMP

E-3060

FUSE DUAL ELMNT 250V 50.0AMP

136821P16

FUSE DUAL ELMNT "J" 600V 30.0A

136821P15

FUSE DUAL ELMNT "J" 600V 25.0A

136821P14

FUSE DUAL ELMNT "J" 600V 20.0A

136821P12

FUSE DUAL ELMNT "J" 600V 15.0A

136302P1

FUSE 250V 60.0AMP SEMICOND

136300P1

FUSE 250V 40.0AMP CL T

Confidential Document

25

Liebert Challenger 3000 SM/AM/AG

7.9.2.

Item #

Part Number

Description

Quantity

21

136222P1

CONTACTOR 3P23IND/32RES24/50

136222P1

CONTACTOR 3P23IND/32RES24/50

136223P1

CONTACTOR 3P30IND/40RES24

136241P11

CB MCB 3P 240/415V ABBS273-K20

136241P13

CB MCB 3P 240/415V ABBS273-K32

136241P15

CB MCB 3P 240/415V ABBS273-K50

22

23

26

Circuit Breaker

Confidential Document

Revised 08/2011

Electrical Section

7.9.3.

SCR Reheat

ITEM 31 SUB-ASSEMBLY

Item #

Part Number

Description

Quantity

22

E-0110

CONTACTOR 3PL 24V COIL 25/30AMP

23

24

E-1040

FUSEBLOCK 250V 3P 060A

136811P1

FUSEBLOCK BUSS JP600V 30A 3P

136303P1

FUSEBLOCK 250V 3P 060A SEMICON

136301P1

FUSEBLOCK 250V 3P 060A CL T

E-1200

FUSE DUAL ELMNT 250V 35.0AMP

E-3060

FUSE DUAL ELMNT 250V 50.0AMP

136821P16

FUSE DUAL ELMNT "J" 600V 30.0A

136821P15

FUSE DUAL ELMNT "J" 600V 25.0A

136821P14

FUSE DUAL ELMNT "J" 600V 20.0A

136821P12

FUSE DUAL ELMNT "J" 600V 15.0A

136302P1

FUSE 250V 60.0AMP SEMICOND

136300P1

FUSE 250V 40.0AMP CL T

31 - 1

139165P1

HEATSINK AAVID A-007-107-75

31 - 2

517017P1

RELAY SCR 480V 50A 24VAC

31 - 3

139166P1

VARISTOR METAL OXIDE 575V

Revised 08/2011

Confidential Document

27

Liebert Challenger 3000 SM/AM/AG

7.10. EP Disconnect

Item #

Part Number

Description

Quantity

1C18354P1

COLLAR LKG DISC W/2 SCREWS KM

1C18351P1

SW DISC 600V 3PL 100A

1C18351P2

SW DISC 600V 3PL 60A

E02-2880

SW DISC 480V 3PL 100A 120V

E02-2910

SW DISC 600V 3PL 100A 120V

E02-2890

SW DISC 240V 3PL 100A 120V

F02-2130

BRKT LKDISC OPER 100

F02-2140

BRKT LKDISC OPER 225

F02-2150

BRKT NON LKDISC OPER 100

F02-2160

BRKT NON LKDISC OPER 225

139

E-288A

SW DISC LOKG HANDLE ROTARY

140

E-288B

SW DISC LOKG RING CATCH

131

132

28

Confidential Document

Revised 08/2011

Exterior Section

8. Exterior Section
8.1.

Exterior Panels

Item #

Revised 08/2011

Part Number

Description

Quantity

136607G2

PANEL REAR ASSY VRR

136607P1

PANEL REAR D/U

136685G1

PANEL REAR ASSY D/U HG

136685G2

PANEL REAR ASSY HG REAR RETURN

136608P1

PANEL SIDE RIGHT/LEFT D/U

136684P1

PANEL SIDE D/U HEAVY GAUGE

Confidential Document

29

Liebert Challenger 3000 SM/AM/AG

8.2.

Accent Panel

Item #

Part Number

Description

Quantity

W/ DISCONNECT

136520G1

PANEL FRT ACCT ASSY D W/DISC

136636G1

PANEL ACCT FRT ASSY VFR W/DISC

136636G3

PANEL ACCT FRT ASSY VRR W/DISC

136683G1

PANEL FRT ACCT ASSY HG D W/DIS

184138G1

PANEL FRT ACCT ASSY D W/DISC

184139G1

PANEL ACCT FRT ASSY VFR W/DISC

184139G3

PANEL ACCT FRT ASSY VRR W/DISC

184153G1

PANEL ACCNT HVY G D W/DISC

184154G1

PANEL ACCNT HVY G VFR W/DISC

184154G3

PANEL ACCNT HVY G VRR W/DISC

NO DISCONNECT

30

136520G2

PANEL FRT ASSY C3000 D NO DISC

136636G2

PANEL ACCT FRT ASSY VFR NODISC

136636G4

PANEL ACCT FRT ASSY VRR NODISC

136682G1

PANEL FRT ACCT ASSY HG VFR W/D

136682G2

PANEL FRT ACCT ASSY HG VFR W/O

136682G3

PANEL FRT ACCT ASSY HG VRR W/D

136682G4

PANEL FRT ACCT ASSY HG VRR W/O

136683G2

PANEL FRT ACCT ASSY HG D W/O D

184138G2

PANEL FRT ACCT ASSY D NO DISC

Confidential Document

Revised 08/2011

Exterior Section
Item #

Revised 08/2011

Part Number

Description

Quantity

184139G2

PANEL ACCT FRT ASSY VFR NO DIS

184139G4

PANEL ACCT FRT ASSY VRR NO DIS

184153G2

PANEL ACCNT HVY G D NO DISC

184154G2

PANEL ACCNT HVY G VFR NO DISC

184154G4

PANEL ACCNT HVY G VRR NO DISC

BEZEL S3 ON/OFF/DISC

179746P1

DISCONNECT BEZEL GLOBAL

S-6210

1C18352P1

HANDLE DISC SWT/FACEPLATE K/M

26

F30-0030

PLATE LOCKING DISC 6//22T

33

E-288B

SW DISC LOKG RING CATCH

Confidential Document

31

Liebert Challenger 3000 SM/AM/AG

9. Filter Section
9.1.

Upflow Front Return

Item #

32

Part Number

Description

Quantity

195551P1

FILTER 29.5X28.5X2 MERV 8

195551P2

FILTER 29.5X28.5X4 MERV 8

195551P3

FILTER 29.5X28.5X2 MERV 11

195551P4

FILTER 29.5X28.5X4 MERV 11

195551P1

FILTER 29.5X28.5X2 MERV

Confidential Document

Revised 08/2011

Filter Section

9.2.

Upflow Rear Return

Item #

Revised 08/2011

Part Number

Description

Quantity

195551P1

FILTER 29.5X28.5X2 MERV 8

195551P2

FILTER 29.5X28.5X4 MERV 8

195551P3

FILTER 29.5X28.5X2 MERV 11

195551P4

FILTER 29.5X28.5X4 MERV 11

195551P1

FILTER 29.5X28.5X2 MERV

Confidential Document

33

Liebert Challenger 3000 SM/AM/AG

9.3.

Downflow Filter

Item #

34

Part Number

Description

Size

Quantity

195551P1

FILTER 29.5X28.5X2 MERV 8

195551P2

FILTER 29.5X28.5X4 MERV 8

195551P3

FILTER 29.5X28.5X2 MERV 11

195551P4

FILTER 29.5X28.5X4 MERV 11

195551P1

FILTER 29.5X28.5X2 MERV

Confidential Document

Revised 08/2011

Humidifier Section

10.

Humidifier Section

10.1. Upflow IR Option w/ Condensate Pump

Item #

Part Number

Description

HUM ASSY IR (See Page 36 )

F20-2300

BRKT COND PUMP ADJ-PART B

13

P15-0170

HOSE DRAIN .75 ID STRAIGHT

14

124216P2

CLAMP HOSE WORM DRIVE .31X1.25

15

1A16207P1

TEE BARB 3/4X3/4X3/4

1A1927P1

PUMP CONDENSATE 208/230/1/60DF

1A19271P2

PUMP CONDENSATE 460/1/60DF

1C19034P1

PUMP CONDENSATE 460 W/WIRE

16

Revised 08/2011

Quantity

X-015A

PUMP CONDENSATE W/O AUX W/WIRE

23

E05-4600

XFMR 500VA 60 575-230

29

P-5400

ADAPTER SWIVL3/4FPTX3/4HOSEBRB

34

136635P1

HUMIDIFIER DUCT

Confidential Document

35

Liebert Challenger 3000 SM/AM/AG

10.1.1.

Hum Assy IR

Item #

Part Number

Description

Quantity

124578P1

REFLECTOR IR HUMIDIFIER

F-6090

COVER END BLOCK

H-002A

LAMP I/R LINEAR/QRTZ 1600W208V

H-0020

LAMP I/R LINEAR/QRTZ 1600W240V

H13-0010

LAMP I/R LINEAR/QRTZ 1600W277V

R13-0090

SAFETY SWT THERM 120F TR

6/24

Socket Assembly (See Page 37)

Humidifier Reset Safety (See Page 37)

11

36

Valve Solenoid Assembly (See Page 38)

12

179856G1

DRAIN PAN ASSY CHAL

14

1C18003G4

BASE STANDPIPE/DRAIN VALVE

15

1A16207P1

TEE BARB 3/4X3/4X3/4

27

1A18660P1

SW LEVEL LIQUID GEMS LS-7

29

136743P1

LATCH HUMIDIFIER PAN

Confidential Document

Revised 08/2011

Humidifier Section

10.1.2.

Socket Assembly

Part Number

Description

Quantity

009-0262

HUM SOCKET ASSY 3 5POS LEFT

009-0261

HUM SOCKET ASSY 3 5POS LEFT

Item #

Part Number

Description

Quantity

H-014A

SOCKET BUSBAR PORCELAIN

H-0370

BUSBAR HUMIDIFIER HI-VOLT

10.1.3.

Humidifier Reset Safety (035-042)

Item #

Part Number

Description

Quantity

H-0450

SENSOR SAFETY THOPN-RISE 225F

Revised 08/2011

Confidential Document

37

Liebert Challenger 3000 SM/AM/AG

10.1.4.

Valve Solenoid Assembly

185398G1

Item #

Part Number

1C11414G1

Description

Quantity

185398G1
1

185108P1

127781P1

VALV SOLND/STRANR/FLWREG
.5GPM

ADAPTER BRASS 1/4COMX1/4MPT

1C11414G1

38

P-5590

VALVE SOL/STRNR/FLO-REG .5 GPM

P15-0250

ELL BRASS 1/4COMX1/4NPT

127781P1

ADAPTER BRASS 1/4COMX1/4MPT

Confidential Document

Revised 08/2011

Humidifier Section

10.2. Downflow IR Option

Item #

Part Number

Description

Quantity

HUMIDIFIER ASSEMBLY IR (See Page 36)

P02-0260

ADAPTER POLY 3/4FPTX3/4HOSE

P15-0170

HOSE DRAIN .75 ID STRAIGHT

P15-0170

HOSE DRAIN .75 ID STRAIGHT

12

P15-0140

UNION NYLON 3/4BARBX3/4BARB

13

F20-2300

BRKT COND PUMP ADJ-PART B

23

E05-4600

XFMR 500VA 60 575-230

29

P-5400

ADAPTER SWIVL3/4FPTX3/4HOSEBRB

Revised 08/2011

Confidential Document

39

Liebert Challenger 3000 SM/AM/AG

10.3. Upflow IR No Pump

40

Item #

Part Number

Description
HUMIDIFIER IR ASSY (See Page 36)

Quantity
-

P02-0260

ADAPTER POLY 3/4FPTX3/4HOSE

1C19070P1

HOSE DRAIN RUBBER .75 ID TRAP

F20-2300

BRKT COND PUMP ADJ-PART B

S13-0140

CLAMP INSUL MTL HVY DTY 1-1/8"

13

P15-0170

HOSE DRAIN .75 ID STRAIGHT

15

1A16207P1

TEE BARB 3/4X3/4X3/4

29

P-5400

ADAPTER SWIVL3/4FPTX3/4HOSEBRB

34

136635P1

HUMIDIFIER DUCT

Confidential Document

Revised 08/2011

Humidifier Section

10.4. Steam Generating

A: UpFlow Steam Generating Humidifier

Option w/ Condensate Pump

B: DownFlow Steam Generating Humidifier

Option

A.
Item #

Part Number

Description

Quantity

136555G1

HUM CANNISTER 11LB/HR 200//230 (See Page 42)

E05-4600

XFMR 500VA 60 575-230

1A1927P1

PUMP CONDENSATE 208/230/1/60DF

1C19034P1

PUMP CONDENSATE 460 W/WIRE

1A19271P2

PUMP CONDENSATE 460/1/60DF

X-015A

PUMP CONDENSATE W/O AUX W/WIRE

10

124220P1

HOSE STEAM 0.88ID 10PSI

13

S13-0140

CLAMP INSUL MTL HVY DTY 1-1/8"

14

1C11305P1

HOSE DRAIN .75 ID FORMED

15

P15-0170

HOSE DRAIN .75 ID STRAIGHT

17

1A16207P1

TEE BARB 3/4X3/4X3/4

23

P-229A

CLAMP INSULATED METAL 1/4"

28

P15-0140

UNION NYLON 3/4BARBX3/4BARB

30

121965P2

FTG CROSS 3/8HOSE X 3/8TUB 90

34

F20-2300

BRKT COND PUMP ADJ-PART B

Part Number

Description

Quantity

B.
Item #
1

136555G1

HUM CANNISTER 11LB/HR 200//230 (See Page 42)

14

1C11305P1

HOSE DRAIN .75 ID FORMED

15

P15-0170

HOSE DRAIN .75 ID STRAIGHT

16

124216P2

CLAMP HOSE WORM DRIVE .31X1.25

Revised 08/2011

Confidential Document

41

Liebert Challenger 3000 SM/AM/AG

Item #

Part Number
P02-0260

ADAPTER POLY 3/4FPTX3/4HOSE

25

1C19070P1

HOSE DRAIN RUBBER .75 ID TRAP

28

P15-0140

UNION NYLON 3/4BARBX3/4BARB

37

E05-4600

XFMR 500VA 60 575-230

47

121965P2

FTG CROSS 3/8HOSE X 3/8TUB 90

Humidifier Canister

Upflow Steam Generating Humidifier

Option w/ Condensate Pump

Item #

Downflow Steam Generating Humidifier

Option

Part Number

Description

136555G1

136798P1

TANK HUMIDIFIER 200//230 11#

136798P2

TANK HUMIDIFIER 380//575 11#

127853P1

136555G3
1

XFMR TORROID HUM 5T MME

1
1

136812P1

VALVE SOL / STRNR HUM FILL 24V

127992P1

VALVE SOL DRAIN KIT HUM 24V

CYL FULL INTERFACE SGH C3000

RELAY 1P2T 24V 50/60HZ

42

Quantity

21

10.4.1.

Description

136956P1

E03-0170

127891P1

DRAIN TEE SGH C3000

128759P1

BOOT RUBBER SG HUM TERM COVER

12

136972P1

TERMBLK SGHC3000

13

P-057A

SLEEVE COMPRESSION BRASS 1/4"

14

127892P1

FILL TEE SGH C3000

15

136813P1

STRAINER SCREEN

Confidential Document

Revised 08/2011

Miscellaneous Section

11.

Miscellaneous Section

11.1. Auto Restart

Item #

Part Number

Description

Quantity

55

E-3530

RELAY 2P2T 24VAC COIL

Revised 08/2011

Confidential Document

43

Liebert Challenger 3000 SM/AM/AG

11.2. EP Common Alarm

Item #
186
187
188

44

Part Number

Description

Quantity

E-2440

RELAY 3P2T 24VAC 125V MAXLOAD

132487P1

TERMLSTRIP SECTION 1 POS

E-0380

TERMBLK SECTION 1POS

132487P2

TERMLSTRIP SECTION END BARRIER

E-0390

TERMBLK SECTION END BARRIER

Confidential Document

Revised 08/2011

Miscellaneous Section

11.3. EP Fan Coil

Item #

Part Number

Description

SM 3/5T CB

AM/AG 3/5T FUSED

147

E03-0170

RELAY 1P2T 24V 50/60HZ

Revised 08/2011

Confidential Document

45

Liebert Challenger 3000 SM/AM/AG

11.4. Kit Open Comms

Item #

Part Number

Description

Quantity

OC-DO

KIT OPENCOMMS DISCRETE OUTPUT

KIT OPENCOMMS NETWORK CARD

KIT OPENCOMMS NIC-485

OCWEB-ADPT

KIT OCWEB ADAPTER

OC485-ADPT

KIT OC485 ADAPTER

These parts can

be used only
until November
2006
These parts can
be used on
December 2006
onwards

NIC
1

NIC-485

Remarks

11.5. Liquitect Assembly

46

Part Number

Description

Quantity

F02-005

ENCL LIQUITECT ASSY W/BRKT

Confidential Document

Revised 08/2011

Miscellaneous Section

11.6. Low Terminal Voltage

Item #

Part Number

Description

Quantity

48

132487P1

TERMLSTRIP SECTION 1 POS

49

132487P2

TERMLSTRIP SECTION END BARRIER

Revised 08/2011

Confidential Document

47

Liebert Challenger 3000 SM/AM/AG

11.7. Smoke Detector

11.7.1.

48

EP Smoke Detector

Item #

Part Number

Description

Quantity

50

124502P2

PWA SMOKE DET CNTL 24VDC 2CONN

Confidential Document

Revised 08/2011

Miscellaneous Section

11.7.2.

Item #
11
15

Revised 08/2011

Smoke Detector Assembly

Part Number

Description

Quantity

E-0380

TERMBLK SECTION 1POS

132487P1

TERMLSTRIP SECTION 1 POS

Smoke Detector Assembly (See Page 50)

Confidential Document

49

Liebert Challenger 3000 SM/AM/AG

11.7.2.1.

50

Smoke Detector Assembly

Item #

Part Number

Description

Quantity

149105P1

SMOKE DETECT BASE & HEAD 731L

Confidential Document

Revised 08/2011

Miscellaneous Section

11.8. Reheat/ Humidifier Lockout

Item #

Part Number

Description

Quantity

17

132487P1

TERMLSTRIP SECTION 1 POS

18

132487P2

TERMLSTRIP SECTION END BARRIER

19

E-0130

RELAY 2P2T 24VAC COIL

Revised 08/2011

Confidential Document

51

Liebert Challenger 3000 SM/AM/AG

12.

Piping Section

12.1. Air
12.1.1.

52

3/5T Air Upflow

Item #

Part Number

Description

Quantity

196241G1

Suction Line Assembly (See Page 53)

141142G1

Liquid Line Assembly (See Page 53)

141127G1

Discharge Line Assembly (See Page 54)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

179738G2

Discharge Line Assembly (See Page 54)

Confidential Document

Revised 08/2011

Piping Section

12.1.1.1.

Suction Assembly (196241G1)

Item #

Part Number

Description

Quantity

1C16925P2

VALVE ROTOLOCK 7/8"X1-1/4"-12

2
4

P02-0270

VALVE ACCESS BODY 1/4X SWT

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

12.1.1.2.

Item #
1
2
4

Revised 08/2011

Liquid Line Assembly (141142G1)

Part Number

Description

Quantity

P-3870

INDICATOR LIQUID 3/8 ODF

P-0050

INDICATOR LIQUID 1/2 ODF

P03-0030

FILTER/DRIER 3/8ODF SLDR

128177P1

FILTER/DRIER SOLDER

P-0070

VALVE SOLND 1/2ODM X 1/2ODF

P-0080

VALVE SOLND 1/2MXF 24V-50/60

Confidential Document

53

Liebert Challenger 3000 SM/AM/AG

12.1.1.3.

Item #

Part Number

Description

Quantity

1C16925P1

VALVE ROTOLOCK 5/8"X1"-14UNS

12.1.1.4.

Item #
2
4
5

54

Discharge Line Assembly (141127G1/196240G1)

Discharge Line Assembly (179738G2)

Part Number

Description

Quantity

W-0090

VALVE CHECK 7/8" OD

W-0093

VALVE CHECK 5/8" OD

P-391B

VALVE ACCESS BODY 1/4 EXT 1"

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

P02-0290

VALVE CORE REFRIGERANT

Confidential Document

Revised 08/2011

Piping Section

12.1.1.5.

Item #

Part Number

1
3

Revised 08/2011

3/5T Air Upflow R407C Digital Compressor

Description

Quantity

141104G3

Suction Line Assembly (See Page 56)

196240G1

Discharge Line Assembly (See Page 54)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

179738G2

Discharge Line Assembly (See Page 54)

Confidential Document

55

Liebert Challenger 3000 SM/AM/AG

12.1.1.6.

Item #

Part Number

Description

Quantity

1C16925P2

VALVE ROTOLOCK 7/8"X1-1/4"-12

P02-0270

VALVE ACCESS BODY 1/4X SWT

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

3
4

56

Suction Line Assembly (141104G3)

Confidential Document

Revised 08/2011

Piping Section

12.1.2.

3/5T Air Downflow

Item #

Part Number

Description

Quantity

196088G1

Suction Line Assembly (See Page 58)

141142G1

Liquid Line Assembly (See Page 53)

197154G1

Discharge Assembly (See Page 58)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

141141G1

Hot Gas ASM (See Page 59)

179740G1

Discharge Line Assembly (See Page 59)

Revised 08/2011

Confidential Document

57

Liebert Challenger 3000 SM/AM/AG

12.1.2.1.

Item #

Part Number

1
3
4

Description

Quantity

1C16925P2

VALVE ROTOLOCK 7/8"X1-1/4"-12

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

12.1.2.2.

58

Suction Line Assembly (196088G1)

Discharge Assembly (197154G1/196052G1)

Item #

Part Number

Description

Quantity

151141P1

VALVE ROTOLOCK 5/8"X1"-14UNS

Confidential Document

Revised 08/2011

Piping Section

12.1.2.3.

Hot Gas ASM

Item #

Part Number

Description

Quantity

P-0180

VALVE BYPASS/DISCH 1/2ODF SLDR

P-0080

VALVE SOLND 1/2MXF 24V-50/60

12.1.2.4.

Discharge Line Assembly (179740G1)

Item #

Part Number

Description

Quantity

W-0090

VALVE CHECK 7/8" OD

187933G2

VALVE ACC BODY 1/4 EXT1" BEADD

P-391B

VALVE ACCESS BODY 1/4 EXT 1"

P02-0290

VALVE CORE REFRIGERANT

4
5

Revised 08/2011

Confidential Document

59

Liebert Challenger 3000 SM/AM/AG

12.1.3.

60

3/5T Air Downflow R407C Digital Compressor

Item #

Part Number

Description

Quantity

196088G1

Suction Line Assembly (See Page 58)

141142G1

Liquid Line Assembly (See Page 53)

196052G1

Discharge Assembly (See Page 58)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

179740G1

Discharge Line Assembly (See Page 59)

Confidential Document

Revised 08/2011

Piping Section

12.2. Chilled Water

12.2.1.

Item #
3
9

Chilled Water

Part Number

Description

Upflow

Downflow

159010P1

VALVE 1"3WAY UNION BODY

159009P1

VALVE 1" 2WAY UNION BODY

146352G1

ACTUATOR ASSY SP SML 92" WH

61

P02-0290

VALVE CORE REFRIGERANT

62

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

69

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

70

P02-0290

VALVE CORE REFRIGERANT

Revised 08/2011

Confidential Document

61

Liebert Challenger 3000 SM/AM/AG

12.2.2.

62

Chilled Water HWRH (Hot Water Reheat)

Item #

Part Number

Description

Upflow

Downflow

159010P1

VALVE 1"3WAY UNION BODY

146352G1

ACTUATOR ASSY SP SML 92" WH

11

146352G1

ACTUATOR ASSY SP SML 92" WH

21

R-0520

STRAINER -Y- 1/2" CI

22

1A23985P1

VALVE SOLND 1/2" NC 24V 50/60

61

P02-0290

VALVE CORE REFRIGERANT

62

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

69

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

70

P02-0290

VALVE CORE REFRIGERANT

Confidential Document

Revised 08/2011

Piping Section

12.2.3.

Item #

Chilled Water HP (High Pressure)

Part Number

Description

Upflow

Downflow

159010P1

VALVE 1"3WAY UNION BODY

159007P3

VALVE CW3WAY 1" 250# B/C

128122G2

ACTUATOR ASSY CHAL 3/5T /CAM77

11

128122G2

ACTUATOR ASSY CHAL 3/5T /CAM77

61

P02-0290

VALVE CORE REFRIGERANT

62

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

69

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

70

P02-0290

VALVE CORE REFRIGERANT

Revised 08/2011

Confidential Document

63

Liebert Challenger 3000 SM/AM/AG

12.2.4.

Item #

Part Number

Description

Upflow

Downflow

159006P3

VALVE CW2WAY 1" 250# B/C

159007P3

VALVE CW3WAY 1" 250# B/C

128122G2

ACTUATOR ASSY CHAL 3/5T /CAM77

11

128122G2

ACTUATOR ASSY CHAL 3/5T /CAM77

21

R-0520

STRAINER -Y- 1/2" CI

22

1A23985P1

VALVE SOLND 1/2" NC 24V 50/60

61

P02-0290

VALVE CORE REFRIGERANT

62

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

69

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

70

P02-0290

VALVE CORE REFRIGERANT

64

Chilled Water HP (High Pressure) with HWRH

Confidential Document

Revised 08/2011

Piping Section

12.2.5.

Chilled Water HP (High Pressure) with Flow Switch

Item #

Part Number

Description

Upflow

Downflow

159007P3

VALVE CW3WAY 1" 250# B/C

128122G2

ACTUATOR ASSY CHAL 3/5T /CAM77

11

128122G2

ACTUATOR ASSY CHAL 3/5T /CAM77

17

P-5540

SW FLOW SPDT 1.25"MPT 300#

18

P-5540

SW FLOW SPDT 1.25"MPT 300#

61

P02-0290

VALVE CORE REFRIGERANT

62

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

69

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

70

P02-0290

VALVE CORE REFRIGERANT

Revised 08/2011

Confidential Document

65

Liebert Challenger 3000 SM/AM/AG

12.2.6.

66

Chilled Water HP (High Pressure) with Flow Switch/HWRH

Item #

Part Number

Description

Upflow

Downflow

159007P3

VALVE CW3WAY 1" 250# B/C

128122G2

ACTUATOR ASSY CHAL 3/5T /CAM77

11

128122G2

ACTUATOR ASSY CHAL 3/5T /CAM77

17

P-5540

SW FLOW SPDT 1.25"MPT 300#

18

P-5540

SW FLOW SPDT 1.25"MPT 300#

21

R-0520

STRAINER -Y- 1/2" CI

22

1A23985P1

VALVE SOLND 1/2" NC 24V 50/60

61

P02-0290

VALVE CORE REFRIGERANT

62

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

69

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

70

P02-0290

VALVE CORE REFRIGERANT

Confidential Document

Revised 08/2011

Piping Section

12.2.7.

Item #

Chilled Water SP (Standard Pressure) with Flow Switch

Part Number

Description

Upflow

Downflow

159010P1

VALVE 1"3WAY UNION BODY

146352G1

ACTUATOR ASSY SP SML 92" WH

11

146352G1

ACTUATOR ASSY SP SML 92" WH

17

127998P2

SW FLOW ASSY 1-1/8"

61

P02-0290

VALVE CORE REFRIGERANT

62

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

69

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

70

P02-0290

VALVE CORE REFRIGERANT

Revised 08/2011

Confidential Document

67

Liebert Challenger 3000 SM/AM/AG

12.2.8.

68

Chilled Water SP with Flow Switch/HWRH

Item #

Part Number

Description

Upflow

Downflow

159010P1

VALVE 1"3WAY UNION BODY

146352G1

ACTUATOR ASSY SP SML 92" WH

11

146352G1

ACTUATOR ASSY SP SML 92" WH

17

127998P2

SW FLOW ASSY 1-1/8"

21

R-0520

STRAINER -Y- 1/2" CI

22

1A23985P1

VALVE SOLND 1/2" NC 24V 50/60

61

P02-0290

VALVE CORE REFRIGERANT

62

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

69

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

70

P02-0290

VALVE CORE REFRIGERANT

Confidential Document

Revised 08/2011

Piping Section

12.3. Evaporator
12.3.1.

Evaporator Upflow

Item #

Part Number

Description

Quantity

141145G1

Liquid Line Assembly (See Page 69)

11

R-0520

STRAINER -Y- 1/2" CI

12

1A23985P1

VALVE SOLND 1/2" NC 24V 50/60

12.3.1.1.

Liquid Line Assembly (141145G1)

Item #

Part Number

Description

Quantity

P03-0030

FILTER/DRIER 3/8ODF SLDR

Revised 08/2011

Confidential Document

69

Liebert Challenger 3000 SM/AM/AG

12.3.2.

Evaporator Downflow

Item #

Part Number

Description

197054G1

Liquid Line Assembly (See Page 70)

12

R-0520

STRAINER -Y- 1/2" CI

13

1A23985P1

VALVE SOLND 1/2" NC 24V 50/60

56

176251G4

TXV+DISTRIBUTOR ASSY 5T C3K DF

63

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

12.3.2.1.

70

Quantity

Liquid Line Assembly (197054G1)

Item #

Part Number

Description

Quantity

P03-0030

FILTER/DRIER 3/8ODF SLDR

Confidential Document

Revised 08/2011

Piping Section

12.4. Glycool
12.4.1.

Glycool Upflow

Item #

Part Number

Description

Quantity

196693G1

Suction Line Assembly (See Page Page 72)

141143G2

Liquid Line Assembly (See Page 72)

196240G1

Discharge Assembly (See Page 72)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

141141G1

Hot Gas ASM (See Page 59)

Revised 08/2011

196664G1

Liquid Assembly (See Page 73)

15

159010P1

VALVE 1"3WAY UNION BODY

16

146352G1

ACTUATOR ASSY SP SML 92" WH

17

148039P1

SENSOR GLYCOL W/PLUG

38

180493P2

STRAINER TXV .495ODX1.50 BULK

Confidential Document

71

Liebert Challenger 3000 SM/AM/AG

12.4.1.1.

Item #

Part Number

Description

Quantity

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

1C16925P2

VALVE ROTOLOCK 7/8"X1-1/4"-12

12.4.1.2.

Item #

Liquid Line Assembly (141143G2)

Part Number

Description

Quantity

P-0050

INDICATOR LIQUID 1/2 ODF

128177P1

FILTER/DRIER SOLDER

12.4.1.3.

72

Suction Line Assembly (196693G1)

Discharge Assembly (196240G1)

Item #

Part Number

Description

Quantity

1C16925P1

VALVE ROTOLOCK 5/8"X1"-14UNS

Confidential Document

Revised 08/2011

Piping Section

12.4.1.4.

Liquid Assembly (196664G1)

Item #

Part Number

Description

Quantity

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

Revised 08/2011

Confidential Document

73

Liebert Challenger 3000 SM/AM/AG

12.4.2.

Item #

Part Number

Description

Quantity

196693G1

Suction Line Assembly (See Page 72)

141143G2

Liquid Line Assembly (See Page 72)

196240G1

Discharge Assembly (See Page 72)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

196664G1

Liquid Assembly (See Page 73)

15

159010P1

VALVE 1"3WAY UNION BODY

16

146352G1

ACTUATOR ASSY SP SML 92" WH

17

148039P1

SENSOR GLYCOL W/PLUG

38

180493P2

STRAINER TXV .495ODX1.50 BULK

180715G1

VALVE SOLND D_SCRL 3/8MXM

24V0

64

74

Glycool Upflow R407C Digital Compressor

Confidential Document

Revised 08/2011

Piping Section

12.4.3.

Glycool Downflow Scroll

Item #

Part Number

Description

Quantity

196051G1

Suction Line Assembly (See Page 76)

141143G2

Liquid Line Assembly (See Page 72)

196052G1

Discharge Assembly (See Page 76)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

141141G1

Hot Gas ASM (See Page 59)

Revised 08/2011

1966651G1

Liquid Assembly (See Page 76)

17

159010P1

VALVE 1"3WAY UNION BODY

18

146352G1

ACTUATOR ASSY SP SML 92" WH

55

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

56

P02-0290

VALVE CORE REFRIGERANT

Confidential Document

75

Liebert Challenger 3000 SM/AM/AG

12.4.3.1.

Item #

Part Number

1
3
4

Description

Quantity

1C16925P2

VALVE ROTOLOCK 7/8"X1-1/4"-12

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

12.4.3.2.

Item #

Part Number

1
3
4

Discharge Assembly (196052G1)

Description

Quantity

1C16925P2

VALVE ROTOLOCK 7/8"X1-1/4"-12

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

12.4.3.3.

76

Suction Assembly (196051G1)

Liquid Assembly (1966651G1)

Item #

Part Number

Description

Quantity

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

Confidential Document

Revised 08/2011

Piping Section

12.4.4.

Glycool Downflow Digital Scroll

Item #

Part Number

Description

Quantity

196051G1

Suction Line Assembly (See Page 76)

141143G2

Liquid Line Assembly (See Page 72)

196052G1

Discharge Assembly (See Page 76)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

Revised 08/2011

1966651G1

Liquid Assembly (See Page 76)

17

159010P1

VALVE 1"3WAY UNION BODY

18

146352G1

ACTUATOR ASSY SP SML 92" WH

55

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

56

P02-0290

VALVE CORE REFRIGERANT

Confidential Document

77

Liebert Challenger 3000 SM/AM/AG

12.5. Water Glycol

12.5.1.

3T Water Glycol POE

Upflow
Item #

Part Number

Description

Quantity

196241G1

Suction Line Assembly (See Page 53)

141143G1

Liquid Line Assembly (See Page 79)

196240G1

Discharge Assembly (See Page 72)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

141141G1

Hot Gas ASM (See Page 59)

Item #

Part Number

Description

Quantity

196088G1

Suction Line Assembly (See Page 79)

196454G1

Liquid Line Assembly (See Page 80)

196240G1

Discharge Assembly (See Page 58)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

Downflow

78

Confidential Document

Revised 08/2011

Piping Section
Item #

Part Number

Description

Quantity

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

141141G1

Hot Gas ASM (See Page 59)

196668G1

Liquid Line Assembly (See Page 80)

12.5.1.1.

Item #

Part Number

1
3
4

Suction Line Assembly (196088G1)

Description

Quantity

1C16925P2

VALVE ROTOLOCK 7/8"X1-1/4"-12

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

12.5.1.2.

Liquid Line Assembly (141143G1)

Item #

Part Number

Description

Quantity

P-3870

INDICATOR LIQUID 3/8 ODF

P03-0030

FILTER/DRIER 3/8ODF SLDR

Revised 08/2011

Confidential Document

79

Liebert Challenger 3000 SM/AM/AG

12.5.1.3.

Part Number

Description

Quantity

P-3870

INDICATOR LIQUID 3/8 ODF

P03-0030

FILTER/DRIER 3/8ODF SLDR

Item #

12.5.1.4.

80

Liquid Line Assembly (196454G1)

Liquid Line Assembly (196668G1)

Item #

Part Number

Description

Quantity

187933G1

VALVE ACC BODY 1/4 EXT2" BEAD

P02-0290

VALVE CORE REFRIGERANT

Confidential Document

Revised 08/2011

Piping Section

12.5.2.

3T Water Glycol HGRH POE

Item #

Part Number

Description

Quantity

196088G1

Suction Assembly (See Page 79)

196454G1

Liquid Line Assembly (See Page 80)

197154G1

Discharge Assembly (See Page 82)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

141141G1

Hot Gas ASM (See Page 59)

20

148213P1

RECVR V 5X14 .50IN/OUT 450# SG

21

129644P1

VALVE HEAT RECLAIM

22

P-411B

VALVE CHECK BRASS IN-LINE 5/8

28

190899P1

VALVE RELIEF 480# 1/4NPT X 3/8

38

180493P1

STRAINER TXV .370ODX1.50 BULK

Revised 08/2011

Confidential Document

81

Liebert Challenger 3000 SM/AM/AG

12.5.2.1.

82

Discharge Assembly (197154G1)

Item #

Part Number

Description

Quantity

151141P1

VALVE ROTOLOCK 5/8"X1"-14UNS

Confidential Document

Revised 08/2011

Piping Section

12.5.3.

5T Water Glycol

Upflow
Quantity

Item #

Part Number

Description

141104G3

Suction Assembly (See Page 84)

141143G2

Liquid Line Assembly (See Page 72)

141127G1

Discharge Line Assembly (See Page 54 )

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

141141G1

Hot Gas ASM (See Page 59)

38

180493P2

STRAINER TXV .495ODX1.50 BULK

Item #

Part Number

Description

196051G1

Suction Assembly (See Page 76)

141143G2

Liquid Line Assembly (See Page 72)

196052G1

Discharge Line Assembly (See Page 58 )

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

Downflow

Revised 08/2011

Confidential Document

Quantity

83

Liebert Challenger 3000 SM/AM/AG

Part Number

1966651G1

Liquid Assembly (See Page 76)

38

180493P2

STRAINER TXV .495ODX1.50 BULK

12.5.3.1.

Suction Line Assembly (141104G3)

Item #

Part Number

Description

Quantity

1C16925P2

VALVE ROTOLOCK 7/8"X1-1/4"-12

P02-0270

VALVE ACCESS BODY 1/4X SWT

187933G2

VALVE ACC BODY 1/4 EXT1" BEAD

P02-0290

VALVE CORE REFRIGERANT

3
4

84

Description

Quantity

Item #

Confidential Document

Revised 08/2011

Piping Section

12.5.4.

5T Water Glycol HGRH

Quantity

Item #

Part Number

Description

196051G1

Suction Assembly (See Page 76)

196052G1

Discharge Line Assembly (See Page 58)

W-0320

SEAL ROTOLOCK 1"X14" TEFLON

W-0330

SEAL ROTOLOCK 1-1/4"X12"TEFLON

141141G1

Hot Gas ASM (See Page 59)

20

148213P1

RECVR V 5X14 .50IN/OUT 450# SG

21

129644P1

VALVE HEAT RECLAIM

28

190899P1

VALVE RELIEF 480# 1/4NPT X 3/8

38

180493P2

STRAINER TXV .495ODX1.50 BULK

Revised 08/2011

Confidential Document

85

Liebert Challenger 3000 SM/AM/AG

13.

Reheat Section

Item #

14

86

Part Number

Description

Quantity

148366P1

HEATER 03.0KW 208V SS 304 S/F

148366P2

HEATER 03.0KW 230V SS 304 S/F

148366P4

HEATER 03.0KW 460V SS 304 S/F

148366P5

HEATER 03.0KW 575V SS 304 S/F

148366P7

HEATER 05.0KW 230V SS 304 S/F

148366P9

HEATER 05.0KW 460V SS 304 S/F

148366P10

HEATER 05.0KW 575V SS 304 S/F

136965P1

SAFETY SWT THERM 105F

Confidential Document

Revised 08/2011

Parts Gallery

14.

Parts Gallery

Blower Section

136968P1

Motors

1A24383P1

B-0660

B-0080

B13-0190

B13-0150

185861P1

P02-0290

136778G1

136783G1

132102P2

134142P1

1D16204P1

Coil Section

128158P1

136783G4

Compressor Section

179860P1

1D14684P1

Revised 08/2011

Confidential Document

87

Liebert Challenger 3000 SM/AM/AG

Condenser Section

P-4760

128159P1

1C14431P1

F02-2130

E-1230

F02-2130

E-1230

E-1200

E-1020

E-1200

E-1020

E-362B

E-0130

E-362B

E-0130

E-011A

E03-0170

B02-0190

415761G5

136811P1

148039P1

139140G1

136821P13

Electrical Section

88

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Revised 08/2011

Parts Gallery

136810P1

136241P10

136240P4

136233P1

136223P1

136222P1

136221P1

136200P1

135637P3

135409P2

132487P2

132487P1

128199P1

124547P1

123273P1

124501P1

4C14341G1

4C13121G4

4D10624P1

1C18354P1

1C18352P1

1C18351P1

1C16334G16

1A18660P1

Revised 08/2011

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Liebert Challenger 3000 SM/AM/AG

Exterior Section

S-6210

F30-0030

E-288B

179746P1

136608P1

136607P1

136520G1

1C18352P1

S13-0140

R13-0090

P-5590

P-5400

P-229A

P-057A

P15-0170

P15-0140

P02-0260

H-0450

H-0370

H-002A

Filter Section

136550P1

Humidifier Section

90

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Revised 08/2011

Parts Gallery

H-014A

F-6090

F20-2300

E05-4600

E03-0170

185108P1

179856G1

136972P1

136956P1

136812P1

136798P2

136743P1

136635P1

128759P1

127992P1

127781P1

124578P1

124220P1

124216P2

121965P2

1C18003G3

1C11305P1

1A19271P1

1A16207P1

Revised 08/2011

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Liebert Challenger 3000 SM/AM/AG

Miscellaneous

E-3530

E-2440

E-0130

E03-0170

416181G1

149117P1

149105P1

132487P2

132487P1

124547P1

124502P2

F02-005

W-0330

W-0320

P-0180

P-0080

R-0520

P-3870

P-411B

P-0050

P03-0030

P02-0290

P02-0270

190899P1

Piping Section

92

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Parts Gallery

159007P3

180715G1

176251G4

159010P1

151141P1

148213P1

148039P1

146352G1

129644P1

128177P1

127998P2

1A23985P1

128122G2

Reheat Section

148366P1

Revised 08/2011

136965P1

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Liebert Challenger 3000 SM/AM/AG

15.

Control Upgrade Kits

15.1. Level 00 to AM/AG

Part Number

Description

SKEC2AWGAMA

KIT EL C2 AWG LVL00 TO AM 460V

SKEC2AWGAMB

KIT EL C2 AWG LVL00 TO AM 575V

SKEC2AWGAMC

KIT EL C2 AWG LVL00 TO AM 208V

SKEC2AWGAMF

KIT EL C2 AWG LVL00 TO AM 380V

SKEC2CWAMA

KIT EL C2 CW LVL00 TO AM 460V

SKEC2CWAMB

KIT EL C2 CW LVL00 TO AM 575V

SKEC2CWAMC

KIT EL C2 CW LVL00 TO AM 208V

SKEC2CWAMF

KIT EL C2 CW LVL00 TO AM 380V

SKEC2AWGAGA

KIT EL C2 AWG LVL00 TO AG 460V

SKEC2AWGAGB

KIT EL C2 AWG LVL00 TO AG 575V

SKEC2AWGAGC

KIT EL C2 AWG LVL00 TO AG 208V

SKEC2AWGAGF

KIT EL C2 AWG LVL00 TO AG 380V

SKEC2CWAGA

KIT EL C2 CW LVL00 TO AG 460V

SKEC2CWAGB

KIT EL C2 CW LVL00 TO AG 575V

SKEC2CWAGC

KIT EL C2 CW LVL00 TO AG 208V

SKEC2CWAGF

KIT EL C2 CW LVL00 TO AG 380V

15.2. Solid State Controls to AM

Part Number

Description

SKEC2SSAWGAMA

KIT EL C2 SLDST AWG TO AM 460V

SKEC2SSAWGAMB

KIT EL C2 SLDST AWG TO AM 575V

SKEC2SSAWGAMC

KIT EL C2 SLDST AWG TO AM 208V

SKEC2SSWAMA

KIT EL C2 SLDST CW TO AM 460V

SKEC2SSWAMB

KIT EL C2 SLDST CW TO AM 575V

SKEC2SSWAMC

KIT EL C2 SLDST CW TO AM 208V

15.3. SM to AM
Model Number
(BF/BU)
042, 067A, 046WG,
071WG, 061G
068C, 102C
036E, 060E

Part Number

Description

SKESMAMCH

KIT EL UPGRADE SM TO AM C3000

SKESMAMCHCW

KIT EL UPGRADE SM TO AM C3K CW

SKESMAMCHFC

KIT EL UPGRADE SM TO AM C3K FC

15.4. AM to AG

94

Part Number

Description

SKEAMAGC3KDX

KIT EL AM TO AG CHALL3000 DX

SKEAMAGC3KSCR

KIT EL AM TO AG CHALL3000 SCR

SKEAMAGC3KSCR

KIT EL AM TO AG CHALL3000 SCR

Confidential Document

Revised 08/2011

Control Upgrade Kits

15.5. SM/AM/AG to iCOM

Challenger 3000 CW

208V

SKEC3KICOMG8

SKEC3KICOMG7

460V

SKEC3KICOMG4

SKEC3KICOMG3

575V

SKEC3KICOMG6

SKEC3KICOMG5

380V

SKEC3KICOMG10

SKEC3KICOMG9

208V
Challenger 3000 Air,
Evaporator, Glycool,
and Water Glycol

460V
575V

SKEC3KICOMG1
SKEC3KICOMG2

380V

Revised 08/2011

Confidential Document

95

Liebert Challenger 3000 SM/AM/AG

16.

Field Add-on Kits

16.1. Condensate Pump

Part Number

Description

SKACPC3KDFA

KIT COND PUMP C3K DF 460V

SKACPC3KDFB

KIT COND PUMP C3K DF 575V

SKACPC3KDFC

KIT COND PUMP C3K DF 208/230V

SKACPC3KUFA

KIT COND PUMP C3K UF 460V

SKACPC3KUFB

KIT COND PUMP C3K UF 575V

SKACPC3KUFC

KIT COND PUMP C3K UF 208/230V

16.2. Reheat
STANDARD 2 STAGE ELECTRIC
MODEL NUMBER
(BU, BK)

208 VOLT

460 VOLT

575 VOLT

036E, 042A, 046WG, 068C

SKREAC3K3TUC SKREAC3K3TUA SKREAC3K3TUB

060E, 067A, 071WG, 061G,

102C

SKREAC3K5TUC SKREAC3K5TUA SKREAC3K5TUB

MODEL NUMBER
(BF, BE)

208 VOLT

460 VOLT

575 VOLT

036E, 042A, 046WG, 068C

SKREAC3K3TDC SKREAC3K3TDA SKREAC3K3TDB

060E, 067A, 071WG, 061G,

102C

SKREAC3K5TDC SKREAC3K5TDA SKREAC3K5TDB

SCR OPTION
MODEL NUMBER
(BU, BK) (AM CONTROLS)

208 VOLT

460 VOLT

036E, 042A, 046WG

SKSCRC3KAM3TUC

SKSCRC3KAM3TUA

060E, 067A, 071WG, 061G

SKSCRC3KAM5TUC

SKSCRC3KAM5TUA

MODEL NUMBER
(BF, BE) (AM CONTROLS)

208 VOLT

460 VOLT

036E, 042A, 046WG

SKSCRC3KAM3TDC

SKSCRC3KAM3TDA

060E, 067A, 071WG, 061G

SKSCRC3KAM5TDC

SKSCRC3KAM5TDA

MODEL NUMBER
(BU, BK) (AG CONTROLS)

208 VOLT

460 VOLT

036E, 042A, 046WG

SKSCRC3KAG3TUC

SKSCRC3KAG3TUA

060E, 067A, 071WG, 061G

SKSCRC3KAG5TUC

SKSCRC3KAG5TUA

MODEL NUMBER
(BF, BE) (AG CONTROLS)

208 VOLT SCR

460 VOLT SCR

036E, 042A, 046WG

SKSCRC3KAG3TDC

SKSCRC3KAG3TDA

060E, 067A, 071WG, 061G

SKSCRC3KAG5TDC

SKSCRC3KAG5TDA

Note: SCR Reheat Option is not available on 575V and Chilled Water units

96

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Revised 08/2011

Field Add-on Kits

16.3. Reheat Humidifier Lockout / Extra Common Alarm

REHEAT HUMIDIFIER LOCKOUT

EXTRA COMMON ALARM

SKARHTHUMLOC3K

SKACAR3K

16.4. Infrared (IR) Humidifier

MODEL NUMBERS
(BE, BF, BU,BK)

208V

460V

575V

036E, 042A, 046WG, 060E, 061G, 067A,

068C, 071WG, 102C

SKHICHALL3000C

SKHICHALL3000A

SKHICHALL3000B

Revised 08/2011

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Liebert Challenger 3000 SM/AM/AG

17.

Revision Page
Revision Date

7/08/2011

Modification

Details

Convert manual into new layout

Added Field Add-on Kits and Control Upgrade

Kits Section

All Sections
02/03/2010

Humidifier Section

03/05/2009

Compressor Section

Added Sound Jacket Insulator

Compressor Section

Break dual switch into individual

(hi and lo) switches.

Piping Section

Add Hot Gas assembly.

10/20/2008

98

Update manual based on new

BOM
Breakdown Humidifier Canister
into different parts.

Confidential Document

Revised 08/2011