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Condensate Line Sizing

The document provides guidance on sizing condensate pipes using a chart. It includes examples of how to use the chart to size drain lines, discharge lines from traps, pumped lines, and lines discharging from thermostatic traps. The chart can be used for lines up to 100m carrying condensate with or without flash steam.

Uploaded by

Wade Coleman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
642 views2 pages

Condensate Line Sizing

The document provides guidance on sizing condensate pipes using a chart. It includes examples of how to use the chart to size drain lines, discharge lines from traps, pumped lines, and lines discharging from thermostatic traps. The chart can be used for lines up to 100m carrying condensate with or without flash steam.

Uploaded by

Wade Coleman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TI-GCM-11

CM Issue 1

Cert. No. LRQ 0963008

Condensate
Pipe Sizing

ISO 9001

Condensate pipe sizing

Condensate pipes operate in 4 basic ways:

100 000

1. Drain lines to traps.


2. Discharge lines from traps.
3. Common discharge lines.
4. Pumped lines.

80
65
Example 3

10 000
Condensate owrate kg/h

Scenario: Drain 500 kg/h from process to


trap.
How to size: Enter the top chart at 500 kg/h
and draw a line horizontally across to the
pipe size.
Result: If the selection sits between two
sizes, choose the smaller size (15 mm).

50

5 000

40

2 000

32
25

1 000
Example 1

500

15
10

200
100

Example 2 - Discharge lines


from traps:

20

Condensate pipe size mm

Example 1 - Drain lines to


traps:

200
150
100

20 000

The condensate pipe sizing chart can be


used to size all of the above types, and is
suitable for lines up to 100 m long.

50

Scenario: Discharge 200 kg/h from 15 bar g


to 0.5 bar g.
How to size: Enter the bottom of the chart
at 15 bar g and draw a line to the 0.5 bar
condensate pressure line. Draw a line
vertically upwards to meet the 200 kg/h line
on the upper half of the chart.
Result: If the line is rising choose the larger
size (32 mm), if the line falls choose the lower
size (25 mm).

20
10
Example 2

200
180
160
140
120
100

50
Steam system pressure bar g

Steam temperature C

250

Example 4

20
15
10
5
2
1
0.5
0

40
30
20
10
5
2
1
0.5
0

Condensate system pressure bar g

Scenario: Pump 2 000 kg/h from the pump


to the hotwell tank. If it is an electrical
pump use the pump discharge rate, not
the collection rate. For pressure powered
pumps and APTs use 4 x the collection
rate. For this example we will use an APT
which has the following discharge rate =
4 x 2 000 kg/h = 8 000 kg/h.
How to size: Enter the upper half of the chart
at 8 000 kg/h and draw a line horizontally
to the pipe size.
Result: If the line is less than 100 m use
the lower size, if it is longer than 100 m,
use the larger size.

Condensate pipe size mm


400 350
300
250

50 000

Types 2 and 3 will usually contain flash steam


whilst types 1 and 4 will not.

Example 3 - Pumped lines:

500

Example 4 - Discharge lines


from thermostatic traps:

S c e n a r i o : Co nde n s ate at 120C i s


discharging to atmosphere (300 kg/h at
120C).
How to size: Using the temperature scale,
enter the lowest half of the chart at 120C
and draw a line horizontally to the atmospheric
condensate pressure line (0 bar g). Proceed
by drawing a line vertically upwards to meet
the 300 kg/h line on the upper half of the
chart.
Result: If the line is falling, choose the lower
size; if the line is rising, choose the larger
size.
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice.

Copyright 2007

Condensate pipe size mm


500

400

350

300

250

200

100 000
150
50 000

100
80

20 000

65

10 000

50

40
32

2 000

25

1 000

20

500

15

Condensate pipe size mm

Condensate owrate kg/h

5 000

10

200
100

50

20
10

250

50

180
160
140
120

Steam system pressure bar g

Steam temperature C

200

20

20

10

10
5

1
0.5

0.5
100

Condensate system pressure bar g

40
30

Condensate Pipe Sizing

TI-GCM-11 CM Issue 1

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