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Cutting Speed May Be

This document defines key terms related to cutting speeds, feed rates, and depth of cut in machining processes. It provides the formulas to calculate cutting speed based on diameter, revolutions per minute, feed rate as the distance traveled per revolution, and depth of cut as the perpendicular distance between machined and uncut surfaces. Material removal rate and machining time formulas are also presented, along with an example problem calculating machining time.

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Jibin Jose
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98 views14 pages

Cutting Speed May Be

This document defines key terms related to cutting speeds, feed rates, and depth of cut in machining processes. It provides the formulas to calculate cutting speed based on diameter, revolutions per minute, feed rate as the distance traveled per revolution, and depth of cut as the perpendicular distance between machined and uncut surfaces. Material removal rate and machining time formulas are also presented, along with an example problem calculating machining time.

Uploaded by

Jibin Jose
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Cutting Speed

Cutting speed
v ( ) may be
defined as the rate (or speed)
that the material moves past
the cutting edge of the tool
Unit ---- m / min
D Diameter (mm)
N Revolutions per Minute (rpm)

DN
v
1000

m/min

Feed rate
Feed Rate is the distance the
tool travels per unit revolution of
the workpiece.
Unit ------mm/rev
D1

D2
f
Feed

Depth of cut
perpendicular distance between machined surface and
uncut surface of the Workpiece

d = (D1 D2)/2 (mm)

D1

D2
d Depth
of Cut

3 Operating Conditions
Cutting speed
Workpiece
Depth of cut (d)
Machined
surface

Chuck Feed (f )
Tool

Chip
Depth of cut

Material Removal Rate

MRR
Volume of material removed in
one revolution MRR = D d f
mm3
Job makes N revolutions/min
MRR = D d f N (mm3/min)
In terms of v MRR is given by
MRR = 1000 v d f

MRR
dimensional consistency by
substituting the units

MRR: D d f N (mm)(mm)
(mm/rev)(rev/min)
= mm3/min

Machining Time
Turning Time
Job length L mm
Feed f mm/rev
Job speed N rpm
f N mm/min

L
f N

min

Manufacturing Time
Manufacturing Time
=
+
+
+

Machining Time
Setup Time
Moving Time
Waiting Time

Simple Problem
Determine the angle at which the
compound rest would be swiveled for
cutting a taper on a work piece having
a length of 150 mm and outside
diameter 80 mm. The smallest
diameter on the tapered end of the
rod should be 50 mm and the required
length of the tapered portion is 80
mm.

Solution
Given data: D1 = 80 mm, D2 =
50 mm,
L = 80 mm (with usual notations)
tan = (80-50) / 280
or
= 10.620

Example
A mild steel rod having 50 mm
diameter and 500 mm length is to
be turned on a lathe. Determine
the machining time to reduce the
rod to 45 mm in one pass when
cutting speed is 30 m/min and a
feed of 0.7 mm/rev is used.

Example
Given data: D = 50 mm, Lj = 500
mm v = 30 m/min, f = 0.7
mm/rev
Substituting
the
values
of
v
and
DN
D in
v
m/min
1000
N = 191 rpm

Example
Machining time:
t
t

L
f N

min

= 500 / (0.7191)
= 3.74 minutes

CNC Lathes

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