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Checklist For AHU Installation

This checklist outlines the steps for installing an air handling unit (AHU), including verifying proper installation of the cabinet, coils and piping, sheet metal ductwork, controls, fans, electrical components, and sensors and actuators. The checklist includes over 100 individual items to inspect, such as ensuring vibration isolation is installed, pipes are insulated and labeled, ducts are sealed and have turning vanes, and fan rotation is correct. Completing the full checklist verifies proper installation and readiness for operation of the new AHU.

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Dipak Kokane
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2K views3 pages

Checklist For AHU Installation

This checklist outlines the steps for installing an air handling unit (AHU), including verifying proper installation of the cabinet, coils and piping, sheet metal ductwork, controls, fans, electrical components, and sensors and actuators. The checklist includes over 100 individual items to inspect, such as ensuring vibration isolation is installed, pipes are insulated and labeled, ducts are sealed and have turning vanes, and fan rotation is correct. Completing the full checklist verifies proper installation and readiness for operation of the new AHU.

Uploaded by

Dipak Kokane
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Checklist for AHU installation

 Cabinet installation
o Permanent labels affixed (including fans).
o Exterior casing in good condition (no dents, scratches, etc.)
o Interior casing in good condition (no dents, rust, etc.)
o Access door gaskets installed and doors close tightly.
o Access doors swing fully open with no obstruction.
o Boot between duct and AHU tight and in good condition.
o Vibration isolation equipment installed and functional.
o Maintenance access acceptable for unit and components.
o Instrumentation installed according to specification (thermometers, pressure
gauges, flow meters, etc.)
o Equipment is clean and debris removed.
o Clean filters installed and filter replacement type, efficiency, and size
permanently affixed to housing.
o Filters tight fitting.
o Filter differential pressure measuring device functional.
 Coil and piping installation
o Pipe fittings complete and pipes properly supported.
o Pipes properly labeled and painted.
o Pipes and fittings properly insulated.
o Pipe strainers in place and clean.
o Pipe systems properly flushed.
o Pipes leak tested and have no leaking, dripping, or seeping.
o Coils connected correctly.
o Coils are clean and fins are in good condition.
o Coil headers of specified material.
o Condensate drain pans properly piped, trapped, and sloped.
o Valves properly labeled.
o Valves installed in proper direction.
o Valves stroke fully and easily and spanning is calibrated.
o Valves not leaking when closed at normal operating pressure.
o Isolation valves installed per drawings.
o P/T plugs installed per drawings.
 Sheet metal installation
o Ducts visibly sound, clean, sealed and in good condition.
o Ducts have no apparent flow restrictions.
o Ducts have sound attenuators installed if required.
o Ducts have turning vanes in square elbows.
o Duct balancing dampers installed per drawings and site visit.
o Duct balancing and control dampers operable.
o Dampers stroke fully and close tightly without binding.
o Damper linkages have minimum play.
o Damper spans calibrated and verified.
o Smoke and fire dampers installed properly and accessible.
 Controls installation
o Thermometers and gauges visible from floor.
o Control system interlocks hooked up and functional.
o Smoke detectors in place.
o Low limit freeze stat sensor located properly.
o All control devices, pneumatic tubing and wiring complete.
o Static pressure or other controlling sensors properly located.
o Static pressure or other controlling sensors calibrated.
o Installation of system and balancing devices allowed balancing to be
completed following specified procedures and contract documents.
o The HOA switch properly activates and deactivates the unit.
o OAT, MAT, SAT, RAT, chilled water supply sensors properly located and secure
(related OAT sensor shielded.)
o Inlet vanes aligned in housing, actuator spanned, modulate smoothly and
proportional to input signal and EMS readout.
 Fan installation
o Supply fan and motor alignment correct.
o Supply fan belt tension and condition good.
o Supply fan protective shrouds for belts in place and secure.
o Supply fan and motor properly lubricated.
o Supply fan rotation correct.
o Supply fan has no unusual noise or vibration.
o Return/exhaust fan and motor aligned.
o Return/exhaust fan belt tension and condition good.
o Return/exhaust fan and belt protective shrouds in place and secure.
o Return/exhaust fan and motor lube lines installed and lubed.
o Return/exhaust fan rotation correct.
o Return /exhaust fan has no unusual noise or vibration.
o Vibration isolators leveled and shipping blocks removed.
 Electrical installation
o Pilot lights are functioning.
o Power disconnects in place and labeled.
o All electric connections tight.
o Proper grounding installed for components and unit.
 Final installation
o Smoke and fire dampers are open.
o Startup report completed with this checklist attached.
o If unit was running during construction are the ducts and coils clean.
o Pressure variations between rooms match those indicated in contract
documents.
o Pressure difference between building and OA match those indicated in
contract documents.
o Specified sequences of operation and operating schedules have been
implemented with all variations documented.
o Specified point-to-point checks have been completed and documentation
record submitted for this system.
 Sensor and actuator calibration verification
o All field-installed temperature, relative humidity, CO, CO2 and pressure
sensors and gages, and all actuators (dampers and valves) on this piece of
equipment shall have the calibration accuracy verified using a calibrated
reference.
o Sensors installed in the unit at the factory with calibration certification
provided need not be field verified.
o Have all test instruments had a certified calibration within the last 12 months.

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