Chain drives

Chapter 4

page 1

Roller Chain

...... / _!

Preamble

The roller chain data and selection. method have been taken from the most recent Renold Catalogue published in 1996. There are two specifications of chain available, namely chain made to British Standard (BS chain) and chain made to American National Standards Institute (ANSI chain) . There is no Australian Standard for roller chain. Chains made to both BS and ANSI specification are available in Australia, but BS chain is more common. Hence data for BS chain has been included in this manual but none for ANSI chain.

..... ,

I

I

........ {

I ,

0_ --'

Chain size is specified by the chain pitch (that is the distance between adjacent links).Both BS and ANSI chain are based on imperial (inch) pitch sizes. Metric pitch equivalents are listed in the catalogue. Chain may be specified by inch or mm pitch. All other dimensions in the catalogue are given in metric (mm) units.

•·····1

!

__ " •• J

Many varieties of roller chain are available including straight sided chain, double pitch chain, cranked link chain, plastic bush and 0 ring chain, hollow bearing pin chain and sidebow chain. None of these have been included in this manual, only data for the most common type namely the thigh waisted' steel precision roller chain. In addition, there are many attachments available for chains that are used for conveying rather than simply power transmission. Data for these attachments have also not been included in this manual.

-I i!!iiI )

If chain is selected according to the selection procedure outlined in this manual and under properly maintained operating conditions including adequate lubrication and cleanliness, with loads not exceeding the design loads, Renold chain is claimed to have an operating life of 8 million cycles or 15 000 hours.

!!!I!!I! ii!iIIIJ

.J

III!

Chain drives

THE PRECISION ROLLER CHAIN

The Renold precision steel roller chain is a highly efficient and versatile means of transmitting mechanical power, which, in the field 01 industrial applications, has almost completely superseded all other types of chain previously used.

The illustration below shows component parts of the outer link and of the inner link of a Renold simple roller chain.

As illustrated, the Renold precision steel roller chain consists of a series of jou mal bearings held in precise relationship to each other by the constraining link plates. Each bearing consists of a bearing pin and bush on which the chain roller revolves. The bearing pin and bush are case hardened to allow articulation under high pressures, and to contend with the load carrying pressures and gearing action imparted via the chain rollers.

All chains are classified according to pitch (the distance between the centres of adjacent bearing pins), roller diameter and width between inner plates. Collectively, these dimensions are know as the gearing dimensions, as they determine the form and width of the sprocket teeth.

Chapter 4

page 2

CHAIN TYPES

SIMPLE CHAIN

STANDARD ISO 606 A ISO 606 B

ANSI B29.1 BS228

DUPLEX CHAIN

STANDARD ISO 606 A IS06068

ANSI B29.1 8S228

TRIPLEX CHAIN

STANDARD ISO 606 A ISO 606 B

QUADRUPLEX CHAIN

ANSI B29.1 8S228

STANDARD ISO 606 A

ANSI 829.1

As with all engineered products, industry demands that chain be produced to a formal standard. The key transmission chain standards are summarised below.

STANDARDS REFERENCE GUIDE

"_-'. ;
TRANSMISSION CHAIN TYPES ISO BS ANSI OTHER
'.,.
Short Pitch Transmission Chain and Sprockets 606 228 B29.1M DIN8187
DIN8t88
Short Pitch Bush Chain and Sprockets 1395 ' 228 DIN8154
Double Pitch Roller Chain and Sprockets 1275 4687 B29.3M DIN8181
Oilfield Chain and Sprockets 606 B29.1M API Spec 7F
Cycle Chain 9633
Motorcycle Chain 10190 7615
Cranked Link Chain and Sprockets 3512 B29.1M DIN8182 iii'·' ,

.

, .

•

,

Chain drives

SELECTION METHOD

INTRODUCTION

Chain selected using this method will have a minimum life expectancy with proper installation and lubrication of 15000 hours. The Rating Charts (pages 19-20) exceed the minimum standards and selection of chain using the figures quoted in fhis section is only valid for RENOLD CHAIN,

SYMBOLS, TERMS AND UNITS

Z1 = Number of teeth on drive sprocket. Z2 = Number of teeth on driven sprocket C = Centre distance (mm).

P = Chain pitch (rnrn).

i = Drive ratio.

L = Chain length (pitches).

SELECTION METHOD FOR BS/DIN AND ANSt SERIES CHAIN

In order to select a chain drive the following essential information must be known:

• The power in kilowatts to be transmitted.

• The speed of the driving and driven shafts.

• The characteristics of the drive.

• Centre distance.

From this base information the selection power to be applied to the rating charts is derived.

SELECTION SUMMARY

II . Page
Select drive ratio and sprockets :3
Z, = 19 teeth minimum lJ -r«
EI Establish application factor f1 4-
taking account of dynamic loads
Tooth factor f2 (191Z1)
Calculate selection power 5
= power x f1 x f2 (kw)
Select chain drive S
Use rating chart: (,
Calculate chain length S'
using formulae
I\~ ... , Calculate exact centre distance e:
1?!l!lli'!J1[1,W Choose lubrication method 7 Chapter 4

page 3

II SELECT DRIVE RATIO AND SPROCKETS

Chart 1 may be used to choose a ratio based on the standard sprocket sizes available. It is best to use an odd number of teeth combined with an even number of chain pitches,

Ideally, chain sprockets with a minimum of 19 teeth should be chosen. II the chain drive operates at high speed or is subjected to impulsive loads, the smaller sprockets should have at least 25 teeth and should be hardened.

II is recommended that chain sprockets should have a maximum of 114 teeth.

Drive ratio can otherwise be calculated using the formula:

. Z2

I=~

Z,

For large ratio drives, check that the angle of lap on Z, is not less than 120 deg rees.

120" Min

Driver Sprocket (Z,)

SELECT DRIVE RATIO AND SPROCKETS - Z2 Z,

CHAIN REDUCTION RATIOS TO ONE USING PREFERRED SPROCKETS

CHART 1

No. 01 Teeth Driven Sprocket Z2

No. of Teeth, .

Drive Sprocket' Z1

15

19

21 23

25 1.00 1.52 2.28 3,04 3.80 4,56

17

25
38 2,53 2.23 2.00 1.80 1.65
57 3.80 3,35 3.00 2.71 2.48
76 5.07 4.47 4.00 3.62 3.30
95 6.33 5,59 5.00 4.52 4,13
114 7.60 6.70 6.00 5.43 4.96
Driven Sprocket
Driver Z2
Sprocket
Z, Centre Distance .

Chain drives

Chapter 4

page 4

B ESTABLISH APPLICATION FACTOR

The following tactors will be used later on to determine the selection power.

APPLICATION FACTOR fl

Factor fl takes account of any dynamic overloads depending on the chain operaling conditions. The value of factor h can be chosen directly or by analogy using chart 2.

CHART 2

'CHARACTERISTICS OF DRIVER
SMOOTH RUNNING SLIGHT SHOCKS MODERATE SHOCKS
DRIVEN MACHINE Electric Motors, Steam Internal Combustion Internal Combustion
CHARACTERISTICS and Gas Turbines, Engines with 6 cyls or Engines with less than 6
Internal Combustion more with Mechanical cyls, with Mechanical
Engines with Hydraulic Coupling, Electric Coupling
Coupling Motors with frequent starts
Centrifugal Pumps and
SMOOTH Compressors. Printing
MaDhines. Paper Calanders, 1 1.1 1.3
RUNNING Uniformly Loaded Conveyors,
Escalators, Liquid Agitators and
Mixers, Rotary Driers, Fans
PUmps and Compressors (3+
MODERATE cyls), Concrete Mixing 1.4 1.5 1.7
SHOCKS Machines, Non uniformly
Loaded Conveyors. Solid
Agitators and Mixers
.
Planers, Excavators. Roll and
HEAVY Ball Mills, Rubber Processing 1.8 1.9 2.1
SHOCKS Machines, Presses and Shears
1 & 2 Cyl Pumps and
Compressors, Oil Drilling Rigs TOOTH FACTOR f2.

The use of a tooth factor further modifies the final power selection. The choice of a smaller diameter sprocket will reduce the maximum power capable of being transmitted since the load in the chain will be higher.

Tooth factor f2 is calculated using the formula f2 ~ R Zl

Note that this formula arises due to the fact that selection rating curves shown in the BS I ANSI rating charts (see page 69-70) are those for a 19 tooth sprocket

fz tactorstor.standaro sprocket sizes .

Zlfi

15 17 19 21 23 25

1.27 1.12 1.00 0.91 0.83 0.76

Chain drives

.. --

.. =-

B CALCULATE THE SELECTION POWER

Multiply the power to be transmitted by the factors obtained from STEP TWO.

Selection POWER = POWER to be transmitted x fl x f2 (kw).

This selection power can now be used with the appropriate rating charts. (Seepages 69 - 70).

SELECT CHAIN DRIVE

From the rating chart, select the smallest pitch of simple chain to transmit the SELECTION POWER at the speed of the driving sprocket ZI.

This normally results in the most economical drive selection. If the SELECTION POWER is now greater than that . shown for the simple chain, then consider a multiplex chain of the same pitch size as detailed in the rating charts.

lEI CALCULATE CHAIN LENGTH

To find the chain length in pitches (L) for any contemplated centre distance of a two point drive, use the formula below:

(Z_2~_ZI)' X P length (ll e ZI + Z2 + lQ_ + ---=2""IT _,.---_

2 P C

.-

.

. - ..

The calculated number of pitches should be rounded up to a whole number of even pitches. Odd numbers of pitches should be avoided because this would involve the use of a cranked link Which is not recommended. If a jockey sprocket is used for adjustment purposes, two pitches should be added to the chain length (t),

~ ~

C is the contemplated centre distance in mm and should generally be between 30 - 50 pitches.

e.q. for 1 1/2" pitch chain C = 1.5 x 25.4 x 40 = 1524mm.

Ii CALCULATE EXACT CENTRE DISTANCE

The actual centre distance for the chain length {ll calculated by the method above, will in general be greater than that originally contemplated. The revised centre distance can be calculated from the formula below.

Where P = Chain pitch (mm)

L= Chain length (pitches)

ZI = Number of teeth in driver sprocket Z2 = Number of teeth in driven sprocket

III

.

. .

-. iiiilIII

Chapter 4.

page 5

RATING CHART CONSTRUCTION

The rating charts at first sight look complicated. However, they are constructed from three simple lines. From this it may be seen that at lower speeds the fallure mode is likely to be plate fatigue if the maximum power recornmendatien is exceeded. However, pin galling will occur due to boundary lubrication break down at very high speeds. At the intersection of these lines the bush and roller fatigue curve comes into play and accounts for the rounded tops to each of the selection curves.

. I' ____..---:r

Pin Gal1ng

SPEED

BEARING PRESSURES

When a chain has been correctly selected, the mode of failure over a very long period of time is most likely to be wear.

The subject of wear, which depends on many factors, has been addressed earlier in this guide, however, a very useful indicator of the likely wear performance is the magnitude of pressure between the key mating surfaces i.e, pin and bush.

This pressure is known as the bearing pressure and is obtained by dividing the working load by the bearing area. Bearing areas for standard Chains are quoted in the designer data at the end of this guide.

BS . iso RATING CHART

Chain drives

)( )( w
w W
...J ...J ...J
a. a. a.
ii: ::> :i!
l- e in
II lEI D
1000
900
800
700
600
500
400
750 510 300
500 340 200 250 170 100
225 153 90
200 136 60
175 119 70
150 102 60
125 85 50
100 68 40
~ 75 51 30
-
a: 50 34 20
I.U
:s:
0
0-
Z 25.0 17.0 10.0
0 22.5 15.3 9.0
i= 20.0 13.6 8.0
0 17.5 11.9 7.0
I.U 15.0 10.2 6.0
..J 12.5 8.5 5.0
ILl
(f) 10.0 6.B 4.0
7.5 5.1 3.0
5.0 3.4 2.0 2.50 1.70 1.0
2.25 1.53 0.9
2.00 "1.36 0.8
1.75 1.19 0.7
1.50 1.02 0.6
1.25 0.85 0.5
1.00 0.68 0.4
0.75 0.51 0.3
0.50 0.34 0.2 0.2500.17 0.1

Chapter 4

page 6

BRITISH STANDARD CHAIN DRIVES - Rating Chart using 19T Driver Sprocket.

DRIVER SPROCKET SPEEDS - (mlrr")

o 0 0000 lO 1.0 ..... tOmo

g a

-.: '.,.", 1·····'-
'-
... . .. "., ,
. ' . c'. . ....
. . .111 II

r

, .. ,." 1:·'-.'" ,.-' ".' :.': .

1----+~b-7--+-t__t__+_t_++t__~~ ..•. -T" ,.".--'. ;--I.lb ·.·:.,'-'± ..•• +--::,,"::+.I ,-t-"++'++~,,",,,~ For selection of drives to the right of this

)_---+~~-+-~W-+-i+~---~tl~ti±~~~tttt~~:1 line, consult Renold engineers to obtain

/. .., .. , .... '.. information on optimum drive

/ . ~ ." ,. I'" . .' .' performance.

, .: .'. 'U:l?'~~ln,I'1;f,IE~1 i·; I: '1;-".1 .' .: ,.

.

./

x

v

/' V /"' .: '

/

/' /' /' ""Ii 1/

/ V ~

./

L V'

1\

~ a 0 0000 I

~.~ '<:t It) W f"- IX) 0)

~ -

Chain drives

LUBRICATION

Chain drives should be protected against dirt and moisture and be lubricated with good quality non-detergent mineral based oil. A periodic change of oil is desirable. Heavy oils and greases are generally too stiff to enter the chain working surfaces and should not be used.

Care must be taken to ensure that the I ubricant reaches the bearing areas of the chain. This can be done by directing the oil into the clearances between the inner and outer link plates, preferably at the point where the chain enters the sprocket on the bottom strand.

The table below indicates the correct lubricant viscosity for various ambient temperatures.

Ambient Temperature Lubricant Rating
Celsius 8AE 884231
-5 to -1-5 20 46 to 68
5t040 30 100
40 to 50 40 150 to 220
50 to 60 50 320 For the majority of applications in the above temperature range, a multigrade SAE 20/50 oil would be suitable.

As mentioned above, the use ot grease is not recommended. However, if grease lubrication is essential, the following points should be noted:

• Limit chain speed to 4 m/s .

• Applying normal greases to the outside surfaces of a chain only seals the bearing surfaces and will not work into them. This causes premature faltura. Grease has to be heated until fluid and the chain is immersed and allowed to soak until all air bubbles cease to rise. If th is system is used, the chains need regular cleaning and regreasing at intervals depending on the drive's power and speed. It should also be noted that temperatures above 80"C will cause damage to many greases and reduce their effectiveness.

LUBRICATING METHODS

There are fou r basic methods for lubricating chain drives.

The recommended lubrication method is based on the chain speed and power transmitted and can be found in the rating charts, (See pages 69 - 70)_

TYPE 1, Manual Operation

Oil is applied periodically with a brush or oil can, preferably once every eight hours of operation. Volume and frequency should be sufficient to just keep the chain wet with oil and allow

HEALTH AND SAFETY

Ensure all machinery is stationary and isolated, prior to applying any lubricant - carefu lIy following machine rnanutacturers instructions.

penetration of cleanlubricanl into lhe chain joints.

Applying lubricant by aerosol is also a satistactory

method. but it is important that the aerosol lubricant is of an approved type for the application, such as that supplied by Renold. Th is type of lubricant "winds" in to the pin/bush/roller clearances, resisting bolh lhe tendency to drip or drain when the chain is stationary and centrifugal "flinging" when the chain is moving.

Chapter 4

page 7

TYPE 2, Drip Lubrication

Oil drips are directed between the link plate edges from a drip lubricator. Volume and frequency should be sufficient to allow penetration at lubricant into the chain joints.

TYPE 3, Bath or Disc Lubrication

With oil bath lubrication the lower strand of chain runs through a sump of oil in the drive housing_ The oil level should cover the Chain at its lowest point whilst operating.

With slinger disc lubrication an oil bath is used, but the chain operates above the oil level. A disc picks up oil f~om the sump and deposits it on the chain by means of defl~ctlon plates. When such discs are employed they should be desiqned to have peripheral speeds between 180 to 2440 m/min.

TYPE 4, Stream Lubrication

A continuous supply of oil from a circulating pump or central lubricating system is directed onto the chain. It is important to ensure that the spray holes from which the oil emerges are in line with the chain edges. The spray ~Ipe should be positioned so that the oil is delivered onto the chain Just before it engages with the driver sprocket.

This ensures that the lubricant is centrifuged through the chain and assists in cushioning roller impact on the sprocket teeth. Stream lubrication also provides effective cooling and impact damping at high speeds.

Chain drives

Chapter 4

TRANSMISSION SPROCKETS 9.52~rrml(Q'.37~")PITCH , BS22~IIS9~q61DIN ,8187

; <,> ~c.. .:.;:~, ~';,'._~:. '," .

page a

BENOLD c=JCHAINc=J

Toolh Width SIMPLE TOOlh Width

Tooth Widlh DUPLEX Tooth Width TRIPLEX

Key

7/5 Cast Iron

81 - 5.3mm bl -5.2mm 82- 15.4mm 83-25.6mm

61

Sleel

I__!..._I PLAIN BORE - STEEL

No PCD

of

Teeth A

11 33.80

12 36.80

13 39.80

14 42.80

15 45.81

16 48.82

17 51.83

18 54.85

19 57.87

20 60.89

21 63.91

22 66.93

23 69.95

24 72.97

25 76.00

26 79.02

27 82.04

30 91.12

38 115.34

Top Part

Dia No

C

37.5 212002 40.5 212003 43.5 212004 46.5 212005 49.5 212006

52.5 269020 55.5 212009 58.6 269021 61.6 212011 64.6 212008

67.6 212013 70.6 269022 73.7 212015 76.7 269109 79.7 212017

82.7 269110 85.7 269061 94.8 212026 119.0 212030

SIMPLE

Bore D

Min Max

8 8 10 10 10

10 10 10 10 10

12 12 12 12 12

12 12 12 16

. ,--- ----~)

Boss Disl' Part

Dia Thro' No

E f

14 16 16 20 22

22 25

25 25

28 25

31 25

34 25

~~.~ __ /b1;___

DUPLEX

c

TRIPLEX

30 30 30

70 79 90

40 40 40

16 16 16

14 16 16 20 22

22 30

25 30

28 30

31 30

34 30

Bore D Boss Dist' Part

Min Max Dia Thro' No

E F

Bore D Boss Dis!'

~ Dia Thro'

E F

28 28 28 30

269132 212176 212180

22 25 25 28 30

37 28

40 28

43 28

45 28

46 28

212153 to

212154 10

212155 to

212156 10

21215B 10

212159 12

212161 12

212169 12

212163 16

212165 16

212167 16

25

40 30

269166 12 14

212304 12 16

212305 12 16

212306 12 22

212308 12 22

22 25 28 31 34

35 35 35 35 35

32 32 38 38 38

48 28

50 28

52 28

54 28

57 28

2B 30

46 30

49 30

212309 12 25

40

35

38 38 35 42

60 60 60 70

35

52 30

212311 12 28

212320 12 30

46 49

35 35

42

58 30

212313 16 35

52

40

42

64 30

212315 16 42

58

40

42 40 50

70 79 90

54

212317 16 42

40

269167 16

212326 16

212330 16

42 45 55

PLAIN BORE - HEAVY DUTY CAST IRON

57 172.94

76 230.49

95 288.08

114 345.68 150 454.81

177.5 212049 235.1 212068 292.7 212087 350.3 212106 461.2 212142

19 19 24 24 24

45 45 50 50 50

80 80 90 90 90

25 25 25 38 45

212199 212218 212237 212256 212292

24 24 28 28 35

50 50 55 55 65

,

so 90 95 95 110

25 25 38 38 52

55 65 65 65

95 110 110 ItO

38 45 45 52

212349 28

21236B 28

212387 28

212406 28

TAPER BORE - STEEL Taper 8ush

17 19 21 23 25

~. 38

51.B3 57.87 63.91 69.95 76>00 115.34

21200919 21201119 21201319 21201519 21201719 21203019

T81008 TBl008 T81008 T81210 T81210 T81210

45 45 46 63 63 70

22 22 22 25 25 25

21215919 21216219 21216319 212165/9 21216719 21218019

Taper Bush

T81008 TBl00B T81008 T81210 T81210 TB1610

41 46 49 59 54 80

Taper Bush

22 22 22 25 25 25

90

25.6 25.6 25.6 25.6 25.6 38

55.5 61.6 67.6

. 73.7 79.7 119.0

21230919 21231119 21231319 21231519 21231719 21233019

TBtOOB TBl008 T8100B T81210 TB1210 TB1615

TAPER BORE - HEAVY DUTY CAST IRON

57 172.94

76 230.49

95 288.08

114 345.68

177.5 21204919 235.1 21206819 292.7 '21208719 350.3 212106/9

T812tO T812tO TB1210 TB1615

80 80 90 90

25 25 25 3B

21219919 21221819 21223719 212256/9

TB1610 TB1810 TB1615 T61615

90 90 95 95

25 25 38 38

95 110

38 45

21234919 21236819

TB1615 T82017

, ...

.. ~

". ...

~ ..

II

•

Chain drives

BENOLD c:JCHAINc:J

Chapter 4

page 9

Tooth Width SIMPLE Tooth Width

Tooth Width DUPLEX Tooth Width TRIPLEX

Kev

<~~ Sleel

Bl ~ 7.2 mm bl~7.1mm B2·21.0mm B3 - 34.9 mm

61

I_F_I PLAIN BORE - STEEL

No PCD

of

Teeth A

11 45.07

12 49.07

13 53.07

14 57.07

15 61.09

16 65.10

17 69.11

18 73.14

19 77.16

20 81.18

21 85.22

22 89.24

23 93.27

24 97.29

25 101.33

26 105.36 27 109.40 30 121.50 38 153.80

Top Part

Dia No

C

49.9 212452 53.9 212453 57.9 212455 61.9 212456 65.9 212457

69.9 269025 74.0 212459 78.0 269026 82.0 212461 86.0 212474

90.1 212463

94.1 269027

98.1 212465

102.1 269028

106.2 212467

110.2 269029 114.2 269030 126.3 212479 158.6 212480

62

63

r'lC'~'-" . _

CA':. E I

~'l .•. / .•..•........

I I

D 0

.. , .!

I----L-I I-LI

_ B2.._

~'-"'-4--:-.f J~:;

I. F .1

SIMPLE

Bore

Min

10 10 10 10 10

12 12 12 12 12

14 14 14 14 14

16 16 16 16

D

Max

19 22 25 25 32

33 35 35 40 42

45 45 45 45 45

45 45 48 60

Boss Dia E

29 33 37 41 45

50 28

52 28

55 28

60 28

64 28

68 70 70 70 70

70 70 80 90

Disf Thro' F

269160 212626 212631

DUPLEX

Bore D

Min Max

12 20

12 22

12 25

12 28

12 32

16

16

16

16 16 20

Boss Disl'

Dia Thro'

E F

32 35

35 35

38 35

42 35

46 35

38

54 38

40

269171 20

212780 20

212784 25

TRIPLEX

45

45

48

58 60 72

Boss Dia E

Part No

25 28 28 28 28

212600 212601 212602 212604 212606

42 42

62 38

66 38

Part §2!i.....lL

No Min Max

269169 16 20

212754 16 22

212755 16 25

212756 16 28

212757 16 32

212759 16 38

212770 16 42

212771 16 42

212772 16

40

212774 16

Disl' Thro' F

32 35 38 42 46

50 50 50 50 50

212607 16

212608 16

212621 16

212609

28 28 28 28 28

212610

212611

45

70

40

212776 16

54

50

30 30 30 35

45

70

40 40 40

62 66

50 50

48

80

70

55

58 60 60

85 100 100

70

55

80

55

85 100 120

55 55 55

PLAIN BORE - HEAVY DUTY CAST IRON

57 230.54 76 307.33 95 384.11 114 460.90

237.1 212499 m.9 212518 390. 7 212537 467.4 212556

19 19 24 34

60 60 50 50

110 110 90 90

32 32 45 45

212650 28 '65

212669 38 65

212687 38 65

212706 38 65

110 32

110 45

110 52

110 58

212803 28 65

212822 38 75

212841 38 75

212860 38 75

110 130 130 130

45 64 64 72

TAPER BORE - STEEL

15 61.08 17 e 69.12

19 77.16

21 85.21

23 93.27

25 101.33 38 153.79

65.9 212457/9 74.0 212459/9 82.0 212461/9

90.1 21246319

98.1 212465/9

106.2 212467/9 158.6 21248019

Taper Bush

TB1008 TB121G TB1210 TB1610 TB1610 T81610 TB2012

45 60 63 71 76 76 90

22 25 25 25 25 25 32

21260619 212607/9 21260819 212609/9 212610/9 21261119 212631/9

Taper Bush

TB100a TB1210 TB1210 T81610 TB1610 TB2012 T82012

48 56 64 71 79 87 100

Taper Bush

22 25 25 25 25 32 32

212770/9 212772/9 21277419 21277619" 21278419

T81215 T8i615 TB1615 T82017 TB2017

62 70 70

38 38 38 34.9 34.9

TAPER BORE - HEAVY DUTY CAST IRON

57 230.54 76 307.33 95 384.11 114 460.90

237.1 21249919

313.9 21251819

390.7 212541/9 467.4 212560/9

TB2012 TB2012 TB2012 T82017

110 110 110 110

32 32 32 32

212650/9 21267219 21268819 21270719

T82012 T82012 TB2012 TB2517

r

110 110 110 125

32 32 32 45

T82017 TB2525

212803/9 21282219

110 130

45 64

Chain drives Chapter 4 page ,0

TRANSMISSION BENOLD
SPROCKETS
15.875mm (0.62,5") PITCH ~CHAlN~
8S228/1S0606/ DIN 8187
B2 ~
Tooth Width SIMPLE B1·9.2mm -
Tooth Width bi -s.o nm 61 I-
Tooth Width DUPLEX 82-25.6 mm r ~i':
Tooth Width TRIPLEX B3 ·42.2 mm ~B2' ~ sa c
C A r- .. .1 ._ f2'r1
B1 _ 1,- I
0\:' .~ c •• ~
C A fEl
Kev E -, ./ E
//- Steel -~-1 -~l· -1
.......... ~
.... J "'" " .. _f
V)} Cast Iron l.-f_j I~I "/
I_F_I ~l
PLAIN BORE - STEEL SIMPLE DUPLEX TRIPLEX
No PCD Top Part Bore D Boss Dist' Part 8or~ D Boss Dist' Part !WLlL Boss Dis!'
of Dia No Min Max Oia Thro' No Min Max Dia Thro' No Min . Max Dia Thro'
Teeth A C E F E 'F E F
11 56.34 63.2 213003 12 25 37 30 214183 16 25 39 40
12 61.34 68.2 213004 12 28 42 30 213184 16 28 44 40
13 66.32 73.2 213005 12 30 47 30 213185 16 30 49 40
14 71.34 78.2 213006 12 32 52 30 213186 16 30 54 40
15 76.36 83.2 213007 12 32 57 30 213187 16 36 59 40
16 81.37 88.3 269104 12 36 60 30
17 86.39 93.3 213009 12 36 60 30 213189 16 42 69 45
18 91.42 98.3 269035 14 42 70 30
19 96.45 103.3 213011 14 42 70 30 213191 16 48 79 45
20 101.49 108.4 213014 14 45 75 30 213192 16 50 84 45
21 106.52 113.4 213013 16 45 75 30 213193 16 50 85 45
22 111.55 118.4 269036 16 48 80 30
23 116.58 123.5 213015 16 48 80 30 213195 16 60 95 45
24 121.62 128.5 269037 16 48 80 30
25 126.66 133.6 213017 16 48 80 30 213197 16 65 105 45
26 131.70 138.6 269038 20 50 85 35
27 136.75 143.6 269039 20 50 85 35
30 151.87 158.8 213022 20 55 90 35 213202 20 72 120 45
38 192.24 199.1 213028 20 60 100 35
PLAIN BORE - HEAVY DUTY CAST IRON 57 288.18 296.6 213042 24 50
76 384.15 392.5 213054 28 50
95 480.14 488.5 213064 28 50
114 576.13 584.5 213076 38 75
TAPER BORE - STEEL Taper
Bush
15 76.36 83.2 21300719 T81210
17 ~6.40 93.3 21300919 TB1610
19 96.45 103.3 21301119 TB1610
21 106.51 113.4. 21301319 T81610
23 116.59 123.5 21301519 TB1610
25 126.66 133.6 21301719 TB2012
38 151.87 158.8 21302819 T82012 90 45

90 52

90 58

130 58

60 25

71 25

75 25

76 25

76 25

90 32

90 32

TAPER BORE - HEAVY DUTY CAST IRON

57 288.18

76 384.15

95 480.14

29.6.6121304319 392.5 21305519

488.5 213065/9

32 32 45

T82012 T82012 TB2012

110 115 115

..

•

Chain drives

BENOLD ~CHAINc:J

Chapter 4

II

.

Tooth Width SIMPLE Tooth Width

Tooth Width DUPLEX Tooth Width TRiPLEX

• Welded Hub

Key

"./,0 Cast Iron

Bl-ll.lmm bl-W.9 mm 82-30.4 mm 83-49.8 mm

c

Steel

~I PLAIN BORE" STEEL

No PCD

of

Teeth A

~ ~

11 67.62

12 73.60

13 79.59

14 85.61

15 91.63

16 97.65 17 103.67 18 109.71 19 115.74 20 121.78

~ iiiiM

21 127.82 22 133.8£ 23 139.90 24 145.94 25 152-00

•

26 158.04 27 164_09 30 182_25 38 230.69

Top Part

Dia No

C

75.8 213450 81.8 213451 67.8 213452 93.8 213455 99.6 213454

105.6 269{)43 111.9 213456 117.9 269044 123.9 213461 130.0 213460

136.1 213463 142.1 269045 148.1 213465 154.1 269046 160.2 213467

166.2 269121 172.3 213469 190.4 213472 238.9 213473

Bore D

Min Max

16 16 16 16 16

16 16 16 16 16

20 20 20 20 20

20 20 20 25

B1

~ - C A

L£_J

SIMPLE

Boss Dis!' Part

Dia Thro' No

E F

30 32 38 42 48

46 35

52 35

58 35

64 35

70 35

C A

35 35 35 35 35

269162 213628 213631'

l_____f..__._j DUPLEX

Bore 0 Boss Disr Part

Min Max Dia Thro' No

E F

30 47 50

32 53 50

38 59 50

42 65 50

48 71 50

20

50 83

50

269189 25

213776 25

213779' 25

63

I 63

~b~~rl

cet

TRIPLEX

30 32 38 42 48

50

55 60

60

66

72

72 72 78

page 11

!22rL.Q_ Boss Disf

Min Max oia Thro'

E F

64 76 76 88

213799 48

213818 55

213837 38

213856 4B

50 53 53 53 53

75 80 80 SO 80

213603 16

213604 16

213605 16

213606 20

21360B 20

213610

213619 213620

40 40 40 40 40

213621

213623

213625

20 20

55 95

60 100

213753 20

213754 20

213755 20

213756 20 213758 20

213760 20

50 50

213761 20

213774 20

47 53 59 65 71

70 70 70 70 70

55 55 55 55 55

90 90 90 90 90

40 40 40 40

20

60

100

50

213763 25

83

70

55 55 55 60

95 95 95 100

20

66

110

50 .

213765 25

95 100

70 70

20

72

120

50

213767 25

100

70

20 20 25

72 72 72

120 120 120

50 50 50

110

70

120

70

120 120 130

70 70 70

PLAIN BORE - HEAVY DUTY CAST IRON

57 345.81 76 4ll0.98 95 576.17 114 691.36

355.9 213499 471.1 213518 586.2 213537. 701.4 213556

28 35 38 38

55 55 65 75

110 110 110 130

52 58 64 64

213650 213672 213691 213710

38 48 55 55

65 115

90 155

90 155

100 170

90 90 100 100

160 165 172 178

76 76 76 76

TAPER BORE" STEEL Taper Bush

15 91.63

. 17103.67 19 115.74 21 127.82 23 139.90 25 152.00 38 230.69

99.8 21345419

111.9 213456/9

123.9 213461/9

136.0 21346319

148.1 213465/9

160.2 213467/9 238.9 21348019

TB1610 T81610 TB2012 TB2517 TB2517 TB2517 TB2517

71 76 90 102

108 108 108

25 25 32 44 44 44 44

21360819 213610/9

.21361919 21362119 21362319 213625/9 213634/9

Taper Bush

TB161"5 TB1615 TB2012 TB2517 T62517 TB2517 T83020

72 80 90 107 108 108 140

38 38 32 44 44 44 51

21375819 21376019 21376119 21376319 21376519 21376719 21378019

Taper Bush

TB1615 TB2012 TB2012 T82517 T82517 T82517 T83020

140

49_8 49_8 49_8 49_8 49.8 49.8 51

TAPER BORE" HEAVY DUTY CAST IRON

.... ..

57 345.81 76 460.98 95 576.17 114 691.36

355.9 21350319 471.1 21352219 586.2 21353719 701.4 21355619

TB2517 TB2517 T82517 T82525

125 125 130 130

45 45 45 64

21365319 21367319 21369219 213711/9

TB3020 TB3020 T8302.0 TB3030

155 155 155 170

51 51 51 76

21380219 213821/9 213837/9 21385619

TB3020 T83020 TB3030 TB3030

160 160 172 178

51 51 76 76

Chain drives Chapter 4 page 12
TRANSMISSION BENOLD
SPROOKETS
2S.4rilm • (lJO(jO") PITCH . CJCHAINCJ
BS228/1sq~Q6/DIN8187
Tooth Width SIMPLE 61-t6,2mm d:tr=1
Tooth Width bt -15,8 mm 2
Tooth Width DUPLEX 62 ·47.7 mm __ ~1 r
Toolh Width TRIPLEX B3· 79.6mm !-'"'~~~ c r--~ c
'Welded Hub 81 ~ib1l-i ·-1bf2 r I
r= '1~
C A
Key
I'
;~~~.; Steel
--~
9(j§, Cast Iron
1-£--1 l--.£_I I, F .1
PLAIN BORE - STEEL SIMPLE DUPLEX TRIPLEX
No PCD Top Part Bore D Boss Dis!' Part 80re 0 Boss Dis!' Part !m___Q_ 80ss Dis!'
01 Dia No Min Max Dia Thro' No Min Max Dia Thro' No Min Max Dia Thro'
Teeth A C E F E F E F
tt 9O,t4 101.7 214000 16 40 61 40 214093 20 44 64 70 214183 25 44 64 100
12 98.t4 109.7 2t4001 16 45 69 40 214094 20 45 72 70 214184 25 45 72 100
13 106,12 117,7 214002 16 50 78 40 214095 20 50 80 70 215185 25 50 80 100
14 114,15 125,7 214003 16 55 84 40 214096 20 55 88 70 214186 25 55 88 100
15 122,17 133,7 214004 16 60 92 40 21409B 20 60 96 70 214188 25 60 96 100
16 130.20 141.8 269050 20 60 100 45
17 138.22 149.8 214006 20 60 100 45 214100 25 72 112 70 214190 25 72 lt2 100
18 146.28 157,8 269051 20 60 100 45
19 154,33 165.9 214011 20 60 100 45 214101 25 82 128 70 214191 25 82 128 100
20 162.38 173,9 214010 20 60 100 45 214102 25 85 130 70 214202 25 85 130 100
21 170.43 182,0 214013 20 70 ItO 50 214103 25 85 130 70 214193' 25 85 130 too
22 178.48 190.1 269052 20 70 110 50
23 186.53 198.1 214015 20 70 110 50 214105' 25 85 130 70 214195' 25 85 130 100
24 194.59 206.2 269053 20 70 110 50
25 202.66 214.2 214017 20 70 110 50 214107' 25 85 130 70 214197' 25 85 130 100
26 210.72 222.3 269126 20 75 120 50
27 218.79 230.4 269054 20 75 120 50 269164' 25 85 130 70 269174' 30 85 130 100
30 243,00 254.6 214026 20 75 120 50 214114' 25 85 130 70 214207' 30 85 130 100
38 307.59 319.2 214027' 25 75 120 50 214118' 25 90 140 70 214208' 30 90 140 100
PLAIN BORE - HEAVY DUTY CAST IRON
,
57 461.08 474,9 214042 35 75 130 76 214133 38 100 178 89 214223 48 110 216 102
76 614.64 628.4 214054 35 75 135 76 214145 48 100 178 89 214235 55 110 216 102
95 768.22 782.0 214064 48 75 135 90 214155 46 110 216 102 214245 55 110 216 102
114 921.82 935.6 214075 38 100 172 98 214165 48 110 203 114 214255 55 125 222 127
TAPER BORE - STEEL Taper Taper Taper
Bush Bush Bush
15 122.17 133.7 21400419 T81615 76 38 214098/9 TB2012 47.7
17 138,23 149,8 21400619 T82012 90 32 214100/9 TB2517 47.7 214190/9 T82525 79.6
19 154,32 165.9 21401119 T82517 108 44 214101/9 T82517 47.7 21419119 T83030 79,6
21 170,42 182,0 21401319 T82517 110 44 21410319 T83020 140 51 214193/9 T83030 79.6
23 186,54 198,1 21401519 T82517 110 44 21410519 T83020 140 51 21419519 T83535 159 89
25 202.66 214,2 21401719 T82517 110 44 21410719 T83020 140 51 21419719 T83535 175 89
TAPER BORE - HEAVY DUTY CAST IRON
38 307.58 319,2 21402819 TB3020 155 51 21411819 T83030 159 76 21420819 TB3535 178 ss
57 461.08 474.9 21404319 T83020 155 51 214133/9 T83535 178 89 214223/9 TB4040 216 102
76 614.64 628.4 21405519 T83020 160 51 21414519 T83535 178 89 21423519 T84040 216 102
95 768,22 782.0 214065/9 T83020 160 51 214155/9 T84040 216 102 214245/9 T84040 216 102 !!'i'!I!a !!I!I!iI

.. !!!I!iM

I!ftW !!JIi!iiIi

". ~

,_ ..

•

II

... ,.

Chain drives

BENOLD ~CHAINCJ

Chapter 4

TRANSMISSION SPROCKETS 31.75mm to 38.10mm (1.25" to 1.5") PITCH 65228/150606/ DIN 8187

page 13

Tooth Width SIMPLE - ToothWidlh

Tooth Width DUPLEX - Tooth Width TRIPLEX -

• Welded Hub

Key

Steel

/~ Castlron

No PCD Top

of Dia

Teeth A C

17 172.80 190.75 19 192.89 210.26 21 213.03 232.41 23 233.17 252.22 25 253.31 272.03

Sprocket size

1.25"p 1.5"pitch

Bl - 18.5 24.1mm

bl - 18.2 23.6mm _ _ Bl

B2- 54.6 72.0mm I 83 - 91.0 120.3mm c

Part No

Bore D

Min Max

1.. __ £ .1

SIMPLE

85 85 100 100 100

Boss Disf Part

Dia Thro' No

E F

120 t20 t40 140 140

_B2_ _bl_

C iAI8 El

E I

o :___0;

I_F_I

50 50 55 55 55

214367 214379 214381 214383 214385

.... 83

_ 82 ....

t-<'-"--''-''-4--0--'; IJw:;

1____f___._J I_~F~I

DUPLEX

Bore D Boss Disf Part

Min Max ora Thro' No

E F

30 30 30 30 30

85 85 100 100 100

120 120 140 140 140

80 BO 80 BO 80

214457 30 85

214469 30 85

214471 30 100

214473 30 100

214475 30 100

1_f_____1

TRIPLEX

Bore D Boss Disf

Min Max Dia Thro'

E F

120 120 140 140 140

115 115 115 115 115

B1 ~ r--

clA~ET.

~ol

l__f___j 1.25" PLAIN BORE - STEEL

214277 214289 214291 214293 214295

25 25 30 30 30

1.25" PLAIN BORE - HEAVY DUTY CAST IRON

38 384.48 402.08 1214304

57 576.35 593.34 214316

76 768.30 784.86 214328

30 48 55

105 95 100

150 170 178

55 1 214392 30

81 214406 65

89 214418 70

105 150 80

110 206 127

125 224 140

136 160 160 160 160

150 150 150 150 150

214482 30 105 150 115

214496 70 125 222 147

214508 85 140 254 163

100 100 100 100 100

30 95

30 114

40 114

40 114

40 114

1.5" PLAIN BORE - STEEL

17 207.34 225.55 19 231.47 248.67 21 255.63 276.61 23 279.81 300.23 25 303.99 324.10

25 25 30 30 30

95 95 105 105 105

136 136 150 150 150

55 55 60 60 60

215637 214649 214651 214653 214655

30 30 30 30 30

95 95 114 114 114

136 160 160 160 160

214727 214739 214741 214743 214745

214547 214559 214561 214563 214565

1.5" PLAIN BORE - HEAVY DUTY CAST IRON

38 461.37 479.81 1269206

57 691.62 708.91 214586

76 921.97 938.78 21459B

30 60 65

105 110 125

150 t96 216

60 1

122

135

269207 214672 214688

40 80 85

114 140 150

160 100

254 152

267 168

269208 40

214766 90

214778 100

114 150 170

160 267 297

150 175 193

Chain drives Chapter 4 page 14

TRANSMISSION SPROCKETS BENOLD
44.45mm to 50.8mm
(1.75" to 2.0") PITCH CJCHAINCJ
85228/1S0606 I DIN 8187
Sprocket size
1.75"p 2.O"pilcll I 63
Tooth Widtll SIMPLE - Bl - 29.4 29.4mm -:er1
Tooth Width bt- 28.8 28.Bmm . __ S1 _1>11-
Tooth Widlh DUPLEX . 82 - 8B.4 87.4mm _6t. 63 eM
Tooth Width TRIPLEX - 83 -148.0 146.0mm c
91 _ 1>1_ _ 92 _
_bl_
• Welded Hub ~ t--- :: "'E~: fa
01'1" i.. .:
c A/ >.,0
Key E I ..... ~/ -I
E
Steel . --. --;f ~ .. --i --,
__j_ o t .. OJ 0
,- , .J
'/ // Cast Iron _.;/ _,-.....:..- _ _:__..___.:_::
I--f--, I~ i_..__£_.._j j_._£___; :_. ~F~j ~I
1.75" PLAIN BORE - STEEL SIMPLE DUPLEX TRIPLEX
No PCO Top Part Bore D Boss Oisl' Part Bore D Boss Disf Part §9lLQ_ Boss Oisl'
of Dia No Min Max Oia Thro' No Min Max Oia Thro' No Min Max Oia Thro'
Teeth A C E F E F E f
19 270.05 292.61 215007 30 114 160 75 215067 30 128 180 120 215127 30 128 180 180
21 298.25 324.36 215008 30 114 160 75 215068 30 128 180 120 215128 40 128 180 180
23 326.44 35204 215009 30 114 160 75 215069 30 128 180 120 215129 40 128 180 180
25 354.66 379.98 215010 30 114 160 75 215070 30 128 180 120 215130 40 128 180 180
1.75" PLAIN BORE - HEAVY DUTY CAST IRON
38 538.28 538.2B 1269209 30 128 180 75 1 269210 40 142 200 120 269211 40 142 200 160
57 806.88 829.31 215031 70 125 224 147 215094 100 150 267 165 215154 105 188 264 165
76 1075.61 1097.53 215041 85 140 244 165 215010 100 150 267 165 215161 120 202 284 178
2_0" PLAIN BORE - STEEL
19 308.64 337.82 1215187 30 114 160 90 1 215247 40 142 200 120 215307 40 142 200 180
21 340.84 372.66 215188 40 128 180 90 215248 40 142 200 120 215308 40 142 200 180
23 373.08 404.37 215189 40 128 180 90 215249 40 142 200 120 215309 40 142 200 180
25 405.31 436.12 215190 40 128 lBO 90 215250· 40 142 200 120 215310 40 142 200 180
2.0" PLAIN BORE - HEAVY DUTY CAST IRON
38 615.16 644.40 1269212 40 142 200 90 1 21'5267 100 174 244 165 215327 105 188 264 165
57 922.17 950.47 215214 85 174 244 165 215274 105 188 ,264 165 215334 120 .202 284 178
76 1229.2B 1275.05 215221 100 190 267 165 215281 120 .202 284 178 215341 130 232 325 191 r~" c c

t.

,.

.. ..

.. ~

IIcecececc

c

·0

~ ..

•

.. ..

i!!B ~

~ ..

~ ..

•

Chain drives

Chapter 4

page 15

SPROCKET MODIFICATIONS AND SpeECIALS

RENOLD LARGE PITCH SPROCKETS

Detailed in this catalogue are SIMPLE, DUPLEX and TRIPLEX sprockets for British Standard Transmission Chain up to 1.00" pitch, 1.25" to 2.00" pitch sprockets are available to Renold specifications from stock, For more details contact Renold Chain. Renold also manufacture sprockets of intermediate numbers of teeth to suit single or multi-strand chains.

SPECIAL SPROCKETS

In addition to this stock range, special design sprockets in normal or special materials can be manufactured to specific requirements.

AMERICAN (ANSI] STANDARD SPROCKETS

Sprockets to suit chain manufactured to ANSI specification B zs. t are made to order.

REBORE, KEYWAY AND SETSCREW MODIFICATION SERVICE

Catalogued stock sprockets are supplied either taper bored or pilot bored. This pilot bore allows a larger finished bore to standard HB tolerances to be machined. A bore to H7 tolerance can also be supplied on request Keyways to imperial or metric specifications and setscrews can also be machined, A rebore, keyway and setscrew modification service is available and further details can be obtained on request

TAPER BUSHES

BUSH No

'Shallow Key Depth

AVAILABLE BORE SIZES· METRIC mm

T8t006 TB12to TB1215 TB1610 TB1615 T82012 T82017 T82517 T82525 T83020 T83030 T83535 T64040

BUSH No

TBlooo TB1210 T81215 TB1610 T81615 T82012 TB2017 TB2517 T82525 T83020 ' T830SO T83535 T84040

II 11 14 14 14 18 16 19 25 35 35 <I()

10 12 12 16 16 16 19 18 20 28 38 38 42

16 18 \8 20 20 20 24 22 25 35 45 45 50

18 19 IS 22 22 22 25 24 28 3B 48 48 56

19 20 20 24 24 24 28 25 SO 40 50 50 60

20 22

22 24

22 24

25 28

25 28

25 28

30 32

28 30

32 35

42 e 45

55 60

56 60

OS 70

Taper bushes provide fhe quickest and simplest means of securing sprockets to a range of both imperial and metric shafts and are designed to give maximum grip.

The taper surface to both the bush and sprocket combine to provide a load beari ng connection by the lock actlon of the hardened high tensile screws.

OU R RANG E OF TAPER BUSHES AR E FULLY INTERCHANGEABLE WITH MOST OTHER MAKES OF TAPER BUSH,

24' 25 25 30 30 30 35 32 38 48 65 65 75

L250 L500 t375 L375 L375 L5DD L87S 2el25 2e250 2e500 2-875

t625'

1m t500

t500 L625

lA37 L500

L625 J}50

2eOOO 2e125

2e250 2e375

2-375 2e5OO

2e625 2e750

acoo 3.125

25' 28 28 32 32 32 3B 35 40 50 70 70 80

SO 30 35 35 35 40 3B 42 55 75 75 65

32' 32' 38 38 3B 42 40 45 60

<I()' 40' <I() 45 42 48 65

42' 42'

42 44

48 50'

45 4B

50 55

70 75

45

50'

12 14 14 18 18 \8 20 19 22 SO 40 40 45

14 16 16 19 19 \9 22 20 24 32 42 42 4B

AVAILABLE BORE SIZES • IMPERIAL Inch

Oe375 Oe437 Oe5oo Oe625 n 750

Oe500 Oe825 0}50 Looo t125

0.500 Oe562 0",25 0}50 Oe875

0500 Oe025 0}50 Oe875 Looo

Oe500 Oe625 0}50 RB75 1000

Oe500 Oe625 O}50 0975 1000

O},O 0-812 M7S M37 LQoo

0}50 Oe875 Looo L125 L250

Looo t125 L250 1J75 L500

L250 L375 L500 L625 1.750

L375 L500 t625 1.750 t875

t625 U50 L875 2eOOO a 125

aeec 2.125 2.250 2,375 2500

Looo' L25Jl

Looo t125

L125 1250

t125 t250

L125 1.250

U25 L250

L375 L437

L625 U50

L875 aeeo

2eooo 2el25

2e25O 2-375

2-625 2e75O

50 60

55

60

80 90

85 95

00' 100'

1625'

U50 L875 2eooo

L625 1.750 LB75 2eooo

tB75 2eOOO 2e125 2e25O

2,250 2.375' 2e5OO'

2e5oo 2e625 2}5O 2.875

2e625 2}5O 2B75 3,000

2e875 3eooo a 125 3.250

3e250 3.375 3.500 3e625

2e375' 2500'

atoo

3.375 3.,00'

U5O' 4eooo'

~~ WHEN OROERING SPECIFYe BOTH THE BUSH NUMBER AND BORE SIZE REQUIRED