CHECK LIST FOR OVER HAULING JOBS

CHECK LIST FOR PREPARTORY JOBS

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11 12 13 14.

Whether any protocol is there to stop the boiler ? Whether Purging is done inside the gas line ? Whether Gas pipe lines are blanked ? Whether Gas Safety man is deputed for monitoring the Gas level ? Whether any mask or dust accumulated in area? Whether any opening in the floor and plate forms? Whether any Railing / Toe guards are missing? Whether any Rusted & Damaged plate forms / accesses ? Whether any loose pieces are lying which may fell down ? Whether stair cases / accesses are clear for free movement ? Whether illumination is proper in whole area ? Whether any exposed filament bulb or exposed live cables are there ? Whether any cage are there for lifting the cylinders etc ? Whether authorised persons are deputed in every shift, for the connection of welding transformers & lights ?

: : : : : : : : : : : : : :

Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

15.

Whether contractual labors are having authorised gate pass to work boiler area ?

Yes/No

16.

Whether contractual labors are using suitable P.P.Es during, Working in over hauling area ?

Yes/No

17.

Whether I.S.I. marked safety belts are being used by persons working at height ?

Yes/No

18.

Whether I.S.I marked welding electrode holders are being used by persons. ?

Yes/No

19.

Whether D.A./ RLH cylinders are covered with wet gunny bags & placed : in safe place ?

Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

*****

CHECK LIST FOR MATERIAL HANDLING

A
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

WHETHER TELPHERS ARE TESTED FOR ITS SUITABILITY?

Brakes Hoist Limit Switch Emergency control Load Test Any supporting wire with pan dent cable Pan dent Marking Rope condition Wheel movement on girder Below area clearance Guarding of service plate form Placement of Pan dent Board for displaying capacity & other information : : : : : : : : : : : : Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

B.
1. 2. 3. 4. 5. 6. 7. 8. 9.

WHETHER CRANES ARE TESTED FOR ITS SUITABILITY ?

Whether any loose material are kept on bridge / Trolley Brakes Limit switches Warning system Co2 / DCP Extinguisher available Emergency control Load test Whether the visibility for crane operator is adequate ? Whether you have designated persons to give signals ? : : : : : : : : : Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

10. 11. 12. 13. 14. 15.

Whether bus bar bulbs are glowing ? Whether buffers are in good condition ? Whether any opening is in bridge / walkway ? Whether end stoppers are having wooden buffers ? Whether Bridge / Trolley railing toe guard is provided ? Whether Bridge bulbs are glowing ?

: : : : : :

Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

C.
1. 2. 3. 4. 5. 6. 7. 8.

OTHER TECKLES:
Whether hooks condition of crane is good ? Whether winches are tested for its reliability ? : : Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

Whether chain pulley blocks, pulleys, max pull are tested for reliability ? : Whether hand winches are having brakes / self locking device ? Whether the jakes tested for its capacity ? Whether the loads are lifted within safe working loads ? Whether chain slings with hooks are tested ? Whether winch rope is in good condition ? : : : : :

Departments Date Checked by Operating agency Name Designation

: : : : : : SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

CHECK LIST FOR GAS CUTTING

1. Whether D.A./O2 cylinders are stored near oil, grease or combustible material or heat source ? 2. 3. Whether acetylene cylinders / RLH in vertical position ? Before any cutting operation of structures, whether it is supported by ropes adequately ? 4. 5. 6. 7. 8. 9. 10. 11. 12. Whether the gas cylinders are moved or shifted on trolleys ? Whether the gas cylinders are placed in pathways ? Whether Non - return valve is used at torch side ? Whether leakage cylinders are isolate from work place ? Whether D.A./O2 cylinder lifted from telphers/crane/winch in a cage ? Whether Torch condition is good ? Whether hoses of torch are in good condition ? Whether hoses of gas cutting Torch having multiple joints ? Whether hoses of gas cutting torch are tied in nozzles with the help of wire ? : : : : : : : : : Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No : : Yes/No Yes/No : Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : : SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

CHECH LIST FOR ARC WELDING TRANSFORMER

1. 2. Whether side covers of W/T are OK ? Whether Brass nut/Bolts are provided with textolite sheet on Terminals of W/T ? 3. 4. 5. 6. 7. 8. Whether the welding transformers is properly earthed and covered ? Whether multiple joint are in welding cables ? Whether the connections of welding cables are tight and insulated ? Whether any wire rope is used for earthed purpose ? Whether suitable system for disposal of used welding electrodes ? Whether input terminal is properly covered ? : : : : : : Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No : : Yes/No Yes/No

PERSONEL PROTECTIVE EQUIPMENTS

1. Whether proper protective clothing (like cotton fabric dress goggles, leather gloves, face shields, safety helmet and safety shoes being used ? : Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN

WORKING AT HEIGHTS CHECK LIST

1. 2. 3.

Whether authority to work followed ? Whether safety belts are in good condition & I.S.I standard ? Whether temporary plateform of good condition, with proper bracing and hand railing ?

: : :

Yes/No Yes/No Yes/No

4. 5. 6. 7. 8. 9. 10.

Whether the life lines found rubbing against any pointed surface ? Whether the safety belt is tied to permanent member ? Whether the employees - working at height are physical fit ? Whether the scaffolding were checked for strength and rigidity ? Whether Railing & toe guards are use in temporary plate forms ? Whether competent supervisor is watching the job execution ? Whether persons working at height pass ?

: : : : : : :

Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN

CHECK LIST FOR GAS LINE JOBS

1. 2. 3. 4. 5. 6. 7. 8. 9. Whether the protocol followed ? Whether the gas line is isolated ? Whether the gas line is purged ? Whether gas monitoring (sampling) is being done continuously ? Whether self breathing apparatus is provided ? Whether suitable fire extinguisher are provided ? Whether assembly point is there in case of emergency ? Whether ventilation facility is available ? Whether gas line is disconnected from Boiler ? : : : : : : : : : Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

WORKING AT CONFINED SPACE: CHECKLIST

1. Whether the authority to work permit has been issued for this job ? 2. Whether the area was tested and certified for gas concentration By gas safety personnel ? 3. Whether requisite caution boards men and work are properly displayed ? 4. 5. 6. 7. 8. 9. Whether continuous gas sampling is done ? Whether ventilation / illumination in the confined space sufficient ? Whether the minimum of two persons are working ? Whether the job is executed under competent supervisor ? Whether escape roots are providing is confined space ? Whether persons working in area were wearing safety belt & its life - in manila rope which one end is out side the area Under supervision for supervisor ? : : : : : : Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No : Yes/No : Yes/No : Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

TOOLS CHECK LIST

1.

Whether suitable tools are used and maintained in good condition ?

Yes/No

2. 3. 4. 5. 6. 7.

Whether the supervisor inspects the tools periodically ?

Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

Whether non-sparking tools are being used in inflammable gaseous areas ? : Whether the electrical tools are provided with protective insulation ? Whether electrical panels are covered ? Whether the control switches are in good condition ? Whether there is easy accessibility to electrical panels in case of emergency ? : : : :

8.

Whether danger boards and caution boards are placed at appropriate Places ?

Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

HOUSING KEEPING AND GENERAL SAFETY: CHECK LIST

1. Whether all the walkways, gangways, passages, stair ways are Clearly maintained, who is responsible for house keeping of the same ? 2. Whether equipment / material in storage area are properly stacked / stored to prevent danger to personnel and damage to materials ? 3. Whether system have been established within the department To prevent the accumulation of. a. b. c. 4. 5. 6. 7. 8. 9. Scarp and waste procedure ? Waste oil and grease ? General rubbish ? : : : : : : : : : Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No : Yes/No : Yes/No

Whether stairs are free from oil and grease ? Whether there is provision of safe passage ? Whether all manholes are covered ? Whether all trench covers are properly placed ? Whether side openings are properly guarded ? Whether any loose materials are hanging which may fall down ?

10. 11.

Whether any hide openings are in plate forms ? Whether any opening on plate forms which are uncovered.

: :

Yes/No Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : : SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

ILLUMINATION AND VENTILATION

1. 2. 3.

Whether illumination in the particular area is sufficient ? Whether ventilation in the particular area is sufficient ? Whether exposed filament bulb are in walkway ?

: : :

Yes/No Yes/No Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

WORKING ON TEMPORARY PLAT FORM CHECK LIST

1. 2. 3. 4. Whether temporary plate forms have good strength ? Whether planks of temporary plate form are properly fixed ? Whether temporary plate form are over loaded ? Whether persons working on temporary plat form are wearing safety belt ? 5. Whether any other work are going on above and below the temporary plate forms during work at temporary plate form ? 6. Whether any fire prone materials are lying on temporary plate form ? : Yes/No : Yes/No : : : : Yes/No Yes/No Yes/No Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

Check List No. - 1

SAFETY INSPECTION REPORT OF T.G. HALL, LP, HP, & ASG

Date of Safety Inspection................................... Time: ................ 1. Whether any unsafe work is going on. ? If yes then details: : Yes/No

2.

Whether persons are using their personal protective equipments ? If no then details:

Yes/No

3. 4. 5. 6. 7. 8. 9. 10. 11.

Whether oil leaking from T. G. Whether oil is leaking from centrifuge. ? Whether fire prone materials are accumulated on floor. ? Whether railings with toe guards status is good. ? Whether any openings are observed in floor plate forms. ? Whether any side openings are observed. ? Whether Posters & Safety boards are displayed Sufficiently. ? Whether status of fire extinguisher are OK. ? Whether any live expose electrical cables are lying / hanging on floor / in conduit pipe ?

: : : : : : : : :

Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No Yes/No

12. 13.

Whether illumination is poor ? Whether water is falling on electrical panels ? If yes then details:

: :

Yes/No Yes/No

14.

Whether water is accumulated near the electrical panels If yes then details:

Yes/No

Contd. Page - 2

15. 16.

Whether steam leakage is sufficient to cause burn injury ? Whether house keeping is poor ? If yes then details:

: :

Yes/No Yes/No

17.

Whether condition of stair cases / accesses are good ? If no then details:

Yes/No

18.

Whether walk ways / accesses / stairs are free from muck / scraps For free movements ?

Yes/No

19. 20.

Whether wall landing valves for fire fighting are serviceable ? Whether dust is accumulated on floor ? If yes then details:

: :

Yes/No Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : :

SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

Check List No. - 2

SAFETY INSPECTION REPORT OF BOILERS, BOWL MILL, FD, ID & ESP

Date of Safety Inspection................................... Time................ 1. Whether any unsafe work is going on. ? If yes then details: : Yes/No

2.

Whether persons are using their personal protective equipments ? If no then details:

Yes/No

3.

Whether oil is leaking / floating in the FD/ID fans ? If yes then details:

Yes/No

4.

Whether coal dust accumulated on floor ? If yes then details:

Yes/No

5.

Whether Railing / Toe guards are missing / damaged ? If yes then details:

Yes/No

6.

Whether floor gratings are corroded / damaged ? If yes then details:

Yes/No

7.

Whether floor opening are there ? If yes then details:

Yes/No

8. 9.

Whether side openings are there ? Whether live electrical cables are lying / hanging on floor / in Conduit Pipe ?

: :

Yes/No Yes/No

Contd. Page - 2

10.

Whether condition of stair case / accesses / walk ways are good ? If no then details:

Yes/No

11.

Whether electrical panels covers are missing / open ? If yes then details:

Yes/No

12. 13. 14.

Whether illumination is poor ? Whether water is accumulated on floor ? Whether water is falling on electrical panels ? If yes then details:

: : :

Yes/No Yes/No Yes/No

15.

Whether walk ways / accesses / stairs are free from muck / Scraps for free movement ?

Yes/No

16. 17.

Whether wall landing valves are serviceable ? Whether coupling guards are missing ? If yes then details:

: :

Yes/No Yes/No

18.

Whether House keeping is poor ?

Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : : SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

Check List No. - 2

SAFETY INSPECTION REPORT OF BOILERS, BOWL MILL, FD, ID & ESP

Date of Safety Inspection................................... Time................ 1. Whether any unsafe work is going on. ? If yes then details: : Yes/No

2.

Whether persons are using their personal protective equipments ? If no then details:

Yes/No

3.

Whether oil is leaking / floating in the FD/ID fans ? If yes then details:

Yes/No

4.

Whether coal dust accumulated on floor ? If yes then details:

Yes/No

5.

Whether Railing / Toe guards are missing / damaged ? If yes then details:

Yes/No

6.

Whether floor gratings are corroded / damaged ? If yes then details:

Yes/No

7.

Whether floor opening are there ? If yes then details:

Yes/No

8. 9.

Whether side openings are there ? Whether live electrical cables are lying / hanging on floor / in Conduit Pipe ?

: :

Yes/No Yes/No

Contd. Page - 2

10.

Whether condition of stair case / accesses / walk ways are good ? If no then details:

Yes/No

11.

Whether electrical panels covers are missing / open ? If yes then details:

Yes/No

12. 13. 14.

Whether illumination is poor ? Whether water is accumulated on floor ? Whether water is falling on electrical panels ? If yes then details:

: : :

Yes/No Yes/No Yes/No

15.

Whether walk ways / accesses / stairs are free from muck / Scraps for free movement ?

Yes/No

16. 17.

Whether wall landing valves are serviceable ? Whether coupling guards are missing ? If yes then details:

: :

Yes/No Yes/No

18.

Whether House keeping is poor ?

Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : : SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

Check List No. - 3

SAFETY INSPECTION REPORT OF C,W, PUMP HOUSE & COOLING TOWER

Date of Safety Inspection................................... Time................ 1. Whether any unsafe work is going on. ? If yes then details: : Yes/No

2.

Whether persons are using their personal protective equipments ? If no then details:

Yes/No

3.

Whether oil is leaking / floating on floor ? If yes then details:

Yes/No

4.

Whether Railing / Toe guards are missing / damaged ? If yes then details:

Yes/No

5.

Whether floor gratings are corroded / damaged in cooling tower ? If yes then details:

Yes/No

6.

Whether floor opening are there ? If yes then details:

Yes/No

7. 8.

Whether side openings are there ? Whether live electrical cables are lying / hanging on floor / in Conduit Pipe ?

: :

Yes/No Yes/No

9.

Whether condition of stair case / accesses / walk ways are good ? If no then details:

Yes/No

Contd. Page - 2

10.

Whether electrical panels covers are missing / open ? If yes then details:

Yes/No

11. 12. 13.

Whether illumination is poor ? Whether water is accumulated on floor ? Whether water is falling on electrical panels ? If yes then details:

: : :

Yes/No Yes/No Yes/No

14.

Whether walk ways / accesses / stairs are free from muck / Scraps for free movement ?

Yes/No

15.

Whether coupling guards are missing ? If yes then details:

Yes/No

16.

Whether House keeping is poor ?

Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : : SAFETY DEPARTMENT (NSPCL) NAME DESIGN.

Check List No. - 4

SAFETY INSPECTION REPORT OF DM PLANT MSG & YARD

Date of Safety Inspection................................... Time................ 1. Whether any unsafe work is going on. ? If yes then details: : Yes/No

2.

Whether persons are using their personal protective equipments ? If no then details:

Yes/No

3.

Whether oil is leaking / floating on floor ? If yes then details:

Yes/No

4.

Whether Railing / Toe guards are missing / damaged ? If yes then details:

Yes/No

5.

Whether trench covers are corroded / damaged / misplaced ? If yes then details:

Yes/No

6.

Whether floor opening are there ? If yes then details:

Yes/No

7. 8.

Whether side openings are there ? Whether live electrical cables are lying / hanging on floor / in Conduit Pipe ?

: :

Yes/No Yes/No

9.

Whether condition of stair case / accesses / walk ways are good ? If no then details:

Yes/No

Contd. Page - 2

10.

Whether electrical panels covers are missing / open ? If yes then details:

Yes/No

11. 12. 13.

Whether illumination is poor ? Whether water is accumulated on floor ? Whether water is falling on electrical panels ? If yes then details:

: : :

Yes/No Yes/No Yes/No

14.

Whether walk ways / accesses / stairs are free from muck / Scraps for free movement ?

Yes/No

15.

Whether coupling guards are missing ? If yes then details:

Yes/No

16. 17. 18.

Whether House keeping is poor ? Whether directives are shown for acid / caustic soda burn injury ? Whether acid is leaking from tank / pipe lines ?

: : :

Yes/No Yes/No Yes/No

Departments Date Checked by Operating agency Name Designation

: : : : : : SAFETY DEPARTMENT (NSPCL) NAME DESIGN.