Tufline - Jacketed Valves
Tufline - Jacketed Valves
Choose from a broad range of Tufline valves specifically designed for handling temperaturesensitive fluids.
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Jacketed Sleeved Plug Valves . . . . . . . . . . . . .3 Jacketed Metal Seated Plug Valves . . . . . . . . . . . . .6 Steam Traced Butterfly Valves . . . . . . . . . .8 Jacketed Rail Tank Car Butterfly Valves . . . . . . . . .11 Matryx Actuators Service Centers Special Products . . . . . . . .14
Tufline Jacketed Sleeved Plug Valves offer all the attributes of Standard Tufline Sleeved Plug Valves.
360 lips break up and remove adhering, scaly deposits from the outer surface of the plug as it rotates. Tufline Sleeved Plug Valves provide superior sealing, exceptional emissions control, ease of automation, and long-term reliability . . . all at a standard valve price. For superior in-line sealing, the locked-in PTFE sleeve completely surrounds the plug. Tight sealing is assured because of the concentrated compression of the sleeve's large circumferential sealing surface against high-pressure ribs. Tufline Sleeved Plug Valves provide primary and secondary sealing elements to prevent leakage along the stem to the atmosphere. These valves can be operated with simple, standard quarter-turn actuators. Because of the lubricity of the PTFE sleeve, they open and close easily, even after not being operated for greatly extended periods of time.
No. of Ports
Jacket Type
ANSI Class
Operator Wrench Enclosed Gear Wrench Enclosed Gear Wrench Enclosed Gear Wrench Enclosed Gear Wrench Enclosed Gear Wrench Enclosed Gear
Figure Number 067PJ 067PJ-EG 0367PJ 0367PJ-EG 067FJ 067FJ-EG 0367FJ 0367FJ-EG 037PJ 037PJ-EG 0337PJ 0337PJ-EG
2
150 Full Jacket 300
2x1x2 6x4x6 6x4x6 12x10x12 2x1x2 6x4x6 6x4x6 12x10x12 1-4 150 4 - 12
All jackets are rated at 235 psi to 400F. Standard jacketed valve bodies are available in carbon steel or 316 stainless steel. Dimensional data is on the following page. 3
Additional information is also available at www.xomox.com. You can also contact your nearest Xomox representative.
Partial Jacket - Class 150 . . . 2-Way: Figure No. 067PJ . . . 3-Way: Figure No. 037PJ
Size 1
T
.44 .56 .63 .75 .75 .94
R
2.13 2.50 3.00 3.75 3.75 4.63
N
4 4 4 4 4 8 8 8*
O
.63 .63 .75 .75 .75 .75 .88
S
.63 .88
J
.438 .563
K
.32 .44 .53
X**
3
U G G Weight Weight 3-Way 2-Way 3-Way 2-Way 3-Way 3.04 3.50 3.54 4.13 4.01 4.50 4.70 5.13 8.5 16 24 36 36 62 105 190 380 11 20 30 47 47 77 129 -
5.00 4.25 2.00 4.80 6.50 5.00 2.88 6.22 7.00 6.00 3.63 7.00 8.00 7.50 4.13 7.86 8.00 7.50 5.00 7.86 9.00 9.00 6.19 9.76
11/2 2 1 2 /2 3 4 6 8 10 12
4.75 3.56 1.13 .750 5.50 4.13 1.13 .750 6.00 4.13 1.13 .750 7.50 5.22 1.25 .875
/8 /2 1 /2 1 /2 1 /2 1 /2
1
1.47 4.70 5.13 3.47 5.51 6.00 4.85 6.86 7.50 8.68 9.00 11.27 -
10.50 11.00 8.50 9.94 1.00 5.50 11.50 13.50 10.63 10.58 1.13 6.75
1 1 1 1
13.00 16.00 12.75 13.99 1.19 8.00 12* 1.00 14.25 10.81 2.50 1.673 1.00 29.00 7.38 14.00 19.00 15.00 13.99 1.25 9.50 12* 1.00 17.00 11.81 3.00 1.968 1.00 35.00 7.77
Partial Jacket - Class 300 . . . 2-Way: Figure No. 0367PJ . . . 3-Way: Figure No. 0337PJ
Size 1
T
.69 .81 .88
R
2.44 3.06 3.25
N
4 4 8 8 8 8 12 12 16
O
.75 .88 .75 .88 .88 .88
S
.63 .88
J
.438 .563
K
.32 .44 .53
X**
3
U G G Weight Weight 3-Way 2-Way 3-Way 2-Way 3-Way 3.04 3.75 3.54 4.38 4.01 4.75 4.70 5.56 13 24 32 43 43 88 175 282 415 565 17 32 41 58 58 113 217 -
6.50 4.88 2.00 4.80 7.50 6.13 2.88 6.22 8.50 6.50 3.63 7.00
1 /2 2 1 2 /2 3 4 6 8 10 12
1
5.00 3.56 1.13 .750 5.88 4.13 1.13 .750 6.63 4.13 1.13 .750 7.88 5.22 1.25 .875
11.13 8.25 4.13 7.86 1.13 4.13 11.13 8.25 5.00 7.86 1.13 4.13 12.00 10.00 6.19 9.76 1.25 5.13 15.88 12.50 8.50 9.94 1.44 6.25 16.50 15.00 10.63 10.58 1.63 7.50 18.00 17.50 12.75 13.99 1.88 8.75
/8 /2 1 /2 1 /2 1 /2 1 /2
1
1.47 4.70 5.56 3.47 5.51 6.75 4.85 6.86 8.50 8.68 9.18 11.27 -
.88 10.63 7.35 2.00 1.389 1.00 25.00 5.10 1.00 13.00 9.32 2.00 1.389 1.00 28.00 3.80 1.13 15.25 10.81 2.50 1.673 1.00 29.00 8.13 1.25 17.25 11.81 3.00 1.968 1.00 35.00 8.52
1 1 1 1
the two top holes only are tapped as follows: 8-inch valves: 3/4-10UNC-2B . . . 10-inch & 12-inch valves: 7/8-9UNC-2B
21/2-inch valves are machined from 3-inch castings, but the flanges are machined to 21/2-inch dimensions. ports. ** X - NPT - 3 steam 1 3-Way 1, 2, & 2 /2 inch valves have only 2 steam ports.
L
7.00
1
D
6.00 7.00 7.50 9.00
C
5.92 6.44 7.78 7.40 8.18
T
.62 .68 .75 .94 1.00 1.13
R
3.00 3.50 3.75 4.63 5.50 6.75 8.00 9.50
N
4 4 4 8 8 8 12 12
O
.75 .75 .75 .75 .88 .88
P
4.75 5.50 6.00 7.50 9.50
H
2.50 3.06 3.56 4.13 5.22
S
.63 .88
J
.438 .563
K
.32 .44 .53 .53 .78
E
7.00 8.00 9.13
V
3.16 4.09 3.73
X /2 /2 1 /2 1 /2
1 1
G Weight 2-Way 2-Way 3.15 3.69 3.70 4.63 5.77 5.29 8.12 8.38 22 32 35 58 102 185 247 355
1 1 1 1
11.75 7.35
2.00 1.40 1.00 25.00 5.48 2.00 1.389 1.00 28.00 5.56
13.00 16.00 12.75 11.00 1.19 14.00 19.00 15.00 11.00 1.25
L
7.50 8.13 8.75
D
6.50 7.58 8.25
C
5.92 6.44 7.78 7.40 8.18
T
.88 1.00 1.13 1.25 1.44 1.63
R
3.25 3.75 4.13 5.00 6.25 7.50 8.75
N
8 8 8 8 12 12 16 16
O
.75 .88 .88 .88 .88
P
5.00 5.88 6.63 7.88
H
2.50 3.06 3.56 4.13
S
.63 .88
J
.438 .563
K
.32 .44 .53 .53 .78
E
7.00 8.00 9.13
V
3.41 4.34 4.11
X /2 /2 1 /2 1 /2
1 1
G Weight 2-Way 2-Way 3.15 3.69 3.70 4.63 5.77 5.29 8.94 30 38 42 84 170 265 377
10.63 5.22
1 1 1 1
2.00 1.40 1.00 25.00 6.23 2.00 1.389 1.00 28.00 5.50
10.25 508
More information.
In the Tufline Sleeved Plug Valve catalog you will find: Pressure-temperature ratings Cv factors Operating torques Actuator mounting dimensions A comprehensive listing of options, body materials, plug materials, sleeve materials, and operators Comprehensive ordering guidelines 5
B
6.50 7.12 7.88 8.44
Size
H
8.75
U
2.06
6x4x6 8x6x8 10 x 8 x 10 12 x 10 x 12
8.00 12.00
11.50 2.62 10.38 18.00 13.50 2.62 10.38 18.00 15.25 3.53 12.31 24.00
These valves are normally supplied non-lubricated with metal-to-metal hand lapped seating. There are no liners or separable seats in which fluids can lodge and degrade. Two, three, and four-way valves are available. Lubricated models are also available.
This extra heavy plug shank protects against damage from excessive torque. Extra deep stuffing boxes with more packing provide better sealing. Smooth internal contours and 100% flow area minimize pressure drop. A tight metal-to-metal seal.
(Media must have a viscosity of 500 centipoise or greater to assure a tight seal.)
The full jacket extends from flange to flange and fully around all fittings. This maximum heat transfer area assures rapid consistent heating. The external adjusting screw regulates plug seating and allows easy disassembly.
Typical applications:
pitch sulfur resins adhesives foods molten nylon polypropylene polyesters polymers
Materials:
WCB with stainless steel trim. Other materials available upon request.
Sizes:
1-inch to 8-inches are standard. Other sizes available.
Pressure classes:
ANSI B16.34 Classes 125, 150, and 300 are standard. Other classes are available upon request.
Operators:
Wrench handle to 4 inches. Geared, 6 inches and above. Air and electric actuation available.
Dimensional Data (inches) Class 125 & 150, 2-Way Valves Size 1x2 1 /4 x 2
1
A
4.50 4.50 5.00 5.50 6.50 8.00 9.00 11.00
D
4.88 4.88 5.50 6.12 8.38 8.88 11.62 14.62
H
5.44 5.44 6.38 7.25 9.88 11.50 13.44 19.19
A
4.62 4.62 5.25 5.75 6.75 8.31 9.44 11.50
D
4.88 4.88 5.50 6.12 8.38 8.88 11.62 14.62
H
5.44 5.44 6.38 7.25 9.88 11.50 13.44 19.19
1 /2 x 2 /2
1 1
1 /2 x 2 /2
1 1
How to order:
Specify size, figure no., CB, pressure class, material, operator, and any special features required. Example: 2x3 - CB125 - WCB/316 - Wrench
Triple-point protection.
The Tufline Steam Traced Valve is the only valve that provides triple-point prevention of media solidification: Both the shaft and bearing area are fully heated. The steam is channeled from the shaft, around the full perimeter of the disc, and out the bottom shaft. A separate steam path circulates through each side of the body assuring complete and maximum temperature control.
Integral jacket.
The Tufline integral body jacket assures more efficient and economical heating. Because the jacket is integral there is no chance of faulty field installation of the jacket.
More information.
In the Tufline High Performance Butterfly Valve Catalog you will find: Pressure temperature ratings Breakaway torques
ANSI B16.34 Class 150, 150DR, 300, and 600 Integral, full-body steam jacket
Integral steam tracing of shafts and disc circumference Optional NACE trim Optional bearing purge (steam or alternate media) Optional sealed bearings Optional double-packed stems with lantern rings Optional fire tested and hightemperature seat designs
Ordering instructions
The patented seat is axially pliant. Unlike other seats, there is no radial stretch. When the valve opens, the seat flexes axially, returning to its original compact shape. It does not relax into the flow path.
The seat is also available in fire-tested and high-temperature models. Dimensions are on the following page. 9
Size 6
C
5.77
D
6.00
E
9.50
F
8
3 3
G1
G2 H
7
/4 -10 /8 3.25 8 2.50 7.19 7.45 7.12 11.75 8 /4 -10 7/8 3.25 10 2.81 8.78 9.27 9.00 14.25 12 7/8 -9 1 3.50 12 3.19 9.88 11.05 10.00 17.00 12 7/8 -9 1 3.50
2.25 5.94
1.00 1.98 .75 1.00 2.31 1.00 1.00 2.43 1.25 1.50 3.45 1.50
Size 6
O
.56
P
3.13
R
2
1 1
T
.75 .75 .88 .88
U
12.1 14.3 17.2 19.8
V
----1.50 1.50
Wt.
52 80 114 169
/2 -13 8 1.31 2.25 4.00 .69 3.13 2 /2 -13 10 1.53 2.44 6.25 .81 5.00 4 1/2 -13 12 1.77 2.62 6.25 1.00 5.00 4 1/2 -13
1.19 2.00 4.00
Size 14 16 18 20 24 Size 14 16 18 20 24
G1
G2
3.63 12.44 13.04 12.00 18.75 12 1 - 8 1.13 3.50 1.50 3.88 1.50 4.00 13.31 14.68 13.25 21.25 16 1 - 8 1.13 3.50 1.50 4.00 1.75 4.50 13.94 1650 14.38 22.75 16 11/8 -8 1.25 3.50 1.50 4.00 1.75 5.00 17.44 18.47 15.56 25.00 20 11/8 -8 1.25 5.75 2.00 5.50 2.00 6.06 19.25 22.02 17.75 29.50 20 11/4 -8 1.38 5.75 2.50 6.00 2.50
M*
R
4
5 5
U**
V
1
Wt.
1.66 2.81 9.50 1.00 8.00 1.83 2.81 2.00 3.00 2.19 3.62 2.62 4.00
/8 -11 Thru 23.00 1.38 /4 -18 235 9.50 1.12 8.00 4 /8 -11 Thru 25.00 1.38 3/8 -18 334 10.00 1.12 8.00 4 5/8 -11 Thru 26.50 1.38 3/8 -18 430 16.00 1.50 13.00 4 1 - 8 2.00 29.00 2.00 1/2 -14 551 16.00 1.75 13.00 4 1 - 8 2.00 33.50 2.00 1/2 -14 885
M* - For valves with carbon steel bodies, M = A. U** - Valves with cast bodies may weigh less.
These bottom-mounted, bottom operated valves provide safe, reliable, and economical service in rail tank cars.
Specifications.
Size . . . . . . . . . . . . . . . . . . . .6 inch Body . . . .Carbon or stainless steel Disc . . . . . . . . . . . . .Stainless steel Shaft . . . . . . . .17-4 stainless steel Seat (standard) . .Glass-filled PTFE Seat (optional) . . . . . . . . . . . .PTFE . . . . . . . . .UHMWPE Seat (fire tested) . . . .316SS/PTFE Other sizes and materials are available upon application.
Dimensions are on the following page. For more details about unique and patented features request the comprehensive Tufline High Performance Butterfly Valve Catalog.
Steam Jacketed Rail Tank Car Valves Body Jacketed Only . . . SJV-6
Integral steam traced jackets facilitate handling moderately viscous commodities. This includes commodities such as caustic soda, phthalic anhydride, heavy crude vegetable oil and heavy petroleum fuels. These valves increase unloading efficiency of commodities shipped from warm climates to colder climates. The SJV has only body steam tracing. There is no disc steam tracing or disc steam connections at the shaft ends.
Unmatched performance.
These offer unique and patented features found in no other valve. (U.S. Patent Nos. 4,542,763 and 4,688,594.)
Differing Dimensions for the two models: A B STV 17.84 SJV 16.59
8.63 8.69
Xomox Automation & Service Centers are located throughout the United States. They provide: Automated valve packages Valve modifications Valve repair Application assistance On-site inventories of valves, actuators, and accessories assure fast turn-around. A new-valve factory warranty backs every automated, modified, and repaired valve.
Xomox Sizing Program will help you design a more efficient and economical processing system and assure proper actuator size selection.
Worldwide capabilities.
No matter where in the world you are, Xomox technical support and services are available from: 16 Manufacturing Facilities
Global locator.
For a listing of Xomox Manufacturing Facilities, Service Centers, Regional Offices, and Authorized Distributors, visit our web site www.xomox.com.
Corporate strength.
Xomox is a Crane Co. company. Through the Crane Co. association, Xomox offers even greater global capabilities and breadth of product lines.
Product selection.
Xomox offers the broadest line of process valves, actuators, accessories, and related services including: Tufline Process Valves
Xomox literature.
All Xomox catalogs and technical data are available as PDF files at www.xomox.com.
Xomox Corporation
World Headquarters 4444 Cooper Road Cincinnati, Ohio 45242
Phone support.
Call your nearest Xomox Sales Office or the Xomox World Headquarters: Phone: 513-745-6000 Fax: 513-745-6093 the end user must assume final responsibility for proper evaluation, application and performance of all products. The contents of this document are presented for information purposes only. Every effort has been made to ensure accuracy. This information is not intended to be construed as warranties or guarantees, expressed or implied, nor imply use applicability, for products or services described herein. We reserve the right to modify or improve the designs and specifications of such products at any time without notice. As the manufacturer, Xomox sells its products and services pursuant to its standard terms and conditions of sale, including its limited warranty, copies of which are available upon request. Xomox limits its liability specifically to the replacement or repair of defective items, or to a refund for same. Xomox does not accept liability for ny incidental or consequential damages.
Xomox XRP
TM
Actuators
Product responsibility.
Xomox's concern for product performance extends to the product's period of service. We feel it is important for users to also be aware of their responsibilities. Our products are manufactured and used in numerous applications with a wide variety of service conditions. While general guidelines are often furnished, it obviously is not possible to provide complete and specific performance data for every conceivable service condition. Therefore,
PN332778 - 08/05 5M API Printed in USA