FOUNDRY SAND TESTING EQUIPMENT

CATALOGUE NO. 750

Certificate GB94/3993

ITEM
Ref. No No 42-CE No 44-CHT No 28-CPT No 14-DB No 27-EPM No 48-FHY No 41-GD No 31-GCSM No 42-GHT(B) No 43-GHT(C) No 49-HSTM No 51-TNSA(H) No 52-TRSA(H) No 46-IPT No 25-LCO No 52-CTPB No 9-LM No 10-LSM No 15-LSR (N) No 17-CMT No 22-CGA No 16-DEI No 18-FLI No 15-RB No 21-SST No 19-TNRA No 20-TRRA No 5-MBCT No 12-MBL No 11-MTL No 29-MPA No 45-MST No 26-MCB No 50-PBT No 26-SPM No 4-RSW No 3-SD No 7-SSST No 30-SIT No 23-STNA No 24-STRA No 7-BMM No 3-SSS No 14-SWS No 13-SMT No 8-STS No 6-UCTA No 32-USSM (ho) No 33-USSM (md) No 35-HDS No 34-SSA No 40-SPA No 36-TNCA No 37-TRCA No 38-TRSA

DESCRIPTION
Calibration Equipment Core Hardness Tester Core Permeability Tube Digital Balance Electric Permmeter Foundry Hydrometer Gas Determinator Green Compression Strength Machine Green Hardness Tester, B Scale Green Hardness Tester, C Scale High Strength Testing Machine (HSTM) - Tensile Core Strength Accessory for HSTM - Transverse Core Strength Accessory for HSTM Impact Penetration Tester Laboratory Core Baking Oven Laboratory Core Test Piece Blower Laboratory Mill Laboratory Sand Mixer Laboratory Sand Rammer, Type N (LSR) - Compactability Accessory for LSR - CO2 Gassing Accessories for LSR - Density Indicator for LSR - Flowability Indicator for LSR - Ramming Block for LSR - Split Specimen Tube for LSR - Tensile Ramming Accessory for LSR - Transverse Ramming Accessory for LSR Methylene Blue Clay Tester Moistbalance Moisture Teller Mould Permeability Accessory Mould Strength Tester Multigang Core Boxes (Tensile & Transverse) Peel Back Tester Permeability Meter Rapid Sand Washer Sample Dividers Sand Specific Surface Tester Shatter Index Tester Shell Mould Tensile Accessory Shell Mould Transverse Accessory Sieve Shaker (Octagon 2000 Digital) Silica Sand Sampler Sliding-Weight Scales Speedy Moisture Tester Standard Test Sieves Ultrasonic Clay Tester Accessory Universal Sand Strength Machine (USSM Hand Operated) Univeral Sand Strength Machine (USSM Motor Driven) - High Dry Strength Accessory for USSM - Shear Strength Accessory for USSM - Splitting Strength Accessory for USSM - Tensile Core Strength Accessory for USSM - Transverse Core Strength Accessory for USSM - Transverse Shell Strength Accessory for USSM

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Stringent control of the properties of moulding material is imperative for the consistent production of high quality castings at the minimum cost, particularly when using automated moulding lines. This catalogue describes and illustrates a comprehensive range of equipment which will meet the requirements of the modern foundry for testing and controlling moulding and coremaking materials. Most of this equipment is manufactured under licence to the design of the H.W. Dietert Co., USA, who are one of the leading suppliers of sand testing equipment to foundries throughout the world. Several items have been developed by us in the UK. Please note that all equipment included in this catalogue can be produced to prepare and test either AFS (imperial) or DIN (metric) specimens. The dimensions of the AFS and DIN specimens which can be prepared and the capacities of the testing equipment in the relevant imperial or metric units are given in the description of the relevant items. When enquiring about or ordering this equipment, please state whether AFS or DIN models are required. A complete repair and overhaul service for most items of equipment is available at our works, and an on-site calibration service can also be provided. Our policy is one of continuous improvement and hence the illustrations in this catalogue may not include detailed modifications.

RIDSDALE & CO. LTD., Newham Hall, Newby, Middlesbrough ENGLAND, TS8 9EA Telephone: Fax: Website: email: +44 (0) 1642 300500 +44 (0) 1642 315209 www.basrid.co.uk enquiries@basrid.co.uk

SILICA SAND SAMPLER

For taking representative samples of silica sand

This tool is used for obtaining samples of silica sand from lorries, stockpiles or storage bins. It is easily inserted if the sand is not packed. It has a polished stainless steel stem, which is strong, light, resists wear and is easy to handle, and also a detachable operating handle. To collect the sand sample, the sampler is inserted into the sand pile to the required depth. During insertion the moveable collar prevents entry of sand into the collecting chamber; only when the sampler is withdrawn does the collar move down to allow access of the sand to the chamber. When the sampler is completely withdrawn from the sand pile it is turned upside down enabling the sand sample to run through the sampler tube into the sand sample container. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions: 3 kg 80 x 80 x 1550 mm (2100 mm with extension) 14 kg 190 x 220 x 1590 mm

SAMPLE DIVIDERS
For uniform reduction of representative samples Gross samples if not too large may be reduced to test sample size by one or more passes through a sample divider which will divide a sample in half while maintaining the particle size distribution of the original sample. By repeated passes the sample can be split into quarters, eighths, etc., until the size of the sample desired is obtained.

The sample dividers are obtainable in two sizes as specified below :SPECIFICATIONS: Slot Width: Net Weight: Dimensions: Gross Weight: Gross Dimensions: 6.35 mm () 1.1 kg 200 x 180 x 130 mm 2.5 kg 320 x 220 x 200 mm 12.7 mm () 3 kg 370 x 250 x 210 mm 5 kg 400 x 320 x 270 mm

No 3-SSS & SD

RAPID SAND WASHER

For the determination of the clay content of a moulding sand

Comprises motor stirrer unit, two glass beakers, metal stand, syphon tube, cleaning brush and separate control box with time switch and audible alarm. The determination of the clay content of a moulding sand is made by agitating a sample of the sand in a weak tetrasodium pyrophosphate solution in a glass beaker, then syphoning off the claybearing solution using the special clip-on syphon tube. The process of re-diluting, agitating and syphoning is repeated until the solution is clear. The sand grains collected in the beaker are then dried and weighed, and the clay grade is calculated from the loss in weight. The sand grains are normally retained for grading by sieving. The features of the Type N Rapid Sand Washer are that the motor stirrer unit is more robust than in former models, the agitator disc is replaceable, and the wash bottle assembly is replaced by a special graduated heat resisting glass beaker which is mounted in a metal stand for stability during the agitation process. The incorporation of a separate control box provides an invaluable means of timing and controlling the agitation and settling periods. (This controller can be purchased as a separate item for use with former Rapid Sand Washer models or with other equipment). SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply: 6.4 kg 370 x 200 x 200 mm (Washer) 180 x 120 x 120 mm (Control Box) 20 kg 520 x 400 x 370 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz

No 4-RSW

METHYLENE BLUE CLAY TESTER

For the determination of live clay content in foundry sand systems

Comprises strong metal base with titration stand in which is mounted a reservoir with gravity-filled burette and overflow bottle, plus motor driven stirrer: also included are two 250 ml stainless steel beakers, one 500 ml flask with 50 ml calibrated delivery pipette, two bottles of methylene blue solution, one bottle of tetrasodium pyrophosphate, box of circular filters, bottle of vaseline and glass rod The determination of the live clay content in foundry sand systems is made through a measurement of its base exchange capacity by titration with methylene blue solution. If the sand is titrated following the minimum of agitation one can measure the dispersed clay, which is that portion of clay which is free to react. If the sand agglomerates are broken down (by ultrasonic scrubbing or by boiling with sulphuric acid), one measures the total live clay in the sand system. The Methylene Blue Clay Tester can thus be used to determine dispersed or total live clay contents in sands bonded with western and/or southern bentonites, or with refractory clay. It can also be used to check incoming clay/bentonite shipments.

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply:

15 kg 360 x 330 x 1120 mm 20 kg 1050 x 520 x 370 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz

No 5-MBCT

ULTRASONIC CLAY TESTER ACCESSORY

For use with the methylene blue clay tester for the determination of total live clay content in foundry sand systems

Comprises ultrasonic bath with cover, plus support O rings, supply of silicon carbide grit and wetting agent.

The function of the Ultrasonic Accessory is to break down the clay agglomerates so that all the live clay is free to react in the methylene blue test. Hence the total live clay content of sands bonded with western and/or southern bentonites, or with refractory clay is determined. Incoming clay/bentonite shipments can also be checked for total live clay content using the Methylene Blue Clay Tester with Ultrasonic Accessory.

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply:

2.5 kg 200 x 190 x 200 mm 4.5 kg 250 x 260 x 380 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz

No 6-UCTA

SAND SPECIFIC SURFACE TESTER

For measuring the specific surface area of clay-free sand

The Sand Secific Surface Tester operates on an air permeability method and is used to determine the actual surface area of sand samples in terms of square centimetres per gram of sand. In the past, the evaluation of grain shape has been based almost entirely on microscopic observation. With the Sand Specific Surface Tester, angularity and specific surface area can now be expressed quantitatively and accurately. This instrument makes it possible to eliminate the total reliance on human judgement that is a major feature of microscopic methods. The specific surface test enables the operator to estimate liquid binder requirements quickly for new, unknown sands.

SPECIFICATIONS:Net Weight: Dimensions: Gross Weight: Gross Dimensions: 7kg 230 x 290 x 800 mm 11 kg 430 x 390 x 1000 mm

No 7-SSST

SIEVE SHAKER

For the rapid screen analysis of moulding sands.

Bench Mounted Model

OCTAGON 2000 DIGITAL. A high performance electromagnetic shaker that utilises a vibratory action which moves the sample over the sieve in a unique way, whilst rapid vertical movements keep the apertures from binding. Features include digital, vibration and amplitude control, continuous or intermittent vibration control, 0-99 minute timer. No rotating parts to wear out. Unique quick release sieve clamping device holds up to eight full height or eighteen half height sieves. Suitable for 200 mm or 8 inch diameter sieves.

SPECIFICATIONS:

Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply:

43 kg 500 x 420 x 730 mm (including rods) 65 kg 680 x 590 x 390 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz.

No 7-BMM

STANDARD TEST SIEVES

For the particle size analysis of moulding materials

These woven wire mesh sieves are designed to combine minimum weight with maximum rigidity, and are manufactured with no joints in the circumference to ensure complete freedom from any corners where test material may lodge. 60 degrees angle bevel leads onto the mesh. Lid and receiver are also available which nest smoothly with the sieves. Sieves are usually supplied with brass frames and phosphor bronze mesh, but stainless steel frames and mesh are also available.

In Table 1 below is the BS 410: 1986 series recommended in UK for the normal particle size analysis
of foundry moulding materials: in Table 2 is the DIN 4188 series and in Table 3 the AFS recommended series. The BS and DIN series conform to international standard ISO R565 and comprise 200 mm diameter sieves : the AFS series conforms to ASTM E11-95 and comprises 8 diameter sieves. N.B. 200 mm diameter (metric) sieves will not nest with 8 diameter (imperial) sieves. The standard sieve height is 50 mm for the metric sieves or 2 for the imperial sieves, but half height, 25 mm or 1, can be supplied if required. In addition to the sieves specified below, intermediate micron (mesh) sizes are available if required.
Sieves to BS 410: 1986 (ISO R565) Nominal Aperture Nearest Mesh in Microns Number 1000 16 710 22 500 30 355 44 250 60 212 72 180 85 150 100 125 120 90 170 63 240 Table I Sieves to DIN 4188 (ISO R565) Nominal Aperture Nearest Mesh in Microns Number 1400 12 1000 16 710 22 500 30 355 44 250 60 180 85 125 120 90 170 63 240 45 350 Table 2 AFS Sieves to ASTM E11-95 Nominal Aperture Nearest Mesh in Microns Number 3350 6 1700 12 850 20 600 30 425 40 300 50 212 70 150 100 106 140 75 200 53 270 Table 3

SPECIFICATIONS (Set of 11 sieves plus lid, receiver and cleaning brush) :FULL HEIGHT: HALF-HEIGHT: Net Weight: 6 kg 4 kg Dimensions: 220 x 220 x 635 mm 220 x 220 x 350 mm Gross Weight: 9 kg 8 kg

Gross Dimensions:

480 x 440 x 360 mm

480 x 440 x 360 mm

No 8 - STS

LABORATORY MILL
For milling and mixing experimental batches of moulding and core sands.

460 mm diameter pan capacity 1-4 kg of sand. Fitted with tundish and sprinkler for uniform distribution of water additions. This mill is similar in design to the roller type of sand mills used in foundry practice. The preparation of experimental sand mixtures under full-scale conditions in the foundry can become costly, and a small mill is therefore an essential piece of equipment for the sand testing laboratory. A hp motor is directly coupled to the driving shaft which is suitably geared to rotate the rollers at a speed of 30 rpm. Push button Stop/Start switch with inching button gives easy control for adding materials and discharging the mixture. A cut out switch is fitted to prevent operation of the motor when the safety grill is raised.

SPECIFICATIONS:

Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply:

172 kg 850 x 550 x 500 mm 220 kg 1030 x 730 x 700 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz.

No 9-LM

10

LABORATORY SAND MIXER

Ideally suited for mixing oil, resin and silicate bonded sand mixtures.

Two specially shaped blades mounted on solid steel cone rotate at a speed of 35 rpm. Time Switch, incorporated in the machine for starting and switching off the motor, can be set for periods up to 15 minutes.

Designed for making small scale mixtures from 1-2 kg in the laboratory. The blade assembly is driven directly from the output shaft of a robust hp geared motor. Fixed breakers on the side of the pan churn up the mixture and give very efficient blending in a few minutes. Sand is readily discharged by pulling out the door at the base of the pan. Another important feature is the ease with which the complete blade assembly can be removed to facilitate cleaning. A cut out switch is fitted to prevent operation of the motor when the safety grill is raised.

SPECIFICATIONS:

Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply:

42 kg 300 x 500 x 360 mm 75 kg 670 x 360 x 490 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz.

No 10-LSM

11

MOISTURE TELLER
For the rapid and accurate determination of moisture in moulding sands. Equal in accuracy to the oven drying method

Complete with three 50 mm deep drying pans, pan cooling base and handling tongs. Mechanical time switch 0-15 minutes. Temperature range approximately 90-170 C.

This is an instrument in which preheated air is passed through the material to be tested which is contained in a tared sample pan with special woven wire base. The sample is weighed, and then dried for a specified time at a thermostatically controlled temperature. After the moisture has been removed, the material is again weighed. The quick action of the Moisture Teller is due to the hot air being blown through a thin layer of the material. A feature of this machine is that a large sample (50 grams) is used, thus increasing the accuracy of the method. The Moisture Teller can also be used to determine moisture in materials other than moulding sands (eg iron ore, crushed sinter, coal, metal powder, salt, hay, yarn, soap powder, malt and dried or shredded foodstuffs). Pans deeper than the normal 50 mm depth can be provided to accommodate an equivalent weight of material if this is less dense than moulding sand.
SPECIFICATIONS:Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply: 10 kg 250 x 350 x 570 mm 30 kg 670 x 340 x 480 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz.

No 11-MTL

12

MOISTBALANCE

Used in conjunction with the moisture teller for direct reading of moisture content.

Moistbalance fitted with direct reading dial graduated 0-20% moisture in 0.2% divisions using a 50 g sample. This is a sturdily constructed precision balance using high grade materials such as agate bearings, steel knife edges and Alnico damping magnets.

SPECIFICATIONS:

Net Weight: Dimensions: Gross Weight: Gross Dimensions:

4 kg 360 x 140 x 300 mm 10 kg 530 x 540 x 340 mm

No 12-MBL

13

SPEEDY MOISTURE TESTER

A portable and self-contained unit, easy to use anywhere in the foundry.

Two models of this tester are available, namely, Model Type C2, measuring 0 - 10% moisture in 0.1% divisions and Model D2, measuring 0 - 20% moisture in 0.2% divisions. The weighed sample of sand is shaken up with a measured quantity of Speedy absorbent material (calcium carbide) in the sealed container. The principle being that acetylene gas is evolved in proportion to the amount of moisture in the sand. The gas pressure is registered on the gauge which is calibrated in percentage moisture. Additional supplies of the absorbent material are held in stock in tins containing kg calcium carbide. Because absorbent material gives off an inflammable gas when in contact with water it is designated as hazardous by all transport organisations. Overseas consignments may therefore require separate transport arrangements from those used for other equipment. SPECIFICATIONS: Speedy Moisture Teller (less Absorbent Material) 5 kg 355 x 340 x 120 mm 7 kg 510 x 380 x 210 mm

Net Weight: Dimensions: Gross Weight: Gross Dimensions:

The standard Speedy calibration relates to free water in ordinary sand, ie, building sand. For other materials adjustments may be necessary to obtain equivalent results to oven tests or other comparative tests, ie, on foundry sand.

No 13-SMT

14

SLIDING WEIGHT SCALES

For easing weighing of sand samples used for preparing test specimens. These scales have been specially designed for use in the sand testing laboratory. Small weights are not required for weighing samples up to 210 grams. This range is quite adequate for all test specimens which usually weigh from 140-180 grams. The total capacity of 2 kilograms is achieved, if required, using additional weights and, with a sensitivity of 0.2 grams, this is sufficient for most research and control tests. SPECIFICATIONS: Net Weight: 4kg Dimensions: 460 x 200 x 250 mm Gross Weight: 20 kg Gross Dimensions:670 x 340 x 480 mm

Sliding riders eliminate the use of weights and facilitate quick weighing. Combined funnel and scoop avoid physical loss when transferring sand to specimen tubes

DIGITAL BALANCE

For easy weighing of sand samples used for preparing test specimens. Supplied with a specially designed combined funnel and scoop to avoid physical loss of sample when transferring to specimen tubes. This is a flat platform digital balance with a capacity of 1200 g, readability 0.1 g, linearity 0.1 from 0-600 g, 0.2 from 601-1200 g. Has several weighing as well as parts counting modes and also a tare facility. Supplied complete with mains adaptor. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

1.8 kg 135 x 235 x 70 mm 3.5 kg 260 x 300 x 140 mm

No 14-SWS and 14-DB

15

LABORATORY SAND RAMMER (Type N)

For preparing test specimens in the laboratory The Type N Sand Rammer is an improved version of the original model, incorporating a second cam next to the crosshead which facilitates easy location of the specimen tube under the ram head. The new model is also substantially stronger in construction and easier to use and maintain. This Sand Rammer, like the original version, is thus used to ram cylindrical specimens either to AFS (2 diameter x 2 height) or DIN (50 mm diameter x 50 mm height) specifications for use on the Permeability Meter/Electric Permmeter to determine permeability, the Shatter Index Tester to determine toughness or plasticity or the Green Compression Strength Machine, Universal Sand Strength Machine or High Strength Testing Machine to determine compressive strength. By using suitable accessories with the Sand Rammer, it can also be used to determine density, flowability or compactability or to produce specimens for testing shear strength, tensile strength, transverse strength or splitting strength on the Universal Sand Strength Machine or High Strength Testing Machine. SPECIFICATIONS:Net Weight: Dimensions: Gross Weight: Gross Dimensions:

27 kg 600 x 220 x 270 mm 42 kg 800 x 360 x 370 mm

RAMMING BLOCK
To eliminate variation in ramming density of test specimens Uniform ramming of sand specimens is essential when comparing results between different laboratories. By using the Ramming Block it is no longer necessary to mount the Sand Rammer on a separate bench or solid support. Uniformity in ramming is assured irrespective of the type of bench used. SPECIFICATIONS: Nett Weight: Dimensions: Gross Weight: Gross Dimensions:

51 kg 345 x 255 x 105 mm 60 kg 440 x 340 x 340 mm

No 15-LSR & RB

16

DENSITY INDICATOR

For determining the density of a rammed moulding or core sand or the correct weight of sand to form a 2 diameter AFS (imperial) or 50 mm diameter DIN (metric) specimen Density indicators can be supplied to fit either AFS (Imperial) or DIN (Metric) rammers. This accessory is readily attached to the Sand Rammer. The position of the pointer is controlled by the length of rammed sand specimen. Two of the graduations on the scale indicate the density of sand in lb/ft3 for AFS (imperial) and kg/m3 for DIN (metric) equipment. The third shows the weight of sand required to form a 2 x 2 dia. (AFS) specimen after ramming 165 grams of sand or 50 mm x 50 mm dia. (DIN) specimen after ramming 157 grams of sand. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

FLOWABILITY INDICATOR

0.5 kg 250 x 50 x 200 mm 0.9 kg 310 x 80 x 210 mm

Suitable for controlling the flowability of moulding sands

Flowability is the property which enables a sand to flow readily into a mould and fill up the interstices when subjected to ramming. It is influenced by moisture, permeability, grain shape, fineness and clay content. The indicator is a specially constructed dial gauge calibrated to read in percentage flowability, and may be readily attached to the Sand Rammer. The stem rests on top of the plunger shaft and the movement between the fourth and fifth drop of the weight is registered as flowability. The further the plunger descends, indicating incomplete flow the lower the percentage flowability. When the Sand Rammer is used for ramming test specimens, the indicator is rotated out of position. The flowability indicator can be supplied to fit either an imperial (AFS) rammer or a metric (DIN) rammer. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

0.3 kg 60 x 50 x 120 mm 0.55 kg 170 x 130 x 120 mm

No 16-DEI & 18-FLI

17

COMPACTABILITY TESTER
For measuring the degree of temper of a sand and for providing a means of assessing the water requirement irrespective of grain size or shape

Compactability Scale Accessory mounted on Sand Rammer. Filler Accessory for the consistent filling of the specimen tube.

Comprises scale (for mounting on the Sand Rammer), plus tube filler necessary complete with sieve and strike off blade. This accessory is mounted on the standard Sand Rammer and measures the percentage decrease in height of a riddled mass of sand 4 high (AFS) or 120 mm high (DIN) under the influence of the compacting force. It is easy to install and does not interfere with the use of the Density Indicator.

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

5 kg 170 x 170 x 380 mm 6 kg 180 x 260 x 400 mm

No 17-CMT

18

TENSILE RAMMING ACCESSORY

For preparing either AFS (1x 1 central section) or DIN (22.4 mm x 22.4 mm central section) tensile test specimens.

The accessory consists of a split metal core box, base and ramming head for attaching to Sand Rammer. Produces a convenient specimen for testing high strength sand mixtures. The assembled core box is placed under the Sand Rammer and the handled cranked three times as for ramming the compression test specimens. SPECIMENS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

1.3 kg 120 x 100 x 90 mm 1.7 kg 90 x 140 x 140 mm

TRANSVERSE RAMMING ACCESSORY

For ramming AFS (1 x 1 x 8) or DIN (22.4 mm x 22.4 mm x 172.5 mm) transverse test specimens Comprises steel-faced aluminium ram head with clip for securing to Sand Rammer; hopper; split mould, to allow easy removal of core; base plate; spring steel cut-off knife to size specimens accurately; and four drying plates. A practical and accurate method of preparing transverse specimens when attached to the Sand Rammer. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

4.2 kg 240 x 65 x 90 mm 4.6 kg 280 x 205 x 180 mm

No 19-TNRA & 20-TRRA

19

SPLIT SPECIMEN TUBE

For ramming AFS (2 diameter) or DIN (50 mm diameter) dry sand and core sand specimens

Complete with pedestal cup and four metal drying plates. The tube is placed on a drying plate and is split to free the rammed specimen.

This tube furnishes a convenient method of preparing core specimens which, because of their very low green strength, cannot be stripped from the ordinary specimen tube. The split feature enables the operator to withdraw the mould from the test specimen, thus preventing distortion by handling.

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

1.4 kg 90 x 70 x 110 mm 1.7 kg 190 x 140 x 140 mm

No 21-SST

20

CO2 GASSING ACCESSORIES

For gassing test specimens of sand mixtures bonded with sodium silicate based binders Gassing Accessory for Compression Test Specimen The specimen is rammed in the AFS or DIN Split Specimen Tube (2 diameter x 2 height for AFS, 50 mm diameter x 50 mm height for DIN) and transferred to the perforated base cup for gassing. SPECIFICATIONS: Net Weight: 0.5 kg Dimensions: 100 x 70 x 30 mm Gross Weight: 1.0 kg Gross Dimensions: 130 x 130 x 60 mm.

Gassing Accessory for Tensile Test Specimen The specimen is rammed in the AFS or DIN Tensile Ramming Accessory and the core box containing the rammed sand is transferred to the perforated base for gassing. SPECIFICATIONS: Net Weight: 0.5 kg Dimensions: 125 x 100 x 50 mm Gross Weight: 1.0 kg Gross Dimensions: 170 x 130 x 120 mm Gassing Accessory for Transverse Test Specimen

The specimen is rammed in the AFS or DIN Transverse Ramming Accessory (1 x 1 x 8 for AFS, 22.4 x 22.4 x 172.5 mm for DIN) and the core box containing the rammed sand is transferred to the perforated base for gassing. SPECIFICATIONS: Net Weight: 0.7 kg Dimensions: 235 x 65 x 30 mm Gross Weight: 1.3 kg Gross Dimensions: 335 x 135 x 70 mm
No 22-CGA

21

SHELL MOULD TENSILE ACCESSORY

For making tensile specimens of shell moulding materials.

The accessory consists of a three gang split mould, base plate, combined dump box and strike-off blade and special inserts for the tensile grip jaws on the Universal Sand Strength Machine. The dump box is used to measure the quantity of pre-coated sand and to strickle the top of the mould. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

2.5 kg 285 x 85 x 15 mm 2.9 kg 330 x 140 x 70 mm

SHELL MOULD TRANSVERSE ACCESSORY

For making transverse specimens of shell moulding materials

This accessory includes a two gang core box for the preparation of transverse test specimens and a combined dump box and strike-off blade. SPECIFICATIONS:Net Weight: Dimensions: Gross Weight: Gross Dimensions:

2.5 kg 285 x 85 x 15 mm 2.9 kg 330 x 140 x 70 mm

No 23-STNA & 24-STRA

22

MULTIGANG TENSILE & TRANSVERSE CORE BOXES

For preparation of test specimens of chemically bonded sand For Tensile Specimens The core box is constructed of four three cavity tensile core boxes clamped side by side in a wooden frame. Each polished hardwood core box is split for easy removal of specimens. The unit comes complete with strickle blade. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

4.5 kg 380 x 350 x 80 mm 7.0 kg 450 x 390 x 280 mm

The multigang tensile core box can be supplied to produce specimens with either AFS (imperial) 1 cross section or DIN (metric) 22.4 mm cross-section test widths.

For Transverse Specimens The core box is constructed of twelve polished hardwood transverse core boxes clamped in ladder style in a wooden frame. Each core box is shaped in such a way to enable easy removal of core specimens. The unit comes complete with a strickle blade. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Dimensions:

6.0 kg 590 x 300 x 90 mm 8.0 kg 620 x 310 x 340 mm

The multigang transverse core box can be supplied to produce either AFS (imperial) 1 x 1 x 8 or DIN (metric) 22.4 x 22.4 x 172.5 mm specimens The multigang core boxes are made from wood rather than metal to prevent any chill effects during curing.

No 26-MCB

23

LABORATORY CORE BAKING OVEN

For baking or curing oil sand and resin bonded core sand specimens or drying clay bonded specimens

The temperature range of 30-300C is precisely controlled by a solid state controller with thermocouple sensor. A fail safe thermostat is also incorporated. The inclusion of large area heating elements, mineral wool insulation and a forced convection fan ensures optimum thermal efficiency with rapid heat up. The flow of air through the oven may be controlled by adjustable vents in the back. The case is fabricated in mild steel, with stainless steel interior. There are two sets of shelf supports with two bright nickel wire plated shelves capable of accommodating twenty-four compression or tensile specimens. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply:

47 kg (Internal): 400 x 392 x 420 mm (External): 570 x 765 x 620 mm 112 kg 960 x 720 x 720 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz.

No 25-LCO

24

LABORATORY CORE TEST PIECE BLOWER

For producing blown test specimens from shell sand mixtures

The laboratory core test piece blower can be used to produce specimens from hot or cold curing mixes. A series of dies/patters with insulated handles can be supplied for producing both tensile and transverse specimens to shell and core dimensions. The instrument incorporates a highly rated (IP 65) digital temperature controller, which gives excellent protection from dust, water and impact as well as accurate control of the cure temperature. The unit is available with several die plates and magazine sizes, and can produce either AFS (imperial) or DIN (metric) specimens. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:
No 52-CTPB

39 kg 720 x 350 x 240 mm 60 kg 860 x 460 x 360 mm 25

PERMEABILITY METER
For determining the green and dry permeability of moulding sands and core sands

O ring sealing mechanism and standard orifice. Clear flexible tubes facilitate routine cleaning and maintenance. The Permeability Meter can be used for determining the permeability of AFS (imperial) or DIN (metric) test specimens in accordance with British and AFS standard specifications. The body of the permeability meter is a strong aluminium casting consisting of a water tank and base. Inside the water tank floats a balanced air bell which is calibrated to deliver two litres of air at a constant pressure of 10 cm water. An expanding O ring is used to form an airtight seal between the centre post and the specimen tube. Each meter is supplied with two standard orifices for rapid determination of permeability. SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:
No 26-SPM

13 kg 200 x 200 x 680 mm 25 kg 280 x 310 x 780 mm 26

ELECTRIC PERMMETER

This unit is portable and enables quick permeability testing

The Electric Permmeter employs the orifice method and the pressure drop is indicated on a very sensitive gauge graduated directly in Permeability Units. In sand control laboratories where time is an important factor, quicker testing with the Electric Permmeter makes it possible to carry out more routine tests per day and to speed decisions so that immediate action can be taken in correcting any drift in permeability which may otherwise result in loss in production. As this instrument is readily portable it can also be taken into the foundry to carry out permeability tests on actual production moulds in conjunction with the mould permeability accessory. The actual test is extremely simple. An expanding O ring is used to form an airtight seal between the centre post and the specimen tube. The required air pressure (10 cm of water) is supplied by a high speed fan with rheostat-controlled universal motor. Two standard jets are provided to permit checking of the Electric Permmeter.

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply:

13 kg 245 x 380 x 300 mm 25 kg 350 x 490 x 360 mm 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz

No 27-EPM

27

MOULD PERMEABILITY ACCESSORY

Used to measure the permeability of the actual mould surface in permeability units

This accessory is essentially a rubber-faced contact head connected with pvc tubing to an adaptor that fits any permeability meter centre post. For maximum convenience it should be used with the Electric Permmeter which is readily portable. The contact head is held against the mould surface and the permeability is read on the permeability meter. Mould permeability correlates with casting quality, whereas laboratory permeability is a gauge for sand comparison and for determining any change in the venting power of the sand itself. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions: 0.9 kg 60 x 70 mm (Tube 13 mm dia. X 1000 mm) 1.2 kg 190 x 140 x 140 mm

CORE PERMEABILITY TUBE

For determining the permeability of dry sand, baked or cured core sand specimens after they have been stripped from the specimen tube This specially shaped tube is fitted with an internal rubber sleeve which is inflated to seal the curved surfaces of the specimen. Under test, air can only pass through the specimen between the flat faces. This tube can be used with either the Permeability Meter or Electric Permmeter. Supplied complete with inflation bulb. SPECIFICATIONS:Net Weight: Dimensions: Gross Weight: Gross Dimensions:

0.8 kg 160 x 90 x 130 mm 1.1 kg 200 x 180 x 210 mm

No 29-MPA and 28-CPT

28

SHATTER INDEX TESTER

Approved Ridsdale design for determining the mouldability of green sands

This method of ejecting the test Specimen ensures reproducible results.

Anvil mounted on solid steel support integral with base prevents impact vibration.

Complete with sieve assembly comprising sieve with 13.2 mm aperture to BS 410:86, special receiving pan and lid. The Shatter Index Test is a simple control test which has been standardised in the United Kingdom by the Joint Committee on Sand Testing (JCST). The Ridsdale tester conforms to the specification of this Committee. A standard AFS or DIN green sand test specimen is ejected from a specimen tube and falls 6 ft. (1.83 m) on to a steel anvil mounted in the centre of the 13.2 mm mesh British Standard Test Sieve. Shatter Index is defined as the percentage of the total weight of the fractured sand specimen which remains on the test sieve. This value, when correlated with the compression strength test gives a good indication of the mouldability of a sand, ie, the kind of lift which can be obtained when a sand mould is removed from a pattern. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: In accordance with the JCST specification the specimen falls exactly six feet (1.83 metres).

54 kg 420 x 430 x 2400 mm 104 kg

Shatter Index less Support Tube Gross Weight: Gross Dimensions: Gross Weight: Gross Dimensions: 84 kg (net 44 kg) 590 x 580 x 680 mm 20 kg (Net 10 kg) 2260 x 100 x 100 mm.

Support Tube:

No 30-SIT

29

GREEN COMPRESSION STRENGTH MACHINE

BCIRA type with special direct reading balance

Fitted with readily interchangeable spring balance. Alternative capacities :AFS (imperial) 0 4.5 psi 0 - 12.5 psi 0 31.0 psi DIN (metric) 0 33.0 kN/m2 0 90.0 kN/m2 0 220.0 kN/m2

This is an alternative tester for determining green compression strength. When fitted with the low capacity balance it is specially suited for testing unbaked oil-sand core mixtures and uncured resinbonded sands of very low green strength. The test specimen is rammed in the Split Specimen Tube and stripped directly on to a special carrying plate. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

19 kg 270 x 270 x 600 mm 38 kg 700 x 370 x 440 mm

No 31-GCSM

30

UNIVERSAL SAND STRENGTH MACHINE (Hand Operated)

For determining the green and dry bond strengths of moulding and core sands

Capacity: Green Compression Strength (lower position) AFS (imperial): 18.7 psi: DIN (metric): 130 kN/m2

Dry Compression Strength (upper position) AFS (imperial): 93.5 psi: DIN (metric): 650 kN/m2

Dry Compression Strength (with High Dry Strength Accessory) AFS (imperial): 280 psi: DIN (metric): 1950 kN/m2

Supplied with a pair of swivel heads for compression testing. This highly accurate machine consists of three major parts; frame, pendulum weight, and pusher arm. The pendulum weight swings on ball bearings which are mounted on a steel shaft. Various accessories may be easily attached to perform different tests such as COMPRESSION, SHEAR, TENSILE, TRANSVERSE and SPLITTING strength. When testing green-sands the test heads are placed in the lower holes of the pusher arm and weight. For dry sands they are inserted in the upper holes where the breaking force is increased by a factor of five. (The breaking force can be increased by a further factor of three by using the High Dry Strength Accessory). A magnetic rider on the scale records the position at which the specimen collapses, and the strength of the sand is read direct from the scale. The Universal Sand Strength Machine is a deadweight testing machine which will stay in calibration indefinitely.

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

77 kg 520 x 290 x 520 mm 116 kg 640 x 620 x 450 mm

No 32-USSM(h.o.)

31

UNIVERSAL SAND STRENGTH MACHINE (Motor Driven)

For determining the green and dry bond strengths of moulding and core sands
Capacity: Green Compression Strength (lower position) AFS (imperial): DIN (metric): 18.7 psi: 130 kN/m2

Dry Compression Strength (upper position) AFS (imperial): DIN (metric): 93.5 psi: 650 kN/m2

Dry Compression Strength (with High Dry Strength Accessory) AFS (imperial): DIN (metric): 280 psi: 1950 kN/m2

Supplied with a pair of swivel heads for compression testing.

With the motor driven model the test specimen is loaded uniformly eliminating the chance of personal error. When the specimen collapses, a switch reverses the motor drive which returns the pusher arm to the zero position where it is stopped ready for the next test.

This highly accurate machine consists of three major parts; frame, pendulum weight, and pusher arm. The pendulum weight swings on ball bearings which are mounted on a steel shaft. Various accessories may be easily attached to perform different tests such as COMPRESSION, SHEAR, TENSILE, and TRANSVERSE strength. When testing green-sands the test heads are placed in the lower holes of the pusher arm and weight. For dry sands they are inserted in the upper holes where the breaking force is increased by a factor of five. (The breaking force can be increased by a further factor of three by using the High Dry Strength Accessory). A magnetic rider on the scale records the position at which the specimen collapses, and the strength of the sand is read direct from the scale. The Universal Sand Strength Machine is a deadweight testing machine which will stay in calibration indefinitely.

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions: Gross Weight: Gross Dimensions: Power Supply:

84 kg 600 x 370 x 535 mm 115 kg (Net 73 kg) (Frame Only) 640 x 620 x 450 mm 20 kg (Net 11 kg) (Motor Only) 550 x 350 x 310 mm 110/115V or 220/240V, 1 phase, 50 and/or 60Hz

No 33-USSM(m.d.)

32

SHEAR STRENGTH ACCESSORY FOR USSM

For green and dry shear strength tests on moulding and core sands

Comprises shear specimen holder and head For green shear, test heads are placed in lower position on the pusher arm and weight of the Universal Sand Strength Machine as for the compression test. When the heads are placed in the upper position the breaking force is increased five time, and the scale designated dry shear is read. Shear strength tests up to 220 psi (AFS) or 1530 kN/m2 (DIN) can be made by using these test heads in the High Dry Strength Accessory. Capacity: Green Shear Strength (lower position) AFS (imperial) 14.7 psi: DIN (metric) 102 kN/m2

Dry Shear Strength (upper position) AFS (imperial) 73.5 psi: DIN (metric) 510 kN/m2

Dry Shear Strength (with High Dry Strength Accessory) AFS (imperial) 220 psi: DIN (metric) 1530 kN/m2

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

0.3 kg 70 x 55 x 55 mm 0.6 kg 110 x 60 x 70 mm

No 34-SSA

33

HIGH DRY STRENGTH ACCESSORY FOR USSM

Increases the capacity of the Universal Sand Strength Machine for compression and shear strength tests

The High Dry Strength Accessory provides the means for determining the dry compression and dry shear strengths of moulding and core-sand mixtures by increasing the capacity of the Universal Sand Strength Machine by a factor of three. It is of sturdy design and produces accurate results. Capacity: Compression:

280 psi (AFS) 2 1950 kN/m (DIN) 220 psi (AFS) 2 1530 kN/m (DIN) 2.4 kg 150 x 80 x 300 mm 2.8 kg 200 x 220 x 320 mm

Shear:

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

No 35-HDS

34

TENSILE CORE STRENGTH ACCESSORY FOR USSM

Improved design for breaking the tensile core specimen

The Tensile Core Strength Accessory is fitted with self-aligning contoured grips to AFS (imperial) or DIN (metric) specification. The guide pins line up both left and right-hand jaws for insertion of the specimen. The guide pins are removed during the test allowing self-alignment of the jaws. It thus provides a means of uniformly pulling and breaking the test specimen on the Universal Sand Strength Machine. When the specimen breaks, the weight falls away from the scale rider. Distance pieces can be supplied for this accessory so that it can be used for breaking specimens of shell moulding materials. Capacity: 365 psi (AFS) 3180 kN/m2 (DIN)

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

2.8 kg 240 x 30 x 105 mm 3.2 kg 280 x 180 x 205 mm

No 36-TNCA

35

TRANSVERSE CORE STRENGTH ACCESSORY FOR USSM

For breaking the transverse core test specimen

The Transverse Core Strength Accessory consists of two support arms which locate on the pusher arm and loading weight, and can be attached to the Universal Sand Strength Machine in less than one minute. The left-hand support is fitted with two self aligning knife edges and the right hand support has one fixed knife edge. The load on the test specimen is read directly from the Dry Shear scale. Maximum transverse load 73.5 lb (AFS) or 32.5 kg (DIN). Core specimen loaded at 6 (150 mm) centres.

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

1.3 kg 90 x 60 x 310 mm 1.7 kg 200 x 220 x 320 mm

No 37-TRCA

36

TRANSVERSE SHELL STRENGTH ACCESSORY FOR USSM

For breaking the transverse shell test specimen

The two knife edges in the left hand arm may be adjusted to give loading at either 2 (50 mm) or 3 (75 mm) centres. Maximum transverse load 73.5 lb (AFS) or 32.5 kg (DIN).

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

1.3 kg 90 x 60 x 310 mm 1.7 kg 200 x 220 x 320 mm

No 38-TRSA

37

SPLITTING STRENGTH ACCESSORY

For the determination of the splitting strength of a sand specimen

Comprises splitting specimen holder and head This accessory is to be used in conjunction with the hand operated Universal Sand Strength Machine but not with the motor driven Universal Sand Strength Machine. A modified accessory is also produced for use with the Green Compression Strength Machine. Resistance to breaking under a compression load applied perpendicular to the circumference of the sand specimen provides a measure of its splitting strength.

SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

0.6 kg 110 x 80 x 70 mm 0.9 kg 170 x 130 x 120 mm

No 40-SPA

38

HIGH STRENGTH TESTING MACHINE

For testing high strength materials beyond the capacity of the Ridsdale-Dietert Universal Sand Strength Machine

This machine utilizes a twin column motorised screw system, horizontally mounted within a mechanically rigid frame. Both tensile and compression tests can be carried out on this machine up to maximum capacity of 20 kN (4500 lbs). The force is measured through a robust strain gauge load cell in conjunction with a 16 bit microprocessor based digital processor/indicator, readable in psi or kN/m2. The unit offers peak force display, auto zero, RS 232 signal to printer (printer not included), RS 232 bidirectional signal to customer PC, shunt calibration. The drive is factory set to a speed of 25 mm (1) per minute with fast return. The controls are panel mounted comprising LOAD, STOP, UNLOAD and EMERGENCY STOP buttons. COMPUTERISED OPTION HARDWARE REQUIREMENTS : IBM PC version 286 onwards, hard disk, mouse, slot for 16 bit A-D card location on the motherboard, HP Deskjet printer or similar. SOFTWARE REQUIREMENTS: The Ridsdale self contained Sand Strength Tester software to run on DOS including Statistical Production Control (SPC) facilities. In addition all test data can be saved in ASCII format for processing with customised or proprietary spreadsheets. Software includes real time display of force/time characteristics. Calculates and displays in data window the following : Peak force; Time to failure; Test sample dimensions; Test sample description, eg, customer, order code, cast number, etc. POWER SUPPLY 110/220 VOLTS AC 50Hz/60Hz 5 AMP SPECIFICATIONS: Net Weight: Dimensions: HIGH STRENGTH MACHINE 47 kg 960 mm x 500 mm x 270 mm CONTROL BOX 7 kg 420 mm x 360 mm x 180 mm 20 kg 560 mm x 470 mm x 280 mm

Gross Weight: 70 kg Gross Dimensions: 1080 mm x 570 mm x 340 mm Power Supply:

No 49-HSTM

110/115 or 220/230V, 1 phase, 50/60 Hz 39

TENSILE CORE STRENGTH ACCESSORY FOR HIGH STRENGTH TESTING MACHINE

For breaking the tensile core specimen The Tensile Core Strength Accessory is fitted with self-aligning contoured grips to AFS (imperial) or DIN (metric) specification. The guide pins line up both left and right-handed jaws for insertion of the specimen. The guide pins are not removed during the test. Distance pieces can be supplied for this accessory so that it can be used for breaking specimens of shell moulding materials. The results are indicated on the cipher as well as hard copy on the computer. Capacity: 4500 lbs. 20 kN

SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

1.8 kg 105 mm x 80 mm x 380 mm 2.2 kg 280 mm x 180 mm x 205 mm

TRANSVERSE CORE STRENGTH ACCESSORY FOR HIGH STRENGTH TESTING MACHINE

For breaking the transverse core specimen The Transverse Core Strength Accessory consists of two support arms which locate on the load cell and the traversing ram. The attachment can be fitted to the High Strength Testing Machine in approximately 1 minute. The left hand support is fitted with two self aligning knife edges and the right hand support with one fixed knife edge. Capacity: 4500 lbs 20 kN

Core specimen is supported at 6 (150 mm) centres. SPECIFICATIONS: Net Weight: 1.6 kg Dimensions: 230 x 40 x 280 mm Gross Weight: 2.0 kg Gross Dimensions: 200 x 220 x 320 mm
No 51-TNSA(H)&52-TRSA(H)

40

PEEL BACK TESTER

For investment testing of resin coated shell sand

This apparatus assesses the proportion of resin coated sand which peels away from the main body of the cured mould. The Peel Back Tester consists of a hopper assembly mounted above a 250 x 250 x 30 mm hot plate, controllable to 10 C, which is set in an elevated position and pivoted at the centre to enable it to be rotated through 180 . A sample tray sits beneath the assembly to collect the sand material which peels away. When the required temperature of the hot plate has been reached and stabilised an accurately weighed quantity of resin coated sand is released from the hopper on the hot plate. After a predetermined time the hot plate is rotated through 180 in order to remove the uncured sand, which falls on to the sample tray beneath the assembly. Peel Back quantity and curing speed factor are calculated from the proportion of sand falling on to the sample tray, compared with the original weight. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions: Power Supply:

27.5 kg 580 mm x 300 mm x 500 mm 45 kg 710 mm x 380 mm x 510 mm 220/230V, 1 phase, 50/60 Hz

No 50-PBT

41

CALIBRATION EQUIPMENT

For routine checking of the calibration of Universal Sand Strength Machine

PROVING RING
The Proving Ring consists of a steel ring with a dial gauge inset into the centre. It is placed in the lower compression head position of the Universal Sand Strength Machine and comes complete with a table of certified readings. It is used for checking the range of 0-18 psi or 2 0-130 kN/m . Included in the kit are 2 x 9/16 (14 mm) studs which locate the pivots on the steel ring. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

0.3 kg 70 mm x 65 mm x 30 mm 0.6 kg 240 mm x 170 mm x 200 mm

TUBE TYPE PERMEABILITY STANDARDS

For routine checking of Electric Permmeter and Permeability Meter The Tube type Permeability Standard consists of a steel tube with a baked sand specimen inside. It may be used to calibrate the Electric or drum type Permmeter. It does not require a matching serial number. The Permeability Standard tubes are equipped with a lower stopper containing a vial of silica gel to keep the sand specimen dry. If the silica gel is pink instead of blue, dry the permeability standard in a laboratory drying oven at a temperature of 105C for 30 minutes. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

1.3 kg 60 mm diameter x 150 mm 2.0 kg each 280 mm x 190 mm x 200 mm

No 42-CE

42

GAS DETERMINATOR

For the rapid measurement of the volume and rate of gas evolved from moulding materials Comprises special tube furnace with automatic temperature controller, 60 mm dia. fused silica tube fitted with water-cooled metal closure and spring gun assembly and chart recorder, mounted in one console: complete with 5 charts and 12 copper sample cartridges. This apparatus includes in one console all the equipment necessary for the determination of the gas content of foundry core sand and moulding materials. The BCIRA designed special tube furnace houses a 60 mm diameter silica tube closed hemispherically at one end. The open end is fitted with a water cooled metal closure and a spring gun for injecting thin walled copper sample cartridges into the hot zone of the furnace. Services required are electricity, water, drain for cooling water and nitrogen for sweeping the tube free from oxygen. These supplies are connected to the base of the console which can be operated conveniently on a standard metre high laboratory bench. SPECIFICATIONS: Net Weight: 53 kg Dimensions: 640 x 430 x 825 mm Gross Weight: 100 kg Gross Dimensions:780 x 660 x 1110 mm Power Supply: 110/115V or 220/240V, 1 phase, 50 and/or 60 Hz The furnace is capable of operating temperatures up to 1100C and is fitted with a Eurotherm temperature controller, a solid state unit allowing the furnace to be brought to the correct temperature without attention or danger of overheating. Below the furnace and protected by a heat shield is mounted an Arkon Model 63 Pressure Recorder (0-250 mm water gauge) which accurately records the pressure rise in the tube due to the gas evolved from the sample. The pressure rise can be converted to gas volume (per gram of sample) by calibrating with known weights of pure potassium hydrogen carbonate This method of determining the gas evolved from moulding materials has a significant advantage over the direct volume method in that it enables the rate of evolution of the gas to be accurately determined. A further advantage is that results are recorded on a chart and hence they are independent of the human element and one person can readily operate the equipment.

No 41-GD

43

AFS Standard GREEN HARDNESS TESTER B SCALE

For measuring surface hardness of green sand moulds and green cores

A practical instrument which can be conveniently carried in the pocket and is always ready for use. It is particularly valuable for measuring the degree of ramming in different parts of a mould, and for checking the uniformity of machine rammed moulds. The pointer can be secured by pressing the locking button which is used when testing in blind positions of a mould.

The hardness number indicated is the measurement of the depth of penetration of the spring loaded probe in thousandths of an inch. A mould offering no resistance to the probe would have a zero hardness reading; conversely a mould having a maximum hardness of 100 would withstand penetration.

Range of readings ... Hardness Very soft rammed mould Soft rammed mould Medium rammed mould Hard rammed mould .. Very hard rammed mould 20 40 50 70 85

SPECIFICATIONS:- Net Weight: Dimensions: Gross Weight: Gross Dimensions:

0.2 kg 45 x 35 x 65 mm 0.5 kg 200 x 150 x 150 mm

No 42-GHT(B)

44

AFS Standard GREEN HARDNESS TESTER C SCALE

For measuring surface hardness of high pressure green sand moulds The determination of mould hardness is one of the simplest and most useful methods of assessing and controlling the quality of green sand moulds. The hardness number is an indication of the degree of compaction, and provides information on the ability of a mould to produce dimensionally accurate castings.

RELATIONSHIP BETWEEN "C" SCALE & "B" SCALE GREEN HARDNESS TESTERS
90

80

This tester has a conical probe with a rounded tip and is spring loaded to 1500 grams. A press button at the front of the instrument locks the pointer when testing in blind portions of the mould. Generally, mould hardness values are within the range of 60-85 on the standard Green Hardness Tester (B Scale) with 13 mm () radius probe, and this has proved satisfactory within this range. With the development of high pressure moulding, however, hardness values in excess of 90 (B Scale) have become common and this instrument has been introduced for testing moulds in the higher range of 85100 hardness. The relationship between B Scale and C Scale Hardness Testers is shown in the accompanying graph. It will be noted that the sensitivities of the two scales are very similar up to a hardness of 85, above this the C Scale Tester has a greater sensitivity. SPECIFICATIONS:Net Weight: 0.2 kg Dimensions: 45 x 35 x 65 mm Gross Weight: 0.5 kg Gross Dimensions: 200 x 150 x 150 mm

70

60 "C " S C A L E

50

40

30

20

10 60 65 70 75 80 "B" SCALE 85 90 95 100

_______________________________________________________________________________ No 43-GHT(C) 45

CORE HARDNESS TESTER

For controlling the surface hardness of cores This instrument has a four-point penetrator for abrading the surface of the core. Depth of penetration is registered directly onto a gauge which represents numerically the hardness of the core. SPECIFICATIONS: Net Weight: 0.4 kg Dimensions: 50 x 50 x 80 mm Gross Weight: 0.7 kg Gross Dimensions: 130 x 120 x 170 mm

Hardness measurements will indicate errors in the degree of bake or cure and variations in density over a core surface.

IMPACT PENETRATION TESTER

For measuring the sub-surface strength of sand moulds and cores This instrument was developed primarily for determining the safe stripping time for moulds and cores made from cold self-hardening sand mixtures, but it has been found equally useful for measuring the sub-surface strength of CO2-silicate moulds and cores and surface dried green sand moulds.

SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

0.2 kg 25 x 25 x 225 mm 0.4 kg 130 x 30 x 200 mm

The graduated probe is driven into the surface of the mould or core by means of a spring loaded hammer inside the body of the instrument. The number of hammer blows of equal impact required to drive the probe a given distance into the material indicates the sub-surface strength. The spring loading on the hammer is adjustable so that for a given setting it can readily be used as a routine acceptance test for production moulds and cores. __________________________________________________________________________________ No 44-CHT & No 46-IPT 46

MOULD STRENGTH TESTER

For measuring the green compressive strength of mould surfaces This pocket-sized instrument gives a strength reading comparable to the green compressive strength test obtained on the standard laboratory specimen rammed to the same degree as the mould. Capacity: 30 psi 210 kN/m
2

SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions

0.1 kg 45 x 30 x 90 mm 0.5 kg 125 x 125 x 60 mm

FOUNDRY HYDROMETER (0-90 BAUM)

A robust pocket unit for measuring the concentration of core and mould mould coating mixtures. Manufactured from plastic tubing resistant to organic solvents. Improved design to give greater stability in heavy liquids. Made of transparent plastic and fitted with an easily read scale (0-90 (Baum), this hydrometer is ideal for foundry work. Little longer than a pencil it may be carried in the pocket ready for immediate use, without fear of breakage. It may be used for determining the specific gravity of all types of heavier-than-water foundry washes, sprays and coating materials, or any other dense liquids or suspensions. SPECIFICATIONS: Net Weight: Dimensions: Gross Weight: Gross Dimensions:

0.02 kg 10 x 10 x 240 mm 0.06 kg 40 x 40 x 260 mm

No 45-MST & 48-FHY

47

When ordering, please give the description of the Sand Testing Equipment required and ensure we have your full delivery and invoice addresses. In the case of EU customers we ask you also to provide your VAT number. Please also advise, where appropriate :(a) (b) The voltage and cycle specifications for electrical equipment. Whether the equipment is required to prepare and/or test AFS (imperial) or DIN (metric) specimens.

For prices see separate price list. Prices are stated in Sterling and are subject to revision without notice. They exclude packing, despatch and VAT where applicable. The following terms apply :(i) United Kingdom Net monthly account (subject to approved bank and trade references). Insurance and freight are charged extra, and Value Added Tax at the standard rate is charged on the net invoice value. Overseas Packing, documentation, insurance and carriage are charged extra at cost. We shall be pleased to forward a quotation detailing these costs upon request. Prepayment is required on all orders. If it is not possible to prepay, and the value of the order is in excess of 5,000, payment may be made by means of a confirmed irrevocable Letter of Credit placed at our disposal on a British Bank (all charges, both in the openers country and in UK, for the account of the opener). A Pro-forma Invoice together with guidance notes for the establishment of Letters of Credit will be supplied if required.

(ii)

Payment may be made by cheque or Bankers Draft, made payable to Ridsdale & Co Ltd at the address below or by BACS or inter-bank transfer to Account No 70752118 at Barclays Bank Plc, Albert Road, Middlesbrough, England, TS1 1QE, Sort Code 20-56-74, SWIFT Code BARC GB22, IBAN No GB83BARC20567470752118. Please send all orders, enquiries and correspondence to :RIDSDALE & CO. LTD. NEWHAM HALL, NEWBY, MIDDLESBROUGH, ENGLAND, TS8 9EA Telephone: Fax: Website: email: +44 (0)1642 300500 +44 (0)1642 315209 www.basrid.co.uk enquiries@basrid.co.uk

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