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Thermocouple Overview

Industrial process control usually requires temperature sensing device to be remote. Thermocouple is most commonly used, offering the best compromise of cost, accuracy and reliability. We offer one of the widest varieties of thermocouple assemblies in the industry.

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Ahmed Ramadan
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0% found this document useful (0 votes)
290 views22 pages

Thermocouple Overview

Industrial process control usually requires temperature sensing device to be remote. Thermocouple is most commonly used, offering the best compromise of cost, accuracy and reliability. We offer one of the widest varieties of thermocouple assemblies in the industry.

Uploaded by

Ahmed Ramadan
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Overview

Introduction
Several methods of temperature measurement and control have been developed over the years. Industrial process control usually requires that the temperature sensing device must be remote from the measuring or controlling instrument. Of the various thermal sensing devices, the thermocouple is most commonly used, offering the best compromise of cost, accuracy and reliability. We are a leading manufacturer of thermocouples. Our modern production facilities and years of experience allow us to provide the highest quality sensors at competitive prices. Warning Hazardous extraneous voltage capable of causing severe injury or death may exist between thermocouple leads and ground. Disconnecting the instrument power may not remove this voltage. Measure for the presence of voltage between each sensor lead and ground before servicing.

Thermocouple Assemblies
A thermocouple assembly generally has four major components: Element Two wires of dissimilar alloys joined at the tip. When the ends are exposed to a temperature gradient, and electromotive force (EMF) is generated. The EMF is very small, amounting to microvolts per degree. A metal or ceramic tube, usually closed at the end, that protects the element from the environment of the process.

Protection Tube

Head or Cold End Termination The head is a terminal block/protective enclosure assembly provided for connection to thermocouple extension wire. In lieu of this, an integrated extension assembly may be provided. Extension Wire Although not a portion of the thermocouple assembly itself, the extension wire is a critical part of the total circuit. The wire must be manufactured from alloys compatible with the element. In addition, various mounting devices or attaching devices are offered for most assemblies.

Construction Styles
Thermocouples have been manufactured in endless combinations of construction. While no supplier can meet 100% of all customer requirements, we offer one of the widest varieties of thermocouple assemblies in the industry. Three styles of construction dominate: Tube and Element, BARCOPAC and Bayonet.

Tube and Element Head Tube Element

The protection tube, head and element are discrete components. The element is manufactured with individual conductors welded together at the tip. Element wires are separated by ceramic insulators. The protection tube can be thin wall tubing, schedule 40 pipe, ceramic or cast iron. Cold end termination is usually with a head and terminal block assembly. Noble metal thermocouples are often supplied with two or more protection tubes. The tube in contact with the element must be ceramic; the outer tube can be either ceramic or metal. HA136712 Page 1-1

Overview

;
Overview
BARBER-COLMAN CO. LOVES P PARK, ARK, ILL. U.S.A.
INDUST LM RIAL AN LOV INSTRUCO ES PAR DIV ISIO ME MPAN K, ILLIN NTS N Y OIS 61132 U.S.A.

Construction Styles (continued)

Overview

BARCOPAC is the trade name for our magnesium-oxide (MgO) insulated thermocouples. This style consists of element conductors in magnesium oxide insulation with a stainless steel or Inconel sheath. The assembly is then drawn to the finish diameter. This form of construction compacts the insulation around the conductors. The result is a thermocouple with superior performance and longevity. The material can be bent to nearly any desired shape without damaging the element. Diameters of 0.040 to 0.250 are available.

Bayonet

The element is made from fiberglass insulated wire in a stainless steel protection tube. Usually the element is brazed to the tube at the tip. Mounting is with a twist-lock fitting commonly referred as a bayonet adapter. This form of construction is sometimes known as a plastic style because of its heavy usage in the plastics industry.

Alloy Selection

A thermocouple element consists of two wires of dissimilar alloys joined at the tip. When the ends of the elements are exposed to a temperature difference, an EMF is generated along the entire length of the element. The EMF level is dependent on the amount of temperature difference and the type of alloys used.

Alloy combinations have been developed to meet specific requirements. Each alloy set has certain characteristics (cost, temperature range, corrosion, resistance, etc.) that provide advantages for specific applications.

To simplify selection and provide uniformity, several alloy combinations have had single letter codes assigned by ANSI (American National Standards Institute) to designate particular types of thermocouples. For example, Type J for Iron vs. Constantan, Type K for Chromel vs. Alumel, and Type R for Platinum vs. Platinum/13% Rhodium. Each alloy set has a unique EMF output for a given temperature. The measuring instrument is calibrated for a specific type thermocouple. When specifying replacement thermocouples, the element is typically the same type as the original.

Elements are classified into three groups: Base Metal, Noble Metal and Refractory Metal. Main advantages are economical cost, good reliability and reasonable accuracy. Use primarily for low to moderately high temperature range (-200 to 1700C). Over 90% of all thermocouples are in this group. Types J and K prevail. Type E, Chromel vs. Constantan Suitable for use from -200 to 871C. Can be applied in atmospheres ranging from vacuum to mildly oxidizing. Excellent choice for cryogenic applications. Has the highest EMF per degree of all the common elements.

Elements, Base Metal

Type J, Iron vs. Constantan

Page 1-2

BARB ER-CO

BARCOPAC

INDUS O LMAN TRIAL LOVE COM S PA DIV INSTRUM PAN RK, ISION ENTS ILLINO Y IS 61 132 U.S.A.

BAR BER -C

HA136712

Overview
Alloy Selection (continued)
The standard selection for use from 0 to 600C. Type J has good reliability at lower temperatures. The positive leg will oxidize rapidly above 500C. Very economical. Used extensively in the plastics industry but applicable to almost any process within its operating range. Available in a wide variety of construction styles. Type K, Chromel vs. Alumel Type K is the industry standard for use up to 1250C. While stable in oxidizing atmospheres, it is prone to corrosion in reducing environments. Protection tubes are always recommended. Type N, Nicrosil vs. Nisil Similar to Type K but more resistant to oxidation and less subject to large drift in the EMF that is found in the positive Type K thermocouples operating at approximately 500C. Type T, Copper vs. Constantan Suitable for use from -200 to 350C, Type T is widely used in the food processing industry. More stable than Types E or J for low temperature applications. Has been used down to -269C (boiling helium). Elements, Noble Metal Elements manufactured from noble metals offer improved accuracy and stability over base metals. Most are manufactured from combinations of Platinum and Rhodium. Commonly used in high temperature applications up to 1700C. Also applied as reference standard when testing base metal elements. Highest cost of all thermocouples. Type R, Platinum vs. Platinum/13% Rhodium Type R has long been the industrial standard noble metal alloy used for high temperature applications to 1450C. Platinum is prone to contamination if in contact with other metals. Ceramic protection tubes must be used. Very stable in an oxidizing atmosphere but will degrade rapidly in vacuum or a reducing atmosphere. Type S, Platinum vs. Platinum/13% Rhodium Applications and conditions similar to Type R. Type S was applied as the laboratory thermocouple while Type R was considered the industrial thermocouple. This practice was based on tradition. Type S is not being used extensively as an industrial sensor. Type B, Platinum/6% Rhodium vs. Platinum/30% Rhodium Applications and considerations similar to Types R and S, but useful to 1700C. Very low output at low temperature. Also very non-linear at low end. Generally not considered usable below 250C. More stable than R or S at high temperature. Must be protected in ceramic tube. Elements Refractory Metal Combinations of Tungsten and Rhenium. Very brittle and prone to breakage. Used for very high temperature applications up to 2300C. Must be used in vacuum or totally inert atmosphere. Type C, Tungsten/5% Rhenium vs. Tungsten/26% Rhenium May be used at temperatures up to 2315C. Brittle and prone to breakage. Generally considered a limited life product. Element must not be in contact with metal. Tungsten has no oxidation resistance. These elements must be used in vacuum, hydrogen or totally inert gas. Sometimes supplied with open end protection tube for use with vacuum. Otherwise manufactured as a sealed assembly purged with argon. Selecting the Element When selecting the proper element for an application, consideration must be given to length of service, temperature, atmosphere, response time, and cost. Be certain the Type (J, K, R, S, T, etc.) matches the instrument with which it will be used.

HA136712

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Overview

Overview
Limits of Error

Overview

ANSI Limits, Base Metal


Reference Junction 0C (32F) Published in ANSI Circular MC96.11975

Type J

Temperature Range 0 to 293C (32 to 559F) 293 to 760C (559 to 1400F) to -110C (-328 to -166F) to 0C (-166 to 32F) to 293C (32 to 559F) to 1250C (559 to 2282F) to -67C (-328 to to 0C (-89 to to 133C (32 to to 350C (271 to -89F) 32F) 271F) 662F)

Standard 2.2C (4F) 0.75% 2%* 2.2C (4F)* 2.2C (4F)* 0.75% 1.5%* 1C (1.8F)* 1C (1.85F) 0.75% 1%* 1.7C 1.7C 0.5%

Special 1.1C (2F) 0.4% ** ** 1.1C (2F) 0.4% ** ** 0.5C (0.9F) 0.4% ** ** 1C (1.8F) 0.4%

K or N -200 -110 0 293 T -200 -67 0 133 -200 -170 0 340

to -170C (-328 to -274F) to 0C (-274 to 32F) to 340C (32 to 644F) to 900C (644 to 1652F)

(3.1F)* (3.1F)

*Thermocouples and thermocouple materials are supplied to meet the limits of error specified for temperatures above 0C. A thermocouple material may not conform to the published sub-zero limits of error for that material when purchased, unless conformance is agreed to between purchaser and supplier upon placement of order. **Special limits of error for sub-zero temperatures have not been established. The following limits for Types E and T are useful to start discussion: 200 to 0C Type E: 1C or 0.5%, whichever is greater; Type T 0.5C or 0.8%, whichever is greater. Sub-zero limits of error for Type J and sup-zero limits of error for Type K are not considered because of the characteristics of their materials. ANSI Limits, Noble Metal
Reference Junction 0C (32F) Published in ANSI Circular MC96.11982

Type B R or S

Temperature Range 870 to 1700C 1598 to 3092F 0 to 1450C 32 to 2642F

Standard (Greater of:) 0.5% 1.5C or 0.25%

Special (Greater of:) -0.6C or 0.1%

In this table, the limits of error for each type of thermocouple apply only over the temperature range for which the wire size in question is recommended. These limits of error should be applied only to standard wire sizes. The same limits may not be obtainable in special sizes. Limits of error apply to thermocouples as supplied by the manufacturer. The calibration of a thermocouple may change during use. The magnitude of the change depends on such factors as temperature, length of time, and conditions under which it was used. Non-ANSI Limits, Refractory Metal Type W-W, 26% Re W, 5% Re-W, 26% Re W, 3% Re-W, 25% Re

Temperature Range 0 to 427C 32 to 800F 427 to 2316C 800 to 4200F 0 to 427C 32 to 800F 427 to 2316C 800 to 4200F 0 to 427C 32 to 800F 427 to 2316C 800 to 4200F

Limits of 4.4C 1% 4.4C 1% 4.4C 1%

Error 8F 1% 8F 1% 8F 1%

Page 1-4

HA136712

Overview
The following table shows the allowable temperature limits for commonly used thermocouples and RTDs. These limits apply to thermocouples in conventional closed end protection tubes. In any general recommendations of temperature elements, it is not practicable to take into account special cases. In actual operation there may be instances where the temperature limits recommended can be exceeded. Likewise, there may be applications where satisfactory life will not be obtained at the recommended temperature limits. However, in general, the temperature limits listed are such as to provide satisfactory element life when the wires are operated continuously at these temperatures. Type J Gauge 8 14 20 24 8 14 20 24 14 20 24 8 14 20 24 24 F Range -70 to 1400 -70 to 1100 -70 to 900 -70 to 700 -70 -70 -70 -70 to to to to 2300 2000 1800 1600 700 500 400 C Range -57 to 760 -57 to 593 -57 to 482 -57 to 371 -57 -57 -57 -57 to to to to 1260 1093 982 870

K or N

-70 to -70 to -70 to

-57 to 371 -57 to 260 -57 to 200 -57 to 871 -57 to 649 -57 to 538 -46 to 1454 -0 to 1454 -57 to 232 -57 to 232

-70 to 1600 -70 to 1200 -70 to 1000 -50 to 2650 32 to 2650 450 450

R or S B

0.00385 Platinum RTD -70 to 0.00391 Platinum RTD -70 to

Extension Wire
A common misconception is that the EMF is generated at the tip. The voltage is actually produced along the entire length of the element and is proportional to the temperature gradient from one end to the other. One end of the element is the junction at the hot end. The other end (cold junction) of the thermocouple is at the measuring/control instrument. The extension wire between the measuring instrument and the thermocouple assembly is part of the thermocouple circuit. It will supply a portion of the EMF generated. The extension wire must be compatible with the alloys used in the thermocouple. For base metal thermocouples the extension wire is usually constructed of the same alloys as the element. For noble metal elements, base metal alloys are selected to match the characteristics of the element within the operating range of 0 to 150C. Two types of wire are available: thermocouple grade and extension grade. Thermocouple grade wire is manufactured with alloys identical to the wire use for elements. Extension grade wire for base metal thermocouples is made with similar EMF properties at ambient

HA136712

Page 1-5

Overview

Element Temperature Limits

Overview
Extension Wire (continued)

Overview

temperature, but is not rated for accuracy at high temperature. Insulation is the largest factor determining performance of extension wire. Moisture resistance, abrasion resistance, temperature rating and cost are factors to be considered. PVC has excellent moisture and abrasion resistance but is only rated to 105C. Its low cost makes it a good choice for many applications. Teflon and Kapton are alternatives to PVC when higher temperatures are encountered. Ratings as high as 315C are available. Fiberglass braided insulations have less moisture resistance, but temperature ratings up to 700C are available. Ceramic and Silica fiber have the highest temperature ranges but abrasion and moisture resistance are poor. Ceramic insulation rated at 1430C is often used for furnace survey thermocouples. ANSI Limits of Error For extension wire
Type BX SX & RX Temperature Range 0 to 100C (32 to 200F) 0 to 200C (34 to 400F) Standard +0.0, -3.7C (+0.0, -6.7F) 5.0C (9.0F)

Protection Tubes
Protection tubes are necessary to protect the element from contamination and physical damage. Size, shape and material vary with the application. Choices vary with the style of construction. Bayonet style thermocouples are only available with stainless steel sheaths. This material has the durability required for the limited range of conditions encountered. BARCOPAC thermocouples are offered in a variety of stainless steel alloys plus Inconel. Stainless steel has excellent resistance to corrosion but is limited to applications below 870C. Inconel has a high nickel content and is the preferred choice for applications to 1140C. Typically, Type J assemblies are manufactured with stainless steel, and Type K uses Inconel. Countless combinations of assemblies manufactured from discrete element and protection tubes exist. We offer a selection of styles designed to meet the requirements of a broad range of applications. Protection tubes are available in metallic and non-metallic materials. The selection of material is dependent on the environment of the process. Generally, the larger diameter tubes offer better physical strength and longevity. They can also accommodate heavier gauge elements. The benefit of larger tubes must be weighed against the added cost of the material. In some cases, limited life material may be more cost effective than premium grade assemblies. Metal Low alloy material (black iron or welded steel pipe) is a good selection for application to non-corrosive environments. Advantages include low cost, excellent abrasion resistance and good physical strength. Deteriorates above 550C in oxidizing atmosphere. Available in a variety of sizes.

Page 1-6

HA136712

Overview
Protection Tubes (continued)
Stainless steel offers improved resistance to corrosion over welded steel pipe. It has good strength and stability to 870C (446 SS is rated to 1100C). Available in a variety of alloys and sizes. Cost varies from moderate to high depending on specific alloy selected. Inconel is the choice for application in highly reducing atmospheres operating at higher temperatures than stainless steel. Has excellent strength and resistance to corrosion up to 1150C. We offer alloy 601 which has superior characteristics than commonly used alloy 600. Cost is higher than most stainless steels. Available in 1/2 or 3/4 NPT schedule 40 pipe. Inconel 600 thin wall tubing is also available. Ceramic Ceramics can tolerate high temperatures than any metal pipe. They can often withstand corrosive environments too extreme for the best stainless alloys. All ceramics lack the resilience of metal and are prone to breakage. Mullite, also know as porcelain, is a good choice for base metal thermocouples. Advantages include moderate cost, good thermal conductivity and good resistance to thermal shock. Has less physical strength than alumina. Recommended for use below 1450C. Alumina has greater strength than Mullite and can be applied at higher temperatures. Use is typically restricted to noble metal thermocouples though it may be applied to base metal because of its corrosion resistance. Has less resistance to thermal shock than Mullite. Silicon Carbide offers greater corrosion resistance than any commonly offered metal or ceramic material. Excellent thermal conductivity and resistance to thermal shock. Very brittle. Extreme care must be taken to prevent physical shock.

Resistance Temperature Detectors


RTDs are thermal sensors that change resistance with temperature. The amount of change is dependent on the change in temperature and the specific alloy of the conductor. In certain applications, an RTD is a better choice than a thermocouple. RTDs are more accurate than thermocouples especially over a narrow temperature range. Standard accuracy ratings of 0.25% and 0.10% are offered. The RTD sensing element is a coil of wire precision wound to a specific resistance value. The element is hermetically sealed in glass to prevent influence from moisture. This element is then mounted in the tip of a metal protection tube for physical protection. Physical configuration of the complete assembly is similar to a thermocouple. RTDs have been manufactured from several alloys, including copper, nickel and platinum based material. We supply platinum based units in two different coefficients. The primary advantage of using an RTD is greater accuracy. Disadvantages include higher cost and less resistance to physical shock. Since the element has greater mass, the RTD will respond slower than a thermocouple. The decision to us an RTD versus a thermocouple has to be based on these factors.

Resistance Coefficient

The change in resistance per degree (resistance coefficient) depends on the specific alloy content of the wire. In past years, several coefficients were marketed. Most U.S. manufactured RTDs had coefficients near 0.00391 / /C. Industry has now standardized on the DIN (Deutsche Industrie-Norm) specification of 0.00385 / /C. We can supply either sensor. Page 1-7

HA136712

Overview

Overview
RTD Configurations

Overview

If a sensor relates resistance to temperature, then the resistance of the lead wire can affect the accuracy of the reading. Various methods have been developed to compensate. This has resulted in RTDs being manufactured in two wire, three wire and four wire configurations. Two Wire
Red White

The two wire element has no provision for lead wire compensation other than increasing the size of the lead wire. It is suitable for installations where the distance to the measuring instrument is short, or accuracy is not critical. The three wire configuration is the industry standard. Two red wires are tied together at the element. The white wire is terminated at the other end of the element. The measuring instrument can sense the resistance of the two red wires, and subtract this from the resistance between one red wire and the white wire. This is accurate as long as all three leads are the same length and gauge. Four wire RTDs have two wires terminated at each end of the element. Current to the sensor is supplied on one wire, and the voltage value is measured on the other. Since there is no current flowing in the measuring wires, no error is contributed by lead wire resistance. Four wire sensors are usually restricted to laboratory environments.

Three Wire

Red Red White

Four Wire

Red Red White White

RTD General Specifications


Element Platinum wire, 100 at 32F (0C). Temperature coefficient of resistance for the range of 0 to 100C (32 to 212F) is 0.00385 / /C, PT 100 (0.00391 / /C also available). 0.18F or better over full range Drift is less than 0.18F at 32F after one year normal service within rated temperatures Five seconds in water at three feet per second 28 mW/F in water at three feet per second Assembly construction withstands 50 Hz to 2000 Hz at 20 Gs minimum MIL STD 202C, method 204A, test condition D Element construction withstands minimum 100 Gs sine wave shock of eight milliseconds duration, three blows applied to each axis Range: -148 to 500F (-100 to 260C) Insulation Resistance: 100 M minimum at 50 Vdc. Leads: AWG #22, strand nickel plated copper wire. Teflon insulated Range: -148 to 932F (-100 to 500C) Insulation Resistance: 10 M minimum at 50 Vdc. Leads: AWG #22, strand nickel plated copper wire. Fiberglass insulated 304 stainless steel. Good oxidation and corrosion resistance in a wide range of industrial environments. Subject to carbide precipitation which can reduce corrosion resistance in the 800 to 1000F range. Good mechanical properties from -300 to 1450F. Regarded as the standard protection tube material. 316 stainless steel. Same areas of application as 304 stainless steel. Improved resistance to mild acid and pitting corrosion.

Repeatability Stability Time Constant Self Heating Vibration

Shock

Intermediate Temperature

High Temperature

Protection Tube Materials

Page 1-8

HA136712

Overview
Specifications (continued)
Accuracy Accuracy tolerances for RTD with 0.10 or 0.25% rating.

Temperature F Rating Tolerance 0 F 0.25% Ohms F 0.10% Ohms 0.07 0.08 0.12 0.17 0.23 0.28 0.35 0.39 0.45 0.49 0.57 0.21 0.32 0.23 0.37 0.28 0.57 0.38 0.81 0.50 1.12 0.61 1.40 0.73 1.75 0.83 2.00 0.94 2.43 1.04 2.60 1.15 3.20 1.02 100 1.07 200 1.33 300 1.80 400 2.44 500 3.05 600 3.74 700 4.26 800 5.08 900 5.62 1000 6.21

Hand Held Calibrator

MEMOCAL 2000

The MEMOCAL 2000 is a lightweight, versatile, hand-held calibrator for use both in the field and laboratory. The small size, simple programming, friendly interface, high noise immunity and long battery life make the MEMOCAL ideal for field maintenance calibration (Reference Accuracy to 0.015%). The optional leather carrying case features an over the shoulder strap and allows for viewing of both the display and the keypad. The high accuracy, large range of I/O capabilities and digital interface make the MEMOCAL ideal for laboratory use. A standard 120/240 Vac adapter saves battery capacity when working at the bench. The MEMOCAL 2000 simulates and measures 15 different thermocouple, 2 RTD, mA, mV, voltage and ohm signals. A built-in 24 Vdc power supply allows excitation and measurement of 2-wire and 4-wire transmitters. Standard features also include configurable internal or external cold junction compensation, square root extraction and quadratic signal generation. Up to 50 program steps can be created in one or more programs, providing pre-configured ramp, soak and step functions for calibration zero, span and midpoints. Two dry contact inputs allow program advance and hold.

Barber-Colman Memocal 2000

HA136712

Page 1-9

Overview

Certification
Overview

National Institute of Standards and Technology (NIST) Traceable Certification of New Thermocouple Assemblies, New Thermocouple Wire, and Platinum RTDs

Introduction
The factory will provide a certification report which shows the degrees deviation from a standard at the temperatures certified in accordance with the provisions discussed below.

Certification
A reference RTD or type S thermocouple standard is used for temperatures above 200F. A liquid-in-glass thermometer or reference RTD is used for temperatures below 200F. NIST traceability is available through 2650F, where appropriate, based on thermocouple type. The minimum length of thermocouple wire or RTD that the factory will certify is 12 inches. Only new, unused wire, thermocouples, and RTDs are certified. Certain finished assemblies cannot be certified. The factory will determine if certification for an assembly is appropriate in our facilities. Aerospace Material Specification AMS-2570, Rev. C, Section 3.1 provides for the use of thermocouples made from calibrated wire rolls. The charge for this service is the same as for certification of two individual thermocouples. All thermocouples on the order must use the same wire and be calibrated to identical temperatures. Consult the factory to determine the maximum number of thermocouples that may be calibrated from one wire length. Specify end point certification per AMS-2750 when requesting this service. The factory will not warrant or guarantee that sensors shall have accuracy better than specified in the following tables. Table 1. Tolerances on Initial Values of EMF v Temperature for ANSI listed Thermocouples
Tolerance * Reference Junction 0C (32F) F 32 to 700 32 to 1400 32 to 1600 32 to 2300 32 to 2700 1600 to 3100 Standard
Greater of:

Range Type C T J E K or N R or S B 0 to 370 0 to 760 0 to 870 0 to 1260 0 to 1480 870 to 1700

Special
Greater of:

1C or 0.75% 2.2C or 0.75% 1.7C or 0.5% 2.2C or 0.75% 1.5C or 0.25% 0.5%

0.5C or 0.4% 1.1C or 0.4% 1C or 0.4% 1.1C or 0.4% 0.6 or 0.1% 0.25%

*F tolerance is 1.8 times the C tolerance at the equivalent C temperature. Percentage tolerances apply only to temperatures expressed in C.

Tolerances in this table apply to new assembly homogenous thermocouple wire, normally in the size range of 0.25 to 3 mm in diameter (#30 to #8 AWG) and used at temperatures not to exceed ASTM recommendations.

Page 1-10

HA136712

Certification
Certification (continued)
Certain characteristics of thermocouple materials, including the EMF v temperature relationship may change with time in use. Consequently, test results and performance obtained at the time of manufacture may not necessarily apply throughout an extended period of use. Tolerances given in this table apply only to new wire as delivered, and do not allow for changes in characteristics with use. The magnitude of such changes will depend on such factors as wire size, temperature, time of exposure and environment. In addition, due to possible changes in homogeneity, attempting to re-calibrate used thermocouples is likely to yield irrelevant results, and is not recommended. However, it may be appropriate to compare used thermocouples in-situ with new or know good ones to ascertain their suitability for further service under the conditions of the comparison. Table 2. Non-ANSI Limits of Error Thermocouples
Type W-W, 26% Re W, 5% Re-W, 26% Re W, 3% Re-W, 25% Rh Platinel II (Platinel 5355 Platinel 7674) Range 0 to 427C 32 to 800F 427 to 2316C 800 to 4200F 0 to 600C (32 to 112F) 600 to 700C (1112 to 1192F) 700 to 1300C (1292 to 2372F) Limits of Error 4.4C 8F 1% 1% 0.10 mv 0.15 mV 0.20 mV

Table 3. Platinum RTD

The following classification table represents values for 3 wire and 4 wire Platinum RTDs. Caution must be exercised with 2 wire RTDs because of possible error caused by connecting wires. Tabulated values are based on elements of 100.0 ohms (nominal) at 0C.
Temp., (1) t (C) (3) -200 -100 0 100 200 300 400 500 600 650 ASTM Grade A (2) 0.13 + (0.0017), (t) C (C) 0.47 0.30 0.13 0.30 0.47 0.64 0.81 0.98 1.15 1.24 Ohm 0.20 0.12 0.05 0.11 0.17 0.23 0.28 0.33 0.37 0.40 ASTM Grade B (2) 0.25 + (0.0042), (t) C (C) 1.1 0.67 0.25 0.67 1.1 1.5 1.9 2.4 2.8 3.0 Ohm 0.47 0.27 0.10 0.25 0.40 0.53 0.66 0.78 0.88 0.94

(1) To convert temperature C to F, multiply by 1.8 and add 32. (2) To convert tolerance C to F, multiply by 1.8. (3) t = modulus of temperature in degrees Celsius without regard to sign.

Table 4. Suggested Upper Limits for Sheathed Thermocouples

These suggestions do not take into account environment temperature limitations of the sheath material, nor do they address compatibility considerations between the element materials and the sheath containing them. The actual maximum practical temperature in a particular situation will generally be limited to the lowest temperature among the several factors involved. Consult ASTM MNL 12 Manual on the Use of Thermocouples in Temperature Measurement (available from ASTM headquarters) and other literature sources for further application information. The temperature limits suggested here are intended only as a guide and should not be taken as absolute values, or as guarantees of satisfactory performance. These types and sizes are sometimes used at temperatures above the given limits, but usually at the expense of stability or life, or both. In other instances, it may be necessary to reduce the given limits in order to achieve adequate service.

HA136712

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Overview

Certification
Certification (continued)

Overview

Table 4 (continued) Suggested Upper Limits for Sheathed Thermocouples

Barber-Colman Part Number Standard Special Limits LImits MJ12 M112 MJ22 M122 MJ13 M113 MJ23 M123 MJ33 M133 MJ43 M143 MJ14 M114 MJ24 M124 MJ34 M134 MJ44 M144 MJ15 M115 MJ25 M125 MJ35 M135 MJ45 M145 MJ16 M116 MJ26 M126 MJ36 M136 MJ46 M146 MK12 M212 MK22 M222 MK32 M232 MK42 M242 MK13 M213 MK23 M223 MK33 M233 MK43 M243 MK14 M214 MK24 M224 MK34 M234 MK44 M244 MK64 MK15 M215 MK25 M225 MK35 M235 MK45 M245 MK16 M216 MK26 M226 MK36 M236 MK46 M246 MK66 ME12 M312 ME13 M313 ME14 M314 ME15 M315 ME16 M316 ME34 M334 MT12 M412 MT13 M413 MT14 M414 MT15 M415 MT16 M416 MJ43-90000 M143-90000 MJ14-90000 M114-90000 MJ15-90000 M115-90000 MJ16-90000 M116-90000 MK23-90000 M223-90000 MK24-90000 M224-90000 MK25-90000 M225-90000 MK26-90000 M226-90000 ME14-90000 M314-90000 MT16-90000 M416-90000

Calibration Type

Sheath Material 304 SS Inconel 600 304 SS Inconel 600 316 SS 310 SS 304 SS Inconel 600 316 SS 310 SS 304 SS Inconel 600 316 SS 310 SS 304 SS Inconel 600 316 SS 310 SS 304 SS Inconel 600 316 SS 310 SS 304 SS Inconel 600 316 SS 310 SS 304 SS Inconel 600 316 SS 310 SS MI 2300 304 SS Inconel 600 316 SS 310 SS 304 SS Inconel 600 316 SS 310 SS MI 2300 Outside Diameter 0.040"

Maximum Suggested Temperature 500F

0.063"

825F

0.125"

970F

0.188"

1150F

0.250"

1330F

0.040"

1290F 1600F

0.063"

1690F 1600F 1960F 1700F 1960F 2300F 1600F 2100F 1700F 2100F 1600F 2100F 1700F 2100F 2300F 570F 950F 1200F 1350F 1510F 1200F 500F 600F 700F 825F 970F 1150F 1330F 1690F 1960F 2100F 1200F 700F

0.125"

0.188"

0.250"

304 SS

304 SS

310 SS J 304 SS 310 SS K E T Inconel

304 SS

0.040" 0.063" 0.125" 0.188" 0.250" 0.125" 0.040" 0.063" 0.125" 0.188" 0.250" 0.063" 0.125" 0.188" 0.250" 0.063" 0.125" 0.188" 0.250" 0.125" 0.250"

Page 1-12

HA136712

Certification
Certification (continued)
Table 5 Recommended T/C and RTD Certification Temperature Ranges The following table shows the allowable temperature limits for commonly used thermocouples and RTDs. These limits apply to thermocouples in conventional closed end protection tubes. In any general recommendations of temperature elements, it is not practicable to take into account special cases. In actual operation there may be instances where the temperature limits recommended can be exceeded. Likewise, there may be applications where satisfactory life will not be obtained at the recommended temperature limits. However, in general, the temperature limits listed are such as to provide satisfactory element life when the wires are operated continuously at these temperatures. Type J Gauge 8 14 20 24 8 14 20 24 14 20 24 8 14 20 F Range -70 to 1400 -70 to 1100 -70 to 900 -70 to 700 -70 -70 -70 -70 to to to to 2300 2000 1800 1600 700 500 400 C Range -57 to 760 -57 to 593 -57 to 482 -57 to 371 -57 -57 -57 -57 to to to to 1260 1093 982 870

K or N

-70 to -70 to -70 to

-57 to 371 -57 to 260 -57 to 200 -57 to 871 -57 to 649 -57 to 538 -46 to 0 to -57 to -57 to 1454 1454 232 232

-70 to 1600 -70 to 1200 -70 to 1000 to 2650 to 2650 to 450 to 450

R or S B 0.00385 0.00391

24 -50 24 32 Platinum RTD -70 Platinum RTD -70

Ordering Information
Certification at temperatures of 200 to 2650F (93 to 1454C) For thermocouple, thermocouple wire, or RTD consult price list Certification at temperatures of 32 to 199F (0 to 93C) For thermocouple, thermocouple wire, or RTD consult price list Dual element sensors are priced as two individual sensors. Certification is not available for ring, bolt or lug type thermocouples. Sensors are calibrated to ITS-90 except where reference tables are referenced to IPTS-68. Consult factory for cost of certification at temperatures below 0C, or above 1454C.

HA136712

Page 1-13

Overview

Overview

Types J, K, E, or T 20 or 24 gauge Stripped, lugs, or plug/jack connector Single or dual element (if compatible)

Adjustable T/C, Bayonet or Rigid T/C, Varidepth , Compression Fixed or Adjustable Fixed T/C, Bayonet Spring Style Varidepth , Armor Clad Straight, 90 angle or Straight, 90 angle or Single 20 or 24 gauge Single 20 or 24 gauge Straight, 90 angle or 45 angle probe 45 angle probe element; dual 24 gauge element; dual 24 gauge 45 angle probe Adjustable bayonet lock Fiberglass insulation Cap for 12 mm adapter Brass tip Fiberglass insulation cap or threaded comwith or without SS Cap for 15 mm adapter Stainless steel overbraid with or without SS pression fitting mount overbraid and/or armor overbraid and/or armor on flexible length Miniature plastic clad tube on flexible clad tube on flexible Cap for 12 mm adapter weatherproof head also length length Cap for 15 mm adapter Adjustable bayonet lock available for cold end connection cap or threaded compression fitting mount
LOVES PARK, ILL. U.S.A. BARBER-COLMAN CO.

These are general purpose thermocouples whose primary usage is on the barrels, nozzles and molds of plastic injection and plastic extrusion machinery. They are available in a wide variety of lengths, configurations and calibrations to meet virtually any need in the plastics manufacturing industries. Resistance temperature detectors are also available.

Locking cap adjusts to any position Holds probe tip firmly against well bottom T/C at tip for maximum heat transfer Types J, K, E up to 750F over probe and tube Type T up to 500F

Comments

Adjust to various depths thus eliminating the need to stock several fixed immersion depth sensors.

; ; ; ; ;
Thermocouple Selector
Thermocouples for Plastic Molding and Extrusion
PANY TS N COM UMEN . -COLMA L INSTR U.S.A BER ION BAR INDUSTRIA DIVIS IS 61132
, ILLINO S PARK LOVE

;
Locking cap adjusts to any position Holds probe tip firmly against well bottom T/C at tip for maximum heat transfer Maximum 750F over probe and tube Locking cap holds probe T/C at tip for maximum tip firmly against well heat transfer bottom Maximum 900F over T/C at tip for maximum probe and tube heat transfer Maximum 900F over probe and tube Immersion depth fixed at Adjust to various depths thus eliminating the need factory as specified on order. to stock several fixed immersion depth sensors. P111-31000-YYY-B-00 P111-31100-YYY-B-00 P111-31300-YYY-B-00 P011-33000-YYY-4-ZZ P011-33100-YYY-4-ZZ P011-33300-YYY-4-ZZ P111-31000-YYY-4-ZZ P111-31100-YYY-4-ZZ P111-31300-YYY-4-ZZ P011-330XX-YYY-2-00 P011-331XX-YYY-2-00 P011-333XX-YYY-2-00 P111-310XX-YYY-2-00 P111-311XX-YYY-2-00 P111-313XX-YYY-2-00 2-14 2-18 2-24

; ;
T/C at tip for maximum heat transfer Maximum 900F over probe and tube except Type T is 700F Bayonet lock available on Adjustable bayonet lock 1/8 diameter tube only. available on 1/8 diameter tube only. Immersion depth fixed when sensor installed. Immersion depth of fixed depth models set at factory; adjustable depth set when sensor installed. P021-213XX-000-4-04 P021-343XX-000-2-00 P011-313XX-000-4-02 2-26

Features

Applications

Options

Page

Popular Models

;
ANY MAN COMP ENTS R-COL IAL INSTRUM BARBE U.S.A. INDUSTR DIVISION

P011-33000-YYY-6-00 P011-33100-YYY-6-00 P011-33300-YYY-6-00

Page 1-14

LOVES

PARK,

ILLINOIS

61132

2-10

HA136712

Applications

;
S OLMAN COMPANY INSTRUMENT BARBER-C INDUSTRIAL LOVES PARK, DIVISION 61132 U.S.A. ILLINOIS

Thermocouple Selector
Overview

Types J, K, E, or T 20 or 24 gauge Stripped, lugs, or plug/jack connector Single or dual element (if compatible)

Thermocouples for Plastic Molding and Extrusion

Options

Nozzle Melt Nozzle Melt Thermocouple for Thermocouple for Ring Type Injection Molding Injection Molding and Lug Type (Fiberglass Insulated) (MgO Insulated) Thermocouples Fiberglass insulated Straight, 90 angle or Fiberglass insulated flexible lead with or 45 angle probe flexible lead with or without armor clad tube Fiberglass insulated without stainless steel flexible lead with or overbraid without stainless steel overbraid

Surface temperature sensing such as barrel or mold. Often connected in parallel with another T/C to control average temperature. Available in copper or stainless steel

; ;
N COMPANY BARBER-COLMA INSTRUMENTS

Features

Comments

Popular Models

Page

;
CO AN .A. LM U.S -CO , ILL. ER RK K, RB P AR BA S PA VE LO .
COMPANY BARBER-COLMAN INSTRUMENTS
INDUSTRIAL DIVISION 61132 U.S.A. LOVES PARK, ILLINOIS

Melt Bolt Thermocouple, Non-Immersion Nozzle Thermocouple Fixed Depth Immersion Fiberglass insulation of MgO insulated flexible lead with or without stainless steel Fiberglass insulated with overbraid armor clad flexible lead 3, 4, and 6 bolt lengths standard; other lengths available

Each of these sensors is designed with a melt bolt mounting system that provides highly sensitve and accurate reading of the temperature of the plastic melt in an injection molding machine. Choose from MgO insulated and Fiberglass insulated sensors with specified immersion depth; or select the nonimmersion nozzle thermocouple.

Specially designed for melt stream of extruder. Provides accurate reading for tight control, smooth, consistent flow.

Temperature rating of 1/4-28 thread size Temperature rating of 750 excluding cold end 750 excluding cold end termination Fast response termination Probe can be formed over mandrel to any desired angle at installation. T/C tip held firmly against T/C tip held firmly against Type J only chamfer seat by hole bolt chamfer seat by hole bolt on probe on probe Fixed immersion depth Type J only Fixed immersion depth Type J only

1/2-20 UNF-2A mounting thread Fast response

Rings and lugs to fit many stud sizes

Typical process mount (bayonet lock, or compression fitting) not applicable. Ring or lug T/C tip is placed over threaded stud and secured with a nut.

Type J only

P071-00100-024-7-02 P081-00200-036-7-11 P131-00300-018-7-10

P161-41F03-012-5-01 P161-41300-012-5-01

P151-21105-018-5-01

P131-21100-036-8-00 P261-21000-024-8-00

P011-51103-012-1-01 P161-41304-006-1-03 P161-51306-000-1-00

2-30

2-32

2-32

2-34

. CO .A. AN U.S LM L. O -C K, IL ER R RB PA B A VES LO

DIVISION ILLINOIS 61132 LOVES PARK, U.S.A.

INDUSTRIAL

2-36

HA136712

Page 1-15

Thermocouple Selector
Overview
Base Metal Alloys Types J, K, E, T, N Standard or Special Limits Wire Single or Dual Elements

Base Metal Thermocouples for Industrial Applications

PANY COM TS AN UMEN OLM INSTR N 61132 U.S.A. ER-C TRIAL DIVISIO IS BARB INDUS ILLINO

Retractable Thermocouple, Melt Bolt Metal or Ceramic Thermocouple Tube, Straight Single or Dual element Metal or ceramic tube Open or closed end Grounded or un 3, 5 or 7 bolt grounded junction Support tube surround- Twisted or butt welded junction ing probe Large selection of protection tube materials and cold end termination Measures temperature of melt stream of extruders to provide accurate control and facilitate consistency and smooth flow.
BA LO RB VE ER S -C PA PAR OL RK M K,, AN IL L. CO U. S. . A.

LOVES PARK,

Thermocouple, Metal or Ceramic Tube, 90 Elbow Metal or ceramic hot leg Open or closed end Grounded or ungrounded junction Twisted or butt welded junction Large selection of protection tube materials and cold end termination

Thermocouple, Metal Pipe, 90 Bend Open or closed end Grounded or ungrounded junction Twisted or butt welded junction Large selection of protection tube materials and cold end termination

Thermocouple, Metal (Thin Wall) Tube, Straight Open or closed end Grounded or ungrounded junction Twisted or butt welded junction Stainless steel or Inconel protection tube Large selection of cold end termination General purpose use.

Options

Applications

General purpose, but Salt baths, heat treating especially appropriate for and molten metal severe and demanding applications. environments.

Particularly appropriate for molten metal applications

Features

Adjustable from 1/8 to 1 depth immersion standard; other ranges available Fast response; rated to 900F

Heavy wall to provide long life of thermocouple in harsh atmosphere Variety of pipe materials to use in different atmospheres

Easy to use in molten pots or hanging applications

Fast response Same material entire length of protection tube Variety of tube materials for optimum thermoto use in different couple protection atmospheres

Type J only; MgO insulated

Popular Models

Comments

Threaded bushing or flange mount. Vertical mounting recommended to prevent sagging.

Mounting flange optional. Mounting flange optional.

Compression fitting process mount, or double ended bushing mount available.

A-10528-100-0-XX A-10528-100-1-XX

J08I-19112-000-0-00 J08I-19112-000-8-10 K08I-16112-000-0-00 K08I-16112-000-8-10 K08I-17124-000-8-22

K08L-01112-012-0-00 K08L-12118-012-0-00 K08L-41118-012-0-00 J08L-41118-012-0-00 J08L-12118-012-0-00

J08A-12118-012-0-00 K08A-12118-012-0-00 K08A-16118-012-0-00

J14I-66318-000-7-00 J20H-67324-000-0-00 K20I-69524-000-7-00

Page

2-39

3-4

3-7

3-10

3-12

Page 1-16

HA136712

Thermocouple Selector
Noble Metal Alloys Types B, R, S, C, F Standard or Special Limits Wire Single or Dual Elements

Thermocouple, Noble Metal, Ceramic Tube, Straight Open or closed end Grounded or ungrounded junction Twisted or butt welded junction Mullite or aluminum oxide tube Large selection of cold end termination Heat treating, forging, or annealing Ceramics and glass industry Semi-conductor manufacturing Research laboratories

Options

Thermocouple, Dual Tube (Ceramic in Ceramic) Straight Mullite or aluminum oxide tubes Large selection of cold end termination

Heat treating, forging, or Furnace, kilns, or where protection tube is subject annealing to thermal or mechanical Ceramics and glass shock industry Heat treating, carburiz Semi-conductor ing, nitriding, salt baths, manufacturing blast furnace operation, Research laboratories and gas generators

Aluminum oxide tube Aluminum oxide tube impervious to gasses up impervious to gasses up to 3200F to 3200F
Features

Popular Models

Comments

Threaded bushing or flange mount available Vertical mounting recommended Inert gas tube seal optional

Threaded bushing or flange mount available Vertical mounting recommended Inert gas tube seal optional

R24I-29318-000-7-00 S24I-30A12-000-3-00 C24I-30224-010-3-00

R24I-29118-100-3-00 S24H-30224-100-5-00

3-14

HA136712

;
See Section 4 of this book!
Thermocouple, Dual Tube (Ceramic in Inconel) Straight Mullite or aluminum oxide primary tube Large selection of cold end termination Thermocouple, Dual or Triple Tube (Ceramic in Silicon Carbide) Straight Mullite or aluminum oxide primary tube Mullite or aluminum oxide middle tube Large selection of cold end termination
Sheath MgO Insulation Wire Single Element Dual Element

Molten non-ferrous metals Brick kilns Ceramic kilns Incinerators Wherever sensor is exposed to flames or hot gasses

Applications

Silicon carbide protec Inconel 601 protection tion tube has low lag tube high resistance to thermal and mechanical time and long life. shock; resists oxidation up to 2300F and corrosion at high temperature

Threaded bushing or Adjustable flange flange mount available process mount optional Inert gas tube seal Inert gas tube seal optional optional Inconel 601 tube subject to embrittlement in hydrogen

Types J, K, E, T, S, N Single or dual element Molded or metal potting adapter transition With or without flexible lead PVC or Fiberglass insulated flexible lead Flexible lead with SS overbraid or armor clad flexible tube Fixed or adjustable immersion depth Threaded bushing or bayonet lock process mount

R24I-29318-600-F-12 S24H-30224-600-0-00

S24I-30318-200-0-00 R26I-29A24-300-0-00

Page

3-16

3-18

3-20

BARCOPAC by Barber-Colman

Page 1-17

Overview

Noble Metal Thermocouples for Industrial Applications

Looking for MgO Insulated T/Cs?

Overview

0.00391 / /C or 0.00385 / /C 0.10% or 0.25% accuracy 2 or 3 wire Stripped, lugs, or plug/jack connector Single or dual element (if compatible)

Fixed Depth Rigid or Flexible, Varidepth , Non-Immersion Immersion, Fixed or Adjustable Spring Style Nozzle RTD Varidepth , Armor Clad Bayonet Lock RTD with Type J Single element only Cap for 12 mm adapter 6 or 12 inch spring RTD with Type J thermocouple Cap for 15 mm adapter Cap for 12 mm adapter thermocouple Cap for 15 mm adapter Straight, 90 angle or Straight, 90 angle or 45 angle probe 45 angle probe Fiberglass insulation Fiberglass insulation with or without SS with or without SS overbraid and/or armor overbraid and/or armor clad tube on flexible clad tube on flexible length length
, ILLINO S PARK LOVE

These are general purpose RTDs whose primary usage is on the barrels, nozzles and molds of plastic injection and plastic extrusion machinery. They are available in a wide variety of lengths, configurations and calibrations to meet virtually any need in the plastics manufacturing industries. Thermocouples are also available.

Features

Locking cap adjusts to any position Holds probe tip firmly against well bottom RTD at tip for maximum heat transfer

Popular Models

Comments

Adjust to various depths thus eliminating the need to stock several fixed immersion depth sensors.

; ; ;
RTD Selector
Resistance Temperature Detectors for Plastic Molding and Extrusion
. CO . AN .S.A U OLM ILL. R-C K, R AR RBE P PA S BA VE LO
ANY MAN COMP ENTS R-COL IAL INSTRUM BARBE U.S.A. INDUSTR DIVISION
LOVES PARK, ILLINOIS

;
Y PAN N COM LMA RUMENTS . -CO INST U.S.A BER AL ION 61132 OIS BAR INDUSTRI DIVIS , ILLIN
S PARK LOVE

; ;
PANY COMTS MAN -COLL INSTRUMEN U.S.A. BER ION BAR INDUSTRIA DIVIS IS 61132
61132

Applications

Page

;
ANY MAN COMP ENTS R-COL IAL INSTRUM BARBE U.S.A. INDUSTR DIVISION
LOVES PARK, ILLINOIS 61132

Options

Locking cap adjusts to Locking cap holds probe Compression fitting used RTD at tip for maximum any position for fast mounting tip firmly against well heat transfer Holds probe tip firmly RTD at tip for maximum Fast response bottom against well bottom heat transfer Sensor(s) at tip for 1/4-20 NF mounting RTD at tip for maximum maximum heat transfer thread heat transfer

Adjust to various depths Immersion depth fixed at thus eliminating the need factory as specified on to stock several fixed order. immersion depth sensors.

Immersion depth fixed at factory as specified on order; or, of adjustable models, set when sensor installed

Temperature range: -148 to 932F (-100 to 500C), except 350F (176C) when equipped with plug connector.

P711-33100-018-6-00 P731-33300-024-6-00 P711-33100-036-6-00

P711-31000-024-A-00 P711-31100-018-B-00 P741-31100-036-A-00

P711-31000-000-4-06 P761-33300-000-4-03 P721-31200-000-4-04

P711-31306-024-2-00 P721-33006-018-2-00 P741-31108-012-3-00

P721-00200-048-5-00 P751-00300-024-5-00

2-13

2-16

2-22

2-28

2-35

Page 1-18

HA136712

Applications

; ;
RTD for Plastics Thermistor
. CO A. N AN S. MA LM . U. OL CO -C , ILL RK, ER RK BE AR RB PA P BA BAR S VE LO

RTD Selector
Overview

Resistance Temperature Detector for Industrial Applications Need thermocouple wire? extension wire? plugs? jacks? insulators? replacement elements? protection tubes? bushings?
HL

Options

2-1/
Y
R-COL PARK,

2"
0 xten 18 E 07 gle Sin

Specially designed for melt stream of extruder. Provides accurate reading for tight control, smooth consistent flow.

This is a specialized High accuracy sensor for sensor with limited, but use in industrial and general use. Typically laboratory applications. considered a replacement item.

See the Wire and Accessories section of this book! Thermowells? Thermowell assemblies? We got em!

Rapid response 0.00391 / /C Easy to detect minor 0.00385 / /C temperature changes 1/2-20 UNF-2A Threads
Features

Very linear Very stable

Popular Models

Comments

Temperature range: -148 to 932F (-100 to 500C), except 350F (176C) when equipped with plug connector.

Fixed depth set at factory per purchase order; adjustable depth set at time of installation.

Single or dual element (if compatible); Stripped, lugs, plug/jack, or large selection of cold end heads.

; ;; ; ;; ; ;; ;; ;; ;; ;; ;; ;; ; ;; ;; ; ;; ;; ;; ;; ;;; ;; ;; ;; ;;;; ; ;; ; ;;;; ;; ;; ;; ;;;; ; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ; ;; ;; ;; ;; ;; ;; ;; ;; ;; ; ;; ;; ;; ;; ;; ;; ;; ; ; ;; ;; ;; ; ;; ;; ;; ;;; ;; ;; ;;; ;; ;; ;; ;; ;; ;;;; ;;; ;; ; ;;;; ;; ; ;; ; ;; ; ;;;; ; ;;;; ;; ;; ;;;; ;; ; ;;; ;; ;; ;;;; ;; ;; ;; ;;;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ; ;; ;; ;; ;; ; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;;;; ;; ; ;; ;; ;; ;;;; ;; ;; ;; ;; ;;;; ;; ;;;; ;; ; ;; ;;;; ;;;; ;; ;; ;;;; ;;;;

BARBE LOVES

sion

CO. MAN U.S.A. ILL.

Ja

ck

an

dB

ox

Con

;; ;; ;; ;; ;; ;; ; ;; ;; ;; ;; ;; ;; ;; ; ;;;; ; ;; ; ;; ;; ;; ;;; ; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; ; ;; ;; ;; ;; ;; ;; ;;; ;; ;; ; ;; ;; ;; ;; ;; ;; ;;;; ;; ;; ;; ;; ;; ; ;; ;; ;; ;; ;; ;;;; ;;; ;; ;; ;; ;; ;; ;; ; ;; ;; ;; ;; ;; ;; ;; ;;;; ;; ;; ;; ;; ;; ;; ;; ;;; ;; ; ;; ;; ;;;; ;; ;; ;;;;

P731-52304-012-1-05 P721-42303-006-1-00

P721-33104-018-2-00 P431-33005-024-4-03 P211-33104-018-2-00

R711-66112-036-4-03 R711-65318-024-8-10

Page

2-38

2-20

3-22

See the Thermowells section of this book!


Page 1-19

HA136712

Red
ne ctor

;
Melt Bolt RTD Single element only 3 Bolt length 4 Bolt length 6 Bolt length Other bolt lengths available Fixed or Adjustable Immersion Depth 10 k , 100 k or 1 M at 25C With or without J T/C Straight, 90 angle or 45 angle probe Stripped, lugs, or plug/ jack cold end connector With or without armor clad flexible length Fixed or Adjustable Immersion Depth 0.00391 / /C or 0.00385 / /C 0.10% or 0.25% accuracy 3 or 4 wire Flexible lead Teflon or Fiberglass insulation with or without armor clad or stainless steel overbraid
Y PAN N COMTS UMEN . -COLMA L INSTR U.S.A BER ION DIVIS IS 61132 BAR INDUSTRIA
, ILLINO S PARK LOVE

Y MPAN COENTS LMANRUM 2 U.S.A. -CO INST SION 6113 BER STRIAL DIVI OIS BAR INDU K, ILLIN

mic insu

CL

lated

2-1/2"

90, cera

ES LOV

PAR

BARBER-CO LMAN LOVES CO. PARK, ILL. U.S.A.

Flexible Lead Protection

N/A - Rigid probe mounted directly to head

None Fiberglass Insulation Weatherproof Head Stripped Spade Lugs

BARB ER-C INDUS OLM TRIAL AN COM INSTR LOVES PANY PARK,DIVISIO UMEN

;
;
Details on page: Type Single Dual Closed, Grounded Yes Yes Closed, Ungrounded Open, Grounded No Bayonet, Fixed Depth

Sensor Tip Mount

Sensor Tip Mount

Process Mounts

No

Yes

No

No

No

No

No

Yes

Yes

No

No

Yes

Brazed Bushing, Fixed Depth

No

No

No

No

No

Yes

Stainless Steel Overbraid Flexible Armor


TS ILLINON IS 61132 U.S.A.

Melt Bolt Mount

Melt Bolt Mount

Not applicable. Varidepth uses bayonet style mount inherent in the design of the sensor Bayonet, that allows the sensor to Adjustable Depth be immersed to various Compression Fitting, depths. Adjustable Depth

; ;;
Varidepth Sensors
(See pages 2-14 and 2-18 for RTDs)

; ;
Options, Plastics Sensors
Probe Sensors Straight 45 90 Ring, Lug Spring Style Immersion Depth-Fixed or Adjustable T/C RTD F or A A F F F or A F or A 2-18 2-24 2-26 2-22 2-20 2-28 J, K, E, T N/A N/A N/A Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Specific Use Sensors Nozzle Melt Melt Bolt
MAN BARBER-COL ILL. U.S.A. PARK,

Overview

(See page 2-41 for Retractable T/C)


CO. LOVES

Element

Flexible Armor 2-10 J, K, E, T Yes Yes

2-14 J, K, E, T Yes Yes Yes Yes

Non-Immersion T/C T/C RTD 2-30 2-32 2-34 2-35 J, K J J N/A N/A N/A Yes N/A N/A NA No N/A N/A Yes N/A N/A

T/C 2-36 J

Yes Yes

RTD 2-38 N/A Yes Yes N/A

Junction Style

Yes

N/A

N/A Yes

N/A

N/A

Yes

N/A

No

Yes

Yes

Yes

N/A No

N/A

N/A

No

N/A

Yes

No

Yes

Yes

Yes

No

No

Yes

Yes

Yes

Yes

Yes

Yes

N/A

Yes

Yes

No

Yes

N/A

Inherent in sensor design

No

Yes

Yes

Yes

Yes

Yes

N/A

Yes

No

No

Yes

N/A

Extended lead only

Inherent in sensor design No Yes Yes Yes Type J only

Yes

Yes

No

No

No

N/A Yes

Yes

No

No

N/A

No Yes Yes Yes Type J only Type J only

No Yes Yes Yes

No Yes Yes Yes

Yes Yes No No

No Yes Yes Yes

No Yes Yes Yes

No Yes Yes Yes Yes

No

No

No Yes Yes Yes Yes

No Yes Yes

No Yes Yes Yes Yes

N/A N/A N/A N/A N/A

Yes Yes Yes Yes Yes Yes Yes Yes

Cold End Termination

Spade Lugs with Box Connector Quick Disconnect Plug Quick Disconnect Plug with Mating Jack
LO RB VE ER S -C PA OL RK MA , ILL N . U.S CO . .A. BA
MAN CO. BARBER-COL ILL. U.S.A. LOVES PARK,

Yes Yes

Type J Yes only Type J Yes only

Yes Yes

Yes

Type J only

Yes Yes

Yes

Yes

Yes Yes

Yes

Yes

Yes

N/A

Quick Disconnect Jack


MAN CO. BARBER-COL ILL. U.S.A. LOVES PARK,

Page 1-20

BA LO RB VE ER S -C PA OL RK MA , ILL N . U.S CO . .A.

No

No

No

Yes

Yes

No

No

No

No

No

No

No

No

N/A

HA136712

Options, Industrial Sensors


Base Metal Noble Metal
Dual Ceramic in Ceramic 3-16 B, R, S, C, F Dual Ceramic in Inconel 3-18 24, 25, 26 Straight 90 Elbow Metal or Metal or Ceramic Ceramic Details on page: Type Gauge Steel Stainless Steel Nickel Inconel Incoloy Cast Iron Mullite Aluminum Oxide Silicon Carbide Adjustable Flange 3-4
Primary Protection Tube Wire

90 Bent Metal Tube 3-10

Thin Wall 3-12 14, 20 No Yes Yes No No No No No No No

Straight Ceramic 3-14

3-7 J, K, E, T, N 8, 4, 20

3-20

Yes

Yes Yes No Yes Yes No No No No Yes Yes No No No No

No

Yes No No No Yes Yes

Yes

Process Mounts

Sleeve Double Ended Bushing Welded Bushing Compression Fitting General Purpose, Cast Iron, Aluminum Weatherproof, Cast Iron, Aluminum Aluminum, Transmitter Ready

Yes Yes Yes

No No No No

No Yes No No

Yes Yes No

Yes Yes No

No No Yes

No No No No

No

Yes

No

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Heads

Weatherproof, Plastic Explosionproof, Class I, II; Groups A, B, C, D, E, F, G Explosionproof, Cast Iron Body, Aluminum Cover Miniature Ceramic Wafer

No

No

No

Yes

Yes

No

No

No

Yes

Yes

Yes

Yes

No

No

Yes

No

Yes No No

Yes

Yes

Yes Yes Yes

No No No

No No No

No No No

No No No

No No

No No

Open Terminal
BA LO RB VE ER S -CO PAR LM K, ILL AN . U.S CO . .A.

No No

No No

No No

No No

Yes Yes

Yes No

Yes No

Yes No

Quick Disconnect Plug

HA136712

Page 1-21

Overview

Dual or Triple Ceramic in Silicon Carbide

Ask about our Temperature and Process Controllers:

Overview

Page 1-22

HA136712

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