BP3102

High Precision PSR Constant Current LED Driver Description

The BP3102 is a high precision primary-side feedback and regulation controller for LED lighting, it operates in constant current control mode and is designed to work in inductor current discontinuous conduction mode and extremely suitable for flyback convertor under universal input, the output power of system should be less than 5W. The BP3102 integrates 600V power MOSFET. Since adopting primary sense and feedback control technology, the secondary sense and feedback circuit is eliminated. The loop compensation components are also removed while maintaining stability overall operating conditions. The low component counts and low BOM cost are realized. Since using the proprietary high accurate current sense method, the BP3102 realizes 3% accuracy of LED current along with excellent line regulation and load regulation. The BP3102 offers rich protection functions including LED short circuit protection, LED open circuit protection, die over-temperature protection, VCC over voltage protection, VCC under voltage protection and FB short circuit protection. All the protection features are auto-recovery.

Features
Built-in 600V Power MOSFET Constant current control without secondary sense and feedback circuit. 3% LED current accuracy Ultra low operating current to improve efficiency High resistance feedback resistor to improve efficiency Universal input voltage LED short and open circuit protection VCC under-voltage protection Feedback loop short circuit protection Current sense resistor open circuit protection Over temperature protection No external loop compensation component required Available in SOP-8 package

Applications
GU10/E27 LED bulb, spot light Other LED lighting

Typical Application

Figure 1. Typical application circuit for BP3102

BP3102_DS_Rev.1.0

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BP3102
High Precision PSR Constant Current LED Driver Ordering Information
Part Number BP3102 Package SOP8 Operating Temperature -40 to 105 Package Method Tape 2,500 Piece/Roll Marking BP3102 XXXXXY ZWXYY

Pin Configuration and Marking Information

XXXXXY: lot code Z: R RoHS) G GREEN) W: Sign X: Year YYWeek Figure 2. Pin configuration

Pin Definition
Pin No. 1 2 3 4 5,6 7,8 Name GND FB VCC CS DRAIN NC Ground Feedback. This pin detects the output information from auxiliary winding. Power supply Current sense. This pin connects a current sense resistor to GND to detect the primary current of transformer. Internal high voltage MOSFET drain. No connection, must be floated Description

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BP3102
High Precision PSR Constant Current LED Driver Absolute Maximum Ratings (note1)
Symbol VCC FB Drain CS PDMAX JA TJ TSTG Parameters VCC pin input voltage Feedback pin input voltage Internal MOSFET drain voltage Current sense pin input voltage Power dissipation (note2) Thermal resistance (Junction to Ambient) Operating junction temperature Storage temperature range ESD (note3) Range -0.3~20 -0.3~6 -0.3~600 -0.3~6 0.45 145 -40 to 150 -55 to 150 2 Units V V V V W /W KV

Note 1: Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. Under recommended operating conditions the device operation is assured, but some particular parameter may not be achieved. The electrical characteristics table defines the operation range of the device, the electrical characteristics is assured on DC and AC voltage by test program. For the parameters without minimum and maximum value in the EC table, the typical value defines the operation range, the accuracy is not guaranteed by spec. Note 2: The maximum power dissipation decrease if temperature rise, it is decided by TJMAX, JA, and environment temperature (TA). The maximum power dissipation is the lower one between PDMAX = (TJMAX - TA)/ JA and the number listed in the maximum table. Note 3: Human Body mode, 100pF capacitor discharge on 1.5K resistor

Recommended Operation Conditions

Symbol VCC POUT1 POUT2 Parameter Power supply voltage Output power (input voltage 230V15%) Output power (input voltage 85V265V) Range 7.5 ~14.5 <5 <4 Unit V W W

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BP3102
High Precision PSR Constant Current LED Driver Electrical Characteristics(Notes 4,5) (Unless otherwise specified, VCC=12V and TA =25 )
Symbol Supply Voltage Section VCC-th VUVLO VOVP VCC_clamp Turn on threshold voltage Turn of threshold voltage VCC over voltage protection level Zener diode clamped voltage ICC=10mA VCC rising 13 14 6.5 16 19 15 V V V V Parameter Conditions Min. Typ. Max. Units

Current Sense Section VCS-th TLEB TDELAY Threshold voltage for peak current limit Leading edge blanking time for current sense Switch off debounce time 490 500 500 200 510 mV nS nS

Operation Current Section IST IOP Feedback Section VFB TDemag_Min VCS/IFBUP FB voltage sense level Minimum demagnetization time Line compensation ratio (note 6) 1 4 1.1 V uS mV/uA Start up current Operating current VCC= VCC-th- 1V FOP=40kHz 25 1.5 50 uA mA

Maximum Duty Cycle DMAX Maximum duty cycle 42 %

Over Temperature Protection TSD TSD-HYS Thermal shutdown threshold Thermal shutdown hysteresis 150 20

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BP3102
High Precision PSR Constant Current LED Driver
Symbol MOSFET Section RDS_ON BVDSS IDSS Static drain-source on-resistance Drain-source breakdown voltage Drain-source leakage current VGS=10V/IDS=0.5A VGS=0V/IDS=250uA VGS=0V/VDS=600V 600 200 13 V nA Parameter Conditions Min. Typ. Max. Units

Note 4 : production testing of the chip is performed at 25C. Note 5: the maximum and minimum parameters specified are guaranteed by test, the typical value are guaranteed by design, characterization and statistical analysis Note 6: refer to application information

Typical Performance Characteristics

Turn on threshold VS. Temperature

Turn off threshold VS. Temperature

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BP3102
High Precision PSR Constant Current LED Driver

OVP threshold VS. Temperature

start-up current VS. Temperature

VCS threshold VS Temperature

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BP3102
High Precision PSR Constant Current LED Driver Internal Block Diagram

Figure 3. BP3102 Internal Block Diagram

Function Description
The BP3102 is a high performance power switch specially designed for LED lighting, it uses the patent constant current control technology of BPS. The BP3102 integrates a 600V power MOSFET. The accurate LED current can be realized without opto-coupler and TL431 feedback circuit while minimizing the external component count, lowering the total bill of material cost. Start Up The start-up current in BP3102 is designed to as low as 25uA. The VCC capacitor will be charged through the start-up resistor when the system is powered on, once the voltage on VCC reaches the start-up threshold, the BP3102 will start to operate, and then the VCC is supplied by the auxiliary winding.
BP3102_DS_Rev.1.0

Constant Current Control Cycle-by-Cycle current sense is offered in BP3102, the CS is connected to the current sense comparator, and the voltage on CS will be compared with the internal 500mV reference voltage, the MOSFET will be switched off when the voltage on CS reaches the threshold. The output of the comparator also includes a 500nS leading edge blanking time The primary peak current is given by:

I P_PK =

500 ( mA) RCS

The current in LED can be calculated by the equation:

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BP3102
High Precision PSR Constant Current LED Driver
I OUT = I P_PK N P 4 NS
Protection Function The BP3102 has several protection functions. The internal MOSFET will be shut down immediately when the voltage on VCC reaches the threshold of OVP and the device will not recover until the protection condition is removed. A 19V zener diode is designed in the BP3102 to prevent the chip damage from the abnormal situation. The thermal shutdown circuitry in the BP3102 senses the die temperature after start up, and the thermal protection threshold is set to 150 with a 20 hysteresis. When the temperature on die of BP3102 rises and reaches the threshold, the power MOSFET will be shut down immediately and maintained switch off until the temperature on die falls 20 from thermal protection trigger point. The system will work in low consumption mode when the output LED short circuit or open circuit is detected, while the BP3102 continuous to detect output status until the LED recover to normal condition, and then the device will be operate in normal mode. PCB Layout The following rules should be followed in BP3102 PCB layout: Bypass Capacitor The bypass capacitor on VCC should be as close as possible to the VCC pin Ground Path The power ground path for current sense should be short, and the power ground path should be separated from small signal ground path before the negative of the bulk capacitor. The Area of Power Loop The area of main current loop should be as small as possible to reduce EMI radiation, such as the primary current loop, the snubber circuit and the secondary rectifying loop.
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Where, NP: primary winding turns of transformer NS: secondary winding turns of transformer IP_PK: peak current in MOSFET Feedback Network The BP3102 senses the output information through the feedback network and the FB threshold voltage is set to 1V. The ratio of FB upper resistor to lower resistor is recommended to about 4.0. The FB upper resistor can be set to 300K~750K to improve efficiency of convertor. The upper resistor on FB is also used for line compensation. The ratio of line compensation can be calculated by the equation:
VCS = 1.1 10 6 V AUX (mV ) RFBH

Where, RFBH is the upper resistor of the feedback network. Operation Switching Frequency The BP3102 is designed to work in discontinuous conduction mode and no external loop compensation component is required while maintaining stability. The maximum duty cycle is limited to 42%. The maximum switching frequency should be set to less than 100KHz and the minimum switching frequency should be set to more than 20KHz. The maximum and minimum switching frequency is limited in BP3102 to ensure the stability of system. The switching frequency can be set by the formula:

f =

Np 2 VLED 8 Ns 2 Lp I LED

Where, LP is the primary winding inductance of transformer.

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BP3102
High Precision PSR Constant Current LED Driver
NC Pin The NC pin must be left floating to satisfy the requirement of creepage distance. Drain pin To increase the copper area of drain for thermal consideration. FB Pin The feedback divider should be as close as possible to FB Pin and the node must keep away from dynamic node of transformer.

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BP3102
High Precision PSR Constant Current LED Driver Physical Dimensions

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