13122016-124236184NIT For APFC
13122016-124236184NIT For APFC
2016
OMC reserves the right to accept/ reject all or a part of the tenders
without assigning any reason thereof.
1. INTRODUCTION
Registered Office: OMC House, Bhubaneswar- 751001, Inel: 0674-2377400, 2377401, Fax: 0674-2396889, 2391629, www.omcltd.in
CIN: U13100OR1956SGC000313
1. INTRODUCTION:-
OMC intends to install HT 1200KVAR APFC Panel-1no at its Daitari Mines in the
dist. Of Keonjhar,Odisha.
Last date and time for submission 23. 12.2016 up to 3.00 P.M.
of bid
Time and date of opening of Bids 23. 12.2016 at 3.30 P.M.
Techno commercial bid To be intimated separately to the eligible
Price Bid bidders.
EMD
Rs 10,000.00( Rupees ten thousand only)
Address for Correspondence Addl. General Manager (Materials)
The Odisha Mining Corporation Ltd.
OMC House, Bhubaneswar
PIN-751 001, Odisha, India
Ph- 0674-2391876
Email-agmmat@orissamining.com
2. REQUIREMENT OF APFC PANEL WITH QUANTITY
Sl.No. Description Qty in no.
1. 11KV,1200KVAR APFC Panel at Daitari Mines in the 01
dist of keonjhar, Odisha
CAPACITOR BANK
Parameters:-
Sl. No. Item Specification
1 Nominal system voltage 11KV
2 Rated voltage of capacitor bank 12.65 KV
3 Output of capacitor bank at 12.65 KV 1200 KVAR
4 Rated line current 100 Amp
5 Connection of capacitor bank Single star
6 No. of phases 3
Rated voltage of individual capacitor
7 unit 7.3 KV
8 Capacity of individual capacitor unit 100:150 & 200 KVAR
9 Insulation level RMS-28 KV & Peak-95 KV
Maximum temp. rise over ambient
10 10 0 C
measured on container
Internally through resistor provided
11 Type of discharge
within the unit
12 Type of fuse External/ Internal fuse
13 Type of Installation Indoors
14 Power Loss (Tan Delta) Not to exceed 0.2 watt/KVAR
subject to tolerance as per
standard.
RATING
Capacitor Bank rating at Step configuration KVAR X No.
Sl. No. 11KV rating
12.65 KV of units
I. 3150 KVA 1200 KVAR 300 x 2 + 600 x1
TECHNICAL SPECIFICATION 11KV (INDOOR) AUTOMATICALLY SWITCHED SHUNT
CAPACITOR BANKS ALONG WITH 11 KV CAPACITOR CONTROL PANEL AT 33/11KV
SUB-STATION
2. The Bidder shall execute the work on TURN KEY basis i.e. design, engineering,
manufacture, testing at manufacturer’s works, supply and delivery, erection,
testing and commissioning of 11kV Automatically switched (Indoor type)
Capacitor banks along with the accessories including Civil works. The design
calculation sheet for fixing of Capacitor Bank with capacity to improve p.f. From
0.8 to unity shall also be submitted.
3. The bidder shall have to submit all the required type test reports for the offered
item. However, in the event of partial submission or reports older than specified
limit, bidder must submit his confirmation for those type test report/s to be
submitted in the event of an order, without affecting delivery schedule, before
commencement of supply, free of cost. In absence of this confirmation, the
evaluation shall be carried out accordingly as non submission of type test
reports.
4. Bidder has liberty to visit the site to ascertain the quantum of works required to
be taken up before quoting of price.
1. SCOPE:
1.1 This Scope covers design, engineering, manufacture, testing at manufacturer’s
works, supply and delivery, erection, civil works including testing and commissioning
of Indoor type medium voltage three phase automatic capacitor bank consisting of
three steps of Capacitor Banks depending upon KVAR requirement at 11KV. All
controls, switching devices, and protection features are enclosed in a sheet steel
enclosure. The banks shall come fully suitable for Indoor installation on structure
along with the necessary equipments in all respects.
1.2 The specification covers 3 phase, 50 Hz, Indoor type automatically switched shunt
capacitor bank intended for installation at 11 KV feeders of 33/ 11 KV power
transformer in sub-station. It also includes Leveling of site, excavation of pits,
casting of foundation for elevating structures on concrete plinth and other mounting
structures as applicable as per approved drawing, erection, elevating structure and
mounting rack, painting wherever required, assembling of capacitor units on the
rack, individual connection to make bank formation. The equipment covered in this
specification comprises Capacitor banks in steps, 0.2 % Series Reactors, CRCA
Cubicle, Vacuum switches/contactors, HT Fuses, RVT, CT/NCT, VCB, CRP, Isolator, LA,
Power & Control cables and its termination along with suitable terminal connectors,
Conductors, foundation bolts and earthing connection materials for all equipments &
structures etc.
1.3 It is not be the intent to specify completely here in all the details of design &
construction of material. However the material shall conform in all respects to high
standards of Engineering, design and workmanship operation in manner acceptable
to the purchaser, who will interpret the meanings of drawings and specification and
shall have the power to reject any work or material which in his judgment is not in
accordance therewith. The offered material shall be complete with all components
necessary for their effective and trouble free operation. Such components shall be
deemed to be within the scope of bidders supply irrespective of whether these are
specifically brought out in his specification and / or purchaser order or not.
1.4. In order to ascertain the highest reliability of system offered, the bidder shall be a
manufacture of critical components of the system, viz. Capacitor Banks, Automatic
Power Factor Controller and Vacuum Capacitor Switches.
1.5 Requisite size of rubber mats of 5mm thickness are to be laid around the panel as
per statutory requirement.
1.6 Laying of earth mat (75X10 mm GI Flat) and other earth riser (50 X 6 mm GI Flat)
tothe equipment and structural (50X6 mm GI Flat) and treated earth pit are also
under the scope of this contract.
2. CLIMATIC CONDITION:
1. Max. ambient air temperature 50º C
2. Min. ambient air temperature 5º C
3. Average Daily Max. ambient temperature 35º C
4. Max. altitude above mean sea level (Meters) 1000
5. Minimum Relative Humidity (%age) 30
6. Max. Relative Humidity (%age) 95
7. Avg. No. of Rainy days/year 120
8. Avg. annual rainfall 1000 mm
9. Wind Zone, Maximum wind pressure Zone- V, 50 m/sec.
3. APPLICABLE STANDARD:
ISS No. TITLE
13925 : 1998 or IEC 60871 Specification for H.T, Shunt Capacitor
IS 9920-2002 Vacuum Contactors/Capacitor Switch
IS 9921-1985 Isolator
IS 2705 Current Transformer
IS 3070 Lighting Arrestor
IS 3156 R.V.T
IS 5553 Series Reactor
IEC 61000 Automatic Power Factor Controller
The other components such as Vacuum Circuit Breaker Panel and other Auxiliary
equipment shall comply with the latest version of relevant Indian Standards/
International standards.
Equipment conforming to other internationally accepted standards which ensure
equal or higher quality than the above mentioned standards would also be
acceptable. In such case bidders, who wish to offer material conforming to standards
other than listed above, shall clearly bring the salient points of difference between
the standards forward/adopted and specified herein above. Four copies of such
standards with authentic English Translation shall be furnished along with the offer.
In case of conflict order of preference shall be (1) ISS (2) IEC (3) other standards. In
case of any difference between provisions of these standards and provision of this
specification of the provision contained in this specification shall prevail. All IS/IEC
shall be read with latest amendments in vogue on the date of technical bid opening.
4.0 11KV CAPACITOR BANK
4.1 SCOPE:
The capacitor banks are for use in a 3 phase ,50 Hz 11 KV system. Capacitor bank
shall consist series/parallel combination of small units of capacitor cells per phase,
each with an out put rating of 100 or 150 or 200 or 400 KVAR or any other
combination of 7.3 KV single phase. Capacitor units should be connected in
externally star with appropriate number of capacitors in parallel as per requirement
to achieve p.f. to the level of 0.95 to 1.0. For Example 3 single units connected in star
to obtain 300/600 KVAR at 12.65 KV 3 phase or 2 capacitors units of 150 kvar in
parallel per phase with 3 phase connection in star to obtain 600 or 1200 or 900 KVAR
at 12.65 KV 3 phase. Necessary number of steps should be provided to meet
requirement given in the schedule.
i. Each capacitor unit should be provided with external / internal expulsion fuse 12KV
class and suitable current rating. Capacitor shall meet following specifications:
ii. Each capacitor unit shall have scaled sheet steel container with suitable
mountingbracket which can easily be fixed to frame structures. The container shall be
built from heavy gauge Stainless Steel, 1.6 mm thick sheet steel with welded seams,
mechanically strong, rigid and hermetically sealed. The container of capacitor Unit
shall be designed to allow for expansion and contraction due to all ambient & loading
conditions expected during the life of the unit.
iii. The capacitor elements shall be thoroughly dried and impregnated with an
impregnant that has been completely refined so as not to leave any gas or impurities
which may cause deterioration of the dielectric. The impregnant used shall have low
viscosity and high chemical stability. It should be non-PCB (NPCB). It shall be
incombustible and have a high dielectric constant. Capacitor dielectric shall be 100%
polypropylene. However, in case of 100% polypropylene capacitor the polypropylene
shall be hazy and aluminum foil should be embossed for proper impregnation. The
Characteristics of the oil used for impregnation shall be furnished in the bid. The total
thickness of dielectric (excluding aluminum foil) should be clearly indicated in the bid.
The nos of layers of dielectric shall be three ofmore. The details of aluminum foil shall
also be furnished. The impregnation shall be carried out under high vacuum & unit
shall be totally sealed. The raw material to be used for manufacturing of capacitor
unit i.e. polypropylene film, non PCB non toxic oil and aluminum foil shall be of best
quality. List of raw material sources shall be submitted with technical bid.
iv. Each unit shall have two bushing for terminal connection. The rating of bushing
should not be less than 15 kV, suitable for series / parallel connection with other
units to form capacitor bank at 50 Hz. The bushing shall be of porcelain suitable for
heavily polluted atmosphere having required creepage distance not less than 375
mm.
v. The capacitor shall have low value of loss which shall not exceed 0.2 watt per KVAR.
The losses in watts for each capacitor unit including losses in fuses and discharge
resistors forming integral part of the capacitors along with losses for series reactor
shall be guaranteed. If these figures of capacitor losses exceed 0.2W/KVAR, the
capacitors will be liable for rejection.
vi. Capacitors having self healing property MPP Technology with some addedfeature can
be preferred.
vii. Total losses shall be complied as below:
The use of P.C.B. as dielectric for capacitor shall not be acceptable. The dielectric
medium to be used shall be nonpoisonous and non-toxic in nature and shall not
cause pollution of environment.
Each capacitor unit shall be provided with external / internal HT HRC fuse of 12 KV
class with suitable current rating. Capacitor shall meet following specifications:
(ii) Current: The capacitor unit shall be suitable for continuous operating at
rmslinecurrent not exceeding 30 percent over the current which would flow
through capacitors at + 10% rated voltage and + 1% to - 5% rated frequency. (50
HZ).
(iii) Discharge: Each capacitor unit shall contain a directly connected internal
discharge resistors, which shall be capable of reducing the residual voltage from
crest value of the rated voltage to 50 volts or less within 5 minutes after the
capacitor is disconnected from the source of supply. Time of quick switching on
& off shall be specified. During quick switching on and off, the discharge device
shall reduce the residual voltage to 10% or less of the rated voltage between
switching on and switching off operations
5. Protective Measures
The container of each capacitor unit shall be provided with suitable earthing terminal
clearly marked with “Earth” symbol.
The capacitor units shall be so arranged in the bank as to avoid bird faults, by
providing adequate clearance between the body of the capacitor unit, of one phase,
and the line terminal or the common bus for the units of the adjacent other phases.
Necessary bird guards at required locations and insulating sleeve on conductor shall
be provided. The units shall be so arranged that uniform temperature of complete
bank is maintained when installed in open yard. The termination to the Capacitor
Banks shall be full-proof and shall be fixed rigidly.
In case of protection by internal fuses, each unit shall be provided with fuses for each
of its element, so that the faulty element within the unit is automatically out of
circuit. The operation of the bank shall not be disturbed (except change in capacity
within the unit) in any way by switching out of the faulty element.
Isolation of one capacitor unit in a group should not cause voltage unbalance of
more than 110% rated voltage on the remaining capacitors in the group.
6.0 General Requirements:
The capacitor shall be of non-PCB type, using polypropylene film as the dielectric.
Complete mounting brackets supporting insulators and all other components for
formation of capacitor banks racks shall be supplied along with the capacitor units.
Necessary foundation bolts/nuts shall also be supplied. The outside of the capacitor
container and other structures should have smooth and tidy look and should be
coated with the weather proof, corrosion-resistant paint of white or light grey.
Marking: The capacitor unit shall be provided with a rating plate and terminal
markings as stipulated in IS: 13925. The bidder shall submit the type test report along
with the bid for the ratings offered or higher ratings of individual units.
7.0 TESTS:
The bidder shall submit the type test report along with the bid.The switched
capacitors shall be subjected to allthe type, routine and acceptance test in
accordance with IS: 13925.
8.3 Controls
The Automatic control unit shall instantly switch OFF the incomer VCB of capacitor
bank in the following contingencies occurring in any of the phases.
a) Voltage increased by 10% above the rated voltage of 11 KV.
b) Power transformer current impedance (due to single phasing and for any other
reasons) between any of the two phases exceeding 20 % of the lowest.
c) Current increases in any capacitor unit by 30% above the rated current (only
the relevant capacitor switch will open). Current between any of the two
phases of the capacitor bank differs more than 15% of the lowest current of
the 3 phases (only the relevant capacitor switch will open).
8.4 Monitoring Facility:
A suitable ammeter with selector switch to indicate the capacitor current in each
phases of the capacitor bank shall be provided on the ACU panel inside the control
room. Indicating lamps will also be provided to indicate ON & OFF status of each
capacitor bank.
Each stage shall be equipped with on/off/auto switches, stage on indicator (green)
and stage faulty indicator (red).
8.9 TESTS
The Automatic Power Factor Controller must be Type tested for Accuracy and for
compliance to EMI/EMC to the relevant standards in any International Lab.
Accredited Cooperation (ILAC). or an external NABL accredited laboratory. The Type
test report shall be submitted along with the Tender & the same shall not be more
than 5 yearsold on the date of Tender opening.
9.0 11 kV CAPACITOR SWITCHES
9.1 SCOPE
This specification covers 11 KV, 50 Hz, out-door type automatic capacitor switches
suitable for switching capacitor banks of 300 KVAR, 600 KVAR and 1200 KVAR ratings
or any other higher rating specified.
9.3 RATED VOTAGE The rated voltage for the capacitor switch shall be 12 KV.
Thisrepresents the highest system voltage corresponding to the nominal system
voltage of 11 KV.
9.4 RATED CURRENT
The standard rated normal current shall be 200A.
9.5 RATED CAPACITIVE SWITCHING CURRENT
The rated capacitive switching current shall not be less than 50A. Note: The
capability of the switch shall also take into account the parallel switching of capacitor
bank steps.
RATED SHORT TIME CURRENT
The rated short time symmetrical current for 1 second shall be 10KA (rms A.C.
component).
9.7 RATED MAKING CURRENT
The rated making current shall be 2.5 times the rms value of the a.c. component of
rated short time capacity.
b) The capacitor switches shall be of three phase construction and shall be suitable
for remote operation.
c) The capacitor switch shall be suitable for Indoor installation and shall have
sealed weather proof type construction.
e) The metallic enclosure of the capacitor switch shall be provided with two
earthing terminals marked with the earth symbol.
f) The bushing provided on the switch shall have clamp type of terminals to directly
receive aluminium conductors up to 10mm dia in both horizontal and vertical
directions. The terminal arrangement shall be such as to avoid bimetallic
corrosion.
9.13 TESTS
The Capacitor switch shall be subjected to the following tests in accordance with the
IS:9920 (Part-IV) &also should be tested by International Lab. AccreditedCooperation
(ILAC)as perIEC : 60265-1 ( 1998
10.0 AUXILARY EQUIPMENTS
10.3 STANDARDS
Disconnecting switches covered by this specification shall conform to latest edition
IEC-129/IEC 62271-102 I.S.1813 and IS: 9921,IS-325,and unless specifically stated
otherwise in this specification.
10.4 TYPE
The 11 KV Isolators shall be Indoor type with three phase double break centre
rotating type [Single (SI) Isolators suitable for manual operation and local operation.
They shall have crank and reduction gear mechanism.
All Isolators offered shall be suitable for horizontal upright mounting on steel
structures. Each pole unit of the multiple Isolators shall be of identical construction
and mechanically linked for gang operation.
Each pole of the Isolator shall be provided with two sets of contacts to be operated
in series and the moving contact blades shall rotate in horizontal plane.
The design shall be such that the operating mechanism with the linkages shall be
suitable for mounting on any of the outer pole ends without much difficulty and with
minimum shifting of parts.
Moving contacts of all isolators shall rotate through 90 deg from their “fully closed
position” to “fully open position so that the break is distinct and clearly visible from
ground level.
The 11 KV Isolators offered by the Bidder shall be designed for Normal rating current
for 800amp. It should suitable for continuous service at the system voltages specified
herein.
The Isolators shall be suitable to carry the rated current continuously and full short
circuit current of 25 KA for 11 KV respectively for 3 second at site condition without
any appreciable rise in temperature. These shall also be suitable for operation at
110% rated (normal) voltage. The Isolators shall be suitable for Isolating low
capacitive / inductive currents of 0.7amp at 0.15 power factor. The isolators shall be
so constructed that they don’t open under the influence of short circuit conditions.
The Isolators and earthing switches are required to be used on electrically exposed
installation and this should be taken into account while fixing the clearance between
phases and between phase and earth.
Fixed guides shall be provided so that even when the blades are out of alignment by
one inch (maximum), closing of the switches, proper seating of the blades in
between contacts and adequate pressure to give enough contact surface is ensured.
Wherever possible, the blades shall be counter balanced by weights and springs. The
contact shall be self cleaning by the wiping action created by the movements of the
blades. The surface of the contacts shall be tendered smooth and silver plated.
The Isolator shall be self cleaning type so that when isolator remain closed for long
periods in a heavily polluted atmosphere, binding does not occur. No undue wear or
scuffing shall be evident during the mechanical endurance tests, contacts and springs
shall be designed so that adjustment of contact pressure shall not be necessary
throughout the life of the isolator. Each contact or part of contacts shall be
independently sprung so that full pressure is maintained on all contact at all times.
The Isolator blades shall be in positive continuous control throughout the entire
cycles of operation. The operating rods and pipes shall be rigid enough to maintain
positive control under most adverse conditions and to withstand all torsional and
bending stresses arising from operation. Operation of the switches at any speed
should not result in improper functioning, in displacement of parts / machines after
final adjustment has been made. All holes in cranks, linkages etc. having moving pins
shall be drilled and fitted accurately so as to prevent slackness and lost motion.
Provision shall be made for padlocking the operating mechanism of disconnecting
and earth switches in both open and closed positions.
Bearings shall be ball and roller type shall be protected from weather and dust by
means of cover and grease retainers. Bearings pressures shall be kept low to ensure
long life and care of operation.
Name :OMC
Name of manufacturer –
Order No. –
Manufacturers serial No. –
Rated voltage –
Rated normal current –
Rated short time current (rms) and duration –
Weight
All components shall be given adequate treatment of climate proofing as per IS:3202
so as to withstand corrosive and severe service conditions.
All metal parts not suitable for painting such as structural steel, pipes, rods, levers,
linkages, nuts and bolts used in other than current path etc. shall be hot dip
galvanized as per IS -2629.
Complete details of painting, galvanizing and climate proofing of the equipment shall
be furnished in the offer.
10.14. TESTS
i) Type Tests
Isolators offered, shall be fully type tested as per the relevant standards. The Bidder
shall furnish three sets of the following valid type test reports for their different type
of offered Isolators along with the offer. The Purchaser reserves the right to demand
repetition of some or all the type tests in the presence of purchaser’s representative.
For this purpose the Bidder may quote unit rates for carrying out each type test and
this will be taken during bid price evaluation, if required.
a) Short time withstand & peak withstand current test for Isolator & Earth Switch.
b) Power frequency (Dry & Wet), Lightening Impulse dry withstand Test.
c) Mechanical endurance Test.
d) IP-55 test.
During type tests the isolator shall be mounted on its own support structure or
equivalent support structure and installed with its own operating mechanism to
make the type tests representative. Drawing of equivalent support structure and
mounting arrangements shall be furnished for Purchaser‟s approval before
conducting the type tests.
The type tests shall be conducted on the isolator along with approved insulators and
terminal connectors. Mechanical endurance test shall be conducted on the main
switch as well as earth switch of one isolator of each type.
Mechanical operation test (routine test) shall be conducted on isolator (main switch
and earth switch) at the supplier’s works as well as purchasers substation site.
No material shall be dispatched from its point of manufacture unless the material has
been satisfactorily inspected and tested.
The acceptance of any quantity of the equipment shall in no way relieve the supplier
of his responsibility for meeting all the requirements of this specification and shall
not prevent subsequent rejection if such equipment are later found to be defective.
Sl. Specification
Item
No. 11KV
1. Type of CT/ Installation Single phase, dead tank, oil-filled /
Poly Crate hermetically sealed/ Indoor,
self-cooled.
2. Type of mounting Pedestal type
3. Suitable for system frequency 50 HZ 5%
4. Rated Voltage (KV rms) 11
5. Nominal System Voltage (KV rms) 11
6. Highest System Voltage (KV rms) 12
7. Current Ratio (A/A) 400-200-1-1A
8. Method of earthing the system where Effectively earthed
the current transformers will be
installed
9. Rated continuous thermal current (A) 120% of rated primary current
10. Acceptable limit of temperature rise 500C ambient temperature for
above continuous operation at rated
continuous thermal current
(a) Winding 400C
(b) Oil 350C
(c) External surface of the core, 400C
metallic parts in contact with or
adjacent to, insulation.
11. 1.2/50 micro second lighting 95
impulse withstand voltage (KVP) (dry)
12. 1 Minute dry power frequency 28
withstand voltage primary (KV rms)
13. 1 Minute dry power frequency 3
withstand voltage secondary (KV rms)
14. Minimum creepage distance of 350
porcelain Housing (mm)
15. Rated short time withstand current 25
for 3 second duration at all ratios (KA
rms)
16. Instrument security factor at all ratios Not more than 5.0
for metering core
17. Maximum rated short time thermal 92
current density of the primary
winding copper conductor (A/mm2 ) at
all ratios
18. Application, current ratio, output Enclosed in separate sheets for each
burden, accuracy class, minimum rating of the current Transformers.
knee point voltage, secondary winding
resistance, maximum excitation
current at minimum knee point voltage
etc.
19. Type of Core Torroidal type
20. Seismic acceleration 0.15g (Vertical)
0.3g (Horizontal)
21. Accuracy class of standard C.T to be 0.05 or better.
used during testing towards
determination of ratio errors and
phase angle errors for metering cores.
Maximu Maxim
Minimu m CT um
Accura m knee resistan excitati
Outp
No. Curre cy point ce RCT in on Instrum
Cor ut
of nt class voltage ohms current ent Remar
e burd
Cor ratios as per (V k) at at750C at 50% security ks
No. en
es (A/A) IS: all at all of Vk in factor
VA
2705 ratios ratiosat mA at
in volts highest all
tap ratios
1 2 3 4 5 6 7 8 9 10
400/1 15 0.5 - - - 5
1
200/1 15 0.5 - - - 5
Two 400/1 - PS 300 ≤10 30 -
2
200/1 - PS 300 ≤10 30 -
11.1 TEST
TYPE TEST
The current transformers, offered should have been subjected to the following type
tests in an independent NABL approved test laboratory or CPRI or any International
Lab. Accredited Cooperation (ILAC). The bidder shall furnish four sets of type test
reports along with the offer for 0.5 accuracy class C.Ts. These tests must not have
been conducted earlier than 05(Five) years from the date of opening of the bid. For
any change in the design/type already type tested and the design/ type offered
against this specification, the purchaser reserves the right to demand repetition of
some or all type tests without any extra cost to OMC in the presence of OMC’s
representative at the cost of the supplier.
Lightning Impulse Voltage Test and High voltage power frequency wet withstand
voltage Test.
Lightning Impulse Test and High Voltage power frequency wet withstand voltage
Tests must have been carried out on the same transformers.
After the current transformers have been subjected to lightning Impulse Test and
High Voltage power frequency set withstand voltage tests, they must have been
subjected to all the routine tests as per IS:2705 (part-I to IV).
12.1 SCOPE
This specification covers design, engineering, manufacture, testing, inspection before
dispatch, packing, forwarding, transportation, insurance during transit, delivery to
site/ stores of 11KV Indoor Vacuum circuit Breaker for use in the Capacitor Banks.
All vacuum circuit breakers must be manufactured by ISO 9000 certified Organization
and shall have been type tested at CPRI or any Govt. approval laboratory within five
years as on the date of bid opening and in satisfactory operation for a period not less
than three years.
The scope of supply includes the provision of type tests at any of the NABL
accredited Laboratory/International Lab. Accredited Cooperation (ILAC) / CPRI within
last 5 Years.
The scope also includes G.I. supporting structure for the circuit breaker and current
and potential transformers, operating mechanism, local/ remote control cabinet,
relay control panel, foundation bolts, all the accessories and auxiliary equipment
mandatory spares and special tools for satisfactory installation and operation.
The circuit breakers shall conform in all respects to the highest standards of
engineering, design, workmanship, this specification and the latest revisions of
relevant standards at the time of offer and the purchaser shall have the power to
reject any work or materials, which, in his judgment, is not in full accordance
therewith.
12.2 STANDARDS
Expect where modified by this specification, the circuit breakers and the accessories
shall be designed, manufactured and tested in accordance with latest editions of
the following standards.
IEC/ISO/BS IS Subject
IEC:56 High voltage alternating current circuit
IEC: 62271-100 & breakers general requirement.
200
IEC:694 IS : 12729 Common clauses of high voltage switch-gear
and control gearstandards (for voltage
exceeding 1000 V).
IEC:60 IS : 9135 High Voltage testing techniques.
IEC:427 IS:13516 Method of synthetic testing of HV. A.C circuit
breakers.
IEC: 1233 HV. AC. Circuit breakers- inductive load
switching.
IEC: 17A/CD:474 HV. AC. Circuit breakers- capacitive
switching.
IEC:529 IS: 13947 Degree of protection provided by enclosure.
IEC:137 IS: 2099 Insulating bushing for A.C. voltages above
1000V
IEC:233 IS : 5621 Hollow insulators for use in electrical
equipment & testing.
IEC:273 IS: 5350 Characteristics of indoor and Indoor post
insulators for systems with nominal voltages
greater than 1000V.
IEC:815 IS: 13134 Guide for selection of insulators in respect of
polluted conditions.
IEC: 34 IS : 996 A.C motors
ISO:1460 BS:729 IS:2629 Hot dip galvanizing
IS:2633 Method of testing uniformity of zinc coated
articles.
IS: 5 Colour for ready missed paints and enamels
IS: 6005 Code of practice for phosphating or iron and
steel.
IEC: 227 IS:1554 P.V.C Insulated cables for voltages up to and
including 1100 Volt.
IEC:269 IS:13703 Low voltage fuses for voltages not exceeding
1000volt.
ISO:800 IS:1300 Phenolic moulding materials.
IS:13118
Guide for uniform marking and identification
of conductors and apparatus terminals.
IEC: 185 IS: 2705 Current transformers.
IEC: 296 IS: 335 Specification for unused insulating oil for
transformer and switchgear.
IEC:186 IS: 3156 Potential transformers.
CBIP Technical Report No. 88 Specification for AC Static Electrical Energy
revised July, 1996 read with Meter.
amendment issued (April, 99,
September, 99 and also any
other amendment thereafter)
This list is not to be considered exhaustive and reference to a particular standard or
recommendation in this specification does not relieve the Supplier of the necessity of
providing the goods and services complying with other relevant standards or
recommendations.
12.3 BASIC TECHNICAL REQUIREMENTS
The circuit breakers to be supplied against this specification shall be required to
control the transformer incomer & outgoing 11 KV feeders in 33/11KV sub-stations.
The circuit breakers shall be suitable for 3 phase 50Hz solidly grounded neutral
system and shall have normal current carrying capacity and symmetrical short circuit
current breaking capability as mentioned hereunder.
The required 11KV Vacuum Circuit Breaker suitable for Indoor installations are to be
quoted by Manufacturers only with a valid ISO 9000 certification.
The vacuum circuit breakers are required to meet the following basic technical
requirements. (Reference standards IEC:62271 - 100 & 200and associated standards
listed in this specification.
The maximum temperature in any part of the equipment at specified rating shall not
exceed the permissible limits as stipulated in the relevant standards. The safety
clearances of all live parts of the equipment shall be as per relevant standards.
The equipment shall be capable of withstanding the dynamic and thermal stresses of
listed short circuit current without any damage or deterioration.
The operating mechanism shall operate (close/open) all the three phases
simultaneously. The operating mechanism link etc. should be accessible for
maintenance. The circuit breakers and its operating mechanism shall be fully
interlocked to prevent mal-operation. All the breakers shall be supplied with
necessary clamps and connectors suitable for appropriate current ratings.
Rigid type bimetallic/ Al. alloy terminal connector of 1250 Amps. The VCB shall have
an arrangement for emergency shunt tripping from remote place in addition to
arrangement for local, emergency tripping (Mechanical). The VCB shall also have a
system to check. The “Trip circuit healthy check”. Necessary trip and closing coils
shall be provided for operation of the breakers.
The circuit breaker VCB shall be electrically and mechanically trip free under various
conditions.
The breakers may be provided with silver plated contacts, If necessary, to meet the
requirement of IS:13118/ IEC 61172 – 100 & 200 where higher temperature rise is
permitted with silver plated contacts. The quantity of silver shall be such that after
carrying out one tenth of total number of operations specified for mechanical
endurance tests, there is still continuous layer of silver on contacts.
12.8 INTERLOCK
All electrical and mechanical interlocks which are necessary for safe and satisfactory
operation of the circuit breaker shall be provided.
(i) Triple pole IDMTL type combined over current (2Nos) & Earth fault (1No) relay
(Draw out type) Communicable numerical relay of AREVA, ER,CG, ABB or
SIEMENS make with supporting Protocol IEC 60870-5-101,60870-5-104
&IEC:61850. Plug setting range of the over current and earth fault relays shall
be5% to 250%.
(ii) Over Voltage Relay.
(iii) No Voltage / Over Voltage Relay.
(iv) Un Balance Protection Relay –VDG 14.
(iv) One alarm bell scheme with bell (24V DC).
12.11 METERS:
The following meters shall be provided.
(i) Volt meter:- 1 No., 0- 15 KV make IMP/AE/ DIP/RISHAV/MECO (Dial type).
(ii) Volt meter selector switch- 1No. Make- Kaycee or any other reputed make.
(iii) 05 watt LED lamp with switch- 1 No.
(iv) Fuses & Links- 1 No.
(v) Test terminal Blocks- Test terminal Block need be provided for testing relays &
meters.
13.1 The specification covers the supply, delivery, erection, testing & commissioning of 9
KV, 10KA, Station class heavy duty, gapless, metal (zinc) oxide surge arrestors
complete along with clamps, complete fitting and accessories for installation on
Indoor type 11 KV switchgear, transmission lines, transformers etc.
13.2 Tests: The Lightning Arrestors shall be type tested and shall be subjected to routine
and acceptance test in accordance with IS: 3070.
13.3 The bidder shall submit guaranteed technical particulars along with their bid.
14.2 Tests: The residual Voltage Transformer shall be type tested and shall be subjected to
routine and acceptance test in accordance with IS: 3156.
14.3 The bidder shall submit guaranteed technical particulars along with their bid.
RVT
Sl. No. Item Specification
1 Nominal system voltage 11 KV
2 Voltage ratio 11 KV /110 V-190V
3 Mode o connection Star/Star/Open delta
4 Rated burden 100VA
5 Type Oil Cooled, Indoor
6 Accuracy class 1/3P
7 Type of core 5 limb construction
8 Terminal arrangements H.V side 4 Nos.11 KV bushing
L.V side Terminal Box
9 Insulation level RMS-28 KV Peak 95 KV
15.0 HT HRC FUSES:
15.1 Suitable indoor / Indoor type 11 KV HRC fuses along with the mounting insulators
etc. to provide proper protection for the entire installation shall form part of the
equipment to be supplied. The rupturing capacity of the fuses shall be 12.5 KA.
16.2 TESTS
The series reactor shall be type tested and shall be subjected to routine and
acceptance test in accordance with IS: 5553.
18.4 ACCESSORIES
Each bus bar arrangement shall be provided with the following accessories:
1. Galvanised supports
2. 2 Nos. earthing terminals
3. Clamps and connectors
4. Aluminum bus bar
5. Series reactor
6. APFC Relay Panel
7. Isolator
8. Lightning Arrestor
9. One no. residual voltage transformer
10. One no. 11kv VCB with structure
11. One set of 11kv Current Transformer with structure
12. Rating Plate
13. All other accessories required for erection, assembly and commissioning of the
capacitor Bank.
14. One capacitance meter with each unit
18.6 CLEARANCES
All clearances of live parts between phases and phase to earth shall be adequate.
c. Permissible increase in current loading due to any or all of the following shall
not exceed 30% of the rated current.
1. Increase voltage.
2. Increased frequency
3. Non sinusoidal voltage
19.0 TEST
The method shall be subject to agreement between the supplier and purchase where
it is not specified in the relevant standards. The purchaser reserves the right to carry
out any other test(s) of reasonable nature, in addition to above mentioned tests, at
work/test house of the supplier or any other recognized / Research Institute to
satisfy that the material compiles with the intent of this specification.
20. INSPECTION
All Materials after being received at site will be inspected by Inspector(s) nominated
by the Odisha Mining Corporation. Materials supplied if found defective, substandard
not to the specification or otherwise unsuitable will be rejected and will be
intimated to the successful bidder within 3 days from the date of inspection with
instruction to collect the defective materials at its own cost and supply the proper
materials immediately.However OMC has the discretion to send its representative
for inspection of the material in the factory if required, under prior intimation.
24.1 The following drawings illustrating the technical details of this capacitor bank shall be
submitted by each bidder.
a) General outlines dimensional drawings of all the equipments with all technical
details giving the net weights, ratings & capacity of equipments and quantity.
b) Detailed sectional views, showing the general constructional and other relevant
features of various equipments.
c) Schematic connection diagrams for complete capacitor banks with associated
switchgear equipment.
d) All above drawings in soft copies.
24.2 In the event of an order, the successful bidder shall furnish the following drawings, in
triplicate, in spiral bound volume, for approval.
a) General dimensional outline drawings showing front and side elevations and
plan of Capacitor Units, banks, Circuit Breaker, etc.
b) Foundation drawings for structure of capacitor bank.
c) Elevated G.I. support structure drawings.
d) Internal arrangement and connections of capacitor unit.
e) Any other relevant drawing required by purchaser.
f) Net & shipping weights, quantity of insulating liquid etc.
24.3 Drawings, diagrams, instructions and reports shall be identified by descriptive titles
indicating their applications to the equipment offered.
24.4 All the drawings of individual equipment shall be marked with all Technical details,
Guaranteed Technical Particulars, details of manufacturer etc.
24.5 On approval of the drawings, same shall be sent to the successful bidder for
manufacturing the equipment.
24.6 All drawing shall conform to International standards organisation (ISO), „A‟ series of
drawing sheets/Indian Standards specification IS:656. All dimensions shall be in SI
units.
25.0 GENERAL DESIGN
25.1 DESIGN CRITERIA REQUIREMENTS AND CONSTRUCTIONAL DETAILS OF CAPACITOR
(i) Each bank shall be made of 3 phase two groups of star connected (double star)
banks. Each star connected bank shall be unearthed, with a floating neutral, but
interconnected by a Neutral Protective Current Transformer (NCT) of suitable
ratio, to operate protective relays. The NCT secondary current shall be 1A and
its ratio decided by design to meet with the protection requirements specified.
Series reactors shall be provided on neutral side.
(ii) The protective scheme shall be either by two step current relay arranged as
follows:
If the failure of one or more units causes an over voltage of less than 10%
tolerable on the other remaining healthy units, then the unbalance current shall
cause in the first step to sound an alarm. But if more than the above numbers of
units fail causing a voltage rise of more than 10% then the unbalance current
shall cause to trip and isolate the capacitor bank instantaneously.
(iii) The per phase and individual star group rating shall be built up by series parallel
combination of individual units so as to achieve the desired rating of the bank.
The individual capacity ratings shall be as per IS: 13925.
(iv) All parallel units in one series group shall preferably be arranged in different
tiers, that is, one series group shall be duly insulated from one another by post
insulators adequate to withstand the voltage that may be impressed and shall
be sufficient to withstand even in case of total failure of all the parallel units in a
series group. The complete assembly shall also be duly insulated from the earth
potential by supporting post insulators.
(v) Although the tolerances in the output rating of each individual unit shall be as
per IS: 13925 yet it shall be ensured that in a completely assembled bank, the
departures from the nominal rating and within the specified tolerances values
shall not cause nuisance alarm or tripping since such alarm or tripping shall be
to meet only with the protective requirements specified.
(vi) The tolerances in the output ratings shall not cause departures in the line
currents by that value specified in IS: 13925. Besides it shall also be ensured
that these unsymmetrical currents shall not cause unsymmetrical voltage rises,
whether for short periods or during prolonged operation.
(vii) Individual units shall be designed to meet with the requirements of the
permissible overloads as specified as per IS: 13925. Each unit shall also be
provided with internal discharge devices complying with the requirements of
the IS: 13925 part-I.
(viii) The rated voltage of the NCT shall be 12 kV and 72.5 kV, taking in to
consideration the voltage impressed on the NCT due to:
a) Voltage due to failure of one or more parallel units in a series bank.
b) Voltage impressed on the NCT when all the parallel units in one series bank
fail simultaneously. The bidders shall furnish design calculations along with
the bid.
26.0 PACKING & FORWARDING
The equipment shall be packed in creates suitable or vertical, horizontal transport as
the case may be and suitable to withstand handling during transport and Indoor
storage during transit. The supplier shall be responsible for any damage to the
equipment during transit, due to improper and inadequate packing. The easily
damageable material shall be carefully packed and marked with the appropriate
caution symbol. Wherever necessary proper arrangement for lifting such as fitting
hooks shall be provided. Any material found short within the packing case(s) shall be
supplied immediately by the supplier without any extra cost to purchaser.
Each consignment shall be accompanied with a detailed pacing list containing the
following information and shall be marked “ PROPERTY OF OMC”
a. Name o f the consignee
b. Details of consignment
c. Destination
d. Total Weight
e. Handing and packing instruments.
f. Bills of material indicating contents of each package.
In addition to the above the marking on each package shall per relevant standards.
The packing shall be done as per manufactures standards practice ensuring that no
material is damage during transit by Rail/Road.
2) The bidder shall provide free of service of their engineers for erection , testing &
commissioning of Capacitor Banks along with its accessories at various places
under OMC.
or derogates from the tender in any respect within the period of validity of his tender
or award of contract, the EMD will stand be forfeited. The EMD of the successful
bidder will be returned after successful execution of the work without interest. The
bidder is required to furnish the Bank details for refund of EMD and other payments
through RTGS.
(a) Exemption of EMD and cost of tender paper may be allowed to the vendor’s
eligible for such exemption by the govt. For such exemption the vendor is to
furnish the self-attested documentary evidence along with the bid.
In case if the bidder, who is exempted for depositing cost of tender paper & EMD on
the ground of NSIC/SSI holder is selected, they will have to deposit as per the amount
mentioned against the item towards security deposit before issue of purchase order &
same shall be refunded on successful execution of the work without interest.
5. SCOPE OF SUPPLY: The successful bidder shall Design &supply the APFC Panel
Boards, as per the technical specifications to our Daitari mines ,Keonjhar,Odisha. The
bidder shall demonstrate the performance of the APFC Panel board at site to the
satisfaction of the OMC Engineer. The materials should be defect free and of good
workmanship. The supplier shall prepare drawings for the equipment and get it
approved by OMC prior to execution. The supplier shall commission the APFC Panel
at site. The required civil work, earthlings, and the cable laying work up to panel
board shall be made by OMC. The supplier shall demonstrate the function of each
components of the panel board at site. The supplier is to submit the single line
diagram, cable termination diagram and other related drawings and diagram at site
in three copy. One copy is to be submitted with the bill.
6. Delivery: The delivery period is three months from the date of approval of drawings.
The drawings must be submitted within fifteen days from the date of issue of PO.
OMC may negotiate a realistic delivery period with the vendor if the situation
warrants so. The supplier shall deliver& installation the materials at the respective
sites as mentioned against each item.
7. Warranty: The supplier shall extend warranty for 36 months from the date of
installation& commissioning in respect of proper design, quality, workmanship,
correctness in dimension for which same are ordered. The supplier shall be liable to
replace defective parts or in whole withina maximum period of 1(one) month on free
of cost. No extra charge for transportation shall be paid to the supplier against such
replacement.
8. VALIDITY OF THE BID: The Bid shall be valid for (Three months) 90 days from the
date of opening of the tender.
9. Price: The price should be quoted in the price Bid format as at Annexure-B. Printed
price list of the manufacturer, wherever available, is to be attached with the price bid
wherever applicable. The price quoted shall remain firm throughout the validity
period. The price comparison shall be made for individual type of APFC Panel.
10. TAXES AND DUTIES
(i) The rates quoted by the bidder shall give details of all the taxes, duties &
levies as applicable on the date of bid. In case of variation of
taxes/duties/levies and imposition of any new taxes by Govt. notification at a
later date, then same shall be reimbursed to the bidder against submission of
authentic document toward payment of such taxes by it.
(ii) Service tax as applicable shall be paid extra on the quoted rate. Bills are to be
prepared complying to the service tax rule in this regard i.e. as per Rule-4A of
the Service Tax Rule.
(iii) Income Tax will be deducted by the OMC as per existing statutory rules. TDS
certificate in this effect shall be issued by OMC.
12. Freight & Insurance: Transportation and transit insurance charges, if any, shall be
borne by the Supplier.
13. LIQUIDATED DAMAGE CLAUSE /PENALTY: In case the supplier fails to deliver within
the period agreed and stipulated in the purchase order, the penalty will be 0.25% of
the basic order value for each 1/10th delay of the original delivery period calculated
in number of days.However penalty on this account will not exceed 5% of the basic
order value. If the order is not executed within twice the duration of the agreed
delivery period then it will be at the discretion of OMC management to cancel the
PO./Contract with forfeiture of EMD.
However, OMC shall review the evolving work requirement for the accomplishment
of order by the vendor and if required, may extend the time period.
14. Price fall clause: In the event of the supplier found accepting lower prices or
supplying at lower rates prior to and after finalisation of rates to any other
organization, the said lower rates shall be made applicable to OMC against the PO.
15. Test Certificate:-The supplier shall submit the test certificate wherever required by
OMC.
16. Rejection of tender. OMC reserves the right to accept or reject any or all tenders
received without any reason thereof.
17. Legal dispute: Incase of any dispute arising out of this Tender it will be subject to the
jurisdiction of the courts at Bhubaneswar only in the state of Odisha.
(vii) Tender paper down loaded from the web site, signed on each page and
submitted in the envelope for techno-commercial bid.
(viii) Copy of the Purchase order /Work order for similar type of work if any
received by the bidder.
SCHEDULE-1
Forwarding letter (To be enclosed in the Techno commercial Bid)
To
Addl. General Manager (Materials)
Odisha Mining Corporation Ltd.
OMC House, Near Secretariat,
Bhubaneswar – 751 001, Odisha, India
OMC and its authorised representatives are hereby specifically authorised to conduct
or to make any enquiry or investigations to verify the statements, document and
information submitted with this Proposal and / or in connection therewith and to
seek clarification from our bankers, financial institutions and clients regarding the
same.
The undersigned declares that the statements made and the information provided in
this Proposal is complete, true and correct in all respects.
Yours faithfully,
Date:
To