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Cswip3 2

CSWIP3.2

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Siva Kumar
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206 views249 pages

Cswip3 2

CSWIP3.2

Uploaded by

Siva Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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TWI WL A ‘THE WELDING INSTITUTE SENIOR WELDING INSPECTOR COURSE REF: WIS10 TWI LLM TWI Ltd Training & Examination Services Granta Park Great Abington Cambridge, CB1 6AL, UK Copyright © 1991 TWI Ltd TWI Cia THE WELDING INSTITUTE SENIOR WELDING INSPECTOR COURSE DETAIL ALL COURSE MEMBERS PLEASE READ CAREFULLY 1. The general working programme is attached. 2. Any alterations will be announced by the course tutor. 3. The lectures and tutorials etc are supported by the course text, please read as appropriate. 4. Question papers are included at both welding and senior inspector level and will be used to reinforce most sessions please attempt the questions. 5. The end of course assessments are marked and the results recorded. 6. CSWIP 3.2 examination candidates are reminded that examination success is based not only on course attendance, but also previous experience, (i.e. CSWIP require a minimum of five years experience as a Senior Welding Inspector, or hold a CSWIP 3.1 qualification for two years). Candidates are therefore advised to attend other courses in welding inspection or NDT (if appropriate) in order to improve their knowledge and competence. Discussion with the course tutor is advised. Standards reproduced with the permission of British Standards Institute. TWI CT SN THE WELDING INSTITUTE KEY KNOWLEDGE FOR WELDING INSPECTION PERSONNEL The information contained in this course text supplements the lectures given in courses WIS 5 and WIS 10. Terminology given in the test is that recommended in BS 499 Pt.1:1983; Weld Symbols to BS 499 Pt 2: 1980. To supplement this further, however, an indication of both International (ISO) and American standards is given. The sections are written in general terms and do not include all of the conditions that may apply to a specific fabrication or product. The examining body, CSWIP, expect candidates, for the Senior Welding Inspectors' Examination, to have sufficient knowledge of both 3:1 and 3:2 levels. Because of this, the text is based on the established Welding Inspectors’ course and additional information required for the senior level has been included. It is assumed course members have previously attended course WIS 5. TWI im ‘THE WELDING INSTITUTE SENIOR WELDING INSPECTOR COURSE REF: WIS10 CONTENTS SECTION TERMINOLOGY 1 THE DUTIES OF A WELDING INSPECTOR & THE SENIOR WELDING INSPECTOR CODES AND STANDARDS, WELDING PROCEDURES, PROCEDURE WELDER APPROVAL & DOCUMENTATION MECHANICAL TESTING SYMBOLS. MATERIALS CONSUMABLES THE FOUR FACTORS FOR ESTABLISHING A WELD MANUAL METAL ARC WELDING TUNGSTEN INERT GAS WELDING DEFECTS WHICH MAY BE DETECTED BY SURFACE INSPECTION METAL INERT GAS WELDING SUBMERGED ARC WELDING CALIBRATION OF EQUIPMENT RESIDUAL STRESS AND DISTORTION on BSSISARSNASoOroOua WELDABILITY HEAT TREATMENTS NON DESTRUCTIVE TESTING REPAIR BY WELDING GAS WELDING, CUTTING & GOUGING 21 ARC CUTTING 22 OTHER WELDING SYSTEMS 23 INTERNAL DEFECTS & THEIR INTERPRETATION 24 WELD FAILURES. 2 SAFETY 26 APPENDIX. TWI SS THE WELDING INSTITUTE TERMINOLOGY Use of the correct terminology is important. This course uses BS 499. GENERAL TERMINOLOGY WELDS and JOINTS Frequently the terms ‘weld’ and ‘joint’ are used incorrectly. Exact definitions are given in BS 499 ‘Welding terms and symbols’. TYPES OF WELD BUTT WELD FILLET WELD Ales EDGE WELD

>> I= 1.4, where t, is as defined for mitre and convex fillets, RS) N WELDING TECHNOLOGY Issue 0191 15 TWI ‘THE WELDING INSTITUTE If an asymmetrical fillet weld is required, both leg lengths are specified and t, is taken as the minimum throat dimension. Deep penetration fillet weld With high current density processes, e.g. submerged arc and MIG (spray). penetration along the joint line can be produced. This gives an increase in throat thickness with no change in leg length. WELDING TECHNOLOGY 1.6 Issue 0191 TWI Cia ‘THE WELDING INSTITUTE THE DUTIES OF THE WELDING INSPECTOR VISUAL INSPECTION At any point in the course of welding, i.e. tacking, root pass, filler pass or capping pass, but particularly for the root and cap, a detailed inspection may be required. British Standard 5289 : 1976 gives guidance on tools and responsibilities together with sketches of typical defects. The inspector at this point must - a) observe, identify and perhaps record the features of the weld. b) decide whether the weld is acceptable in terms of the particular levels which are permitted; defect levels may be ‘in-house’ or National Codes of Practice. When the defect size is in excess of the permitted level then either a concession must be applied for (from a competent person) or the weld rejected. CODE OF PRACTICE FOR VISUAL INSPECTION A code of practice for an inspection department could take the form outlined below. It is appreciated that full implementation of the code would be extremely costly and therefore it may be necessary to reduce the amount of inspection to less than is theoretically required. AIDS OF VISUAL INSPECTION Mlumination: Good lighting is essential Inspection lenses: The magnification should not exceed 2-2’ diameters. If higher magnification is required use a binocular microscope. Optical viewing devices area progressive development from the use of a hand torch and mirror, frequently with the addition of a magnifier and light source. In order to achieve accessibility probe units are available down to a diameter, properties for which are: 1. Large field of vision. 2. Freedom from distortion of image. 3. Accurate preservations of colour values. 4. Adequacy of illumination. WELDING TECHNOLOGY Issue 0197 24

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