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Job Profile Chart For: Industrial Mechanic and Technician: Adhere To Safety Rules and Regulations

This document provides a job profile chart for an industrial mechanic and technician. It outlines 16 main duties and over 100 associated tasks. The duties include adhering to safety rules, applying engineering drawings, measuring sizes and volumes, selecting and managing materials, performing bench fitting work, joining materials, servicing equipment, carrying out machining, maintaining tools, checking and repairing equipment, installing machinery, and maintaining electrical, hydraulic, pneumatic, and PLC systems. Task levels range from level 1 to 3, with most being level 1 or 2, indicating varying degrees of complexity.

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En Norazlizal
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0% found this document useful (0 votes)
120 views12 pages

Job Profile Chart For: Industrial Mechanic and Technician: Adhere To Safety Rules and Regulations

This document provides a job profile chart for an industrial mechanic and technician. It outlines 16 main duties and over 100 associated tasks. The duties include adhering to safety rules, applying engineering drawings, measuring sizes and volumes, selecting and managing materials, performing bench fitting work, joining materials, servicing equipment, carrying out machining, maintaining tools, checking and repairing equipment, installing machinery, and maintaining electrical, hydraulic, pneumatic, and PLC systems. Task levels range from level 1 to 3, with most being level 1 or 2, indicating varying degrees of complexity.

Uploaded by

En Norazlizal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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9

JOB PROFILE CHART FOR:



INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Adhere To Safety Rules
And Regulations
Use safety attire Maintain overall good
housekeeping
Conduct first aid
treatment
01 01.01 L1 01.02 L1 01.03 L1

Ensure safety
procedures are adhered
to
Extinguish fire at
worksite
Lift materials manually
01.04 L1 01.05 L1 01.06 L1

Ensure safe working
environment and habit
Develop housekeeping
and safety inspection
rating sheet
Prepare and write
accident report
01.07 L2 01.08 L3 01.09 L3

Set up safety work
standard
Ensure safety and
environment requirement
are adhered to

01.10 L3 01.11 L3


Application of Engineering
Drawing
Interpret common
standards
Interpret engineering
drawing and symbols
Interpret conversion
charts
02 02.01 L1 02.02 L1 02.03 L1

Construct geometrical
drawing
Draw isometric and
orthographic projections
Select drawing
02.04 L1 02.05 L1 02.06 L1





10

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Application of Engineering
Drawing
Maintain filing system for
drawing
Draw engineering
drawing

02 02.07 L2 02.08 L2

Measure Sizes, Volume
and Capacity
Take linear
measurement
Take angular
measurement
Measure external and
internal diameter
03 03.01 L1 03.02 L1 03.03 L1

Measure thickness,
height and depth of
workpiece
Check tolerances of
workpieces

Check surface
roughness/finished
03.04 L1 03.05 L1 03.06 L1

Check curve, roundness
and square ness of
workpieces
Check volume and
weight of materials
Check tension and
compression
03.07 L1 03.08 L1 03.09 L2

Check humidity Check density and
viscosity
Check speed, pressure,
fluid flow rate and
temperature
03.10 L2 03.11 L2 03.12 L2

Check light intensity Maintain instrument and
gauges

03.13 L2 03.14 L2




11

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Measure Sizes, Volume
and Capacity
Maintain calibration
record

03 03.15 L3

Select Materials Handle materials Identify materials Identify direction of
cutting of raw materials
04 04.01 L1 04.02 L1 04.03 L1

Prepare materials for
jobs/work
Inspect materials Test materials
04.04 L1 04.05 L3 04.06 L3

Calculate materials
required

04.07 L3

Manage Materials Store materials Utilize leftovers/waste
materials
Calculate volume by
weight/size of materials
required
05 05.01 L1 05.02 L2 05.03 L2

Select position and
direction for economical
cutting of materials
Identify market standard
size
Identify materials
required
05.04 L3 05.05 L3 05.06 L3






12

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Manage Materials Estimate cost of
materials

05 05.07 L3

Perform Bench Fitting
Work
Perform filing Perform drilling Perform boring
06 06.01 L1 06.02 L1 06.03 L1

Perform countersunk,
counter bore and spot
facing
Perform gas cutting Perform shearing
06.04 L1 06.05 L1 06.06 L1

Perform sawing Perform chipping Perform scraping
06.07 L1 06.08 L1 06.09 L1


Perform chiseling Bend material Perform grinding
06.10 L1 06.11 L1 06.12 L1

Make external thread Make internal thread Perform reaming
06.13 L1 06.14 L1 06.15 L1





13

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Join Materials Perform riveting Perform seaming Perform brazing
07 07.01 L1 07.02 L1 07.03 L1

Perform soldering Perform bonding

Perform bolting
07.04 L1 07.05 L1 07.06 L1

J oin belt Perform shafting (pulleys
and shaft)
J oin chain/links
07.07 L1 07.08 L1 07.09 L1

Perform hook and hinge
joint
Stitch material Perform gas welding
07.10 L1 07.11 L1 07.12 L1

J oin industrial conveyor J oin cable Perform plastic welding
07.13 L2 07.14 L2 07.15 L2

Perform arc welding Perform bronze welding Perform silver welding
07.16 L2 07.17 L2 07.18 L2





14

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Join Materials J oin industrial elevator Perform aluminum
welding

07 07.19 L3 07.20 L3

Service Equipment and
Machinery
Perform lubrication Check leakage Perform housekeeping
08 08.01 L1 08.02 L1 08.03 L1

Check temperature and
pressure
Check machine leveling Assess/check parts wear
and tear
08.04 L1 08.05 L2 08.06 L2

Check equipment
vibration
Check parts for
corrosion
Check shaft alignment
distortion and bending
08.07 L2 08.08 L2 08.09 L2


Propose maintenance
schedule and checklist
Propose modification for
maintenance and service
Identify official spares
08.10 L3 08.11 L3 08.12 L3

Carry out Machining On
Workpieces
Perform shaping Perform milling Perform drilling and
reaming
09 09.01 L1 09.02 L2 09.03 L2





15

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Carry out Machining On
Workpieces
Perform turning Perform surface grinding
09 09.04 L2 09.05 L3

Maintain Hand Tools and
Cutting Tools
Grind chisel Grind saw blade Grind twist drill bits
10 10.01 L1 10.02 L1 10.03 L2

Dress grinding wheel Maintain and store
cutting tools
Check grinding wheels
10.04 L2 10.05 L2 10.06 L2

Grind machine
tools/cutter/bits

10.07 L3

Check, Maintain and
Repair Equipment and
Machinery
Extract studs Replace bush Replace gasket, packing
and seal
11 11.01 L1 11.02 L1 11.03 L1

Replace bolts and nuts Adjust and/or replace
belt and chain tension
Maintain environmental
control equipment
11.04 L1 11.05 L1 11.06 L2






16

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Check, Maintain and
Repair Equipment and
Machinery
Replace bearing Replace conveyor, chain
and idler
Maintain valve
11 11.07 L2 11.08 L2 11.09 L2

Maintain pipe fitting/work Replace coupling clutch
and shaft
Maintain lifting hooks
and slings
11.10 L2 11.11 L2 11.12 L2

Replace lifting
cable/sling
Replace chain hoist Replace gears, pulleys
and sprocket
11.13 L2 11.14 L2 11.15 L2

Carry out pipe work Align shaft, pulley clutch,
coupling and gear
Check condition of gear
box
11.16 L3 11.17 L3 11.18 L3

Maintain overhead crane
brake

11.19 L3

Install Equipment And
Machinery
Read and interpret
layout plan
Locate position for
installation
Ensure facilities are
available
12 12.01 L2 12.02 L2 12.03 L2






17

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Install Equipment And
Machinery
Check machine
foundation, damper and
anchor bolts
Select material and
lifting equipment
Secure
equipment/machinery to
foundation
12 12.04 L2 12.05 L2 12.06 L2

Connect mechanical
facilities to equipment
Interpret installation
manual
Interpret operation
manual
12.07 L2 12.08 L3 12.09 L3

Check
equipment/machinery
against specification
Test run equipment
machinery
Ensure safety
guard/devices are
provided and installed
12.10 L3 12.11 L3 12.12 L3

Maintain Electrical
Components
Check motor speed and
rotation
Check isolator switch
and starter
Check ventilator fan
13 13.01 L2 13.02 L2 13.03 L2

Check motor vibration,
noise and temperature
generated
Check fuse cable
installation and
connection
Interpret circuit diagram
13.04 L2 13.05 L2 13.06 L3

Check contact breaker
13.07 L3






18

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Maintain Hydraulic/
Electrohydraulic
Application
Check relay, sensor and
fuse
Check external leakage Replace
components/parts
14 14.01 L1 14.02 L1 14.03 L1

Perform bleeding Maintain oil
level/viscosity
Check internal leakage
14.04 L1 14.05 L1 14.06 L2

Interpret circuit diagram Check solenoid valve Check relay, sensor and
fuse
14.07 L2 14.08 L2 14.09 L2

Propose upgrade /
modification of system
Repair hydraulic /
electrohydraulic
components / system
Rectify hydraulic /
Electrohydraulic
14.10 L3 14.11 L3 14.12 L3

Maintain Pneumatic/
Electropneumatic
Application
Check relay, sensor and
fuse
Check external leakage Replace
components/parts
15 15.01 L1 15.02 L1 15.03 L1

Check condensate and
carbon deposit
Interpret circuit diagram Check solenoid coil
15.04 L1 15.05 L1 15.06 L2





19

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Maintain pneumatic/
Electropneumatic
Application
Maintain air compressor Propose
upgrade/modification of
system
Maintain pneumatic/
electropneumatic
components
15 15.07 L2 15.08 L3 15.09 L3

Rectify pneumatic/
electropneumatic system
Maintain compressor
system

15.10 L3 15.11 L3

Maintain PLC Read and interpret
programs
Identify input and output
terminals
Download program to
PLC
16 16.01 L2 16.02 L2 16.03 L2

Diagnose faults and
troubleshoot
Run and test program
16.04 L3 16.05 L3

Manage Workshop Propose workshop
layout
Propose tooling
requirement
Propose workshop cost
budget
17 17.01 L3 17.02 L3 17.03 L3

Plan work schedule Propose manpower
requirement
Plan training schedule
17.04 L3 17.05 L3 17.06 L3



20

JOB PROFILE CHART FOR:

INDUSTRIAL MECHANIC AND TECHNICIAN

DUTY TASK
Manage Workshop Plan outgoing QC
system

17 17.07 L3

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