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Ball Mill Degree of Filling Calculation

The document contains data on the relationship between charge level (q), degree of filling (h/D), and torque (a) for two different compartments in a mill. It also includes calculations for various parameters like bulk density, charge quantity, power consumption, speed, and specific power consumption using the compartment dimensions and operating details provided. The data and calculations are for modeling and analyzing the performance of ball mills.

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5K views4 pages

Ball Mill Degree of Filling Calculation

The document contains data on the relationship between charge level (q), degree of filling (h/D), and torque (a) for two different compartments in a mill. It also includes calculations for various parameters like bulk density, charge quantity, power consumption, speed, and specific power consumption using the compartment dimensions and operating details provided. The data and calculations are for modeling and analyzing the performance of ball mills.

Uploaded by

vvijaybhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Charge and Power

h/D
a
0.000
0.425
0.005
0.43
0.010
0.435
0.015
0.441
0.020
0.446
0.025
0.452
0.030
0.457
0.035
0.462
0.040
0.468
0.045
0.473
0.050
0.479
0.055
0.484
0.060
0.49
0.065
0.495
0.070
0.501
0.075
0.507
0.080
0.512
0.085
0.518
0.090
0.523
0.095
0.529
0.100
0.534
0.105
0.54
0.110
0.546
0.115
0.551
0.120
0.557
0.125
0.562
0.130
0.568
0.135
0.574
0.140
0.579
0.145
0.585
0.150
0.591
0.155
0.596
0.160
0.602
0.165
0.170
0.175
0.180
0.185
0.190
0.195
0.200
0.205
0.210
0.215
0.220
0.225
0.230
0.235

0.608
0.613
0.619
0.625
0.63
0.636
0.642
0.647
0.653
0.659
0.665
0.67
0.676
0.682
0.688

q
50.0
49.4
48.7
48.1
47.5
46.8
46.2
45.6
44.9
44.3
43.6
43.0
42.4
41.8
41.1
40.5
39.9
39.2
38.6
38.0
37.4
36.7
36.1
35.5
34.9
34.3
33.6
33.0
32.4
31.8
31.2
30.6
30.0
29.4
28.8
28.2
27.6
27.0
26.4
25.8
25.2
24.6
24.1
23.5
22.9
22.4
21.8
21.2

60.0
y = 0.1286x2 + 1.0907x + 0.4241
50.0

40.0

30.0

20.0

10.0

y = 57.733x2 - 137.06x + 50.333


0.0
0.000

0.100

Calculation
Compartment 1
Fill the data;
H
2.86
De
4.2
h
0.76
h/De
0.180952
DOF =
27

0.200

0.300

m. (measuring)
m. (measuring)
m.
%

Find quantity of ball charge when know "DOF"


Bulk den
4.5 t/m3
Length
5 m.
Charge
85 tons
Find Power consumption of mill
nc
20.6 rpm
Speed
n
g
Torque
a
N (power)

70%
14.4
9.81
0.73
0.626
1,218

% of nc
rpm
m/s2

kW

Find Specific power consumption


Production
100 t/h
Power
12.2 kWh/t

0.693
0.699
0.705
0.711
0.717
0.722
0.728
0.734
0.74
0.746
0.751
0.757
0.763
0.769
0.775
0.781
0.786
0.792
0.798
0.804
0.81
0.816
0.822
0.828
0.833
0.839
0.845
0.851
0.857
0.863
0.869
0.875

20.7
20.1
19.6
19.0
18.5
17.9
17.4
16.8
16.3
15.8
15.3
14.8
14.2
13.7
13.2
12.7
12.2
11.8
11.3
10.8
10.3
9.87
9.41
8.95
8.51
8.07
7.64
7.22
6.80
6.39
5.99
5.59

60.0
50.0
Degree of filling (%)

0.240
0.245
0.250
0.255
0.260
0.265
0.270
0.275
0.280
0.285
0.290
0.295
0.300
0.305
0.310
0.315
0.320
0.325
0.330
0.335
0.340
0.345
0.350
0.355
0.360
0.365
0.370
0.375
0.380
0.385
0.390
0.395

40.0
30.0
20.0
10.0
0.0
0.000

0.100

0.200

1
0.9

+ 1.0907x + 0.4241

0.8

0.7
0.6

0.5

0.4

Poly. (q)

0.3

De

Poly. (a)

0.2
0.1

137.06x + 50.333
0.300

0.400

arge when know "DOF"

0
0.500

Compartment 2
Fill the data;
H
2.5
De
4
h
0.5
h/De
0.125
DOF =
34

m. (measuring)
m. (measuring)
m.
%

Find quantity of ball charge when know "DOF"


Bulk den
4.5 t/m3
Length
10 m.
Charge
193 tons
Find Power consumption of mill
nc
21.2 rpm
Speed
n
g
Torque
a
N (power)

70%
14.8
9.81
0.69
0.562
2,278

% of nc
rpm
m/s2

kW

Find Specific power consumption


Production
100 t/h
Power
22.8 kWh/t
Total P.
35.0 kWh/t

0.200

0.300
H/De

0.400

0.500

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