Scribd
Upload
1K views2 pages

Welding Electrode Chart

This document provides recommendations for welding practices for different material combinations. It includes a table that lists welding consumables, preheat requirements, and post weld heat treatment requirements for joining various carbon steels, stainless steels, and high alloy steels. Appendices further define the consumables, preheat temperatures required based on material and thickness, and post weld heat treatment temperatures and exceptions. The recommendations are based on EIL standard specifications for coils in fired heaters.

Uploaded by

Zaheed Manoo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
1K views2 pages

Welding Electrode Chart

This document provides recommendations for welding practices for different material combinations. It includes a table that lists welding consumables, preheat requirements, and post weld heat treatment requirements for joining various carbon steels, stainless steels, and high alloy steels. Appendices further define the consumables, preheat temperatures required based on material and thickness, and post weld heat treatment temperatures and exceptions. The recommendations are based on EIL standard specifications for coils in fired heaters.

Uploaded by

Zaheed Manoo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 2

TABLE OF RECOMMENDED WELDING PRACTICES

CS
A/B
1-A

CS
C-1/2Mo
11/4Cr-1/2Mo
21/4Cr-1Mo
5Cr-1/2Mo
9Cr-1Mo
12Cr

C- 11/4Cr- 21/4Cr- 5Cr- 9CrSS SS SS


12Cr
1/2Mo 1/2Mo 1Mo 1/2Mo 1Mo
304 316 321
B/C
1-A
C
1-A

B
2-B
C
2-B
D
2-C

B
2-B
C
2-B
D
2-C
E
2-C

B
2-C
C
2-C
D
2-C
E
2-C
F
2-C

B
3-C
C
3-C
D
3-C
E
3-C
F
3-C
G
3-C

B/K
3-C
C/K
3-C
D/K*
3-C
E/K*
3-C
F/K*
3-C
G/K*
3-C
O/M
3-C

SS304
SS316
SS321
SS309
SS310
HK
HT

SS
347

SS SS
309 310

HK

HT

INCOLOY
800

M/K
1-N
M/K
1-N
M/K
2-N
M/K
2-N

M/K
1-N
M/K
1-N
M/K
2-N
M/K
2-N

M/K
1-N
M/K
1-N
M/K
2-N
M/K
2-N

M/E312
1-N
M/E312
1-N
M/E312
2-N
M/E312
2-N

M/K
1-N
M/K
1-N
M/K
2-N
M/K
2-N

M/L
1-N
M/L
1-N
M/L
2-N
M/L
2-N

M
1-N
M
1-N
M
2-N
M
2-N

M
1-N
M
1-N
M
2-N
M
2-N

M
1-N
M
1-N
M
2-N
M
2-N

H
1-D

H
1-D
I
1-D

H
1-D
I
1-D
J
1-D

H
1-D
I
1-D
J
1-D
K
1-D

H
1-D
I
1-D
J
1-D
K
1-D

K
1-D
K/L
1-D
K/L
1-D
K/L
1-D
L
1-D

K/M
1-D
K/M
1-D
K/M
1-D
K/M
1-D
L/M
1-D
K/M
1-D

K/M
1-D
K/M
1-D
K/M
1-D
K/M
1-D
L/M
1-D
M
1-D
M
1-D

M
1-D
M
1-D
M
1-D
M
1-D
M
1-D
M
1-D
M
1-D
M
1-D

INCOLOY800
Note :

1.

2.
3.

*A
B
C
D
E
F
G
H
I
J
K
L
M
N
+O

In the box Top line indicates welding consumables (Refer Appendix A)


Bottom line left indicates preheat requirements (Refer Appendix B)
Bottom line right indicates post weld heat requirements (Refer Appendix C)
( * ) These combinations may be joined by welding, Heat treatment may however, adversely affect the
properties of one of the base matels. Contact EIL-HMTD for further information.
( * ) PWHT may affect the corrosion resistance properties of the austenitic stainless steel weld metal
under some conditions. Confirm with EIL/HMTD before use.
APPENDIX-A (WELDING CONSUMABLES)
E-6010 for Root and E-7018 for Cover passes
E7016 , E7018 , ER70S-2 Bare Wire
E7016-A1 , E7018-A1 , ER80S-D2
E8016-B2 , E8018-B2 , ER80S-B2 , ER80S-B2L
NOTES:
E9016-B3 , E9018-B3 , ER80S-B3 , E312
* For pipe or tube sizes upto 4"O.D. or
1/2"wall thickness maximum.
E8018 B6, ER 80 S B6 Bare Wire
E8018 B8, ER 80 S B8 Bare Wire
+ For special requirements of impact
test and BHN, Chroloy No.414 is
E308-15 , E308-16 , ER308 Bare Wire
recommended.
E316-15 , E316-16 , ER316 Bare Wire
E347-15 , E347-16 , Bare Wire
E309-15 , E309-16 , Bare Wire ER309
E310-15 , E310-16 , Bare Wire ER310
ENiCrFe-3 (inconel 182) , ERNiCr-3 (inconel 82) Bare Wire
E310-15 HG
E410-15 , E410-16 , ER410 Bare Wire

Page 1 of 2

1.

2.
3.

APPENDIX-B (PREHEAT REQUIREMENTS)


50F(10C) for Carbon Steel with thickness less than 1" and minimum specified tensile strength not to
exceeding 71000 psi.
50F(10C) for Carbon-moly Steel upto 1/2" thickness and minimum specified tensile strength not to
exceeding 71000 psi.
50F(10C) for all thickness of alloys 304,316,321,347,309,310,HK and Incoloy800.
175F(79C) for Carbon-moly Steel over 1/2" thickness or with minimum specified tensile strength
exceeding 71000 psi.
175F(79C) for Carbon Steel 1" and over or with minimum specified tensile strength exceeding 71000
psi.
300F(149C) for 1 1/4 Cr - 1/2 Mo Steel ; 350F for 2 1/4 Cr - 1 Mo & 5 Cr - 1/2 Mo steels
400F(204C) for 9 Cr - 1 Mo and 12 Cr steels.

APPENDIX-C (POST WELD HEAT TREATMENT REQUIREMENTS)


1100F(593C) - 1200F(649C)
See Note 1
1250F(676C) - 1350F(732C)
See Note 1
1325F(718C) - 1350F(732C)
See Note 1
See Note 2
Not required where the ferritic member is within the limits shown in Note1. For situations outside these
limits, EIL-HMTD will provide specific instructions.
Note 1:
PWHT not required for the followings conditions :
a.
Carbon Steel Tubing or Piping of less than 3/4" wall thickness
b.
Carbon - moly tubing or piping upto 3/4" wall thickness and min.specified tensile strength not
exceeding 71,000 psi.
c.
Chrome - moly tubing or piping that meets all of the following requirements :
i)
A maximum specified chromium content of 3%
ii)
A maximum wall thickness of 1/2"
iii)
A minimum preheat of 350F(176C) {300F(149C) for Cr content not exceeding 2%}
d.
Fillet welds attaching external non-pressure parts such as lugs or other pipe supporting elements to
carbon steel, carbon-moly, 1 1/4Cr - 1/2Mo, 2 1/4Cr - 1Mo pipe or tube provided the throat thickness of
the fillet weld does not exceed.
i)
1/2" for attachments to carbon steel and carbon moly
ii)
1/4" for attachments to Chrome - Moly pipe or Tubes.
The minimum preheat temperature shall be as specified in Appendix B based on the pipe or tube wall
thickness.
e.
Fillet welds used in slip-on and socket welding flanges and connections, as follows :
i)
Carbon steel materials, regardless of thickness, when the weld throat thickness does not
exceed 5/8".
ii)
Carbon -moly steel and chrome-moly steel (upto 3% max.chrome content), regardless of the
thickness, when the weld throat thickness does not exceed 1/2".
iii)
The min. preheat temperature shall be as specified in Appendix B based on the pipe or tube
wall thickness.
No post weld heat treatment normally required. However, when service conditions require post weld
Note 2 :
treatment, EIL-HMTD will provide specific instructions.
A)
B)
C)
D)
N)

The above table prepared based on the EIL standard specification of coils for fired heaters, specification 6-17-03 Rev.01

Page 2 of 2

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy