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Inverter GZ PDF

This document provides specifications and operational details for the SRK-GZ series of wall-mounted split-system air conditioners, including the SRK25GZ-L1 and SRC25GZ-L1 models. Key details include cooling and heating capacities, electrical requirements, dimensions, materials, refrigerants, fan and filter types, and control features like inverter technology and self-diagnostics. Installation and maintenance guidance is also provided across several sections.

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Zika Stojanovic
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0% found this document useful (0 votes)
501 views50 pages

Inverter GZ PDF

This document provides specifications and operational details for the SRK-GZ series of wall-mounted split-system air conditioners, including the SRK25GZ-L1 and SRC25GZ-L1 models. Key details include cooling and heating capacities, electrical requirements, dimensions, materials, refrigerants, fan and filter types, and control features like inverter technology and self-diagnostics. Installation and maintenance guidance is also provided across several sections.

Uploaded by

Zika Stojanovic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 50

SRK-GZ

1. WALL MOUNTED TYPE


ROOM AIR-CONDITIONER
Split system, Air to air
(
heat pump type )
SRK25GZ-L1, SRK35GZ-L1, SRK502Z-L

1
SRK-GZ

CONTENTS

1.1 GENERAL INFORMATION........................................................................ 3


1.1.1 Specific features ................................................................................. 3
1.1.2 How to read the model name ............................................................. 3
1.2 SELECTION DATA .................................................................................... 4
1.2.1 Specifications ..................................................................................... 4
1.2.2 Range of usage & limitations ............................................................ 7
1.2.3 Exterior dimensions ........................................................................... 8
1.2.4 Piping system ..................................................................................... 11
1.3 ELECTRICAL DATA .................................................................................. 12
1.3.1 Electrical wiring .................................................................................. 12
1.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ............. 16
1.5 APPLICATION DATA ................................................................................. 30
1.5.1 Selection of location for installation ................................................. 31
1.5.2 Installation of indoor unit................................................................... 32
1.5.3 Installation of outdoor unit ................................................................ 34
1.5.4 Refrigerant piping ............................................................................... 35
1.5.5 Test run ................................................................................................ 36
1.5.6 Precautions for wireless remote controller installation and
operation ............................................................................................. 37
1.6 MAINTENANCE DATA .............................................................................. 38
1.6.1 Trouble shooting................................................................................. 38
1.6.2 Servicing.............................................................................................. 48
1.6.3 Power supply remote operation ........................................................ 49

2
SRK-GZ

1.1 GENERAL INFORMATION


1.1.1 Specific features
The “Mitsubishi Daiya” room air-conditioner: SRK series are of split and wall mounted type and the unit consists of indoor unit and
outdoor unit with refrigerant precharged in factory. The indoor unit is composed of room air cooling or heating equipment with opera-
tion control switch and the outdoor unit is composed of condensing unit with compressor.
(1) Inverter (Frequency converter) for multi-steps power control
¡ Heating/Cooling
The rotational speed of a compressor is changed in step in relation to varying load, to interlock with the indoor and outdoor
unit fans controlled to changes in frequency, thus controlling the power.
¡ Allowing quick heating/cooling operation during start-up period. Constant room temperature by fine-tuned control after the
unit has stabilized.
(2) Fuzzy control
¡ Fuzzy control calculates the amount of variation in the difference between the suction air temperature and the setting tem-
perature in compliance with the fuzzy rules in order to control the air capacity and the inverter frequency.
(3) Remote control flap
The flap can be automatically controlled by operating wireless remote control.
¡ Natural flow (AUTO): Flap operation is automatically control.
¡ Swing: This will swing the flap up and down.
¡ Memory flap: Once the flap position is set, the unit memorizes the position and continues to operate at the same position from
the next time.
(4) Self diagnosis function
¡ We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as
follows. (See Page 39)

1.1.2 How to read the model name


Example : SR K 35 GZ – L 1

Series No.
CE marking model
Inverter type
Product capacity
Wall mounted type room air-conditioner
Split type room air-conditioner

3
SRK-GZ

1.2 SELECTION DATA


1.2.1 Specifications
Model SRK25GZ-L1 (Indoor unit)
SRC25GZ-L1 (Outdoor unit)
Model SRK25GZ-L1 SRC25GZ-L1
Item
Cooling capacity(1) W 2500 [900~2900]
Heating capacity(1) W 3400 [900~4000]
Power source 1 Phase, 220/240V, 50Hz
Cooling input kW 0.96 [0.31~1.22]
Operation data(1)

Running current (Cooling) A 4.8


Heating input kW 1.17 [0.28~1.35]
Running current (Heating) A 5.8
Inrush current A 5.8
COP (In cooling) 2.60
Noise level dB (A) Cooling: 38 Heating: 39 Cooling: 46 Heating: 46
Exterior dimensions
250 × 750 × 178 540 × 645 × 245
Height × Width × Depth mm
Color Ivory white Polar white
Net weight kg 7.5 28
Refrigerant equipment
– RM5465GA1 (Rotary type) × 1
Compressor type & Q’ty
Motor kW – 0.75
Starting method – Line starting
Heat exchanger Louver fins & bare tubing
Refrigerant control Capillary tubes
Refrigerant(4) kg R22 0.64 (Pre-Charged up to the piping length of 5m)
Refrigerant oil R 0.35 (BARREL FREEZE 32SAM)
Deice control MC control
Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 18 20
(Cooling) 7.0 21
Air flow (at High) CMM
(Heating) 7.5 21
Air filter, Q’ty Polypropylene net (washable) × 2 –
Shock & vibration absorber – Cushion rubber (for compressor)
Electric heater – –
Operation control
Wireless-Remote controller –
Operation switch
Room temperature control MC. Thermostat –
Pilot lamp RUN (Green), TIMER (Yellow)
Safety equipment Compressor: Overheat protection, heating overload protection (High pressure control), overcurrent pro-
tection, serial signal error protection, indoor fan motor error protection
O.D mm (in) Liquid line: φ6.35 (1/4″) Gas line: φ9.52 (3/8″)
Refrigerant

Connecting method Flare connecting


Attached length of piping Liquid line: 0.4 m
piping


Gas line : 0.35 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 4 cores (Including earth cable)
Connection wiring
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts –
Notes (1) The data are measured at the following conditions.
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC JIS C9612, ISO-T1
Heating 20ºC – 7ºC 6ºC JIS C9612, ISO-T1
(2) The values for performance and power consumption shown in brackes [~] indicate the range from minimum to maximum.
(3) The operation data are applied to the 220/240V districts respectively.
(4) Limitation of Voltage application Minimum: 198V Maximum: 264V
(5) The refrigerant quantity to be charged includes the refrigerant in 5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer,
(When it is 5 to 15 m, add 20 g refrigerant per meter.)

4
SRK-GZ

Model SRK35GZ-L1 (Indoor unit)


SRC35GZ-L1 (Outdoor unit)

Model SRK35GZ-L1 SRC35GZ-L1


Item
Cooling capacity(1) W 3650 [900~3900]
Heating capacity(1) W 4800 [900~6100]
Power source 1 Phase, 220/240V, 50Hz
Cooling input kW 1.24 [0.35~1.60]
Operation data (1)

Running current (Cooling) A 6.3


Heating input kW 1.52 [0.35~2.10]
Running current (Heating) A 7.7
Inrush current A 7.7
COP (Cooling) 2.94
Noise level dB (A) Cooling: 39 Heating: 42 Cooling: 46 Heating: 47
Exterior dimensions
275 × 790 × 174 542 × 795 × 255
Height × Width × Depth mm
Color Ivory white Polar white
Net weight kg 8 35
Refrigerant equipment
– RM5485GAE3 [Rotary type] × 1
Compressor type & Q’ty
Motor kW – 0.75
Starting method – Line starting
Heat exchanger Louver fins & bare tubing
Refrigerant control Capillary tubes
Refrigerant(4) kg R22 1.1 (Pre-Charged up to the piping length of 5m)
Refrigerant oil R 0.35 (BARREL FREEZE 32SAM)
Deice control MC control
Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 16 18
(Cooling) 7 24
Air flow (at High) CMM
(Heating) 10 24
Air filter, Q’ty Polypropylene net (washable) × 2 –
Shock & vibration absorber – Cushion rubber (for compressor)
Electric heater – –
Operation control
Wireless-Remote controller –
Operation switch
Room temperature control MC. Thermostat –
Pilot lamp RUN (Green), TIMER (Yellow)
Safety equipment Compressor: Overheat protection, heating overload protection (High pressure control), overcurrent
protection, frosting protection, serial signal error protection, indoor fan motor error protection
O.D mm (in) Liquid line: φ6.35 (1/4″) Gas line: φ12.7 (1/2″)
Refrigerant

Connecting method Flare connecting


Attached length of piping Liquid line: 0.4 m
piping


Gas line : 0.35 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 4 cores (Including earth cable)
Connection wiring
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts –

Notes (1) The data are measured at the following conditions.


Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC JIS C9612, ISO-T1
Heating 20ºC – 7ºC 6ºC JIS C9612, ISO-T1

(2) The values for performance and power consumption shown in brackets [~] indicate the range from minimum to maximum.
(3) The operation data are applied to the 220/240V districts respectively.
(4) Limitation of Voltage application Minimum: 198V Maximum: 264V
(5) The refrigerant quantity to be charged includes the refrigerant in 5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer,
(When it is 5 to 15 m, add 20 g refrigerant per meter.)

5
SRK-GZ

Model SRK502Z-L (Indoor unit)


SRC502Z-L (Outdoor unit)

Model SRK502Z-L SRC502Z-L


Item
Cooling capacity(1) W 5000 [900~5600]
Heating capacity(1) W 6700 [900~7900]
Power source 1 Phase, 220/240V, 50Hz
Cooling input kW 2.22 [0.17~2.65]
Operation data (1)

Running current (Cooling) A 10.2


Heating input kW 2.50 [0.145~2.55]
Running current (Heating) A 11.5
Inrush current A 11.5
COP (Cooling) 2.25
Noise level dB (A) Cooling: 43 Heating: 43 Cooling: 48 Heating: 48
Exterior dimensions
275 × 790 × 189 595 × 720 × 290
Height × Width × Depth mm
Color Ivory white Polar white
Net weight kg 9 36
Refrigerant equipment
– GR5490FD4 [Scroll type] × 1
Compressor type & Q’ty
Motor kW – 1.5
Starting method – Line starting
Heat exchanger Louver fins & bare tubing
Refrigerant control Electric expansion valve
Refrigerant(4) kg R22 1.24 (Pre-Charged up to the piping length of 7m)
Refrigerant oil R 0.35 (BARREL FREEZE 32SAM)
Deice control MC control
Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 26 35
(Cooling) 10 26
Air flow (at High) CMM
(Heating) 10.5 30
Air filter, Q’ty Polypropylene net (washable) × 2 –
Shock & vibration absorber – Cushion rubber (for compressor)
Electric heater – –
Operation control
Wireless-Remote controller –
Operation switch
Room temperature control MC. Thermostat –
Pilot lamp RUN (Green), TIMER (Yellow), ECONO (Orange), HI POWER (Green)
Safety equipment Compressor: Overheat protection, heating overload protection (High pressure control), overcurrent protection,
frosting protection, serial signal error protection, indoor fan motor error protection, Comp. rotor lock
O.D mm (in) Liquid line: φ6.35 (1/4″) Gas line: φ12.7 (1/2″)
Refrigerant

Connecting method Flare connecting


Attached length of piping Liquid line: 0.4 m
piping


Gas line : 0.35 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 4 cores (Including earth cable)
Connection wiring
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts –

Notes (1) The data are measured at the following conditions.


Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27ºC 19ºC 35ºC 24ºC JIS C9612, ISO-T1
Heating 20ºC – 7ºC 6ºC JIS C9612, ISO-T1

(2) The values for performance and power consumption shown in brackets [~] indicate the range from minimum to maximum.
(3) The operation data are applied to the 220/240V districts respectively.
(4) Limitation of Voltage application Minimum: 198V Maximum: 264V
(5) The refrigerant quantity to be charged includes the refrigerant in 7 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer,
(When it is 7 to 25 m, add 20 g refrigerant per meter.)

6
SRK-GZ

1.2.2 Range of usage & limitations


(1) Inlet air temperature
(a) Cooling operation (b) Heating operation

Applicable temp. range


Applicable temp.
Outdoor air temp. ºC D.B.

range

JIS-Cooling

Indoor air temp. ºC D.B.


JIS-Heating

Indoor air temp. ºC W.B.

Note: The chart is the result from the continuous opera-


tion under constant air temperature conditions,
however, excludes the initial pull-down stage.

Outdoor air temp. ºC W.B.

Note: The chart is the result from the continuous operation un-
der constant air temperature conditions, however, ex-
cludes the initial pull-down stage and any possible de-
frost cycles.

(2) Total one way piping length and vertical height difference.

Model SRK25GZ-L1
SRK502Z-L
Item SRK35GZ-L1
Total one way piping length (m) 15 25

Vertical height Outdoor unit is higher 5 15


difference (m) Outdoor unit is lower 5 15

(3) Voltage application

Model
All models
Item
Maximum (V) 198
Maximum (V) 264

7
SRK-GZ

1.2.3 Exterior dimensions


(1) Indoor unit
Model SRK25GZ-L1 Unit: mm
A Room temp. 178 3
750 thermistor

Piping hole right (left)

56
250

9
49
75 615 75 Terminal
block
150 450 150

117
46

9
236.5
15

19

60 16

Remote controller
746.9
36

92 40
4.5
36

7.5 62 62 7.5
Piping for Gas (Ø9.52) 370

Piping for Liquid (Ø6.35) 420

37
40

Piping hole Piping hole


(Ø65) (Ø65)
VIEW A
Model SRK35GZ-L1
Unit: mm
A
790 174 3

Room temp.
thermistor
Piping hole right (left)
275

56

Terminal block
9

15 760 15 49

170 450 170


9
46

117
61

260
187.5

60 16
Remote controller
6
36

51 780
Piping for Gas
(Ø12.7) 390 62 18
67
Piping for Liquid (Ø6.35) 440
Drain hose 600 (Ø16)
37

Piping hole Piping hole


(Ø65) (Ø65)
8 VIEW A
SRK-GZ

Model SRK502Z-L Unit: mm

Remote controller

(2) Outdoor unit


Model SRC25GZ-L1 50
Unit: mm
13.5

192.5 Drain holes 12


42
245

274.5
300
44

372.5
23
12

82.5 480 82.5 2-Ø12 Terminal


645 61.5 block

127.7 33.3
Service valve (Liquid)
Flare connecting Ø6.35 (1/4˝)
540

39.7

40˚ 40˚
100.3

Service valve (Gas)


14.4

Flare connecting Ø9.52 (3/8˝)

9
SRK-GZ

Model SRC35GZ-L1

50
55 Unit : mm
Drain holes MAX.80

22
14
58

65 93
255
272
44

23
14
265
795

Terminal block

32 115
542
539

413
40 45°
16 12 (Oval holes) 45°
for unit fixing
2 places

65
58 44
15

Drain holes Service


142.5 510 142.5 33 Valve Service
50

(Liquid) Valve (Gas)


14 272 14 Flare connecting Flare connecting
300 Ø6.35 (1/4¨) Ø12.7 (1/2¨)

Model SRC502Z-L

Unit: mm

10
SRK-GZ

1.2.4 Piping system

Model SRK25GZ-L1
Indoor unit Outdoor unit Cooling cycle
Heating cycle Outdoor air
Flare connecting Service valve temp. thermistor
(Gas)

Piping Check joint


(Gas)
ø9.52
4 way valve
Accumulator

Room temp. Discharge temp. Heat


thermistor Heat thermistor exchanger
exchanger
thermistor
Heat
exchanger Compressor Heat exchanger
thermistor
Piping
(Liquid) Service valve (Liquid)
ø6.35
Capillary tube

Strainer
Flare connecting

Model SRK35GZ-L1

Cooling cycle
Indoor unit Outdoor unit Heating cycle

Service valve (Gas)

Flare connecting
Outdoor air
temp. thermistor
Piping (Gas)
Ø12.7
Check
Room joint Discharge
temp.
thermistor Compressor
Heat Accumulator
exchanger 4way valve Heat exchanger
Heat exchanger thermistor
Discharge temp.
thermistor
Suction

Capillary tube Heat exchanger


Piping (Liquid) thermistor
Ø6.35 Strainer
Flare connecting Service valve (Liquid) Check valve

11
SRK-GZ

Model SRK502Z-L

1.3 ELECTRICAL DATA


1.3.1 Electrical wiring
Meaning of marks
Symbol Parts name Symbol Parts name Symbol Parts name
CFI Capacitor for FMI RE Reactor Tr Transformer
CM Compressor motor SM Flap motor ZNR Varistor
F1,2 Fuse Th1 Room temp. thermistor 20S 4 way valve (coil)
FMI Fan motor (Indoor) Th2 Heat exchanger thermistor (Indoor unit) 52C Magnetic contactor
FMO Fan motor (Outdoor) Th3 Humidity thermistor DS Diode stack
NF Noise filter Th5 Heat exchanger thermistor (Outdoor unit) C Capacitor
RL Inspection lamp Th6 Outdoor air temp. thermistor 52X1~2 Auxiliary relay
NK Noise killer Th7 Discharge pipe temp. thermistor EEV Electronic expansion valve

12
Indoor unit Outdoor unit

Power source
1 phase 220/240V 50Hz
NK
Y/GN Y/GN RD RD
3 3
NF
LB WH WH WH
2 2 2 4
BR BK GY BK
1 1 1 3
(Power source F2(15A)
Signal line) BK
Tr 52C4 52C3 WH
Model SRK25GZ-L1

J
52C

Y/GN RE
DS
CNC CNB N
BR
F1
(250V 3.15A) V

CNC V WH
FM0
CNW WH
CFI DS
FMI Y
RE C
WH CNB
20S
RD ZNR RD
CNU

Printed circuit board


SM CNM RL

52C
Th5

NK
CNE CNG U RD
Th6 CND
Color symbol Power V WH
Back up
BK Black transistor W BK
switch
Th7
BL Blue Printed circuit board
BR Brown Display
Wireless
LB Light blue R-Amp CM
Y Yellow Th1 Th2
RD Red
GY Gray
WH White
V Violet
Y/GN Yellow/Green
SRK-GZ

13
Indoor unit Outdoor unit

14
Power source
1 phase 220/240V 50Hz
NK
Y/GN Y/GN RD RD
3 3
NF
LB WH WH WH
SRK-GZ

2 2 2 4
BR BK GY BK
1 1 1 3
(Power source F2(20A)
Signal line) BK
Tr 52C4 52C3 WH
Model SRK35GZ-L1

J
52C

Y/GN RE
DS
CNC CNB N
BR
F1
(250V3.15A) V

CNC V WH
FM0
CNW
WH
CFI DS
FMI Y
RE C
WH CNB
20S
RD ZNR RD
CNU

Printed circuit board


SM CNM RL

52C
Th5

NK
CNE CND CNG U RD
Th6 CND
Color symbol Power V WH
Back up
BK Black transistor W BK
switch
Th7
BL Blue Printed circuit board
BR Brown Wireless
Display
R-Amp CM
LB Light blue
Y Yellow Th1 Th2
RD Red
GY Gray
WH White
V Violet
Y/GN Yellow/Green
Indoor unit Outdoor unit

Model

Y/GN RD 3 3 RD
Power source LB WH WH
1 phase 220/240V 50Hz 2 2
BR BK BK
1 1
SRK502Z-L

Fuse Printed circuit


52C-4 52C-3 S J board
250V 25A
52C
CNA 20S
CNB
52C
BL 5 GY BL
Y 4 F CNB
Printed circuit board
WH 3 250V
FMI (3.15A )
BK 2
CNE EEV
RD 1
CNU DS

ZNR WH

CNA OR RE
SM FMo
CNM
IC2
CNE CNH CNF CNG
Printed circuit
board RL

Colorsymbol
BK Black Wireless Th5
BL Blue R-Amp RD U P N
Back up
WH V Th6
BR Brown switch CM BK W
Display Th3 Th2 Th1
Y Yellow
Th7
RD Red
Power transistor
LB Light blue
WH White
Y/GN Yellow/Green
SRK-GZ

15
SRK-GZ

1.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER


(1) Remote control switch

Remote control switch


Models All models HI POWER operation indicator
Indicators during HI POWER operation.
FAN SPEED indicator
Indicators the ¡ for the fan speed which has ECONOMY operation indicator
been set. Indicators during ECONOMY operation.

Operation switch over indicator


Indicators the ¡ for the operation which has
been set.
ON-TIMER • OFF-TIMER indicator
AIR FLOW indicator
Indicates selected flap mode.
FAN SPEED button CONT HI POWER ECONO
Each time the button is pushed, the ¡ AUTO
indicator is switched over in turn.
HI OPERATION MODE select button
MED Each time the button is pushed, the ¡
LO indicator is switched over in turn.
ON OFF TIMER
HI POWER button
FAN SPEED ON/OFF MODE ON/OFF button
This button changes the HI POWER
operation. This button, when pressed, starts operation
and stops when repressed.

HI POWER TEMP AIR FLOW


AIR FLOW button
SET TEMPERATURE button This button changes the flap mode.
ECONO SET TIMER TIMER
This button sets the room temperature.

ACL

ECONOMY button TIMER button


This button changes the ECONOMY operation. The button selects ON TIMER operation,
OFF-TIMER operation or normal operation.

SET TIMER button


This button sets the ON TIMER time or SLEEP
time. Reset switch
Switch for resetting microcomputer.

¡ Above figure shows all indications for the


purpose of explanation, but practically only
the pertinent parts are indicated.

Indoor unit indicator


Model SRK25GZ-L1 RUN (HOT KEEP) lamp (green)
¡ Illuminates during operation.
¡ Flashes at stop blowing due to the hot keep.

RUN
TIMER

TIMER lamp (yellow)


INVERTER SRK25GZ Illuminates during TIMER operation.

16
SRK-GZ

Model SRK35GZ-L1

RUN (HOT KEEP) lamp (green)


• Illuminates during operation.
• Flashing at stop blowing due to the hot keep.
TIMER RUN

TIMER lamp (yellow)


Illuminates during TIMER operation.

SRK35GZ

Model SRK502Z-L

RUN (HOT KEEP) lamp (green) TIMER lamp (yellow)


• Illuminates during operation. Illuminates during TIMER operation.
• Flashing at stop blowing due to
the hot keep.

RUN HI POWER TIMER ECONO

HI POWER lamp (green) ECONOMY lamp (orange)


Illuminates during HI POWER operation. Illuminates during ECONOMY operation.

(2) Back-up switch Model SRK25GZ-L1


When the remote controller become weak, or if the remote controller is lost or mal-
functioning, this switch may be used to turn the unit on and off.
(a) Operation
Push the switch once to place the unit in the automatic mode. Push it once
more to turn the unit off.
(b) Detail of operation ON/OFF button
Operation starts in the same way as the previous operation.

Model SRK35GZ-L1 Model SRK502Z-L

ON / OFF

ON/OFF button

17
SRK-GZ

(3) Flap control


Control the flap by AIRFLOW button on the wireless remote control.
(a) Natural flow (AUTO)
The flap will be automatically set to the angle of air flow best to operation.
(i) Starting time of operation

Models SRK25GZ-L1, 35GZ-L1


In case of heating
s operation t
In case of cooling
s and dry operation t

Sway operation
Stops at the level position for
one minute. Sway operation

Flap stops 3’50” on


this position.

¡ The flap operation as shown above will be ¡ When the room temperature controller (ther-
repeated. mostat) is activated, horizontal blowing is ap-
plied to prevent cool wind from blowing out.

Model SRK502Z-L
During cooling and During heating
s dry operation t s operation t

Stops for approximately


10 seconds in the
horizontal position.

Stops for approximately


13 seconds in this
Thick line : Rapid movement position. Thick line : Rapid movement

Thin line : Slow movement Thin line : Slow movement

(ii) When not operating


The flap returns to the position of air flow directly below, when operation has stopped.
(b) Memory flap (Excepted SRK 25 model)
While the flap is operating if the AIRFLOW button is pushed once, it stops swinging at an angle.
As this angle is memorized in the microcomputer, the flap will be automatically set to the angle when next operation is
started.
¡ Recommendable stopping angle of the flap
HEAT
Horizontal Slant forward
blowing blowing
COOL•DRY

(c) Swing flap


Flap moves in upward and downward directions continuously.

18
SRK-GZ

(4) Comfort timer setting


If the timer is set at ON when the operation select switch is set at the cooling or heating, or the cooling or heating in auto mode
operation is selected, the comfort timer starts and determines the starting time of next operation based on the initial value of 15
minutes and the relationship between the room temperature at the setting time (temperature of room temperature sensor) and the
setting temperature. (Max. 60 minutes)

Operation mode Operation start time correction value (Min.)


3 < Room temp. – Setting temp. 1 < Room temp. – Setting temp. 3 Room temp. – Setting temp. 1
At cooling
+5 No change –5
3 < Setting temp. – Room temp. 2 < Setting temp. – Room temp. 3 Setting temp. – Room temp. 2
At heating
+5 No change –5

Notes (1) At 5 minutes before the timer ON time, operation starts regardless of the temperature of the room temperature sensor (Th1).
(2) This function does not actuate when the operation select switch is set at the dehumidifying as well as the dehumidifying in the auto mode.
However, the operation of item (1) above is performed during the dehumidifying in the auto mode.
(3) During the pleasant reservation operation, both the operation lamp and timer lamp illuminate and the timer lamp goes off after expiration of the timer, ON setting
time.

(Example) Heating Corrects the starting time of next operation by


calculating the temperature difference.
Setting temperature
¡ If the difference (= Setting temperature – Room tempera-
ture) is 4ºC, the correction value is found to be +5 min-
utes from the table shown above so that the starting time
of next operation is determined as follows:
Room temperature 15 min. earlier + 5 min. = 20 min. earlier
↑ ↑
Current operation Correction value
Operation starting time start time

Time 15 min. 10 min. 5 min.


earlier earlier earlier Setting time

(5) Outline of heating operation


(a) Air flow selection
(i) Frequency of inverter changes within the range of selected air flow.

Model
SRK25GZ-L1 SRK35GZ-L1 SRK502Z-L
Air flow selection
Auto Frequency 34~110Hz 34~110Hz 14~150rps
Air flow Depends on frequency. Depends on frequency. Depends on frequency.
HI Frequency 34~110Hz 34~110Hz 14~150rps
Air flow 5/6th speed 5~7th speed 6~8th speed
MED Frequency 34~80Hz 34~94Hz 14~110rps
Air flow 5th speed fixed 5th speed fixed 4~7th speed
LO Frequency 34~50Hz 34~58Hz 14~50rps
Air flow 3rd/4th speed 3rd speed fixed 2~5th speed

(ii) When the defrosting, protection device, etc. is actuated, operation is performed in the corresponding mode.
(iii) Outdoor unit blower operates in accordance with the frequency.
(b) Details of control at each operation mode (pattern)
(i) Fuzzy operation
Deviation between the room temperature setting correction temperature and the suction air temperature is calculated in
accordance with the fuzzy rule, and used for control of the air capacity and the inverter frequency.
(ii) Heating thermostat operation
¡ Operating conditions
If the frequency obtained with the fuzzy calculation drops below -24 Hz (rps) during the heating fuzzy operation,
the operation changes to the heating thermostat operation.
¡ Detail of operation
Inverter frequency 0Hz (rps) [Comp. stopped]
Indoor fan Hot keep normal mode → 1st speed
Outdoor fan Stop
Flap Horizontal

19
SRK-GZ

(iii) Continuous mode operation (Temperature setting button on remote controller: Continuous)
Model SRK25GZ-L1 SRK35GZ-L1 SRK502Z-L
Item AUTO HI MED LO AUTO HI MED LO AUTO HI MED LO
Inverter frequency 104Hz 98Hz 50Hz 98Hz 94Hz 58Hz 144rps 110rps 50rps
Indoor fan 6th speed 5th speed 4th speed 7th speed 5th speed 3rd speed 8th speed 7th speed 5th speed
Outdoor fan ON ON 5th speed 4th speed 2nd speed
Notes (1) In the continuous mode, the continuous heating operation is performed without adjustment of room temperature.
(2) Protective functions will be operated with priority even during the continuous mode operation.
(iv) Hot keep operation
If the hot keep operation is selected during the heating operation, the indoor blower is controlled based on the temperature
of the indoor unit heat exchanger (detected with Th2, indoor unit heat exchanger sensor) to prevent blowing of cool
wind.
S SRK25, 35GZ-L1
¡ Normal mode (Normal heating operation, operation after HI POWER completion)
7th speed

6th speed
Indoor fan 5th speed
¡ Values of A, B
4th speed
3rd speed
A B
At 0 Hz command 22 25
2nd speed
Other than 0 Hz 17 19
1st speed command
Note (1) Refer to the table shown above
right for the values A and B.
Indoor heat exchanger temp. (˚C)
¡ Hot keep M mode [During HI POWER operation (for 15 min.)]
7th speed
6th speed
5th speed
Indoor fan
4th speed Note (1) Refer to the table
3rd speed shown above right for
2nd speed the values A and B.
1st speed

Indoor heat exchanger temp. (˚C)


S SRK502Z-L
¡ Normal mode (Normal heating operation, operation after HI POWER completion)
8th speed
7th speed
6th speed ¡ Values of A, B
Indoor fan
5th speed A B
4th speed At 0 Hz command 22 25
3rd speed Other than 0 Hz 17 19
command
2nd speed
Note (1) Refer to the table shown above
1st speed
right for the values A and B.
OFF
a b 27.5 28 29.5 31.5 34 36 37.5 39 40
Indoor heat exchanger temp. (˚C)

¡ Hot keep M mode [During HI POWER operation (for 15 min.)]


8th speed
7th speed

Indoor fan 6th speed


5th speed
4th speed Note (1) Refer to the table shown above
3rd speed right for the values A and B.
2nd speed
1st speed

OFF
a b 29 31 32 34 38 42 50
Indoor heat exchanger temp. (˚C)
20
SRK-GZ

(v) Defrosting operation


S Models SRK25GZ-L1, 35GZ-L1
1) Starting conditions (Defrosting operation can be started only when all of the following conditions are met.)
¡ Model SRK25GZ-L1
1 After start of heating operation → When it elapsed 40 minutes. (Accumulated operation time)
2 After end of defrosting operation → When it elapsed 40 minutes. (Accumulated compressor operation time)
3 Outdoor unit heat exchanger thermistor (Th5) temperature → When the temperature has been below –3ºC
for 3 minutes continuously.
4 When there is a big temperature difference between the outdoor unit heat exchanger thermistor (Th5) and
the outdoor air temperature thermistor (Th6).
5 When the compressor is operating.
Moreover, the defrosting operation starts when the frequency command released from the indoor unit con-
troller has counted 0 Hz for more than 10 times and when all conditions of 1, 2 and 3 above (however,
temperature of Th5 at –3ºC or under) are met.
¡ Model SRK35GZ-L1
1 After start of heating operation → When it elapsed 40 minutes. (Accumulated operation time)
2 After end of defrosting operation → When it elapsed 40 minutes. (Accumulated compressor operation time)
3 Outdoor unit heat exchanger thermistor (Th5) temperature → When the temperature has been below –5°C
for 3 minutes continuously.
4 Outdoor air temperature thermistor (Th6) - Outdoor unit heat exchanger thermistor (Th5) temperature
0.44 × Outdoor air temperature thermistor temperature + 9ºC or higher
5 When the compressor is operating.
Moreover, the defrosting operation starts when the frequency command released from the indoor unit con-
troller has counted 0 Hz for more than 10 times and when all conditions of 1, 2 and 3 above (however,
temperature of Th5 at –3ºC or under) are met.
2) Operation of functional components during defrosting operation

Indoor Depending on Note (1) Steps marked with ( ) of indoor


frequency blower are subject to the hot keep
Indoor fan control.

OFF

ON
Operation lamp
Flash

Outdoor 116Hz

Inverter command Fuzzy calculation Note (1) Frequency command is released


frequency value from the outdoor controller during
34Hz defrosing operation.

Outdoor fan Depending on


frequency
OFF

4-way valve ON

OFF
Defrost ON Defrosting Operation after end
operation operation of defrosting
80 sec. 100 sec.

10˚C or 15˚C at end of defrosting, or 10 min.

3) Ending conditions (Operation returns to the heating cycle when either one of the following is met.)
1 Outdoor heat exchanger thermistor (Th5) temperature: 10ºC or 15ºC or higher
2 Continued operation time of defrosting → For more than 10 min.

21
SRK-GZ

S Model SRK502Z-L
1) Starting conditions (Defrosting operation can be started only when all of the following conditions are met.)
1 After start of heating operation → When it elapsed 60 minutes. (Accumulated operation time)
2 After end of defrosting operation → When it elapsed 60 minutes. (Accumulated compressor operation time)
3 Outdoor unit heat exchanger thermistor (Th5) temperature → When the temperature has been below –2ºC
for 3 minutes continuously.
4 When outdoor air temperature thermistor (Th6) – outdoor heat exchanger liquid piping thermistor tempera-
ture (Th5) >
= 0.44 x outdoor air temperature thermistor (Th6) + A ˚C or more.
A value: Th6 >= -2 ˚C · 4 Th6 <= -2 ˚C · 6
5 During continuous compressor operation
In addition, when the speed command from the indoor controller of the indoor unit during heating operation
has counted 0 rps 10 times or more and all conditions of 1, 2 and 3 above are satisfied (note that when the
temperature for Th5 is 62 rps or more: -2 ˚C or less, less than 62: - 1 ˚C), defrost operation is started.
2) Operation of functional components during defrosting operation
Hot keep
Corresponding
Indoor unit
to speed
Indoor fan OFF

ON

Operation lamp Flashing Hot keep


(Hot keep)

Outdoor unit
Fuzzy calculated
80rps
Inverter command value
frequency 0

Corresponding
to speed Operation starts 1 to 2
Outdoor fan
OFF seconds after start of
compressor.

ON
4-way valve
OFF

60 seconds Final defrost operation


Defrost operation 80 minute
preparation Normal heating operation restored
Defrost operation Defrost end
(Th5 – 9˚C or 10 minutes)
Defrost control

3) Ending conditions (Operation returns to the heating cycle when either one of the following is met.)
1 Outdoor heat exchanger thermistor (Th5) temperature: 9˚C higher.
2 Continued operation time of defrosting → For more than 10 min.
(vi) Hot standby (Excepted SRK502 model)
1) Conditions (Hot standby occurs when all of the following conditions are met.)
1 When it lapsed 2 hours continuously after the command frequency turned to 0 Hz during heating operation.
2 When the temperature detected with the external temperature sensor is below –2ºC.
2) Detail
Low voltage is applied to the compressor from the inverter so as to preheat the compressor in which refrigerant
melted in the refrigeration oil is vaporized, circulated smoothly at the start of heating operation and, as a result, the
startup of heating operation is speeded up.
3) Hot standby is reset when the external temperature turns to 0ºC or when the unit has not been operated for more
than 24 hours continuously.
(vii) Heating “HI POWER” operation (HI POWER button on remote controller: ON)
Operation is maintained for 15 minutes with a higher blow out air temperature.
¡ Detail of operation
Model Notes (1) When the hot keep fan speed and the fan speed
SRK25GZ-L1 SRK35GZ-L1 SRK502Z-L corresponding to the frequency command are
Item not matched, the fan is operated with the fan
Inverter command frequency 112Hz 110Hz 126rps speed whichever lower.
(2) Room temperature is not adjusted during the
Indoor fan Hot keep M mode HI POWER operation.
Outdoor fan Depends on frequency (3) Protective functions will actuate with prior-
22 ity even during the HI POWER operation.
SRK-GZ

(6) Outline of cooling operation


(a) Air capacity selection
(i) Frequency of inverter changes within the range of selected air flow.

Model
SRK25GZ-L1 SRK35GZ-L1 SRK502Z-L
Air flow selection
AUTO Frequency 34~92Hz 34~102Hz 18~118rps
Air flow Depends on frequency.
HI Frequency 34~92Hz 34~102Hz 18~118rps
Air flow 5/6th speed 5/6th speed 5~7th speed
MED Frequency 34~68Hz 34~86Hz 18~92rps
Air flow 4th speed fixed 4/5th speed 4/5th speed
LO Frequency 34~44Hz 34~44Hz 18~44rps
Air flow 3/4th speed 3rd speed 3/4th speed

(ii) When any protective function actuates, the operation is performed in the mode corresponding to the function.
(iii) Outdoor blower is operated in accordance with the frequency.
(b) Detail of control in each mode (Pattern)
(i) Fuzzy operation
During the fuzzy operation, the air flow and the inverter frequency are controlled by calculating the difference between
the room temperature setting correction temperature and the suction air temperature.
(ii) Cooling thermostat operation
1) Operating conditions
During the cooling fuzzy operation or when the frequency obtained by the fuzzy calculation is less than -24 Hz.
2) Detail of operation
Inverter frequency 0Hz [Comp. stopped]
Indoor fan Corresponds to fan speed switch.
Outdoor fan Stop

(iii) Continuous mode operation (Temperature setting button on remote controller: Continuous)
Model SRK25GZ-L1 SRK35GZ-L1 SRK502Z-L
Item AUTO HI MED LO AUTO HI MED LO AUTO HI MED LO
Inverter frequency 82Hz 68Hz 44Hz 86Hz 52Hz 140rps 90rps 46rps
Indoor fan 5th speed 4th speed 5th speed 3rd speed 8th speed 6th speed 4th speed
Outdoor fan ON ON 5th speed 3rd speed 2nd speed
Notes (1) In the continuous mode, the unit is operated with the continuous cooling operation without adjustment of room temperature.
(2) Protective functions will actuate with priority even during the continuous mode operation.

(iv) Cooling “HI POWER” operation (HI POWER button on remote controller: ON)
The unit is operated continuously for 15 minutes regardless of the setting temperature.
1) Detail of operation: Following cycle is repeated 3 times.
Model SRK25GZ-L1 SRK35GZ-L1 SRK502Z-L
1 cycle 1 cycle 1 cycle
Item 2 min. 3 min. 2 min. 3 min. 2 min. 3 min.
Inverter frequency 92Hz 102Hz 108rps
Indoor fan 5th speed 6th speed 6th speed 7th speed 6th speed 7th speed
Outdoor fan ON ON Me

Notes (1) Protective functions will actuate with priority even during the “HI POWER” operation.
(2) Room temperature is not adjusted during the “HI POWER” operation
(3) “HI POWER” operation is prohibited during the operation controlled with the pleasant reservation timer.
(7) Outline of dehumidifying operation
(a) After operating the indoor blower for 20 seconds from immediately after the start of operation, the indoor temperature is
checked and, based on the result of check, the cooling oriented dehumidifying or heating oriented dehumidifying is selected.

Heating oriented dehumidifying Cooling oriented dehumidifying

Low –3 High
Room temperature - Setting temperature (deg)
Cooling or heating oriented dehumidifying is selected again one hour after the first selection of the cooling or heating oriented dehumidifying.
23
SRK-GZ

(b) Outline of control


(i) Cooling oriented dehumidifying
S SRK25, 35GZ-L1
Room temperature is checked at 3-minute intervals after selecting the cooling or heating oriented dehumidifying in
order to determine the operation range.
Operation range D C B A

Low –1 0 +2 Hight
Room temperature – Setting temperature (deg)

Operating pattern D range C range B range A range


25 : 48
35 : 50
36
Inverter frequency

34
0

4th speed
2nd speed
Indoor fan
1st speed
OFF
20 sec.

ON
Outdoor fan
OFF

3 min. 3 min. 3 min. 3 min.


Determination of cooling
oriented dehumidifying
operation range

Temperature check

S SRK502Z-L
Temperature and humidity are checked at 3-minute intervals after selecting the cooling or heating oriented dehumidify-
ing in order to determine the operation range.
Relative humidity (%)

100 Humidity sensor setting range


C B A
70 I
F E D High-humidity range (A, B, C, I)
Operation range 55 Low-humidity range (D, E, F, I)

Low -1 0 +2 High 55 70
Room temperature - Setting temperature (deg.) Relative humidity (%)

Operating pattern A range B range C range D range E range F range I range


60 60

40 40

Inverter frequency 14 14
(rps)
0
7 speed
6 speed
5 speed
4 speed
3 speed
Indoor fan 2 speed
1 speed
OFF
20 sec.
2 speed
Outdoor fan OFF

3 min. 3 min. 3 min. 3 min. 3 min. 3 min. 3 min.


Determination of cooling
oriented dehumidifying
operation range

Temperature and humidity check

24
SRK-GZ

(ii) Heating oriented dehumidifying


After interrupting the compressor operation for 3 minutes (by the 3-minute timer) following the determination of
heating oriented dehumidifying, the unit enters in the heating operation. If the room temperature exceeds the setting
temperature by 2ºC or more, the unit checks the room temperature at 3-minute intervals and, depending on the result,
determines the range of heating oriented dehumidifying operation.
Operation range
O L M

Low –1 0 Hight
Operating pattern Room temperature – Setting temperature (deg)
Heating operation O range L range M range
25:34
25,35:40 35:44
50:40
50:60
Inverter frequency 25,35:34
50:14

Indoor fan 4th speed


2nd speed
1st speed

20 sec.
(50 : 2nd speed) (50 : 2nd speed) (50 : 2nd speed)
Outdoor fan ON
OFF In the course of
development 3 min. 3 min. 3 min.
Determination of heating
oriented dehumidifying
operation range

Temperature check
(iii) Continuous dehumidifying operation (Temperature setting button on remote controller: Continuous)
Model
SRK25GZ-L1 SRK35GZ-L1 SRK502Z-L
Item
Inverter frequency 36Hz 44Hz 40rps
Indoor fan 2nd speed 2nd speed 4th speed
Outdoor fan ON ON 2nd speed
Notes (1) Protective function will actuate with priority even during the continuous mode.
(2) If the “Room temperature setting” is changed to 18~30ºC during the continuous dehumidifying operation, the unit enters in
the cooling oriented dehumidifying operation.
(8) Outline of automatic operation
(a) Determination of operation mode
The unit checks the room temperature and the outdoor air temperature after operating the indoor and outdoor blowers for 30
seconds, determines the operation mode and the room temperature setting correction value, and then enters in the automatic
operation.
27.5
Cooling
25.5
Dehumidifying
Room temperature (˚C)
19.5

Heating

18 30
Outdoor temperature (˚C)
(b) The unit checks the temperature every hour after the start of operation and, if the result of check is not same as the previous
operation mode, changes the operation mode.
(c) When the unit is started again within one hour after the stop of automatic operation or when the automatic operation is
selected during heating, cooling or dehumidifying operation, the unit is operated in the previous operation mode.
(d) Setting temperature can be adjusted within the following range. There is the relationship as shown below between the signals
of the wireless remote controller and the setting temperature.
Signals of wireless remote controller (Display)
–6 –5 –4 –3 –2 –1 ±0 +1 +2 +3 +4 +5 +6
Cooling 20 21 22 23 24 25 26 27 28 29 30 31 32
Setting
Dehumidifying 19 20 21 22 23 24 25 26 27 28 29 30 31
temperature
Heating 19 20 21 22 23 24 25 26 27 28 29 30 31

25
SRK-GZ

(9) Economical operation (ECONO button on remote controller: ON)


Pressing the economy button initiates a soft operation with the power suppressed in order to avoid an excessive cooling or heating.
The unit operates 1.5ºC higher than the setting temperature for the LO air flow during cooling or 2.5ºC lower than that during
heating.

(10) Protective control function


(a) Frost prevention for indoor heat exchanger (During cooling or dehumidifying)
(i) Operating conditions
(i) Indoor heat exchanger temperature (detected with Th2) is lower than 2.5ºC.
(ii) 10 minutes elapsed after the start of operation.
(ii) Detail of anti-frost operation
Inverter command speed 0Hz
Indoor fan 2nd speed
Outdoor fan OFF
4-way valve Stop mode

(iii) Reset conditions: Indoor heat exchanger temperature (Th2) is higher than 8˚C.
(b) Indoor fan motor protection
When the air conditioner is operating and the indoor fan motor is turned ON, if the indoor fan motor has operated at 300 rpm
or under for more than 30 seconds, the unit enters first in the stop mode and then stops the entire system.
Timer lamp illuminates simultaneously and the operation lamp flashing 6 times at each 8-second.
(c) Continuous low Hz operation protection
When the command frequency from the indoor control has been suppressed at 18rps (40 Hz) or under (other than 0 rps(Hz))
for more than 15(45) minutes in order for the reverse feed of oil to the compressor, the compressor is operated forcibly at
30rps (60Hz) for 20(30) seconds (1 minutes). However, the speed of indoor fan is not changed.
Notes (1) If a command exceeding 30rps (60 Hz) is received during the forced operation at 30rps (60 Hz), the command governs the operation.
(2) Value in ( ) indicates 25, 35 models.

(d) Current safe


(i) Purpose: Current is controlled not to exceed the upper limit of the setting operation current.
(ii) Detail of operation: Input current to the converter is monitored with the current sensor assembled on the printed
circuit board of the outdoor unit and, if the operation current value reaches the limiting current value, the inverter
frequency is reduced.
If the mechanism is actuated when the frequency of outdoor unit is less than 25:28 Hz, 35:34 Hz, 50:30 rps, the compres-
sor is stopped immediately. Simultaneously, a red LED on the printed circuit board provided on the outdoor unit
controller flashing 3 times for 0.5 second at intervals of 8 seconds. Operation starts again after a delay time of 3 minutes
but, if the mechanism is actuated again at less than 25:28 Hz, 35:34 Hz, 50:30 rps, the operation does not start on the
third time.
(e) Current cut
(i) Purpose: Inverter is protected from overcurrent.
(ii) Detail of operation: Output current from the converter is monitored with a shunt resistor and, if the current exceeds
the setting value, the compressor is stopped immediately. Simultaneously, a red LED on the printed circuit board
provided on the outdoor unit controller flashing for 0.5 second at intervals of 8 seconds. Operation starts again after a
delay time of 3 minutes but, if the current cut mechanism is actuated again before it reaches less than 25:28 Hz, 35:34
Hz, 50:20 rps, the operation does not start on the third time.
(f) Heating overload protective control
(i) Operating conditions: When the unit is operating with the outdoor unit frequency other than 0 Hz(rps) or when the
outdoor temperature thermistor temperature rose beyond 17ºC for 2 minutes continuously.
(ii) Detail of operation
1) Indoor fan speed is raised forcibly by 1 step.
2) Taking the upper limit of control frequency range at 25,35:60 Hz, 50:70 rps, if the output frequency obtained with
the fuzzy calculation exceeds the upper limit, the upper limit value is maintained.
(iii) Reset conditions: When the outdoor thermistor temperature drops below 16ºC.

26
SRK-GZ

(g) Cooling overload protective control


(i) Operating conditions: When the unit is operating with the outdoor unit frequency other than 0 Hz(rps) or when the
outdoor temperature sensor temperature rose beyond 41ºC for 2 minutes continuously.
(ii) Detail of operation
S SRK25GZ-L1
1) Indoor fan speed is raised forcibly by 1 step. However, the maximum speed is the 3rd speed.
2) 10A current safe operation
Taking the lower limit of control frequency at 34 Hz, if the output frequency obtained with the fuzzy calculation
reaches this value, the operation changes to the thermostat operation.
S SRK35GZ-L1
1) 10A current safe operation
S SRK502Z-L
1) Outdoor fan speed is raised forcibly by 1 step.
2) With the controlled lower limit speed at 20 rps, there will be thermostat operation if the output speed by fuzzy
calculation reaches this value.
3) The controlled upper limit speed control is 94 rps.
(iii) Reset conditions: When the external temperature thermistor temperature drops below 40ºC.
(h) Freezing cycle system protective control
(i) Operating conditions: When both of following conditions have continued for more than 5 minutes later than 5
minutes after the start of operation.
1) Command frequency is higher than 60 Hz(rps)
2) During cooling, dehumidifying: Indoor heat exchanger temperature - Room temperature > – 4ºC
During heating: Indoor heat exchanger temperature - Room temperature < 6ºC
(ii) Detail of operation: Changes immediately the command frequency to 0 Hz and stops the operation on the entire system.
S SRK25, 35GZ-L1
Changes immediately the command frequency to 0 Hz and stops the operation on the entire system.
S SRK502Z-L
The command speed repeats 30 minutes at 30rps ↔ 2 minutes at 62 rps. It is cancelled if outside of 1) or 2) above.
(I) Compressor overheat protection
(i) Purpose: It is designed to prevent deterioration of oil, burn of motor oil and other trouble resulting from the compres-
sor overheat.
(ii) Detail of operation
1) Frequencies are controlled with temperature detected by the thermistor mounted on the discharge pipe (Comp. dome).
(Example) Fuzzy
After lapse of 3 min. or over (3) 4 Hz (4rps) (1), (4)
Inverter
After lapse of 3 min. or over (3) 4 Hz (4rps)
Lower limit
After lapse of 3 min. or over (3) frequency 34 Hz
(Cool : 22rps, Heat : 38rps) 0 Hz (0rps)

95 100 125
(90) Discharge pipe temperature (˚C)
Notes (1) When the discharge pipe temperature is in the range of 100 to 125ºC, the frequency is reduced by 4 Hz (4rps).
(2) When the discharge pipe temperature is raised and continues operation for 20 seconds without charging, then the fre-
quency is reduced again by 4 Hz (4rps).
(3) When the discharge pipe temperature is in the range of 95 to 100ºC, and if the inverter frequency is being maintained and
the operation has continued for more than 3 minutes at the same frequency, it returns to the normal operation.
(4) Value in ( ) indicates 50 model.
2) If the temperature of 125ºC is detected by the thermistor on the discharge pipe (Comp. dome), then the compres-
sor will stop immediately.
Simultaneously, the red LED on the printed circuit board of outdoor unit controller flashing 5 times for 0.5 second
at interval of 8 seconds.When the discharge temperature drops and the time delay of 3 minutes is over, the unit
starts again within 1 hour but there is no start at the third time.
(J) Serial signal transmission error protection
(i) Purpose: Prevents malfunction resulting from error on the indoor ↔ outdoor signals.
(ii) Detail of operation: When the indoor unit controller ↔ outdoor unit controller signals cannot be received, the
compressor is stopped immediately. Simultaneously, the red LED on the printed circuit board of outdoor unit controller
flickers 6 time for 0.5 second at intervals of 8 seconds. Once the operation stops, it does not start any more.
(Timer lamp on the indoor unit flashing at the same time.)
27
SRK-GZ

(k) High pressure control


(i) Purpose: Prevents abnormally high pressure operation during heating.
(ii) Detector: Indoor unit heat exchanger thermistor (Th2)
(iii) Detail of operation: (Example) Fuzzy

After lapse of 6 min. or over (3) 8 Hz (8 rps) (1),


(4)
(3) 8 Hz (8 rps)
After lapse of 6 min. or over
Lower limit
After lapse of 6 min. or over (3) frequency 34 Hz
(30 rps) 0 Hz

47.5 55 65
(49.5) Indoor unit heat exchanger temperature (˚C) (63)

Notes (1) When the indoor unit heat exchanger temperature is in the range of 55 - 65(63)ºC, the frequency is reduced by 8 Hz (8 rps) at each
20 seconds.
(2) When the indoor unit heat exchanger temperature is in the range of 47.5(49.5) - 55ºC, if the inverter command frequency is been
maintained and the operation has continued for more than 6 minutes at the same frequency, it returns to the normal heating
operation.
(3) Indoor blower retains the fan tap when it enters in the high pressure control. Outdoor blower is operated in accordance with the
frequency.
(4) value in ( ) indicates 50 model.

(l) Stop mode


(i) Operating conditions: When the operation mode is changed, when the dehumidifying operation is changed from
the heating oriented mode to the cooling oriented mode or vice versa, or when the inverter frequency turns to 0 Hz.
[When 0 Hz is commanded from the indoor unit controller, when an outdoor protective function is actuated]
(ii) Detail of operation
S SRK25GZ-L1, 35GZ-L1

When stopped by indoor unit controller When stopped or reset by outdoor unit protective function
Function Operation Heating, heating Cooling, cooling Heating, heating Cooling, cooling
oriented dehumidifying oriented dehumidifying oriented dehumidifying oriented dehumidifying
2 min. 2 min.
3 min.(1) 3 min.(1)
Inverter (Command 55 sec. 55 sec.
frequency frequency)
0

Indoor (Frequency Hot keep


fan dependent)
OFF

Indoor ON
power
relay OFF

Outdoor ON
10 sec. 10 sec. 10 sec. 10 sec.
fan OFF

4-way ON 2 min. 2 min.


valve
OFF 2 min. 2 min.

Stop Full stop Stop Full stop Stop Restart Stop Restart
(0 Hz command) (0 Hz command) (0 Hz command) (0 Hz command)

Note (1) When the start delay of compressor of indoor unit controller is actuated and the operation is reset, it takes 2 minutes and 55 seconds.

28
SRK-GZ

S SRK502Z-L
When stopped by indoor unit controller When stopped or reset by outdoor unit protective function
Function Operation Heating, heating Cooling, cooling Heating, heating Cooling, cooling
oriented dehumidifying oriented dehumidifying oriented dehumidifying oriented dehumidifying
2 min. 2 min.
3 min.(1) 3 min.(1)
Inverter (Command 55 sec. 55 sec.
frequency frequency)
0

Indoor (Frequency Hot keep


fan dependent)
OFF

Indoor ON
power
relay OFF

Outdoor ON
fan OFF

4-way ON
2 min.55sec.
valve
OFF

Stop Full stop Stop Full stop Stop Restart Stop Restart
(0 rps command) (0 rps command) (0 rps command) (0 rps command)

Note (1) When the start delay of compressor of indoor unit controller is actuated and the operation is reset, it takes 2 minutes and 55 seconds.

29
SRK-GZ

1.5 APPLICATION DATA


SAFETY PRECAUTIONS
¡ Please read these “Safety Precautions” first then accurately execute the installation work.
¡ Though the precautionary points indicated herein are divided under two headings, WARNING and CAUTION , those points
which are related to the strong possibility of an installation done in error resulting in death or serious injury are listed in the
WARNING section. However, there is also a possibility of serious consequences in relationship to the points listed in the
CAUTION section as well. In either case, important safety related information is indicated, so by all means, properly observe all
that is mentioned.
¡ After completing the installation, along with confirming that no abnormalities were seen from the operation tests, please explain
operating methods as well as maintenance methods to the user (customer) of this equipment, based on the owner’s manual.
Moreover, ask the customer to keep this sheet together with the owner’s manual.

WARNING
¡ This system should be applied to places as households, residences and the like. Application to inferior environ-
ment such as engineering shop could cause equipment malfunction.
¡ Please entrust installation to either the company which sold you the equipment or to a professional contractor.
Defects from improper installations can be the cause of water leakage, electric shocks and fires.
¡ Execute the installation accurately, based on following the installation manual. Again, improper installations can
result in water leakage, electric shocks and fires.
¡ For installation, confirm that the installation site can sufficiently support heavy weight. When strength is insuffi-
cient, injury can result from a falling of the unit.
¡ For electrical work, please see that a licensed electrician executes the work while following the safety standards
related to electrical equipment, and local regulations as well as the installation instructions, and that only exclu-
sive use circuits are used.
Insufficient power source circuit capacity and defective installment execution can be the cause of electric shocks
and fires.
¡ Accurately connect wiring using the proper cable, and insure that the external force of the cable is not conducted
to the terminal connection part, through properly securing it improper connection or securing can result in heat
generation or fire.
¡ Take care that wirimg does not rise upward ,and accurately install the lid/service panel.It’s improper installation
can also result heat generation or fire.
¡ When setting up or moving the location of the air conditioner, do not mix air etc. or anything other than the
designated refrigerant (R22) within the refrigeration cycle.
Rupture and injury caused by abnormal high pressure can result from such mixing.
¡ Always use accessory parts and authorized parts for installation construction. Using parts not authorized by this
company can result in water leakage, electric shock, fire and refrigerant leakage.
¡ Ventilate the work area when refrigerant leaks during the operation.
Coming in contact with fire, refrigerant could generate toxic gas.
¡ Confirm after the foundation construction work that refrigerant does not leak.
If coming in contact with fire of a fan heater, a stove or movable cooking stove, etc., refrigerant leaking in the
room could generate toxic gas.

CAUTION
¡ Execute proper grounding. Do not connect the ground wire to a gas pipe, water pipe, lightning rod or a telephone
ground wire.
Improper placement of ground wires can result in electric shock.
¡ The installation of an earth leakage breaker is necessary depending on the established location of the unit.
No installing an earth leakage breaker may result in electric shock.
¡ Do not install the unit where there is a concern about leakage of combustible gas.
The rare even of leaked gas collecting around the unit could result in an outbreak of fire.
¡ For the drain pipe, follow the installation manual to insure that it allows proper drainage and thermally insulate it
to prevent condensation. Inadequate plumbing can result in water leakage and water damage to interior items.

30
SRK-GZ

1.5.1 Selection of location for installation


(1) Indoor unit
(a) Where there is no obstructions to the air flow and where the cooled
air can be evenly distributed.
(b) A solid place where the unit or the wall will not vibrate. 4 cm Right
(c) A place where there will be enough space for servicing. (Where space side
Left
10 cm
mentioned below can be secured) side

(d) Where wiring and the piping work will be easy to conduct. 5 cm

(e) The place where receiving part is not exposed to the direct rays of 1.5 cm
the sun or the strong rays of the street lighting.
(2) Outdoor unit
(a) A place where good air circulation can be obtained.
(b) A place where the exhausted air will not be sucked in for the second time.
(c) A place where the unit will not be affected by other heat sources. (When there are several units installed or another heat
source)
(d) Do not install the unit near the seaside, or where there is possibility of chlorine gas generation.
(e) A place where discharged hot and cold air or unit’s operating sound will not be a nuisance to the neighborhood.
(f) A place where servicing space can be secured.

Air inlet A
B D
Unit : mm
( Service
space ) Mark
Air inlet

A B C D
Air Item
Outlet SRC25GZ-L1 100 100 300 250
C SRC35GZ-L1 100 300 1000 2000
SRC502Z-L 100 100 300 250
Note (1) If the wall is higher than 1.2 m or a ceiling is
present, distances larger than indicated in the above
table must be provided.

(g) A place where vibration will not be enlarged. Snow hood


(h) In heating operation, snow deposit on the heat-exchanger of
outdoor unit must be prevented for keeping the normal perfor-
mance capacity.
(i) Snow-hood on outdoor unit as in drawing, will reduce
the frequency of defrost operation.
Height:
When installing the snow hood, take care so that the air Must be over
outlet of the snow hood will not face directly into the the possible
snow deposit
most windy direction. height

(ii) Design the base higher than possible snow deposit.

(3) Limitations for one way piping length and vertical


height difference.
Model SRK25GZ-L1
SRK502Z-L
Item SRK35GZ-L1 h
One way piping length (R) 15 m 25 m r
Outdoor
Vertical height 5m 15 m
unit is lower
difference (H)
Outdoor unit
5m 15 m
is higher

31
SRK-GZ

1.5.2 Installation of indoor unit


(1) Installation of installation board
(a) Fixing of installation board

Lock for the inside wall structures (Intermediate support or


pillar) and fairly install the unit after level surface has been Adjustment of the installation
checked.
board in the horizontal direction
is to be conducted with four
screws in a temporary tightened
Tapping Screws state.

Standard hole

Adjust so that board will be level


by turning the board with the stan-
dard hole as the center.

Fixing on concrete wall


Use of nut anchor Use of bolt anchor
Bolt Nut
(M6 × 12) (M6)

Mounting
Mounting board
board Max. 10

(2) Drilling of holes and fixture sleeve (Option parts)


(a) Drill a hole with ø65 (b) Adjusting sleeve length
whole core drill
Cut off the sleeve
collar in case of
drawing piping out
to rear.
Cut off the sleeve
collar that can be
seen from beneath Wall thickness
the unit. + 1.5 cm
Indoor side Outdoor side

Note (1) Drill a hall with incline of 5 degree from


indoor side to outdoor side.

(c) Install the sleeve


(Inserting sleeve) (*Sleeve + *Inclined + *Sealing plate)
View of sleeve when installed

Inclined
Turn to flange
tighten Sleeve
Sealing
Paste plate

Indoor side Outdoor side


Indoor side Outdoor side

32
SRK-GZ

(3) Preparation of indoor unit


(a) Mounting of connecting wires
S SRK25, 35GZ-L1
(i) Remove lid
Earth
(ii) Remove cover, terminal block cover Wiring
Connecting Wiring Terminal
(iii) Insert connecting wire to terminal block securely. Terminal Block
Wiring Clamp
1 Insert connecting wire up to the terminal block securely. If
poor insertion of conductor may result in imperfect contact Terminal Block Cover
between the conductor and the terminal causing heat genera-
Cover
tion which may result in fire hazard.
Lid Pull the part marked while pushing
2 Be careful not to confuse terminal numbers of connecting its part in the direction of allow so as to
dismount it. (Dismount or detach it for
wire between indoor and outdoor unit. each side).
3 Use wiring clamp for connection wiring to avoid loosening
of the wire.
(iv) Install cover, terminal block cover.
(v) Install lid.
S SRK502Z-L
(i) Open the suction grille, then remove the lid. Suction grille

(ii) Remove the wiring clamp.


(iii) Pass the connecting wire to terminal block from behind of indoor
Connection wire
unit.
(iv) Connect the connecting wire securely to the terminal block. Wiring clamp
Terminal
1 Connect the connection wire securely to the terminal block. If block
Screw
the wire is not affixed completely, contact will be poor, and it
is dangerous as the terminal block may heat up and catch fire.
2 Take care not to confuse the terminal numbers for indoor and
outdoor connections.
3 Affix the connection wire using the wiring clamp.
(v) Fix the connecting wire by wiring clamp.
(vi) Attach the lid.
(vii) Close the suction grille.
1 Brown For power supply, indoor outdoor
2 Blue Connecting wiring
3 Black Indoor/outdoor signal wire (Low voltage)
Yellow/Green Earth wiring terminal
Note (1) Connection wiring should not exceed 15 m. If this length is exceeded, communication
errors are likely to occur between the outdoor and indoor units, which could stop the air
conditioner.
(b) Protective taping (Protect the cable with tape at the section where the cable passes through the hole opened on the wall.)
(c) Forming of pipe (Holding down the pipe at the root, change the pipe direction, extend it and adjust according to the
circumstance.)
[When the pipe is extended to left and taken out from the rear center]
(Drain pipe relocation procedure)
1. Remove the drain pipe. 2. Remove the drain cap. 3. Insert the drain cap. 4. Connect the drain pipe.

¡ Loosen the spring clamp ¡ Remove by hand or use ¡ Securely insert the drain ¡ Loosen the spring clamp
to remove. cutting pliers, etc. cap removed in the step and securely insert the
2. drain pipe.
Note:If it is inserted insuffi- Note:If it is inserted insuffi-
ciently, water leakage ciently, water leakage
could result.
33
SRK-GZ

¡ When arranging the pipe through a hole opened at the cen-


ter, open the knockout hole using nippers, etc.
Chute
Note (1) It is designed to collect moisture ac- Wall
cumulated on the rear face in the drain
pan. Be sure not to accommodate the
power cable, etc. above the chute.

Pipe accommodation space

(4) Installation on indoor unit


(a) Install the indoor unit on the mounting plate.
Hook the upper part of the indoor unit on the stoppers disposed at the upper part of the mounting plate and lightly push the
lower part of the indoor unit so that the unit is fixed in position.
¡ When removing the indoor unit
1) Disconnect the lid at right and left.
2) Pull down the stoppers (right and left) pro- Mounting
plate
vided at the bottom of the indoor unit base. Wall
(See the detail view shown at right.) Light push
(b) Be sure not to leave any trap on the drain pipe.

Indoor unit base bottom stopper


(2 places at right, left)

Declining slope Inverted slope Trap

1.5.3 Installation of outdoor unit


(1) Installation of outdoor unit
(a) Make sure that sufficient space for installation and service is secured.
(b) Fix the leg sections of the unit on a firm base which will not play.
Attach cushion pads, etc. between the unit and the mounting fixtures not to transmit vibration to the building.
(c) Attach a drain elbow, etc. under the drain port of the bottom plate to guide drain water.
(Drain elbow should not be used where days when temperature drops below 0°C continue for several days. Draining may be
disturbed by frozen water.)
(d) When installing the unit at a higher place or where it could be toppled with strong winds, secure the unit firmly with
foundation bolts, wire, etc.
(2) Connection of indoor and outdoor connecting wiring
(a) Connect the wiring according to the number of the indoor terminal block. (Mis-wiring may cause the burning damage, and
make sure to connect correctly.)

1 Brown For power supply, indoor outdoor


Wiring clamp
2 Blue Connecting wiring
Terminal block 3 Black Indoor/outdoor signal wire (Low voltage)
Earth terminal Yellow/Green Earth Wiring Terminal

Interconnecting wire

Notes (1) To prevent the mis-operation by noise, when the connecting wire too long for indoor and outdoor. Please hide the fixed wire in the pipe or
use vinyl tape to set. Do not put wire into the unit.
(2) Please let the anchorized personal to decide by indoor wiring code whether connect the leakage breaker or not.

34
SRK-GZ

1.5.4 Refrigerant piping


(1) Preparation
Keep the openings of the pipes covered with tapes etc. to prevent dust, sand, etc. from entering them.
Indoor unit side Outdoor unit side

Dimension A
Liquid side
(φ6.35): 9-9.5 dia
Press Gas side
(Do not
turn) (φ9.52): 13.2-14 dia
Remove Remove (φ12.7): 16.2-17 dia

¡ Remove the flared nuts. ¡ Remove the flared nuts. ¡ Install the removed flared nuts to the pipes to be connected,
(on both liquid and gas sides) (on both liquid and gas sides) then flare the pipes.

(2) Connection of refrigerant piping


Indoor unit side Outdoor unit side
¡ Connect firmly gas and liquid side ¡ Connect firmly gas and liquid side
pipings by Torque wrench. pipings by Torque wrench.

Spanner
for fixing
the piping)
Torque
wrench

¡ Specified torquing value: ¡ Specified torquing value:


Liquid side (ø6.35) : 15.7~19.6N·m (1.6~2kgf·m) Liquid side (ø6.35) : 15.7~19.6N·m (1.6~2kgf·m)
Gas side (ø9.52) : 29.4~39.2N·m (3.0~4.0kgf·m) Gas side (ø9.52) : 29.4~39.2N·m (3.0~4.0kgf·m)
Gas side (ø12.7) : 39.2~49.0N·m (4.0~5.0kgf·m) Gas side (ø12.7) : 39.2~49.0N·m (4.0~5.0kgf·m)
¡ Use one more spanner to fix the valve.
¡ Always use a Torque wrench and back up spanner to tighten the flare nut.
(3) Air purge
(a) Tighten all flare nuts in the pipings both indoor and outside wall so as not to cause leak.
(b) Connect service valve, charge hose, manifold valve and vacuum pump as is illustrated below.
(c) Open manifold valve handle Lo to its full width, and perform vacuum or evacuation.
Continue the vacuum or evacuation operation for 15 minutes or more and check to see that the vacuum gauge reads – 0.1
MPa (– 76 cmHg).
(d) After completing vacuum operation, fully open service valve (Both gas and liquid sides) with hexagon headed wrench.
(e) Check for possible leakage of gas in the connection parts of both indoor and outdoor.
Compound Pressure Manifold
(Gauge) gauge valve
–76 cm Hg
Handle Lo
(pressure) Handle Hi
(pressure)
Stop valve
(Three-way
valve) Charge hose
Stop valve
(Two-way valve) Vacuum pump
Charge hose
Service port

Additional refrigerant charge


When refrigerant piping exceeds 5m(50:7m) conduct additional refrigerant charging after refrigerant sweeping.
A mount of additional charge per meter: 20 g/m
Example of additional charge amount calculation
Calculate the additional charge amount, when the piping length is 10 m.
(10 – 5) m × 20g/m = 100g 100g for additional charge amount

35
SRK-GZ

(4) Insulation of connecting portion


(a) Cover the connecting portion of the refrigerant piping with the pipe cover and seal them.
If neglecting to do so, moisture occurs on the piping and water will drip out.

To cover the connecting portion with


insulation material materials, cut upper portion
Vinyl tape and then seal it with insulation materials.

(b) Finishing and fixing Insulation Cover the exterior portion with cov-
Refrigerant piping ering tape and shape the piping so
(i) Tie up the piping with wrapping tape, and shape it so it will match the contours of the
Electrical wiring
route that the piping to take. Also
that it conforms to which the pipe is attached. Covering tape
fix the wiring and pipings to the
Drain hose wall with clamps.
(ii) Fix them with clamps as right figure.
Tapping screw

1.5.5 Test run


(1) Conduct trial run after confirming that there is no gas leaks.
(2) When conducting trial run set the remote controller thermostat to continuous operation position. However when the power source
is cut off or when the unit’s operation switch is turned off or was turned to fan operation position, the unit will not go into operation
in order to protect the compressor.
(3) Insert in electric plug into the electric outlet and make sure that it is not loose.
(a) When there is something wrong with the electric outlet and if the insertion of the electric plug is insufficient, there may occur
a burn out.
(b) It is very important to be careful of above when plugging in the unit to an already furnished electrical outlet.
(4) Explain to the customer on the correct usage of the air conditioner in simple layman’s terms.
(5) Make sure that drain flows properly.
(6) Standard operation data
Model
SRK25GZ-L1 SRK35GZ-L1 SRK502Z-L
Item
High pressure Cooling – – –
MPa (kgf/cm2) Heating 1.76~1.96 (18~20) 1.76~1.96 (18~20) 2.06~2.25 (21~23)
Low pressure Cooling 0.39~0.49 (4~5) 0.39~0.49 (4~5) 0.29~0.49 (3~5)
MPa (kgf/cm2) Heating – – –
Temp. difference between Cooling 10~13 10~13 11~13
suction air and discharge
air (deg) Heating 16~19 16~19 24~26
Cooling 4.8 6.3 10.2
Running current (A)
Heating 5.8 7.7 11.5
Note (1) The data are measured at following conditions
Ambient air temperature
Indoor side: Cooling ... 27˚C DB, 19˚C WB, Heating ... 20˚C DB
Outdoor side: Cooling ... 35˚C DB, 24˚C WB, Heating ... 7˚C DB, 6˚C WB

36
SRK-GZ

1.5.6 Precautions for wireless remote controller installation and operation


(1) Wireless remote controller covers the following distances:
(a) When operating facing the air conditioner:

Notes (1) The remote controller is correctly facing the


sensing element of the air conditioner when being

6
manipulated.

m
or
(2) The typical coverage is indicated (in the left

le
illustration). It may be more or less depending on

ss
or the installation.
or les (3) The coverage may be less or even nil. If the sens-
Wireless remote s
controller ing
or less element is exposed to strong light, such as direct
6 m or less sunlight, illumination, etc., or dust is deposited on
it or it is used behind a curtain, etc.

(b) When manipulating the remote controller mounted on


a wall: Receiver
Make sure that it works normally (i.e., transmission/reception
signal is audible) before mounting.

Remote control
available in this area.

37
SRK-GZ

1.6 MAINTENANCE DATA


1.6.1 Trouble shooting
(1) Trouble shooting to be performed prior to exchanging PCB, (Printed circuit board) [Common to all models]
All the models described in this chapter are controlled by a microcomputer. When providing maintenance service to customers it
is necessary to understand the function controlled by a micro computer thoroughly, so as not to mistakenly identify correct opera-
tions as mis-operations. It is also necessary to perform the following simple checks before conducting detailed checks or exchang-
ing printed circuit board.

Before exchanging Printed circuit board

Claim call from the user

Ascertain the nature of the claim. Unit did not cool, etc.

Ascertain the operation status. ¡ Is the power on?


¡ Is the thermostat setting correct?
(Not too high?)
YES ¡ Is the unit in a time operation?
Is this nonsense claim?
¡ Does user understand function?
No etc.
Operate the unit.
¡ Explain the function of the unit to user.
No
Does the trouble occur again?

YES No need for PCB change


Check further the status when the trouble Occured
Temporarily turn off the power source and (such as the timer of occurrence, power failures, thun-
turn it on again in about 1 min. and turn the der, use status of other electrical appliances, etc).
unit on again. Clarify the reason for the problem and explain it thor-
oughly to the user.

No
Does the trouble occur again? No need for PCB change
Microcomputer runaway due to power source
YES conditions is a possible cause.
Disconnect connectors and connect them
again.
Operate the unit again after confirming that the fuse
and the varistor equipped on PCB does not burn out.

No No need for PCB change


Does the trouble occur again? The cause is defective connector contact.

YES
Carry out checks according to detailed
check process (See later page)

38
RUN lamp Outdoor unit LED Trouble Cause Conditions of flashing
When heat exchanger sensor temperature of –20˚C or under continued
¡ Broken heat exchanger thermistor wire, connec- for more than 3 minutes while operation is stopped. (This is not dis-
1 time flash OFF Heat exchanger thermistor error
tor poor connection played during operation.)
When room temperature sensor temperature of –20˚C or under contin-
TIMER lamp ¡ Broken room temperature thermistor wire, con- ued for more than 3 minutes while operation is stopped. (This is not
2 time flash OFF Room temperature thermistor error
ON nector poor connection displayed during operation.)
When air conditioner is operating and indoor fan motor is turned ON,
6 time flash OFF Indoor fan motor error ¡ Defective fan motor, connector poor connection indoor fan motor speed of 300 rpm or under continued for more than 30
seconds. (Air conditioner stops.)
(2) Self diagnosis display on indoor unit

TIMER lamp

External temperature thermistor When outdoor temperature thermistor temperature of –40˚C or under
1 time flash OFF ¡ Broken outdoor thermistor wire, connector poor continued for more than 3 seconds while operation is stopped.
error connection (This is not displayed during operation.)
RUN lamp Outdoor unit heat exchanger When heat exchanger entrance thermistor temperature of –50˚C or un-
2 time flash OFF ¡ Broken heat exchanger thermistor wire, connec- der continued for more than 3 seconds while operation is stopped.
keeps flashing thermistor error tor poor connection (This is not displayed during operation.)
Discharge pipe (Comp.dome) When outdoor revolution speed of 0 rps continued for 3 minutes and
4 time flash OFF ¡ Broken discharge pipe (Comp. dome) thermistor then broken wire signal has been transmitted by discharge pipe (Comp.
thermistor error wire, connector poor contact dome) thermistor data for more than 10 seconds. (Compressor stops.)

¡ Compressor lock, open phase on compressor out- When converter output current which exceeds setting value is detected.
1 time flash 1 time flash Current cut put terminals, shortcircuit on power transistor. (Compressor stops.)

¡ Broken power transistor, broken compressor wire When input current value which is lower than setting value continued
2 time flash 2 time flash Outdoor unit error ¡ Discharge pipe thermistor poor contact. for more than 3 minutes. (Compressor stops.)

¡ Overload operation, overcharge, compressor lock When inverter revolution speed is lower than setting value, when cur-
3 time flash 3 time flash Current safe stop rent safe function is actuated. (Compressor stops.)
RUN lamp
ON ¡ Gas shortage, defective discharge pipe (Comp. When discharge pipe (Comp. dome) thermistor value exceeds setting
5 time flash 5 time flash Compressor overheat dome) thermistor, closed service valve value. (Compressor stops.)
¡ Power supply problem Indoor unit controller ↔ Outdoor unit controller signals have not been
6 time flash 6 time flash Serial signal transmission error ¡ Broken signal wire, defective indoor/outdoor unit
(1) PCB transmitted for more than 10 seconds. (Compressor stops.)

RUN lamp ¡ Compressor defective When the position of the magnetic pole of the compressor motor cannot
2 time flash 2 time flash Rotor lock
2 time flash ¡ Outdoor unit circuit board defective be properly detected.

Note (1) SRK502Z-L only


SRK-GZ

39
SRK-GZ

(3) Inspection procedures corresponding to detail of trouble

[Broken thermistor wire,


Thermistor error connector poor connection]

NO
Is connector connection good? Correct connection.

YES
NO
Is thermistor resistance value good? Replace thermistor.

YES

Replace PCB.

◆ Discharge pipe (Comp. dome) thermistor temperature char- ◆ Thermistor temperature characteristics
acteristics (Room temperature, indoor unit heat ex-
changer temperature, outdoor unit heat
Temperature (˚C) Resistance (kΩ) Temperature (˚C) Resistance (kΩ) exchanger temperature, external tem-
0 164 70 8.7 perature)
5 127 75 7.3
10 99 80 6.2 30
(Broken wire)
15 78 85 5.3 25
20 62 90 4.5
Resistance (kΩ)
25 50 95 3.9 20

30 40 100 3.3 15
35 32 105 2.9
40 26 110 2.5 10

45 21 115 2.2 5
50 17 120 1.9 (Shortcircuit)

55 14 125 1.6 –10 0 10 20 30 40 50 60 70


Temperature (˚C)
60 12 130 1.4
65 10 135 1.3

[Open phase on compressor output


Current cut terminal, compressor lock]

Does current cut operate when NO


operating inverter with compressor Defective inverter
wire disconnected?

YES

Is output voltage applied to all 3 NO


Defective inverter
phases of power transistor?

YES

NO Secure space for suction


Is there any shortcircuit? and blow out.

YES
¡ Check compressor wiring visually.
Inspect compressor. If check results are normal,
¡ Check insulation resistance. (1 MΩ or over)
compressor is locked.
¡ Check coil wire resistance. (Few Ω)

40
SRK-GZ

[Broken power transistor


Outdoor unit error broken compressor wire]

Is output voltage applied to all 3 NO


Defective inverter
phases of power transistor?

YES

Is compressor wiring connected NO


Connect securely.
securely?

YES

Inspect compressor.

[Overload operation, compressor


Current safe stop lock, overcharge]

NO
Is refrigerant charge quantity adequate? Discharge refrigerant.

YES
NO Secure space for suction and blow
Is outdoor ventilation condition good? out.

YES

Inspect compressor.

YES

Defective inverter

[Gas shortage, defective discharge


Compressor overheat pipe (Comp. dome) thermistor]

Connector connection check, resistance


Is discharge pipe (Comp. dome) NO value check, replacement of discharge pipe
thermistor resistance value good? (Comp. dome) thermistor

YES
Is sufficient quantity of refrigerant NO Does trouble persist after NO
Gas shortage
circulated? charging gas?

YES YES

Defective inverter Clogged capillary tube,


etc.

41
SRK-GZ

[Wiring error including power cable, defective indoor/


Serial signal transmission error outdoor unit PCB, error on power supply system]

Does error persist after power NO


reset? Trouble by transient cause, not unit trouble.

YES
NO
Is there any wrong connection on Correct improper wire connection on indoor/
indoor/outdoor unit wiring? outdoor unit.

YES

Is DC 0~Approx. 12V detected NO


between 2~3 terminals on Defective indoor unit PCB
indoor unit terminal block?

YES

Is DC 0~Approx. 12V detected NO


between2~3 terminals on Check crossover wires.
outdoor unit terminal block?

YES

Is AC 220/240V applied between NO


1~2 on the outdoor side terminal Defective indoor unit PCB. Check crossover wires.
block?

YES

Is there any problem on the power NO


supply line (fuse, reactor, Replace fuse, reactor or capacitor.
capacitor, etc.)?

YES

Defective outdoor unit PCB

[Defective fan motor,


Indoor fan motor error defective PCB]

NO Correct connector
Is connector connection good?
connection.

YES
Is voltage (110~220V) applied to NO
Defective indoor unit
fan motor? (Between White - Red) PCB

YES

Defective fan motor

[Compressor defect, outdoor


Rotor lock unit circuit defect]

Is output voltage applied to all 3 NO


Defective inverter
phases of power transistor?

YES
¡ Check compressor wiring visually.
Inspect compressor. If check results are normal,
¡ Check insulation resistance. (1 MΩ or over) compressor is locked.
¡ Check coil wire resistance. (Few Ω)

42
SRK-GZ

(4) Phenomenon observed after shortcircuit, wire breakage on thermistor.


(a) Indoor unit
Operation Phenomenon
Sensor
mode Shortcircuit Broken wire
Room temperature Cooling Release of continuous compressor operation command Continuous compressor operation command is not released.
thermistor Heating Continuous compressor operation command is not released. Release of continuous compressor operation command
Continuous compressor operation command is not released.
Heat exchanger Cooling System can be operated normally. (Anti-frosting)
thermistor
Heating High pressure control mode (Inverter stop command) Hot keep (Indoor fan stop)

(b) Outdoor unit


Operation Phenomenon
Thermistor
mode Shortcircuit Broken wire
Heat exchanger Cooling System can be operated normally. System can be operated normally.
pipe thermistor Heating Defrosting is not performed. Defrosting is performed for 10 minutes at approx. 1 hour.
External temperature Cooling System can be operated normally.
thermistor Heating Defrosting is not operated. Defrosting is performed for 10 minutes at intervals of approx. 1 hour.

Discharge pipe
Compressor overload protection is disabled. Compressor stop (There is no inverter output.)
(Comp. dome) All modes
(Can be operated.)
thermistor

(5) How to make sure of remote controller


Note (1) Check method of remote controller
(1)
Is remote NO
(a) Press the reset switch of the remote controller.
Remote controller
controller defects (b) If all LCD are displayed after zero (0) display, it is basi-
normal?
cally normal.
YES CONT HI POWER ECONO
Again pushing AUTO
operating switch HI
MED
LO
YES ON OFF TIMER
Operating the unit? Abnormality is not
found.

NO

Does backup
switch operates?

YES
Operating the unit. Replace the display.

NO

Control problem on Is the unit YES


main unit operable with remote Normal
controller?

NO

Defective remote
controller

43
SRK-GZ

(6) Inspection procedures of indoor electrical equipment


NO
Is fuse (3.15A) blown? Replace fuse. Notes (1) Since the communication timing signal is transmitted only when the
52C is turned ON, check it under the operating condition.
(2) Check the voltage on the terminal block.
¡ Power supply: Between 1~2 (AC 220/240V)
YES ¡ Signal: Between 2~3 (Changing between DC 0~Approx. 12V)
Is voltage applied between CNC NO
1~2 at transformer’s secondary Check power supply,
side? (Approx. 12V) replace transformer.

YES

Is voltage applied between NO


terminals 1~2 on terminal Replace PCB.
block? (220/240V)

YES

Is DC 0~12V detected between NO


terminals 2~3 on terminal Replace PCB.
block?

YES

Indoor electrical equipment


are normal.

(7) Inspection procedures of inverter assembly


When the inverter is judged to be defective as a result of diagnosis of the item (2) above, inspect the inverter assembly as follows.)
(a) Diagnosis procedure (For further details, refer to the Inspection points of outdoor unit on the next page.)

Is visual check result OK?

Checks 1 and 3 must be made under the operating


1 YES condition.
Before checking 2, make sure to turn power off, dis-
Is voltage applied to electrolytic YES
Defective PCB charge electricity from the capacitor and check the re-
compressor? (Approx. DC 300V)
sidual voltage (10V or less) with a tester for safety.

2 NO

NO
Is electrolytic capacitor good? Defective electrolytic capacitor

3 YES

NO Soldering iron
Is voltage applied between 3~4
Defective noise filter
of noise filter? (AC 220/240V)

YES

Defective PCB
(Including power
transistor)

44
◆ Check point of outdoor unit (SRC25GZ-L1)
◆Inspection of capacitor
Check the charging characteristics with a tester.
(Needle should swing and return slowy.Change
the polarity and check again.If the needle returns,
it is normal.)

mark
◆ Inspection of reactor conductivity
Remove the connector and check for
conductivity.It must be conductive.
◆ Inspection of noise filter
¡ Check the voltage between terminals 3~4.
(AC220/240V) Tester probe Tester probe
(Black) (Red)
BK
WH
WH

C CM
3 4 RE
NF ◆ Approx.DC 300V
1 2 WH ◆ Inspection of power transistor output
RD WH BK Operation Frequency(Hz) Output voltage(V)
RE RD NK Cooling(HI POWER) 92 228
BR
Cooling(Rating) 82 228
V V
Heating(HI POWER) 112 228
U V W
◆ Check lamp Heating(Rating) 104 228
NK Note (1) The output voltage are reference values when the
F(15A) inverter has no load.
BK RL
1
WH
2 DS
RD
3
Power
transistor

DS

Printed circuit board


(Including power transistor)
◆ Inspection of input to PCB
¡ Check the voltage between terminals CNC CNB CND
1~2 on the terminal block. (It is
normal if AC220/240V is detected.) Y/GN
¡ Fuse check:It is normal if it is conduc-
tive:
Color symbol
BK Black
◆ Inspection of serial signal BR Brown FMO 20S
Check the voltage between terminals Y Yellow
2~3on the terminal block.(It is normal RD Red Th5 Th6 Th7 ◆ Inspection of resistance value of discharge
if the needle swing in the range of DC pipe thermistor
0~Approx.12V) V Violet
Remove the connector and check the resistance value.
WH White See the section of Thermistor characteristics on page 40.
Y/GN Yellow/Green
SRK-GZ

45
◆ Check point of outdoor unit (SRC35GZ-L1)

46
◆Inspection of capacitor
Check the charging characteristics with a tester.
(Needle should swing and return slowy.Change
the polarity and check again.If the needle returns,
it is normal.)
SRK-GZ

mark
◆ Inspection of reactor conductivity
Remove the connector and check for
conductivity.It must be conductive.
◆ Inspection of noise filter
¡ Check the voltage between terminals 3~4.
(AC220/240V) Tester probe Tester probe
(Black) (Red)
BK
WH
WH

C CM
3 4 RE
NF ◆ Approx.DC 300V
1 2 WH ◆ Inspection of power transistor output
RD WH BK Operation Frequency(Hz) Output voltage(V)
RE RD NK Cooling(HI POWER) 102 218
BR
Cooling(Rating) 86 218
V V
Heating(HI POWER) 110 218
U V W
◆ Check lamp Heating(Rating) 98 218
NK Note (1) The output voltage are reference values when the
F(20A) inverter has no load.
BK RL
1
WH
2 DS
RD
3
Power
transistor

DS

Printed circuit board


(Including power transistor)
◆ Inspection of input to PCB
¡ Check the voltage between terminals CNC CNB CND
1~2 on the terminal block. (It is
normal if AC220/240V is detected.) Y/GN
¡ Fuse check:It is normal if it is con-
ductive:
Color symbol
BK Black
◆ Inspection of serial signal BR Brown FMO 20S
Check the voltage between terminals Y Yellow
2~3on the terminal block.(It is normal RD Red Th5 Th6 Th7 ◆ Inspection of resistance value of discharge
if the needle swing in the range of DC pipe thermistor
0~Approx.12V) V Violet
Remove the connector and check the resistance value.
WH White See the section of Thermistor characteristics on page 40.
Y/GN Yellow/Green
◆ Check point of outdoor unit (SRC502Z-L)

◆ Power transistor inspection procedure


[Use a tester with a needle indicator for the
CAUTION – HIGH VOLTAGE ◆ Inspection of reactor conductivity
Remove the connector and check for
inspection. (Do not use a digital tester. Check in
High voltage is produced in the control box. Don't touch
electrical parts in the control box for 5 minutes after the unit is conductivity.It must be conductive. the AC 300 volt range.)]
stopped.
(1) If there is a self-diagnosis display, inspect the
compressor system (burns, wiring mistakes,
etc.). If no problems are found, check the
output of the power transistor.
Re
● Power source and serial (2) Output inspection procedure
signal inspection
1 to 2: AC220/240V WH OR Disconnect the terminals for the compressor.
2 to 3: Normal if the voltage oscil-
lates between DC 0 and Power If an output such as the one shown in the fig-
approx. 12V transistor
BL AC.R U RD ure on the right can be measured, the power
52X2-4 ~ + P
IC2 + + + + V WH CM transistor and the circuit board for the out-
GY AC.S W BK
S.OUT ~ – N
Fuse door unit are normal.
250V 25A DS For about 50 seconds. After being switched on,
BK R.IN ◆ Check lamp there will be a delay of approximately one minute
Power source 1
1 Phase WH S.IN depending on the conditions.
2
220/240V RD
50Hz 3 RL
Y/GN CNB CNB CNC
Printed circuit board Printed circuit board
Y/GN
G
CNA CNE CNA CND (Example)
Self-diagnosis display
Output voltage : Flashes 2 times
(ACV)

20S EEV FMo


Tho-A Tho-R Tho-D

8 ~ 10 sec. 1
● Inspection of electronic expansion valve
To test if there is voltage. ◆ Inspection of resistance value of Comp. dome
(Voltage is only applied to the electronic expansion valve when the valve angle is thermistor Operation SW ON Measure in this section
being changed.) Remove the connector and check the resistance value.
Red to white See the section of thermistor characteristics on page 40.
Red to Orange Normal if there is approximately DC 5 V 10 seconds
Brown to yellow after the power supply is turned on.
Brown to blue
}
If the expansion valve does not operate as shown above, it is defective.
SRK-GZ

47
SRK-GZ

1.6.2 Servicing
(1) Evacuation
The evacuation is an procedure to purge impurities......noncondensable gas, air, moisture from the refrigerant equipment by using
a vacuum pump. Since the refrigerant R22 is very insoluble in water, even a small amount of moisture left in the refrigerant
equipment will freeze, causing what is called water clogging.
¡ Evacuation procedure
(a) Check to ensure that there is no internal pressure in the unit. If there is an internal pressure, it
should be relieved through the check joint.
(b) Connect the service hoses of the gauge manifold to the check joint of the gas & liquid piping.
(c) Connect a vacuum pump to the charge hose A . Repeat evacuation in the following sequence.
Liquid side
Start the vacuum pump.

Compound pressure gauge indicates –0.1 MPa (–76 cmHg) Gas side

Operate the vacuum pump for more than 15 minutes after –0.1 MPa
(–76 cmHg) is indicated.
Check joint

Close low pressure valve 1 of gauge manifold.


Service hose

Gauge
Stop the vacuum pump. manifold
Charge hose

Refrigerant
cylinder
Notes (1) Do not use the refrigerant pressure to expel air. Vacuum
(2) Do not use the compressor for evacuation. pump
(3) Do not operate the compressor in the vacuum condition.

(2) Refrigerant charge


(a) Discharge refrigerant entirely from the unit and evacuate the unit.
Note: Addition of refrigerant without evacuation is unreasonable, because it will result in low charge or overcharge.
(b) Keep the gauge manifold and connect a refrigerant cylinder to the unit.
(c) Record the weight of the refrigerant cylinder on the balance. This is necessary for making sure of the charged refrigerant
amount.
(d) Purge air from the charge hose A
Firstly loose the connecting portion of the charge hose A at the gauge manihold side and open the valve 3 for a few seconds,
and then immediately retighten it after observing that gas is blow out from the loosened portion.
(e) Open the valve 1 and 3 after discharging air from the charge hose A , then the gas refrigerant begins flowing from the
cylinder into the unit. Be sure to erect the refrigerant cylinder upright to let gas refrigerant flow into the unit.
(f) When refrigerant has been charged into the system to some extent, refrigerant flow becomes stagnant, when that
happens, start the compressor in cooling cycle until the unit is filled with gas to the specified weight.
(g) Making sure of the refrigerant amount, close the valve 3
(h) Disconnect the charge hose from the unit. Cover the valve ports of the refrigerant piping with caps and tighten them securely.
(i) Check for gas leakage applying a gas leak detector along the piping line.
(j) Start the air conditioner and make sure of its operating condition......high side and low side pressures and temperature differ-
ence between suction air and outlet air.

48
SRK-GZ

1.6.3 Power supply remote operation


When the remote part on indoor unit PCB is modified, the air conditioner is turned ON-OFF by power supply ON-OFF operation
without using remote control switch.
After the power supply remote operation, the operation contents can be modified by the remote controller.
(1) Operation contents

Operation change AUTO

Power supply OFF


Power supply ON

Air conditioner
COOL: 26˚C

Start operation
3-minute timer

Set temperature DRY: 25˚C


operation

STOP
HEAT: 25˚C
Air flow change AUTO
Flap AUTO
Timer Continuous

(2) Modification method


Anodo
S Models SRK25GZ-L1, 35GZ-L1
Solder the high-speed switching diode
(manufacturer: Matsushita, Manufac-
ture type No.: MA165) to “Remote”
part on the PCB in the direction as
shown in the diagram below.
This diagram shows SRK25GZ-L1 and
although the other units have different
layout on the PCB, their concepts are
some.

S Model SRK502Z-L
Cut the jumper wire for the “RE-
MOTE” section on the printed circuit
CNG

board. CNH
REMOTE
CUSTOM

CNE

Carefully position the jumper wire so


that it does not come in contact with
other parts.

23D
52C

20S
52X1
(250V3, 15A)
FUSE1

CNU
(FMI)
CNM

49
SRK-GZ

MEMO

50

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