RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 1

Task

Grit Blasting in C.S (Ballast Tank /Cargo Tank) with

Scaffold

Approved By (Date)

12/07/2006

Entry into C.S

Mobilization of
equipment

Setting up and
testing of
equipment

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk

Severity

No.

Next Review Date

12/07/2006

11/07/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

-Oxygen
deficiency
-Oxygen
enrichment
-Overcome by
toxic gas
-Corrosive
substance
-Trip and Slip
-Falling
hazard
-Vehicle
incident

-Fatality
-Asphyxiation
-Bodily injury

-Entry Permit (PTW)

-Continuous atmospheric
monitoring
-Adequate lighting
-Adequate ventilation

Supervisor

-Minor H/F
injury
-Collision
-Fatality

-Trained vehicle/forklift
operator
-Qualified signal/rigger
-Provide appropriate PPE

Supervisor

-Struck by
compressed
air/hose/
faulty A.R

-Bodily injury

-Equipment checklist
-Adequate safety features
-Provide PPE
-Checking validity of AR
(Air Receiver)

Association of Singapore Marine Industries

Supervisor

Top up blasting
grit

-Falling
hazard

-Bodily injury

-Barricade top area

-Qualified signal/rigger

Supervisor

Inspection of
scaffold

-Falling of
persons/
object

-Fatal
-Bodily injury

-Scaffold certificate validity

Supervisor

Commencement -Strike by
of grit blasting
compressed
air/ grit/ hose
-Trip and fall
-Dust
inhalation
-Overcome
by Co when
using diesel
operated air
compressor
for breathing
air supply
-Ergonomic
Grit removal
-Dust
and emptying
inhalation
the grit

-Bodily injury

-PTW
-Provide appropriate PPE
-Equipment checklist
-Provide adequate lighting/
no obstruction
-PPE
-Co modification @ supply
compressed air (Visual or
audible alarm)
- Checking of air filter

Supervisor

-Maintenance
require to
verify
equipment
safety after job
completion

-Provide appropriate PPE

Supervisor

Association of Singapore Marine Industries

-Lung disease
-Fatal

-Back pain
-H/F injury
-Lung disease

Risk Level

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

No.

3. Risk Control
Additional
Action Officer
Risk Control
(Follow-up Date)
Measure

Reference
Document for
Reference

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 2

Task

Grit Blasting at shipside with Cherry Picker (Dry

Dock)

Approved By (Date)

Transporting of
blasting
equipment /
material by
forklift / lorry
truck from store
to worksite

5
-Qualified operator
-Working condition of
vehicle
-Ensure the load is within
the safe working load and
the C.G of vehicle
-Observe yards speed limit
-Ensure clear passageway
before operating vehicle
-Maintain a clear vision of
the operator
2
-Secure load
-Ensure clear passageway
from surrounding area
-Lifting equipment is valid
and in safe working
condition
-Safe working load of lifting
equipment

-Moving
vehicle

Collision of
forklift/ lorry truck

Falling
object

Strike by falling
object

Association of Singapore Marine Industries

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Severity

No.

Next Review Date

3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

-Supervision
-Brief to
workers

-Immediate
Supervisor

-Supervision
-Brief to
workers

-Immediate
Supervisor

Reference
Document for
Reference

-Same as above

-Hand gloves
-Maintain two-way
communication
-Using trained personnel
-Safe manual handling
practice
-Maintain clean and dry
work place at all times
-Do not place blasting
hoses at passageway
-Hang up of blasting hoses
using cable hanger
-Physical check on hose
condition
-Secure if hoses
-Relief valve in safe
working condition (PE ?)
-Trained personnel
-Functional test (Gradually
turn on)
-Protective clothing
-Blasting hood (Air-fed)
-CO monitoring device
installed

-Falling of
object

-Same as above

-Hands and -Pinch point

areas
fingers
injury
-Bodily
injury
Slip, trip
and fall

Blasting
Operation

-High
pressure
-Noise

-Exposure
to dust

Association of Singapore Marine Industries

-Slip and fall on

slippery work
surface or trip
and fall over
hoses placed at
passageway
-Bodily injuries
-Noise Induced
Deafness (NID)

-Inhalation
(respiratory
problems)
-Overcome by
CO

Risk Level

Setting up of
grit-blasting
equipment

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

-Supervision
-Brief to
workers
-Supervision
-Brief to
workers

-Immediate
Supervisor

-Supervision
-Brief to
workers

-Immediate
Supervisor

-Supervision
-Brief to
workers

-Immediate
Supervisor

-Immediate
-Electrical
Supervisor
generated
compressed air

-Immediate
Supervisor

Reference
Document for
Reference

Operating of
Cherry Picker

Moving
Cherry
Picker

-Poor
communication
between pot man
and blaster result
in wrong
pressurized hose
-Surrounding
people bit by
spent grit

Collision/
Toppling

Falling of
Fell from basket
person
Electrocution Contact with
electrical cables
4

Demob

High
Pressure

Association of Singapore Marine Industries

-Residual
pressure in
hoses result in
body injuries
(Strike by)
Refer to No.2

-Proper marking of hoses

and valves

-Railings covered with

canvas
-Highlight in VSCC
meeting
-Display warning
signboard
-Cherry Picker in safe
working condition
-Trained operator
-Certification of Cherry
Picker to be valid
-Traveling path to be
cleaned of obstruction and
on even ground
-Anchor of safety belt
-Max. 2 persons operating
-Ensure no contact
between Cherry Picker
and electrical cable.
-Off main valve
-Release existing pressure
in the hose

Risk Level

3.1

-Bodily
injuries
(during
blasting)

Likelihood

Continue
from 3.

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Dead Man
Switch
recommended

-Immediate
Supervisor

Blaster to look
out prior to
blasting

-Immediate
Supervisor

-Supervisor
-Immediate
-Brief to worker Supervisor

-Supervisor
-Brief to worker
-Supervisor
-Brief to worker

-Immediate
Supervisor
-Immediate
Supervisor

-Supervisor
-Immediate
-Brief to worker Supervisor

Reference
Document for
Reference

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 3

Task

Grit blasting at main deck onboard ship

Approved By (Date)

12/07/2006 Samsudin

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Severity

No.

Next Review Date

11/07/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Accessing are
to be grit
blasted

-Trip, slip
and fall

-Trip due to
uneven surface
-Slip due to oily
surface
-Minor injury

-Safety Shoes
-Use cable harness to
hang up hoses
-Keep surface clear and
dry

Nil

Immediate
Supervisor

Equipment
mobilization
using fork lift &
lorry crane

-Hit by
moving
vehicle

-Collision /
Forklift topple
(Fatality)

Nil

Immediate
Supervisor

-Falling
object

-Strike by falling
equipment
(Minor)

-Trained forklift operator

assign
-Check condition / capacity
-Keep persons clear from
operation
-Secure load using proper
pallet
-Keep persons clear from
operation

Nil

Immediate
Supervisor

-Trip, Slip
and fall

-Trip due to
uneven surface
slip due to oily
surface (Minor)
-Strike by falling
equipment
(Minor)

-Safety shoes
-Use cable harness to
hang up hoses
-Keep surface clean & dry
-Do not lift heavy load
manually
-Use forklift or crane to lift
equipment

Nil

Immediate
Supervisor

Setting up of
equipment

-Falling
object

Association of Singapore Marine Industries

Reference
Document for
Reference

-Check and use correct

rating and gravel condition
hose
-Use dead men switch
-Visual inspect blasting
pots for defects
-Ensure blasting pot is
testes and valid
-Use of safety relief valve
-Use electrical driven
compressor

High
pressure
injection
injury

-Hit by flying grits

-Hose burst
-Slip/Trip and fall
-Blasting pot
burst

Asphyxiation CO poisoning

Demob of
blasting
equipment

High
pressure
injection
injury

Association of Singapore Marine Industries

-Hit by flying grits -Release pressure before

disconnecting hose
-Remaining
pressure in the
hose

Risk Level

Grit Blasting

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Reference
Document for
Reference

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 4

Task

Hydro jetting with rotor gun in a confined

space/tank

Approved By (Date)

12/07/2006

-Moving
vehicle /
crane

Setting up of
hydrojetting
equipment at
worksite and
checklist for all
the equipment

-Pinch point
-High
pressure

-Assigned appointed and

trained forklift operator
-Check forklift condition
before operating it
-Ensure that load is within
and e.g. load
-Keep the people clear
from forklift

-Finger injury

-Wear safety gloves

-Leg injury
-Possible falling
down

-Supervisor authorized
the test of hydorjetting
equipment

-Housekeeping

-Collision /
Forklift topple
crane: fatality

-Falling object -Strike by a

falling spray
gun/hose from
forklift: minor
injury

-Falling object -Falling ? from

-Finger injury height

Association of Singapore Marine Industries

Risk Level

Transporting of
hydro jetting
equipment by
forklift from
store to
worksite

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Severity

No.

Next Review Date

Yard Supervisor

12/07/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Reference
Document for
Reference

-Asphyxiation
hazard
-Lack of air
-Falling object
-Person
falling?

-Fatality
-Lost plank &
small material
fall down
-Fatality

Hydrojetting
with rotor gun

-High pressure -Leg injury

-People falling -Fatality

Demobilize
hydrojetting
equipment after
hydrojetting

-Pinch point

Transporting of
hydrojetting
equipment by
forklift back to
the store

-Moving
vehicle crane
-Falling object

-Hand injury

-High pressure -Leg injury and

possible to fall
down
-Falling object -Falling from ?

Association of Singapore Marine Industries

-Collision
forklift/crane
-Struck by
falling object
hose, gun from
forklift and
crane

Risk Level

Entry the
confined space

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Nil

Immediate
Supervisor

M
M

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

-Entry permit
-OK Tag for staging
-Ventilation, lighting, body
harness and gas checklist
-Tank watchman
-Permit display on a tank
entry

-Safety boots
-Body harness

3
5

3
1

-Released the pressure

before disconnect/ make
sure
-Supervisor authorized
the demobilized the
settons
-House keeping

-Trained forklift operator

-Check forklift condition
-Keep the people clear
from forklift
-Ensure that load is within
the e.g. load

Reference
Document for
Reference

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 5

Task

Hydro-jetting on main deck rotor gun

Approved By (Date)

Section Head (12/07/2006)

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Severity

No.

Next Review Date

Yard Supervisor/ Foreman

12/07/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Preparation on
Mobilization of
Equipment

-Moving of
vehicle and
shifting and
lifting

-Collision
-Damage
equipment
-Hand injury
: Fatality

-Certified Operator
-Qualified signal men

-Premark
location and
check list

-Supervisor and
foreman

Hydrojetting in
progress

-Over
pressure
-No
secured ?
-Flaying
object

-Leg and hand

injury
-Body injury
-Hearing illness

-PPE, boots guard and

face shield
-Barricade in this area and
signboard highlighted
VSCC

-Built in
Interlock

-Supervisor and
Foreman

Demob
mobilization of
equipment

-Pressure

-Eyes and body

injury

-Release pressure and

PPE

-Premark
location

-Supervisor

Association of Singapore Marine Industries

Reference
Document for
Reference

-Safe Work
Procedure
Equipment
Catalog

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 6

Task

Hydro-Jetting With Rotor Gun At Shipside Using

Cherry Picker

Approved By (Date)

Moving
vehicle

-Collision /
Forklift topple
fatality

Falling
object

-Strike by a
falling hydro
jetting pump/
gun/ hose
from forklift

Transportation
Moving
of Cherry Picker vehicle

Association of Singapore Marine Industries

-Collision/
topple
-Fatality

Risk Level

1A

Transporting of
hydro jetting
M/C from store
to worksite
using forklift

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk

Severity

No.

Next Review Date

Group 6 (12/07/2006)

12/07/2009
3. Risk Control
Additional Risk Action Officer
Control
Follow-up Date)
Measure

-Assigned trained forklift

5
operator
-Check forklift condition before
operating it.
-Ensure that load is within the
forklift capacity and the C.G.
is within the forks
-Keep persons clear from
operating forklift and location
-Secure load to transport them 4
-Keep persons clear from
operating forklift

-Ensure clear
location
-Ensure audio
visual alarms
operative during
forklift operation
-Ensure clear
passageway

Immediate
Supervisor

Immediate
Supervisor

-Assigned trained Cherry

Picker operator
-Check Cherry Picker before
operating it
-Ensure rest position of boom
-Clear passageway

-Ensure clear
location
-Ensure audio
visual alarms
operative during
forklift operation
-Ensure audio
visual alarms
operative during
operation
-Maintenance &
inspection
checks as need

Immediate
Supervisor

Reference
Document for
Reference

Setting of hydro
jetting
equipment at
worksite

Slip, trip,
fall at
worksite

-Hands &
finger capture
while setting
-Minor injury

Hydro jetting
with rotor gun
using Cherry
Picker

High
pressure
injection
injury

-High
pressure
water injected
on fingers/
parts of body
Due to;
-Improper
handing of
hydro-jetting
gun/hoses
-Use of substandard
hose, fittings,
parts
-Deafness
-Falling from
height, fatality

-Keep work place clean and

neat
-Do not place hoses at
passageway
-Use hose arrestor with
correct capacity
-Assigned trained operator
-Using adequate PPE
-Use proper and correct
capacity hoses, fittings and
rotor guns
-Using proper warning signs/
barrication
-Assigned trained operator/
blaster
-Use of hose/ parts/ fittings of
correct rating (SWP) without
damage kinks
-Release trigger of the gun,
release pressure in M/C and
stop the M/C before adjusting
nozzle
-Keep hands away from
nozzle during operation
-Secure all hoses, fittings
adequately

-Noise
-Falling
hazard

Association of Singapore Marine Industries

-Ensure no leaking
-(PPE) Ear plug to be used
-Assigned trained operator/
blaster
-Adequate use of PPE

Risk Level

No.

Likelihood

2. Risk Evaluation
Existing Risk Control

Severity

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

3. Risk Control
Additional Risk Action Officer
Control
(Follow-up Date)
Measure

Nil

Immediate
Operator and
Foreman

-Ensure proper
trained /
authorized
person at
worksite
-Checklist for
maintenance
inspections of
equipments/
accessories

Immediate
Supervisor and
Foreman

3
5

1
1

L
M

-Refresher
training and
documentation

Immediate
Supervisor and
Foreman

Reference
Document for
Reference

De-setting of
hydro jetting
equipment at
worksite

Slip, trip
Fall at
worksite

De-mobilize
hydro jetting
equipment

Moving
vehicle

-Collision /
forklift topple
-Fatality

Falling
object

-Strike by a
falling hydro
jetting pump/
gun hose
forklift

-Keep work place clean and

2
neat
-Do not place hoses at
passageway, roll them
properly and pack
-Disconnect fittings carefully
and store in M/Cs
-Disconnect guns and store
properly
-Finally pack all accessories/
secure it/ lock the M/C
-Clear passageway
-Assigned trained forklift
5
operator
-Check forklift condition before
operating it
-Ensure that load is within the
forklift capacity and the CG is
within the forks
-Ensure clear location
-Ensure audio visual alarms
operative during forklift
operation
-Keep persons clear from
4
operating forklift location
-Secure load to transport them
-Keep persons clear from
operating forklift
-Ensure clear location
-Ensure audio visual alarms
operative during forklift
operation

-Hands and
fingers injury
-Minor Injury

Association of Singapore Marine Industries

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

Severity

No.

3. Risk Control
Additional Risk Action Officer
Control
(Follow-up Date)
Measure

Nil

Immediate
Supervisor and
Foreman

Immediate
Foreman

Immediate
Foreman

Reference
Document for
Reference

Transportation
of Cherry
Picker

-Assigned trained Cherry

5
Picker operator
-Check Cherry Picker before
operating it
-Ensure that the boon
should be in rest position
-Ensure audio visual alarms
operative during operation
-Maintenance and inspection
checks as need

Moving
vehicle

Association of Singapore Marine Industries

-Collision/
topple
-Fatality

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

5A

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

Severity

No.

3. Risk Control
Additional Risk Action Officer
Control
(Follow-up Date)
Measure

Immediate
Foreman

Reference
Document for
Reference

RISK ASSESSMENT FORM

Conducted By (Date)
Black and White International Marine Pte Ltd

Company
Task

Spray Painting With Airless Spray Gun In A

Confined Space

Approved By (Date)

12/07/2006

Moving
vehicle

Falling object

Lifting up
equipment on
board vessel by
crane

Falling object

Association of Singapore Marine Industries

-Assigned trained forklift

operator
-Check and ensure green
tag, proper maintenance,
check list, follow speed
limit
-Do not overload
-Ensure adequate lighting
-Strike by falling -Secure equipments
properly
spray pump,
hoses and paint
drum
-Strike by falling -Assigned trained signaler
and rigger
object
-Assigned trained crane
-Struck by
operator
moving object
-Check and inspect all
lifting devices before use
-Materials secured
properly
-No obstruction
-Collision
-Topple
-Fatality

Risk Level

Transporting
painting
equipment by
forklift to
worksite

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk

Severity

No.

Next Review Date

Group 7 (12/07/2006)

11/07/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Immediate
Supervisor

Immediate
Supervisor

Immediate
Supervisor

Reference
Document for
Reference

-Proper housekeeping
-All hoses and cable must
be lay out properly

-Use proper hand gloves

-Use proper PPE

-Fire hazard
due to hot work
-Smoking

-Check and ensure no hot

work at the vicinity
-Ban smoking
-Barricade and display
signboard

-Fire and
explosion due
to hot work
-Smoking
-Inhalation of
harmful vapor
-Defect ladder

-Check and ensure no incompatible hot work

-Coordinate painting work
in VSCC meeting
-Must use proper PPE
-Proper lighting (explosion
proof light)
-Entry permit
-Keep finger or body away
from spray gun tip

Slip, trip and

fall

Sharp edges
4

Testing of
equipment

Mixing paints

Spray painting
in confined
spaces with
airless gun

-High noise
level
-Leakage and
splash
-Fire hazard
-Explosion
-Splashing

-Fire hazard
-Explosion
-Falling from
height
-Inhalation
-Skin irritation
-Electrocution
-Asphyxiation
-High
pressure
injury

Association of Singapore Marine Industries

-Oily surface
-Poor
housekeeping
-Obstruction on
passageway
-Contact with
sharp edges
-NID

Risk Level

Setting and
connection all
equipments

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

-Eye injury

Reference
Document for
Reference

-High
pressure
injuries; paint
inject

Association of Singapore Marine Industries

-Paint injects
into hand and
body

-Released pressure from

equipments and hoses
-Use proper PPE
-Clear all empty paint
drums and do
housekeeping upon
completion of work

Risk Level

Demobilize

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-atrisk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Immediate
Supervisor

Reference
Document for
Reference

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 8

Task

Spray Painting Using Airless Spray Gun At

Shipside With Cherry Picker

Approved By (Date)

Group 8

Identify the
working area

Slip, trip
and fall

Mobilization of
Moving
equipments and vehicle
materials
Moving
vehicle /
equipment

Association of Singapore Marine Industries

-Slip, trip and

fall due to wet
and slippery
ground
-Passageway
obstructed
(Minor injury)
-Collision
-Struck by
moving vehicle
-Forklift topple
-Cherry Picker
topple due to
outrigger not
extended or /
and uneven
ground
(Major injuries)
-Person falling
from height

Risk Level

Likelihood

1. Hazard Identification
2. Risk Evaluation
Existing Risk Control
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk
Severity

No.

Next Review Date

12/07/2006

11/07/2006
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

-Keep working area clean

and dry at all times
-Housekeeping to be done
before commencement of
any work
-VSCC
-PTW
-Assigned trained/ qualified
forklift operator

More attention
to monitor by
Supervisor

Supervisor

Nil

Nil

Foreman

Nil

-Ensure qualified SPP

operator only operate
-Ensure ground are nor
obstructed by any foreign
materials

Nil

Supervisor

Nil

-Ensure safety belt/ harness

is being used.
(PPE)

Nil

Supervisor

Nil

Falling
object

Setting up of
spray painting
equipments

Falling
objects
Slip, trip
and fall

Mixing of paint

Fire and
explosion

-Eye and
body injury
-Skin
irritation

Spray painting
using airless
spray gun with
Cherry Picker

Fire and
explosion

Association of Singapore Marine Industries

-Struck by
falling painting
equipments and
paint drums
-Minor injuries
-Struck by
falling
equipments
(Minor injuries)
-Slip, trip and
fall due to bad
housekeeping
(Major injuries)
-Fire and
explosion due to
hotwork and/ or
other heat
sources
-Paint splash to
eyes and/or
other body parts
due to improper
handling
-Equipment/
hose break
-Fire and
explosion due to
hotwork and/or
other heat
sources
-Fatality

Risk Level

Continue
from
No.2

Likelihood

Severity

No.

1. Hazard Identification
2. Risk Evaluation
Task Step
Hazard
Possible
Existing Risk Control
Accident/ Ill
Health &
Persons-at-risk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

-Ensure equipments and

materials are properly secured
and no overloading

Nil

Supervisor

Nil

-Ensure that manual lifting

within the capability (not more
than 25 kg per person)

Nil

Supervisor

Nil

-Ensure good housekeeping at 3

all times

Nil

Foreman/
Supervisor

Nil

-Ensure no hotwork and/or

other heat sources within the
vicinity

Nil

Foreman/
Supervisor

Nil

-Ensure trained/ qualified

painter are being deployed
-Use proper paint equipments/
hoses
-Use proper PPE

Nil

Foreman/
Supervisor

Nil

-Ensure no hotwork and/or

other heat sources in the
vicinity
-Coordinate in VSCC meeting

-Proper coordination in
VSCC meeting

Foreman/
Supervisor

Nil

Expose to
toxic
vapor
6

Demobilization Falling
of pointing
object
equipments
Slip and
trip/fall

Association of Singapore Marine Industries

-Pressurized
paint injected
due to
improper
handling
-Equipment fail
-Major injuries
-Chronic
health illness
due to
inhalation
-Hit/Struck by
falling object
due to
improper
handling
-Slip and trip,
fall due to bad
housekeeping

Risk Level

High
pressure
injection
injury

Likelihood

Continue
from
No. 5

Severity

No.

1. Hazard Identification
2. Risk Evaluation
Task Step
Hazard
Possible
Existing Risk Control
Accident/ Ill
Health &
Persons-at-risk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

-Ensure trained painter are

assigned
-SSIC
-Ensure equipment are
being check prior to use
-Proper PPE

Nil

Foreman/
Supervisor

Nil

-Ensure proper PPE are

being used

Nil

Foreman/
Supervisor

Nil

-Manual lifting to be within

the persons capacity (not
more than 25kg)

Nil

Foreman/
Supervisor

Nil

-Ensure proper
housekeeping at the end of
any work

Nil

Foreman/
Supervisor

Nil

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 9

Task

Spray Painting With Airless Spray Gun At Main

Deck

Approved By (Date)

Blanking-up all
pipelines by
rubber gaskets,
wooden plugs
Covering
protection on
electrical
equipment and
etc.

Hand injury

Slip, fall,
trips

Association of Singapore Marine Industries

-Keep hand away from

pinch point during
preparation
-Assign trained forklift
driver
-Check forklift condition
-Ensure forklift capacity
-Follow in-house rules
-Keep forklift clear from
pedestrian and others
during operation
-Do not lift load more than
-Strike by a
you can carry
falling spray
pump, hose, gun, -Ask for assistance if
possible
paint drums
-Minor injury
Hand cut by wire Use hand glove

Hand caught in
between
equipment
-Collision
-Forklift topple
-Fatality

-Due to improper
housekeeping
-Slippery surface

-Maintain good
housekeeping and keep
tidy at all times
-Hang up all cables

Risk Level

Preparation of
Pinch point
equipment such
as Spray Pump,
Spray Gun,
Moving
Paints
vehicle
Compressor,
Canvas,
Gaskets and
transport it by
using forklift to
wharf side
Falling
object

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Severity

No.

Next Review Date

12/07/2006

12/07/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Immediate
Supervisor or
Foreman
Immediate
Supervisor or
Foreman

Immediate
Supervisor or
Foreman

Immediate
Supervisor

Immediate
Supervisor

Reference
Document for
Reference

Refer to SOPM
Chapter 25 on
Forklift Driving

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Barricade the
site that are
under operation
Arragement of
equipment such
as compressor,
spray pumps,
spray guns,
paint ?, paints,
rubbish bins

Slip, fall
and trip

As above

As above

Immediate
Supervisor

Falling
object

Keep others clear away

from the operation area

Immediate
Supervisor

Immediate
Supervisor

-Fire
-Pollution

-Maintain good
housekeeping
-Maintain at all times
-Close all paint containers
when not in use
-Display signboard
-Highlight at VSCC
meeting
-No smoking
Wear eye protector

Paint mixing

-Strike by a
falling paint
drums, hose
(Wharf
arranging)
Due to poor
housekeeping
and equipment
-Due to smoking,
sparks, heat from
hot work
-Major injury

Immediate
Supervisor

Immediate
Supervisor
Immediate
Supervisor

Slip and
Fall

Eye injury
6

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

Severity

No.

Start spray
painting with
airless spray
gun

Fire

High
pressure
injection
injury

Association of Singapore Marine Industries

Paint splashes to
eyes
Flash fire due to
smoking, hot
works

-Apply permit
-Blank off all openings
-No hot works within the
area
-Co-ordinate at VSCC
meeting
-Display signboard
Painting in Progress
Due to finger and -Trained spray painter or
body injury
qualified personnel.
-Buddy system applied to
look during operation
-Keep hand away from
nozzle tip

Immediate
Supervisor

Reference
Document for
Reference

Refer to
hazard on
setting-up

Association of Singapore Marine Industries

As above

Risk Level

Demobilizing
and
housekeeping

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

Severity

No.

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Reference
Document for
Reference

Refer to SOPM
Chapter 18
on good
housekeeping

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 10

Task

Power Tooling At Open Space/Decks

Approved By (Date)

12/07/2005

Moving
vehicle
(forklift)

Setting up of
power tooling
equipments to
work site

Falling
object

Collision / Forklift
topple
Fatality

Falling
hazards
(Equipment)

Association of Singapore Marine Industries

-Hit by falling air

manifolds and air
hoses
-Minor injury

-Assigned appointed and

trained forklift and crane
operator
-Check forklift/crane
condition before operating
it
-Ensure that load is within
the CG, is within the
forks/lifting follow 3 steps
of lifting procedure
-Assigned appointed
riggers
-Secure load and use
proper lifting equipment
like skip
-Keep persons clear from
operating area
-Before connect the hose
make sure shut

Risk Level

Transporting of
power tooling
equipments by
forklift and
crane

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-at-risk

Severity

No.

Next Review Date

12/07/2006

11/07/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Nil

Immediate
Supervisor and
Lifting Supervisor

Nil

Immediate
Supervisor

Reference
Document for
Reference

-Check and ensure no

flammable liquids
surrounding areas
-Co-ordinate in VSCC
meeting
-Assign experienced
workers
-Close all air hoses when
not in use
-Use proper eyewear
-To use whip arrestor for
connections
-Assigned appointed rigger
-Secured load and use
proper lifting equipment
like skip
-Keep persons clear from
operating area
-Do not place air gases at
passageway
-Assigned appointed and
trained forklift operator
-Check forklift condition
before operating it
-Ensure that load is within
the forklift capacity
-Keep persons clear from
operating forklift

-Eye and
body injury
4

Demobilize
power tooling
equipments
after power
tooling

-Falling
object
-Slip, trip
and fall

Transporting of
power tooling
equipment by
forklift back to
workshop

Moving
vehicle

Association of Singapore Marine Industries

-Sparks flying
around during
power tooling

-Particles and
hoses may ?
eyes and body
-Hit by falling air
manifolds and
hoses
-Minor injury
-Slip, trip and fall
over hoses
placed at
passageway
-Collision / forklift
topple
-Fatality

Risk Level

Power tooling in -Fire

progress

Likelihood

2. Risk Evaluation
Existing Risk Control
Severity

No.

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Nil

Immediate
Supervisor

Reference
Document for
Reference

RISK ASSESSMENT FORM

Conducted By (Date)

Company

Group 11

Task

Power Tooling Pneumatic Confine Space

Approved By (Date)

12/07/2006

Apply entry
permit
Check location

Highlight in the VSCC

meeting
-Clear and dry all times
-Arrange more lights
-More ventilation
-Gas meter

Arrange
manpower
distribution

Equipment
distribution

Starting work

Nil

Nil

-Slip and fall

-In sufficient
light
-Lack oxygen
CO2
-Unskilled
worker
-Language
barrier
-Improper
PPE

-Slippery work
place
-Poor visibility
-Fatality

-Pinch point
-Falling object
-Faulty
equipment
-Poor
housekeeping
-Dust
-Hit by falling
object

Association of Singapore Marine Industries

-Prone to injury -Proper tool handling

-Mis-Buddy system
Communication -Proper PPE issue, inspect
-? Injury

--Hand, finger
injury
-Strike by
falling object
-Bodily injury
-Slip and fall
-Respiratory
disease
-Bodily injury

-Use proper PPE

-Proper rigging
-Secure loose item
-Keep clear lifting area
-Check before issue
-Keep clear/ and clean
-Use proper respirator
-Proper PPE

Risk Level

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk

Severity

No.

Next Review Date

12/07/2009
3. Risk Control
Action Officer
Additional
Follow-up Date)
Risk Control
Measure

Yard Foreman
5

Supervisor

Supervisor

Supervisor

Supervisor

Reference
Document for
Reference

Risk Level

General
cleaning
(vacuum)
Demobilizing

2. Risk Evaluation
Existing Risk Control

Likelihood

1. Hazard Identification
Task Step
Hazard
Possible
Accident/ Ill
Health &
Persons-at-risk

Severity

No.

3. Risk Control
Action Officer
Additional
(Follow-up Date)
Risk Control
Measure

-Dust

-Respiratory
disease

-Use proper respirator

Supervisor

-Pinch
point
-Falling
object
-Faulty
equipment
Poor
house
keeping

-Hand and finger

injury
-Strike by falling
object
-Bodily injury
-Slip and fall

-Use proper PPE

--Proper rigger
-Keep clear/ clean

Supervisor

Association of Singapore Marine Industries

Reference
Document for
Reference