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109 File1 CNC Report For SJP 2014 PDF

The document outlines a basic training program on CNC turning and machining centers provided to 57 students from SJ Government Polytechnic in Bangalore, India. The training consisted of classroom lectures over topics like machine parts, behaviors, speeds, feeds, process planning, tooling, programming, and codes. Students practiced on CAD/CAM software and had hands-on experience running programs on virtual machines. Training was provided over two separate 2-day sessions - one focused on turning centers and the other on machining centers. Attendees gained knowledge on setup, programming, and operation of CNC machines.

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Sajid Sheikh
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0% found this document useful (0 votes)
183 views120 pages

109 File1 CNC Report For SJP 2014 PDF

The document outlines a basic training program on CNC turning and machining centers provided to 57 students from SJ Government Polytechnic in Bangalore, India. The training consisted of classroom lectures over topics like machine parts, behaviors, speeds, feeds, process planning, tooling, programming, and codes. Students practiced on CAD/CAM software and had hands-on experience running programs on virtual machines. Training was provided over two separate 2-day sessions - one focused on turning centers and the other on machining centers. Attendees gained knowledge on setup, programming, and operation of CNC machines.

Uploaded by

Sajid Sheikh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 120

Basic Training Programme on CNC

Turning and Machining Centre for SJ


Government Polytechnic Students
(VMC & HMC)
25th - 26th February 2014
&
10th - 11th March 2014
UNIDO - ICAMT, Bangalore

CONTENTS
Topic
1.
2.
3.
4.
5.

Introduction
Objectives
Training Method
Agenda
Summary of Proceedings
Turning Centre - 25 & 26 February 2014
Machining Centre -10-11 March 2014

6. List of Participants 25 & 26 February 2014


7. List of Participants 10-11 March 2014
8. Benefits
9. Feedback Analysis
10. Registration Sheet
11. Course Material
12. Feedback Forms

Pg no
3
3
3
4
6
9
8
11
11
Annexure 1
Annexure 2
Annexure 3

Introduction
The International Centre for the Advancement of Manufacturing Technology is an
International Technology Centre of the United Nations Industrial Development
Organization. ICAMT has been set up in cooperation with the Government of India for
promoting manufacturing technologies and innovations as a means to deliver
industrial competitiveness in developing countries.
CNC Technology, be it as a Product or a manufacturing practise, is an integral part of
manufacturing technology across the spectrum of Industries, be it small, Medium or Large.
The subject is also being taught at Polytechnic Course level. Although, the workshops at the
Polytechnics do have CNC Machines and equipments for Demonstrations, they do not have
adequate expertise to train students to understand, feel and see CNC Machines working in
the shops. With a view to make the students to get first-hand experience of the use /
application and to make them enthused to look at Manufacturing as a future career option,
UNIDO ICAMT has launched this unique initiative Institution Academician Interface for
making apprentice industry ready through knowledge transfer / awareness creation of CNC
Machining in shop environment.

Objectives
The objective of the training was to provide basic knowledge on CNC machining, tooling,
cutting parameters, process planning, CNC part programming, machine setting, work holding
and troubleshooting with emphasis on efficient metal cutting techniques and best shop floor
practices. More importance was given to efficient programming, problem solving techniques,
tools and cutting parameters.

Training Method
Before the training was conducted a comprehensive approach was undertaken to
understand specific requirements of Polytechnic students. The Faculty collected data about
their requirements and prepared the course material to conduct the 2 days+2days training
program on CNC Turning & Machining center (VMC &HMC).
The training included classroom lecture sessions, simulation and learning through the CAD
CAM software. Participants also had the opportunity to incorporate their learnings through
actual hands-on working on the virtual CNC Turning & Milling software. The classroom
lectures were supported by multimedia presentation and interactions with frequent question
3

and answer sessions. Sessions on machining strategy were taught by using the CAD
(Computer Aided Design) CAM (Computer Aided Manufacturing) software at ICAMT which
was followed by group exercises and problem solving to ensure their understanding.

Agenda

Basic Training Programme on CNC Turning


Centre for SJ Government Polytechnic Students
25-26 February 2014

th

Day 1: 25 Feb 2014,

Venue

09.30 am
10.00 am
10.30 am

10.00 am
10.30 am
11.00 am

11.00 am
11.15 am

11.15 am
01.30

01.30 pm
02.15 pm

02.15 pm
03.00 pm

03.00 pm
03.15 pm

03.15 pm
05.00 pm

Registration
Knowledge inventory Oral introduction
Introduction Turning Centers
Machining operations
Break
Cutting tools and its applications
Cutting parameters & Calculations
G-codes & M-codes & Program format
Break
Programming concepts for General turning,
Grooving, Threading and Drilling operations
Break
CAD CAM Practice

th

Day 2: 26 Feb 2014,

Venue

09.30 am

01.00 pm

01.00 pm

01.45 pm

Break

05.30 pm

Hands on session: Turning Center (Fanuc


control)
Machine setting (work holding, Tool offsets)
Program edit
Machining test part in Simulator

2.00pm

UNIDO
ICAMT,
Tumkur road
Bangalore

Part Programming and CAD CAM practices

UNIDO ICAMT
Tumkur road
Bangalore

Basic Training Programme on CNC Machining


Centre for SJ Government Polytechnic Students
10-11 March 2014
th

Day 1: 10 Mar 2014

Venue

09.30 am
10.00 am
10.30 am

10.00 am
10.30 am
11.00 am

11.00 am
11.15 am

11.15 am
01.30

01.30 pm
02.15 pm

02.15 pm
03.00 pm

03.00 pm
03.15 pm

03.15 pm
05.00 pm

Registration
Knowledge inventory Oral introduction
Introduction Machining Centers
Machining operations
Break
Cutting tools and its applications
Cutting parameters & Calculations
G-codes & M-codes & Program format
Break
Programming concepts for Face milling, Side
milling, Hole machining(Drilling, Boring,
Tapping) operations
Break
CAD CAM Practice

th

Day 2: 11 Mar 2014

09.30 am
01.00 pm

2.00pm

UNIDO ICAMT,
Tumkur road
Bangalore

Venue

01.00 pm

Part Programming and CAD CAM practices

01.45 pm

Break

05.30 pm

Hands on session: Machining Center (Fanuc


control)
Machine setting (work holding, Tool offsets)
Program edit
Machining test part on Simulator

UNIDO ICAMT
Tumkur road
Bangalore

Summary of Proceedings
Two day+ two day Training on CNC Part Program on Turning & Machining centers for 57
final year students of S. J. (Govt) Polytechnic of Bangalore was conducted at UNIDO
International Centre for Advancement of Manufacturing Technology (ICAMT), Bangalore on
25-26 Feb and 10-11 Mar 2014 (9.30am to 5.00pm). The students are pursuing Diploma in
Mechanical Engineering with specialisation in Machine Tool Technology.

Turning Center Batch (25-26 Feb. 2014)


Class Room Session

In this session the participants learnt about:

Machine parts and its functions


1. Bed
2. Guide ways
3. Ball screw
4. Spindle
5. Tool turret
6. Tail stock
7. Steady rest

Behaviour of CNC turning center

Managing Spindle speed: -Calculating proper RPM in different operations and


different conditions.

Managing Axes and its feed rates: Specifying proper Feed rates and depth of cut in different operations and different
conditions.

Process planning :1. Machining operations


(General turning, Grooving, Threading, Hole Machining)
2. Tooling
Material of the tool, ISO Inserts, ISO Holders and Selection of Tooling.
3. Cutting Parameter
Cutting speed, Feed rate, Depth of cut.
4. Work holding
3 Jaw, chuck 4 jaw chuck, Collet chuck, Soft Jaw, Hard Jaw.
5. Measuring Instruments
Vernier calliper, Micrometre, Bore dial gauge and plug gauges.

Work Co-ordinates :-Mathematics for calculating co-ordinates by using rigonometry


and Pythagoras

Cycle Time calculation: - Cutting time, non-cutting time, tool changing time, spindle
acceleration and deceleration time.

G and M codes

Part program: Main program and sub program.

CAD CAM Practice

In this session participants learnt how to generate NC programs, Analysing Cycle time,
Preparing process planning sheets and other shop floor related documents by using CAD
CAM. They were taught how to utilise resources like CAD CAM to enhance the productivity
and benefits like Speed, Accuracy, Safety, Skills and Standardization.
Hands on Session (Virtual Machine Software)

Soft jaws boring technique


Setting cutting tools
Taking tool offset
Editing NC program
Editing tool data (Wear compensation)
Run the machine in single block
7

Edit the tool data after inspecting the first piece


Run the machine in Auto mode

SL NO

List of Participants
S. J. (Govt) Polytechnic, Bangalore
25 & 26 February 2014
NAME

Phone No.

Mr. Abhishek kumar

Mr. Abhishek C.L

8892494900
9901764356

Mr. Adithya K S

8892140594

8861812470

Mr. Amar Gowda C R


Mr. Ananda S

Ms. Asha S

9844815176

Mr. Athik-ur-rehaman

9036296098

Mr. Chandan Y V

97399878289

Mr. Chethan J R

7353461641

10

Mr. Devaraju S

9611672260

11

Ms. Divya R

8147039799

12

Mr. Fayaz Pasha

9741440093

13

Mr. Gururprasad

9738262443

14

Mr. Gururaj K K

9035509205

15

Mr. Harish kumar V

9035986919

16

Mr. Harsh S P

8553452265

17

Ms. Harshith Yadav T R

7259469040

18

Mr. Hemantha raj urs

9591670575

19

Mr. Kantha raj s K

9845573768

20

Mr. Karthik .V

9845286383

21

Mr. Kemparaju N C

9164552898

22

Mr. Kirankumar H

8867303896

23

Mr. Mahesh A

8867541262

24

Mr. Manjunath K N

9060759008

25

Mr. Manohara G S

9980467216

26

Ms. Neetha B S

8867100922

27

Mr. Rakshitha V

8553568081

8123315344

Machining Center Batch (10-11 March 2014)


Class Room Session

In this session the participants learnt about:

Machine parts and its functions


Bed
Guide ways
Ball screw
Spindle
Automatic Tool Changer
Automatic Work Changer

Behaviour of CNC Machining center

Managing Spindle speed: -Calculating proper RPM in different operations and


different conditions.

Managing Axes and its feed rates: Specifying proper Feed rates and depth of cut in different operations and different
conditions.

Process planning :Machining operations


(Face Milling, Side Milling, Thread Milling, Drilling, Boring & Back Boring)
Tooling
(Material of the tool, ISO Inserts, ISO Holders and Selection of Tooling.)
Cutting Parameter
Cutting speed, Feed rate, Depth of cut.
Work holding & Fixture.
Work Co-ordinates :-Mathematics for calculating co-ordinates by using
Trigonometry and Pythagoras
G and M codes

Part program: Main program and sub program.

CAD CAM Practice

In this session participants learnt about generating NC programs, Analysing Cycle time,
Preparing process planning sheets and other shop floor related documents by using CAD
CAM. They were explained how to utilise resources like CAD CAM to enhance the
productivity and benefits like Speed, Accuracy, Safety, Skills and Standardization.
Hands on Session
In this session participants learnt how to set the machine

Aligning the work


Setting cutting tools
Taking tool offset
Editing NC program
Editing tool data (Wear compensation)
Run the machine in single block
Edit the tool data after inspecting the first piece
Run the machine in Auto mode

Benefits

Improved basic knowledge on machining technology and multi skill


Basic knowledge of ISO Inserts and Tool holders
Utilization of resources like CAD/CAM
Setting a goal for becoming a entrepreneur
Industry Ready Apprentices
Real practical exposure and feelings
Good programming practice

10

List of Participants
S J (Govt) Polytechnic, Bangalore
UNIDO-ICAMT CNC TRAINING BATCH for 10 & 11 Mar
2014

SL NO

NAME

Phone No.

Mr. Agasara Suresh Kumar

8722616124

Mr. Basavaraju K.M

9535430462

Mr. Javeed Pasha

7204669153

Mr. Mariswami

8197264987

Mr.Mithun B.S

9164663918

Mr. Mubarak Pasha

8867059817

Mr. Nagappa

8197245007

Mr. Nagaraj

8869136360

Mr. Nanjundaswamy

8971439079

10

Mr. Naveen K.S

8892629007

11

Mr. Nikhil .V

12

Mr. Prajwal

776000690

13

Mr. Puneetha .R

7899887914

14

Mr. Ragavendra Kumar

8088881283

15

Mr. Santosh .C

9738014345

16

Mr. Shankarnag

9741220509

17

Mr. Shiva Vara Prasad .H.S

9880288561

18

Mr. Shivu.P.R

8892532478

19

Mr. Sudarshan

8722663131

20

Mr. Sujay Kumar .T

8050044884

21

Mr. Tahir Ali

9066532060

22

Mr. Trilochana.K.M

9738332281

23

Mr. Varun.V

24

Mr. Veerappa

7411143357

25

Mr. Venkatesh M

9663321179

26

Mr. Vignesh.M

9449459599

27

Mr. Vinod.I

8553418872
11

28
29

Mr. Lakshmi Kanth K.L


Mr. Ramanujan.M

9164919470

30

Mr. Parthiban.R

9500334438

8553181759

Feedback Analysis:
The training has helped the participants understand the importance of CNC Machining
technology. This would help avoid any time wastage and would lead to efficient utilization of
resources. It also gave them a thorough understanding of the steps involved in turning &
milling programming.
A summary of the analysis of feedback provided by participants is shown in the table below.
Turning
Parameters
Training Programme content
Quality of Training
Usefulness of this program to you
Background Material (Hand out)

Excellent
100%
93%
93%
81%

Very Good
0%
7%
7%
19%

Good

Satisfactory

Poor

Excellent
73%
50%
88%
62%

Very Good
27%
50%
12%
38%

Good

Satisfactory

Poor

Milling
Parameters
Training Programme content
Quality of Training
Usefulness of this program to you
Background Material (Hand out)

12

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