109 File1 CNC Report For SJP 2014 PDF
109 File1 CNC Report For SJP 2014 PDF
CONTENTS
Topic
1.
2.
3.
4.
5.
Introduction
Objectives
Training Method
Agenda
Summary of Proceedings
Turning Centre - 25 & 26 February 2014
Machining Centre -10-11 March 2014
Pg no
3
3
3
4
6
9
8
11
11
Annexure 1
Annexure 2
Annexure 3
Introduction
The International Centre for the Advancement of Manufacturing Technology is an
International Technology Centre of the United Nations Industrial Development
Organization. ICAMT has been set up in cooperation with the Government of India for
promoting manufacturing technologies and innovations as a means to deliver
industrial competitiveness in developing countries.
CNC Technology, be it as a Product or a manufacturing practise, is an integral part of
manufacturing technology across the spectrum of Industries, be it small, Medium or Large.
The subject is also being taught at Polytechnic Course level. Although, the workshops at the
Polytechnics do have CNC Machines and equipments for Demonstrations, they do not have
adequate expertise to train students to understand, feel and see CNC Machines working in
the shops. With a view to make the students to get first-hand experience of the use /
application and to make them enthused to look at Manufacturing as a future career option,
UNIDO ICAMT has launched this unique initiative Institution Academician Interface for
making apprentice industry ready through knowledge transfer / awareness creation of CNC
Machining in shop environment.
Objectives
The objective of the training was to provide basic knowledge on CNC machining, tooling,
cutting parameters, process planning, CNC part programming, machine setting, work holding
and troubleshooting with emphasis on efficient metal cutting techniques and best shop floor
practices. More importance was given to efficient programming, problem solving techniques,
tools and cutting parameters.
Training Method
Before the training was conducted a comprehensive approach was undertaken to
understand specific requirements of Polytechnic students. The Faculty collected data about
their requirements and prepared the course material to conduct the 2 days+2days training
program on CNC Turning & Machining center (VMC &HMC).
The training included classroom lecture sessions, simulation and learning through the CAD
CAM software. Participants also had the opportunity to incorporate their learnings through
actual hands-on working on the virtual CNC Turning & Milling software. The classroom
lectures were supported by multimedia presentation and interactions with frequent question
3
and answer sessions. Sessions on machining strategy were taught by using the CAD
(Computer Aided Design) CAM (Computer Aided Manufacturing) software at ICAMT which
was followed by group exercises and problem solving to ensure their understanding.
Agenda
th
Venue
09.30 am
10.00 am
10.30 am
10.00 am
10.30 am
11.00 am
11.00 am
11.15 am
11.15 am
01.30
01.30 pm
02.15 pm
02.15 pm
03.00 pm
03.00 pm
03.15 pm
03.15 pm
05.00 pm
Registration
Knowledge inventory Oral introduction
Introduction Turning Centers
Machining operations
Break
Cutting tools and its applications
Cutting parameters & Calculations
G-codes & M-codes & Program format
Break
Programming concepts for General turning,
Grooving, Threading and Drilling operations
Break
CAD CAM Practice
th
Venue
09.30 am
01.00 pm
01.00 pm
01.45 pm
Break
05.30 pm
2.00pm
UNIDO
ICAMT,
Tumkur road
Bangalore
UNIDO ICAMT
Tumkur road
Bangalore
Venue
09.30 am
10.00 am
10.30 am
10.00 am
10.30 am
11.00 am
11.00 am
11.15 am
11.15 am
01.30
01.30 pm
02.15 pm
02.15 pm
03.00 pm
03.00 pm
03.15 pm
03.15 pm
05.00 pm
Registration
Knowledge inventory Oral introduction
Introduction Machining Centers
Machining operations
Break
Cutting tools and its applications
Cutting parameters & Calculations
G-codes & M-codes & Program format
Break
Programming concepts for Face milling, Side
milling, Hole machining(Drilling, Boring,
Tapping) operations
Break
CAD CAM Practice
th
09.30 am
01.00 pm
2.00pm
UNIDO ICAMT,
Tumkur road
Bangalore
Venue
01.00 pm
01.45 pm
Break
05.30 pm
UNIDO ICAMT
Tumkur road
Bangalore
Summary of Proceedings
Two day+ two day Training on CNC Part Program on Turning & Machining centers for 57
final year students of S. J. (Govt) Polytechnic of Bangalore was conducted at UNIDO
International Centre for Advancement of Manufacturing Technology (ICAMT), Bangalore on
25-26 Feb and 10-11 Mar 2014 (9.30am to 5.00pm). The students are pursuing Diploma in
Mechanical Engineering with specialisation in Machine Tool Technology.
Managing Axes and its feed rates: Specifying proper Feed rates and depth of cut in different operations and different
conditions.
Cycle Time calculation: - Cutting time, non-cutting time, tool changing time, spindle
acceleration and deceleration time.
G and M codes
In this session participants learnt how to generate NC programs, Analysing Cycle time,
Preparing process planning sheets and other shop floor related documents by using CAD
CAM. They were taught how to utilise resources like CAD CAM to enhance the productivity
and benefits like Speed, Accuracy, Safety, Skills and Standardization.
Hands on Session (Virtual Machine Software)
SL NO
List of Participants
S. J. (Govt) Polytechnic, Bangalore
25 & 26 February 2014
NAME
Phone No.
8892494900
9901764356
Mr. Adithya K S
8892140594
8861812470
Ms. Asha S
9844815176
Mr. Athik-ur-rehaman
9036296098
Mr. Chandan Y V
97399878289
Mr. Chethan J R
7353461641
10
Mr. Devaraju S
9611672260
11
Ms. Divya R
8147039799
12
9741440093
13
Mr. Gururprasad
9738262443
14
Mr. Gururaj K K
9035509205
15
9035986919
16
Mr. Harsh S P
8553452265
17
7259469040
18
9591670575
19
9845573768
20
Mr. Karthik .V
9845286383
21
Mr. Kemparaju N C
9164552898
22
Mr. Kirankumar H
8867303896
23
Mr. Mahesh A
8867541262
24
Mr. Manjunath K N
9060759008
25
Mr. Manohara G S
9980467216
26
Ms. Neetha B S
8867100922
27
Mr. Rakshitha V
8553568081
8123315344
Managing Axes and its feed rates: Specifying proper Feed rates and depth of cut in different operations and different
conditions.
In this session participants learnt about generating NC programs, Analysing Cycle time,
Preparing process planning sheets and other shop floor related documents by using CAD
CAM. They were explained how to utilise resources like CAD CAM to enhance the
productivity and benefits like Speed, Accuracy, Safety, Skills and Standardization.
Hands on Session
In this session participants learnt how to set the machine
Benefits
10
List of Participants
S J (Govt) Polytechnic, Bangalore
UNIDO-ICAMT CNC TRAINING BATCH for 10 & 11 Mar
2014
SL NO
NAME
Phone No.
8722616124
9535430462
7204669153
Mr. Mariswami
8197264987
Mr.Mithun B.S
9164663918
8867059817
Mr. Nagappa
8197245007
Mr. Nagaraj
8869136360
Mr. Nanjundaswamy
8971439079
10
8892629007
11
Mr. Nikhil .V
12
Mr. Prajwal
776000690
13
Mr. Puneetha .R
7899887914
14
8088881283
15
Mr. Santosh .C
9738014345
16
Mr. Shankarnag
9741220509
17
9880288561
18
Mr. Shivu.P.R
8892532478
19
Mr. Sudarshan
8722663131
20
8050044884
21
9066532060
22
Mr. Trilochana.K.M
9738332281
23
Mr. Varun.V
24
Mr. Veerappa
7411143357
25
Mr. Venkatesh M
9663321179
26
Mr. Vignesh.M
9449459599
27
Mr. Vinod.I
8553418872
11
28
29
9164919470
30
Mr. Parthiban.R
9500334438
8553181759
Feedback Analysis:
The training has helped the participants understand the importance of CNC Machining
technology. This would help avoid any time wastage and would lead to efficient utilization of
resources. It also gave them a thorough understanding of the steps involved in turning &
milling programming.
A summary of the analysis of feedback provided by participants is shown in the table below.
Turning
Parameters
Training Programme content
Quality of Training
Usefulness of this program to you
Background Material (Hand out)
Excellent
100%
93%
93%
81%
Very Good
0%
7%
7%
19%
Good
Satisfactory
Poor
Excellent
73%
50%
88%
62%
Very Good
27%
50%
12%
38%
Good
Satisfactory
Poor
Milling
Parameters
Training Programme content
Quality of Training
Usefulness of this program to you
Background Material (Hand out)
12