SVD 2004-Power Harvesting1
SVD 2004-Power Harvesting1
1. Introduction
With the recent advances in wireless and microelectromechanical systems (MEMS) technology, the demand for
portable electronics and wireless sensors is growing rapidly.
Because these devices are portable, it becomes necessary
that they carry their own power supply. In most cases this
power supply is the conventional battery; however, problems
can occur when using batteries because of their finite
lifespan. For portable electronics, replacing the battery is
problematic because the electronics could die at any time
Henry A. Sodano and Daniel J. Inman, Center for Intelligent Material Systems and Structures, Virginia Polytechnic Institute and State University,
Blacksburg, VA 24061, USA.
Gyuhae Park, Engineering Sciences and Applications, Weapon Response
Group, Los Alamos National Laboratory, Los Alamos, NM 87545, USA.
The Shock and Vibration Digest, Vol. 36, No. 3, May 2004 197205
2004 Sage Publications
DOI: 10.1177/0583102404043275
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vibration for two models were calculated: model A (the transducer with the steel ball) and model B (the transducer only).
The admittance characteristics of each model were measured
and they found that it was clear that the peak frequencies
corresponded to the vibration modes. It was seen that the
calculated waveforms of the output voltage were similar to
the measured ones; therefore, the model provided an accurate
simulation of the output voltage. An efficiency curve was
drawn for various input mechanical energies, and they determined that as the potential energy of the ball increased
the maximum efficiency decreased. A large part of the applied energy was returned to the steel ball in the form of kinetic energy causing it to bounce off the plate. It was concluded that the energy generated would be large if the steel
ball did not bounce off after an impact but rather vibrated
with the piezoelectric plate. This case was simulated and it
was determined that a maximum efficiency of 52% could be
obtained. The effects of the characteristics of the piezoelectric vibrator were investigated and it was determined that the
efficiency increased if the mechanical quality factor increased,
the electromechanical coupling coefficient increased and the
dielectric loss decreased.
Goldfarb and Jones (1999) have analyzed the efficiency of
the piezoelectric material in a stack configuration for the purpose of electric energy generation. An analytical model is
presented and suggests that the fundamental problem in generating electrical power from the piezoelectric material is
that it stores the majority of the energy produced and returns
it to the excitation source that initially caused the charge to
be generated. They state that this occurrence is particularly
problematic when the piezoceramic is placed in parallel with
a capacitor that is in series with the load. Therefore, it is suggested that the maximum efficiency of power generation can
be achieved by minimizing the amount of energy stored inside the piezoelectric material. The efficiency of the model
was determined across a spectrum of frequencies and resistive values. It was found that, at frequencies above 100 Hz,
the efficiency of the stack actuator was negligible and that the
highest efficiency was obtained at 5 Hz. This frequency is far
lower than the first mechanical and electromechanical resonances of the stack, which occur at approximately 40 and 60
kHz, respectively. The authors state that the frequency of
maximum efficiency occurs so low because of the energetic
structure of the stack. In addition, it is found that the efficiency of the stack is most strongly dependent on the frequency
of excitation, with the load resistance providing a lower effect on it.
5. Power Storage and Circuitry
When using piezoelectric materials as a means of gathering energy from the surroundings, in most cases it is a necessity that a means of storing the energy generated be used.
Without accumulating a significant amount of energy, the
power harvesting system will not be a feasible power source
for most electronics. The following research has made use of
circuitry to either store the energy generated by the piezoelectric material or to develop circuits that allow the energy to be
removed from the piezoelectric in a more efficient way allowing more power to be generated.
Umeda et al. (1997) continued their investigation with a
study into the characteristics of energy storage by a piezo-
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storage. The plate was excited using an electromagnetic shaker with both resonant and random excitation signals. It was
found that the piezoelectric could generate a maximum power
of 2 mW when excited at the resonant frequency of the
clamped-free plate. In addition, the ability of the piezoelectric plate to store its power in both a capacitor circuit and a
rechargeable battery was tested. This paper was the first to
demonstrate that the power output of piezoelectric material
was able to recharge a fully discharged battery without the
use of external energy sources. It was also shown that both
methods of power storage could be used; however, the use
of rechargeable batteries was found to possess power storage
qualities that would allow a far larger range of electronic devices to be powered than the capacitor. This is because of the
capacitors poor ability to store large amounts of power and
its fast discharge rate, which caused the output of the circuit
to switch on and off making a periodic power supply.
Following the work of Sodano et al. (2002), a second paper was published (Sodano et al., 2003) to further investigate the ability of piezoelectric materials to recharge batteries. This study compared the macro-fiber composite (MFC)
actuator with the monolithic piezoceramic material PZT for
recharging batteries. The MFC is an actuator that uses piezofibers and interdigitated electrodes to capitalize on the higher g33 piezoelectric coupling coefficient, allowing it to produce higher strain and force than typical monolithic PZT
(Sodano et al., 2004a). This property of the actuator makes
it attractive for power harvesting applications. First, the efficiency of both the MFC and PZT was determined in order to
compare their ability to generate electrical energy. It was determined that the MFC was less effective for power harvesting than the PZT because of a very low current generation by
the MFC. Reasons for the low current generation were proposed. Furthermore, because of the poor current output of the
MFC it was found to be ineffective at charging the batteries
due to their requirement for fairly significant current. However, the PZT was used to charge a variety of different capacity nickel metal hydride batteries; a typical charge cycle
of one battery is shown in Figure 1. The charge time for each
was supplied and the maximum capacity battery capable of
efficiently being charged was determined.
Another investigation into the ability to store and use the
energy generated from a power harvesting device was performed by Amirtharajah and Chandrakasan (1998). They designed and tested a chip which integrated a finite impulse response (FIR) filter, power field-effect transistors (FETs) and
pulse width modulation (PWM) control circuitry, in order to
demonstrate the possibility of running a digital system from
the power generated by vibrations in its environment. They
proposed a self-powered system consisting of a load circuit,
a generator to create voltage that could vary depending on
the environment, a voltage regulator to set the voltage to a
desired level, and a backup power source. The implementation of a backup power source was required at circuit startup
because of the need for the voltage regulator to obtain its
power from a source other than the generator, whose output
was too uncontrolled to be utilized. An inertial electromechanical generator and acoustic generator were proposed as
the power supply and a prototype of each was built to test its
ability to power the digital circuitry. It was found that the
electromagnetic generator was capable of supplying 400 2W
of power during a typical excitation that was intended to
Figure 1. Typical charge cycle of a nickel metal hydride battery; in this case an 80 mAh battery was charged (Sodano et
al., 2003)
represent that of a human walking. The electromagnetic prototype was tested and it was shown that the portable digital
system could be powered entirely from ambient environmental vibrations for a period of 23 ms. A second investigation
into the use of incident sound as a form of excitation energy
was also tested and it was found that it could generate power
sufficient to run the system; however, the acoustic energy
source was limited to very high noise environments (about
114 dB).
Rather than developing methods of accumulating the energy developed by piezoelectric materials, Ottman et al.
(2002) worked to develop a circuit that would maximize the
power flow from the piezoelectric device. A DCDC stepdown converter was implemented in coordination with a wave
rectifier, capacitor, and electrochemical battery. In addition
to the circuitry, an adaptive control technique was developed
to continuously implement optimal power transfer theory and
to maximize the power flow into the battery. This active controller varied the switching frequency of the step-down converter to maximize to the power flow from the piezoelectric
elements and to raise the current to levels more acceptable
for maintaining the charge on batteries. The circuit and controller were built and tested on a bimorph piezoelectric cantilever plate excited at resonance. It was found that when using the circuit, over four times the energy was transferred to
the battery than with direct charging alone. However, if the
power harvesting medium produced less than 10 V, then power flow into the battery was reduced because of losses in the
additional circuit components.
Hofmann et al. (2002) have continued the work of Ottman
et al. (2002) by implementing circuitry to maximize the power flow from the piezoelectric device. This study uses a similar circuit as before, but realizes that one of the drawbacks of
their previous work was that the PWM control circuitry required more power than was produced at low levels of excitation. In order to correct this problem, the authors realized
that the optimal duty cycle changes very little at higher levels of energy generation when excited with a sinusoidal sig-
nal. Therefore, the control circuitry was removed and a constant duty cycle was used. Furthermore, at low levels of power
generation the optimal duty cycle varies greatly, causing the
PWM generation circuitry to be ineffective; thus, this circuitry is bypassed at a certain threshold and a pulse-charging circuit is used. The optimal value of the duty cycle was investigated both analytically and experimentally, resulting in a
value of 2.8%. With this circuit, the power flow was increased
by over a factor of 3 at a peak resonant excitation level of 70
V open circuit. Additionally, their circuitry was found to reach
values as high as 70% efficiency at an optimal value of excitation.
Lesieutre et al. (2002) discuss two topics: the first is an
energy harvesting circuit and the second a measure of the
damping induced in a structure due to energy harvesting,
which will be discussed in a section 7. The goal of the first
portion of this research was to further improve upon a circuit that would maximize the energy output of the piezoelectric material through the use of a DCDC step-down converter. The energy harvesting circuit was developed to
improve on two previously constructed circuits in Ottman et
al. (2002) and Hoffman et al. (2002). The first circuit used a
controller to modify the PWM of a DCDC step-down converter, which consumed a significant amount of power. Additionally, their circuit used the controller at all times, which
means that when the piezoelectric produces a very small
amount of energy the controller would be drawing more energy than available. To correct this problem, a second circuit
was developed using a constant near-optimal duty cycle and
the control circuitry was removed. However, the circuit was
still inefficient when less than 25 V open circuit was generated. Therefore, to further correct this issue the pulse-charging circuitry that turned on below 25 V open circuit was done
away with and only direct charging was used in this range.
This circuit was found to provide a 324% increase in power
when excited at a level sufficient to produce 68 V open circuit and it alleviated many of the shortcomings of the previously used circuits.
6. Implantable and Wearable Power Supplies
In an effort to incorporate computers and digital systems
into our everyday lives, research has been carried out to investigate the possibility and practicality of imbedding them
into our clothing, or inside biological systems such as the human body. The use of power harvesting devices to capture the
energy lost during everyday human life is a captivating idea
and has been one of the main topics facilitating the rapid
growth of the power harvesting field. The following research
presented here has investigated numerous ideas of obtaining
energy from both human and animal activity.
Possibly the first investigation of power scavenging systems incorporated into a biological environment was performed in 1984 by Hausler and Stein, who published a paper
proposing the use of an implantable physiological power
supply using PVDF films (Hausler and Stein, 1984). Based
on the concept that the energy expended for respiration could
be converted into electric power, Hausler and Stein used the
relative motion of the ribs to periodically stretch a converter.
A miniaturized prototype was designed and used to conduct
an animal experiment. The converter was fixed to the ribs of
a mongrel dog and spontaneous breathing led to a peak volt-
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to be comparable to that of resistive shunting while not having the frequency dependency that shunting does.
Sodano et al. (2004b) presented a paper that developed a
model of a power harvesting system. The model was derived
from variational principles and was used to predict the amount
of electrical energy that could be generated through the vibration of piezoelectric patches on a beam structure. To validate the accuracy of the model, a composite beam with a
complex layout of four piezoelectric patches was experimentally tested and compared to the results of the simulation. It
was shown that the model provided a very accurate estimate
of the power generated independent of the excitation frequency and load resistance. Following the validation of the model, it was used to show the effects of power harvesting on the
damping of a structure that has energy being generated from
it. The impulse response of a cantilever beam was shown for
a power harvesting system that had three different load resistances; the effect of power harvesting on each of these
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