G120 CU240BE2 BA6 0414 Eng en-US
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Anonymous xjn66H1G120 CU240BE2 BA6 0414 Eng en-US
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Anonymous xjn66H1Converter with the CU240B-2 and
___________________
Changes in this manual
CU240E-2 Control Units
Fundamental safety
1
___________________
instructions
SINAMICS
SINAMICS G120
Converter with the CU240B-2 and
CU240E-2 Control Units
Operating Instructions
2
___________________
Introduction
3
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Description
4
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Installing
5
___________________
Commissioning
6
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Adapt terminal strip
7
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Configuring the fieldbus
8
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Setting functions
Backing up data and series
9
___________________
commissioning
10
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Corrective maintenance
Alarms, faults and system
11
___________________
messages
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12
Technical data
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A
Appendix
Edition 04/2014, Firmware V4.7
Original instructions
04/2014, FW V4.7
A5E34259001B AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NRNBERG
GERMANY
A5E34259001B AA
06/2014 Subject to change
Copyright Siemens AG 2010 - 2014.
All rights reserved
Changes in this manual
Important changes with respect to the Manual, Edition 01/2013
New hardware
New Power Modules PM240-2, FSA FSC
In Chapter
Description (Page 23)
Technical data, PM240-2 (Page 326)
Output reactors for PM230 and PM240-2 Power Modules
Output reactor (Page 32)
New functions in the V4.7 firmware
In Chapter
Reducing the pulse frequency and increasing the current
limit in the case of high-inertia starting.
Inverter temperature monitoring
(Page 179)
Supporting the identification & maintenance data
(I&M1 4)
Identification & maintenance data
(I&M) (Page 302)
An overview of all the new and changed functions in the V4.7 firmware can be found in
Section New and extended functions (Page 341).
Corrections
In Chapter
Macro 5 sets PROFIdrive telegram 352 (not telegram 1).
Terminal strips on CU240E-2 Control
Units (Page 69)
Macro 14 sets PROFIdrive telegram 20 (telegram 1 in the
previous edition).
Acknowledge input in macros 19 and 20 is at digital input 4
(digital input 3 in the previous edition).
Terminal 34 on the CU240E-2 Control Unit supplies the
reference potential for terminals 6, 8 and 17 (6, 8 and 12 in
the previous edition)
Terminal strips on CU240E-2 Control
Units (Page 69)
When using an analog input as extended digital input, for a
low signal, the analog input must be connected to ground
(GND). The analog input must be connected to +10 V and
GND using a change-over contact. An NO contact is not
sufficient.
Digital inputs (Page 102)
Revised descriptions
In Chapter
STO safety function
Safe Torque Off (STO) safety function
(Page 225)
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Changes in this manual
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Table of contents
Changes in this manual ........................................................................................................................... 5
1
Fundamental safety instructions ............................................................................................................ 13
1.1
General safety instructions ..........................................................................................................13
1.2
Safety instructions for electromagnetic fields (EMF) ...................................................................17
1.3
Handling electrostatic sensitive devices (ESD) ...........................................................................18
1.4
Industrial security .........................................................................................................................18
1.5
Residual risks of power drive systems .........................................................................................19
Introduction ........................................................................................................................................... 21
2.1
About this manual ........................................................................................................................21
2.2
Guide through this manual ...........................................................................................................22
Description ............................................................................................................................................ 23
3.1
Identifying the converter ...............................................................................................................23
3.2
Overview of Control Units ............................................................................................................24
3.3
3.3.1
Power Module ..............................................................................................................................25
Accessories for installation and shielding ....................................................................................28
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
Components for the Power Modules............................................................................................29
Line filter .......................................................................................................................................29
Line reactor ..................................................................................................................................30
Output reactor ..............................................................................................................................32
Sine-wave filter.............................................................................................................................35
Braking resistor ............................................................................................................................37
Brake Relay ..................................................................................................................................38
3.5
Tools to commission the converter ..............................................................................................39
Installing ............................................................................................................................................... 41
4.1
Overview of the inverter installation .............................................................................................41
4.2
Installing reactors, filters and braking resistors ............................................................................42
4.3
4.3.1
4.3.2
4.3.2.1
4.3.2.2
4.3.2.3
4.3.2.4
Installing the Power Module .........................................................................................................43
Dimensions, hole drilling templates, minimum clearances, tightening torques ...........................45
Connecting the line supply, motor, and inverter components ......................................................52
Permissible line supplies ..............................................................................................................52
Connecting the inverter ................................................................................................................56
Connecting a motor holding brake ...............................................................................................59
Connecting a braking resistor ......................................................................................................61
4.4
4.4.1
4.4.2
Installing Control Unit ...................................................................................................................63
Snapping the Control Unit onto the Power Module......................................................................63
Overview of the interfaces ...........................................................................................................64
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Table of contents
4.4.3
4.4.4
4.4.4.1
4.4.4.2
4.4.5
4.4.5.1
4.4.5.2
4.4.5.3
4.4.6
Fieldbus interface allocation........................................................................................................ 65
Terminal strips on CU240B-2 Control Units ................................................................................ 66
Factory setting of the CU240B-2 terminals ................................................................................. 67
Default settings of the CU240B-2 terminals ................................................................................ 68
Terminal strips on CU240E-2 Control Units ................................................................................ 69
Terminal strips on CU240E-2 Control Units ................................................................................ 69
Factory setting of the CU240E-2 terminals ................................................................................. 71
Default settings of the CU240E-2 terminals ................................................................................ 73
Wiring the terminal strip .............................................................................................................. 76
4.5
4.5.1
4.5.2
Connecting inverters in compliance with EMC............................................................................ 78
EMC-compliant connection of the converter ............................................................................... 78
Avoiding electromagnetic influence (EMI) ................................................................................... 78
Commissioning ..................................................................................................................................... 83
5.1
Commissioning guidelines .......................................................................................................... 83
5.2
5.2.1
5.2.2
5.2.3
Preparing for commissioning....................................................................................................... 84
Inverter factory setting ................................................................................................................. 85
Selecting the control mode.......................................................................................................... 86
Defining additional requirements for the application ................................................................... 87
5.3
Restoring the factory setting ....................................................................................................... 88
5.4
5.4.1
5.4.2
5.4.2.1
5.4.2.2
5.4.2.3
5.4.2.4
5.4.2.5
Basic commissioning ................................................................................................................... 90
Basic commissioning with the BOP-2 operator panel ................................................................. 90
Basic commissioning with STARTER ......................................................................................... 95
Generating a STARTER project .................................................................................................. 95
Transfer inverters connected via USB into the project ............................................................... 96
Go online and start wizard for basic commissioning ................................................................... 97
Carry-out basic commissioning ................................................................................................... 98
Identifying motor data .................................................................................................................. 99
Adapt terminal strip ..............................................................................................................................101
6.1
Digital inputs .............................................................................................................................. 102
6.2
Safety-related input ................................................................................................................... 104
6.3
Digital outputs ........................................................................................................................... 106
6.4
Analog inputs ............................................................................................................................ 107
6.5
Analog outputs .......................................................................................................................... 111
Configuring the fieldbus .......................................................................................................................115
7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
Communication via PROFINET ................................................................................................ 116
What do you need for communication via PROFINET? ........................................................... 117
Integrating inverters into PROFINET ........................................................................................ 118
Configuring communication to the control................................................................................. 118
Select telegram ......................................................................................................................... 119
Activating diagnostics via the control ........................................................................................ 120
7.2
7.2.1
7.2.2
7.2.3
7.2.4
Communication via PROFIBUS ................................................................................................ 121
What do you need for communication via PROFIBUS? ........................................................... 122
Integrating inverters into PROFIBUS ........................................................................................ 122
Configuring the communication using SIMATIC S7 control ...................................................... 123
Setting the address ................................................................................................................... 123
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Table of contents
7.2.5
Select telegram ..........................................................................................................................124
7.3
7.3.1
7.3.1.1
7.3.1.2
7.3.1.3
7.3.1.4
7.3.1.5
7.3.2
PROFIdrive profile for PROFIBUS and PROFINET ..................................................................125
Cyclic communication ................................................................................................................125
Control and status word 1 ..........................................................................................................128
Control and status word 3 ..........................................................................................................131
Extend telegrams and change signal interconnection ...............................................................133
Data structure of the parameter channel ...................................................................................134
Slave-to-slave communication ...................................................................................................139
Acyclic communication ...............................................................................................................139
Setting functions ................................................................................................................................. 141
8.1
Overview of the inverter functions..............................................................................................141
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
8.2.7
8.2.8
8.2.9
Inverter control ...........................................................................................................................143
Switching the motor on and off ..................................................................................................143
Inverter control using digital inputs ............................................................................................145
Two-wire control: method 1 ........................................................................................................146
Two-wire control, method 2 ........................................................................................................147
Two-wire control, method 3 ........................................................................................................148
Three-wire control, method 1 .....................................................................................................149
Three-wire control, method 2 .....................................................................................................150
Running the motor in jog mode (JOG function) .........................................................................151
Switching over the inverter control (command data set)............................................................152
8.3
8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
Setpoints ....................................................................................................................................154
Overview ....................................................................................................................................154
Analog input as setpoint source .................................................................................................155
Specifying the setpoint via the fieldbus ......................................................................................155
Motorized potentiometer as setpoint source ..............................................................................156
Fixed speed as setpoint source .................................................................................................158
8.4
8.4.1
8.4.2
8.4.3
8.4.4
8.4.5
8.4.6
Setpoint calculation ....................................................................................................................161
Overview of setpoint processing ................................................................................................161
Invert setpoint.............................................................................................................................162
Inhibit direction of rotation ..........................................................................................................162
Skip frequency bands and minimum speed ...............................................................................163
Speed limitation..........................................................................................................................164
Ramp-function generator ...........................................................................................................164
8.5
8.5.1
8.5.1.1
8.5.1.2
8.5.1.3
8.5.2
8.5.2.1
8.5.2.2
8.5.2.3
8.5.2.4
Motor control ..............................................................................................................................170
V/f control ...................................................................................................................................170
Characteristics of U/f control ......................................................................................................171
Selecting the U/f characteristic ..................................................................................................172
Optimizing with a high break loose torque and brief overload ...................................................173
Vector control .............................................................................................................................175
Properties of the sensorless vector control ................................................................................175
Select motor control ...................................................................................................................176
Optimizing the closed-loop speed controller ..............................................................................176
Torque control ............................................................................................................................178
8.6
8.6.1
8.6.2
8.6.3
Protection and monitoring functions...........................................................................................179
Inverter temperature monitoring.................................................................................................179
Motor temperature monitoring using a temperature sensor ......................................................182
Protecting the motor by calculating the motor temperature .......................................................184
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Table of contents
8.6.4
8.6.5
Overcurrent protection .............................................................................................................. 185
Limiting the maximum DC link voltage ...................................................................................... 186
8.7
8.7.1
8.7.1.1
8.7.1.2
8.7.1.3
8.7.1.4
8.7.2
8.7.3
8.7.3.1
8.7.3.2
8.7.3.3
8.7.3.4
8.7.4
8.7.5
8.7.6
8.7.7
8.7.8
8.7.8.1
8.7.8.2
8.7.8.3
8.7.9
8.7.10
8.7.11
8.7.12
8.7.12.1
8.7.12.2
Application-specific functions .................................................................................................... 188
Unit changeover ........................................................................................................................ 188
Changing over the motor standard ........................................................................................... 189
Changing over the unit system ................................................................................................. 190
Changing over process variables for the technology controller ................................................ 191
Switching units with STARTER ................................................................................................. 191
Calculating the energy saving ................................................................................................... 193
Electrically braking the motor .................................................................................................... 195
DC braking ................................................................................................................................ 197
Compound braking .................................................................................................................... 200
Dynamic braking ....................................................................................................................... 202
Braking with regenerative feedback to the line ......................................................................... 204
Motor holding brake .................................................................................................................. 205
Flying restart switching on while the motor is running ........................................................... 209
Automatic switch-on .................................................................................................................. 210
Kinetic buffering (Vdc min control) ............................................................................................ 214
PID technology controller .......................................................................................................... 216
Overview ................................................................................................................................... 216
Setting the controller ................................................................................................................. 216
Optimizing the controller ........................................................................................................... 218
Monitoring the load torque (system protection)......................................................................... 219
Load failure monitoring.............................................................................................................. 221
Speed deviation monitoring....................................................................................................... 222
Free function blocks .................................................................................................................. 224
Overview ................................................................................................................................... 224
Further information .................................................................................................................... 224
8.8
8.8.1
8.8.2
8.8.3
8.8.3.1
8.8.3.2
8.8.3.3
8.8.3.4
8.8.3.5
8.8.3.6
8.8.3.7
8.8.3.8
8.8.3.9
8.8.3.10
Safe Torque Off (STO) safety function ..................................................................................... 225
Function description .................................................................................................................. 225
Prerequisite for STO use........................................................................................................... 227
Commissioning STO ................................................................................................................. 227
Commissioning tools ................................................................................................................. 227
Protection of the settings from unauthorized changes .............................................................. 228
Resetting the safety function parameters to the factory setting ................................................ 228
Changing settings ..................................................................................................................... 229
Interconnecting the "STO active" signal .................................................................................... 230
Setting the filter for safety-related inputs .................................................................................. 231
Setting the forced checking procedure (test stop) .................................................................... 234
Activate settings ........................................................................................................................ 235
Checking the assignment of the digital inputs........................................................................... 236
Approval - completing commissioning ...................................................................................... 237
8.9
Switchover between different settings ...................................................................................... 240
Backing up data and series commissioning ..........................................................................................243
9.1
9.1.1
9.1.2
9.1.3
Backing up and transferring settings using a memory card ...................................................... 244
Saving setting on memory card ................................................................................................ 245
Transferring the setting from the memory card ......................................................................... 247
Safely remove the memory card ............................................................................................... 250
9.2
Backing up and transferring settings using STARTER ............................................................. 251
Converter with the CU240B-2 and CU240E-2 Control Units
10
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Table of contents
10
11
12
9.3
Saving settings and transferring them using an operator panel ................................................254
9.4
Other ways to back up settings ..................................................................................................255
9.5
9.5.1
9.5.2
9.5.2.1
9.5.2.2
Write and know-how protection..................................................................................................256
Write protection ..........................................................................................................................256
Know-how protection .................................................................................................................258
Settings for the know-how protection .........................................................................................259
Creating an exception list for the know-how protection .............................................................261
Corrective maintenance ...................................................................................................................... 263
10.1
Overview of replacing converter components ............................................................................263
10.2
Replacing a Control Unit with enabled safety function ..............................................................265
10.3
Replacing the Control Unit without the safety functions enabled ..............................................268
10.4
Replacing the Control Unit without data backup ........................................................................269
10.5
Replacing a Control Unit with active know-how protection ........................................................270
10.6
Replacing a Power Module with enabled safety function ..........................................................272
10.7
Replacing a Power Module without the safety function being enabled .....................................273
10.8
Upgrading the firmware ..............................................................................................................274
10.9
Firmware downgrade .................................................................................................................276
10.10
Correcting an unsuccessful firmware upgrade or downgrade ...................................................278
10.11
Reduced acceptance test after component replacement ..........................................................279
10.12
If the converter no longer responds ...........................................................................................280
Alarms, faults and system messages .................................................................................................. 283
11.1
Operating states indicated on LEDs ..........................................................................................284
11.2
System runtime ..........................................................................................................................286
11.3
Alarms ........................................................................................................................................287
11.4
Faults .........................................................................................................................................290
11.5
List of alarms and faults .............................................................................................................295
11.6
Identification & maintenance data (I&M) ....................................................................................302
Technical data .................................................................................................................................... 303
12.1
Technical data, CU240B-2 Control Unit .....................................................................................303
12.2
Technical data, CU240E-2 Control Unit .....................................................................................305
12.3
12.3.1
12.3.1.1
12.3.1.2
12.3.2
12.3.2.1
12.3.2.2
12.3.3
12.3.3.1
Technical data, Power Modules .................................................................................................308
Technical data, PM230 IP20 ......................................................................................................309
General data, PM230 - IP20 ......................................................................................................310
Power-dependent data, PM230, IP20 ........................................................................................311
Technical data, PM240 ..............................................................................................................318
General data, PM240 .................................................................................................................319
Power-dependent data, PM240 .................................................................................................320
Technical data, PM240-2 ...........................................................................................................326
High overload - low overload PM240-2 ......................................................................................326
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
11
Table of contents
12.3.3.2
12.3.3.3
12.3.4
12.3.4.1
12.3.4.2
12.3.4.3
12.3.5
12.3.5.1
12.3.5.2
12.3.5.3
General data, PM240-2 - 400V ................................................................................................. 326
Power-dependent data PM240-2 .............................................................................................. 328
Technical data, PM250 ............................................................................................................. 332
High Overload - Low Overload .................................................................................................. 332
General data, PM250 ................................................................................................................ 333
Power-dependent data, PM250 ................................................................................................ 334
Technical data, PM260 ............................................................................................................. 337
High Overload - Low Overload .................................................................................................. 337
General data, PM260 ................................................................................................................ 338
Power-dependent data, PM260 ................................................................................................ 339
12.4
Restrictions for special ambient conditions ............................................................................... 340
Appendix .............................................................................................................................................341
A.1
A.1.1
A.1.2
A.1.3
A.1.4
New and extended functions ..................................................................................................... 341
Firmware version 4.5 ................................................................................................................. 341
Firmware version 4.6 ................................................................................................................. 342
Firmware version 4.6.6.............................................................................................................. 343
Firmware version 4.7 ................................................................................................................. 343
A.2
Star-delta motor connection and application examples ............................................................ 345
A.3
Parameter.................................................................................................................................. 346
A.4
A.4.1
A.4.2
A.4.3
A.4.4
Handling the BOP 2 operator panel .......................................................................................... 349
Changing settings using BOP-2 ................................................................................................ 350
Changing indexed parameters .................................................................................................. 351
Directly entering the parameter number and value ................................................................... 351
A parameter cannot be changed ............................................................................................... 352
A.5
A.5.1
A.5.2
Handling STARTER .................................................................................................................. 353
Change settings ........................................................................................................................ 353
Optimize the drive using the trace function ............................................................................... 354
A.6
A.6.1
A.6.2
Interconnecting signals in the inverter ...................................................................................... 357
Fundamentals ........................................................................................................................... 357
Example .................................................................................................................................... 359
A.7
Connecting the safety-related input .......................................................................................... 361
A.8
A.8.1
A.8.2
A.8.3
Acceptance tests for the safety functions ................................................................................. 362
Recommended acceptance test ............................................................................................... 362
Machine documentation ............................................................................................................ 365
Log the settings for the basic functions, firmware V4.4 ... V4.7 ................................................ 367
A.9
A.9.1
A.9.2
A.9.3
Manuals and technical support ................................................................................................. 368
Manuals for your inverter .......................................................................................................... 368
Configuring support ................................................................................................................... 369
Product Support ........................................................................................................................ 370
A.10
Mistakes and improvements ..................................................................................................... 371
Index ...................................................................................................................................................373
Converter with the CU240B-2 and CU240E-2 Control Units
12
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Fundamental safety instructions
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
Only work on electrical devices when you are qualified for this job.
Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
Switch off the machine.
Wait until the discharge time specified on the warning labels has elapsed.
Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
Check whether the existing auxiliary supply circuits are de-energized.
Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
13
Fundamental safety instructions
1.1 General safety instructions
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.
Converter with the CU240B-2 and CU240E-2 Control Units
14
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Fundamental safety instructions
1.1 General safety instructions
WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
Use a monitoring device that signals an insulation fault.
Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
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Fundamental safety instructions
1.1 General safety instructions
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
Check that the warning labels are complete based on the documentation.
Attach any missing warning labels to the components, in the national language if
necessary.
Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
Observe the information in the appropriate product documentation before
commissioning.
Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
Perform a function test.
Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
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Fundamental safety instructions
1.2 Safety instructions for electromagnetic fields (EMF)
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
Protect the parameterization (parameter assignments) against unauthorized access.
Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
1.2
Safety instructions for electromagnetic fields (EMF)
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
Ensure that the persons involved are the necessary distance away (minimum 2 m).
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Fundamental safety instructions
1.3 Handling electrostatic sensitive devices (ESD)
1.3
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
Only touch components, modules and devices when you are grounded by one of the
following methods:
Wearing an ESD wrist strap
Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
1.4
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens
products and solutions undergo continuous development. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit Hotspot-Text
(http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit Hotspot-Text
(http://support.automation.siemens.com).
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Fundamental safety instructions
1.5 Residual risks of power drive systems
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
Make sure that you include all installed products into the holistic industrial security
concept.
1.5
Residual risks of power drive systems
The control and drive components of a drive system are approved for industrial and
commercial use in industrial line supplies. Their use in public line supplies requires a
different configuration and/or additional measures.
These components may only be operated in closed housings or in higher-level control
cabinets with protective covers that are closed, and when all of the protective devices are
used.
These components may only be handled by qualified and trained technical personnel who
are knowledgeable and observe all of the safety instructions on the components and in the
associated technical user documentation.
When assessing the machine's risk in accordance with the respective local regulations (e.g.,
EC Machinery Directive), the machine manufacturer must take into account the following
residual risks emanating from the control and drive components of a drive system:
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example,
Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
Response times of the control system and of the drive
Operation and/or environmental conditions outside the specification
Condensation/conductive contamination
Parameterization, programming, cabling, and installation errors
Use of wireless devices/mobile phones in the immediate vicinity of the control system
External influences/damage
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Fundamental safety instructions
1.5 Residual risks of power drive systems
2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as
emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,
e.g.:
Component failure
Software errors
Operation and/or environmental conditions outside the specification
External influences/damage
Inverters of the Open Type/IP20 degree of protection must be installed in a metal control
cabinet (or protected by another equivalent measure) such that contact with fire inside
and outside the inverter is not possible.
3. Hazardous shock voltages caused by, for example,
Component failure
Influence during electrostatic charging
Induction of voltages in moving motors
Operation and/or environmental conditions outside the specification
Condensation/conductive contamination
External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
Note
The components must be protected against conductive contamination (e.g. by installing them
in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).
Assuming that conductive contamination at the installation site can definitely be excluded, a
lower degree of cabinet protection may be permitted.
For more information about residual risks of the components in a drive system, see the
relevant sections in the technical user documentation.
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Introduction
2.1
About this manual
Who requires the operating instructions and what for?
These operating instructions primarily address fitters, commissioning engineers and machine
operators. The operating instructions describe the devices and device components and
enable the target groups being addressed to install, connect-up, set, and commission the
converters safely and in the correct manner.
What is described in the operating instructions?
These operating instructions provide a summary of all of the information required to operate
the converter under normal, safe conditions.
The information provided in the operating instructions has been compiled in such a way that
it is sufficient for all standard applications and enables drives to be commissioned as
efficiently as possible. Where it appears useful, additional information for entry level
personnel has been added.
The operating instructions also contain information about special applications. Since it is
assumed that readers already have a sound technical knowledge of how to configure and
parameterize these applications, the relevant information is summarized accordingly. This
relates, e.g. to operation with fieldbus systems and safety-related applications.
What is the meaning of the symbols in the manual?
An operating instruction starts here.
This concludes the operating instruction.
The subsequent text is applicable for an operator panel.
The following text applies if you are using a PC with STARTER.
Examples of the inverter-function symbols
The description of the corresponding inverter function starts with
one of these symbols.
See also: Overview of the inverter functions (Page 141).
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Introduction
2.2 Guide through this manual
2.2
Guide through this manual
Inverter components and accessories.
Permissible motors.
Tools for commissioning.
Installing and connecting the inverter and its components.
Install the inverter in accordance with EMC regulations.
Prepare for commissioning.
Restore the inverter to factory settings.
Define the inverters basic settings.
Adjust the function of the inputs and outputs.
Configure communication via PROFIBUS or PROFINET.
Communication using other fieldbuses can be found in the
"Fieldbus" function manual; see also: Manuals and technical
support (Page 368).
Set the various functions, e.g. setpoint processing, motor
control and protection functions.
Backup the inverters settings to an external data storage
medium, e.g. a memory card or an operator panel.
Replace the inverter and its components.
Firmware update.
Meaning of the LEDs on the front of the inverter.
System runtime.
Faults and warnings.
The most important technical data of the inverter.
Setting up the new inverter functions.
Application examples.
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Description
Use for the intended purpose
The inverter described in this manual is a device for controlling an induction motor. The
inverter is designed for installation in electrical installations or machines.
It has been approved for industrial and commercial use on industrial networks. Additional
measures have to be taken when connected to public grids.
The technical specifications and information about connection conditions are indicated on
the rating plate and in the operating instructions.
3.1
Identifying the converter
Main components of the inverter
Each SINAMICS G120 inverter comprises a
Control Unit and a Power Module.
The Control Unit controls and monitors the
Power Module and the connected motor.
The Power Modules are available for motors
with a power range of between 0.37 kW and
250 kW.
The following data is provided on the Power Module type plate ():
Designation:
e.g. Power Module 240
Technical data:
Voltage and current
Order number:
e.g. 6SL3224-0BE13-7UA0
Version:
e.g. A02
The following data can be found on the Control Unit type plate ():
Designation:
e.g. Control Unit CU240E-2 DP-F
Order number:
e.g. 6SL3244-0BB13-1PA0
Version:
e.g. A02 (hardware)
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Description
3.2 Overview of Control Units
Additional converter components
The following components are available so that you can adapt the converter to different
applications and ambient conditions:
Line filter (Page 29)
Line reactor (Page 30)
Output reactor (Page 32)
Sine-wave filter (Page 35)
Braking resistor (Page 37)
Brake Relay to control a motor holding brake (Page 38).
3.2
Table 3- 1
Overview of Control Units
Control Units CU240B-2
The CU240B-2 Control Units differ with regard to the type of fieldbus.
Table 3- 2
Designation
CU240B-2
CU240B-2 DP
Order number
6SL3244-0BB00-1BA1
6SL3244-0BB00-1PA1
Fieldbus
USS, Modbus RTU
PROFIBUS DP
Control Units CU240E-2
The CU240E-2 Control Units have, in comparison to the CU240B-2, an extended terminal strip with
integrated safety functions.
The CU240E-2 Control Units differ with regard to the type of fieldbus and the scope of the integrated
safety functions.
Designation
CU240E-2
CU240E-2 F
CU240E-2 DP
CU240E-2
DP-F
CU240E-2 PN
CU240E-2
PN-F
Order number
6SL32440BB12-1BA1
6SL32440BB13-1BA1
6SL32440BB12-1PA1
6SL32440BB13-1PA1
6SL32440BB12-1FA0
6SL32440BB13-1FA0
Fieldbus
USS, Modbus
RTU
USS, Modbus
RTU
PROFIBUS DP
PROFIBUS DP
PROFINET IO,
EtherNet/IP
PROFINET IO,
EtherNet/IP
Extended
functions
Basic functions
Extended
functions
Basic functions
Extended
functions
Integrated safety Basic functions
functions
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Description
3.3 Power Module
Memory cards
The following memory cards are available as medium to back up converter settings:
Card without firmware: Order No. 6SL3054-4AG00-2AA0.
Card with firmware: Order No. 6SL3054-7Ex00-2BA0.
The digit at position x designates the firmware version:
4.6 EG, 4.7 EH
Shield connection kit for the Control Unit
The shield connection kit is an optional component. The shield connection kit comprises the
following components:
Shield plate
Elements for optimum shield support and strain relief of the signal and communication
cables
Table 3- 3
3.3
Order numbers
Shield connection kit 2 for the CU240B-2 and CU240E-2 Control Units
with all fieldbus interfaces except for PROFINET.
6SL3264-1EA00-0HA0
Shield connection kit 3 for the CU230P-2 and CU240E-2 Control Units
with PROFINET interface.
6SL3264-1EA00-0HB0
Power Module
Important data on the Power Modules is provided in this section. Further information is
contained in the hardware installation manuals listed in Section Manuals for your inverter
(Page 368).
All power data refers to rated values or to power for operation with low overload (LO).
Which Power Module can I use with the Control Unit?
Table 3- 4
Permitted combinations of Control Unit and Power Module
Control Unit
Power Module
PM340 1AC
PM230 IP20 and pushthrough
PM240
PM240-2
PM250
PM260
CU240B-2
---
CU240E-2
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Description
3.3 Power Module
Figure 3-1
Power Modules with degree of protection IP20 FSA FSGX
Figure 3-2
Power Modules with the push-through system FSA FSC
PM230, 3 AC 400 V - Pump and fan applications
The PM230 Power Module is available without a filter or with integrated class A line filter.
Range of order numbers:
IP20:
6SL3210-1NE
Push through:
Frame size
Power range (kW), IP20
Power range (kW), PT
6SL3211-1NE
FSA
FSB
FSC
FSD
FSE
FSF
0,37 3
4 7,5
11 18,5
22 37
45 55
75 90
7,5
18,5
---
---
---
PM340, 1 AC 200 V - Standard areas of application
The PM340 Power Module is available without a filter or with an integrated class A line filter
with degree of protection IP20. The PM340 allows dynamic braking via an external braking
resistor.
Order number range: 6SL3210-1SB1
Frame size
Power range (kW)
FSA
FSB
FSC
FSD
FSE
FSF
FSGX
0.12 0.75
--
--
--
--
--
---
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Description
3.3 Power Module
PM240, 3 AC 400 V - Standard areas of application
The PM240 Power Module is available without a filter or with an integrated class A line filter
with degree of protection IP20. The PM240 allows dynamic braking via an external braking
resistor.
Order number range:
Frame size
Power range (kW)
6SL3224-0BE and 6SL3224-0XE
FSA
FSB
FSC
FSD
FSE
FSF
FSGX
0.37 1.5
2.2 4
7.5 15
18.5 30
37 45
55 132
160 250
PM240-2, 3 AC 400 V - standard areas of application
The PM240-2 Power Module is available without a filter or with an integrated class A line
filter. The PM240-2 permits dynamic braking via an external braking resistor.
Range of order numbers:
Frame size
Power range (kW), IP20
Power range (kW), PT
IP20:
6SL3210-1PE
Push through:
6SL3211-1PE
FSA
FSB
FSC
0,55 3,0
4,0 7,5
11 15
3,0
7,5
15
PM250, 3 AC 400 V - Application areas with line regeneration
The PM250 Power Module is available without a filter or with an integrated class A line filter
with degree of protection IP20. The PM250 permits dynamic braking with energy feedback
into the line supply.
Order number range, IP20:
Frame size
Power range (kW)
6SL3225-0BE
FSC
FSD
FSE
FSF
7.5 15
18.5 30
37 45
55 90
PM260, 3 AC 690 V - Application areas with line regeneration
The PM260 Power Module is available without a filter or with an integrated class A line filter
with degree of protection IP20. A sine-wave filter is fitted to the motor. The PM260 permits
dynamic braking with energy feedback into the line supply.
Order number range, IP20: 6SL3225-0BH
Frame size
Power range (kW)
FSD
FSF
11 18.5
30 55
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Description
3.3 Power Module
3.3.1
Accessories for installation and shielding
Shield connection kit
The shield connection kit offers optimum shield support
and strain relief for line and motor cables. It comprises a
shield plate with serrated strips with screws.
Shield connection kits are available for frame sizes
FSA FSF.
PM230 and PM240-2, FSA up to FSC:
The shield connection kit belongs to the scope of
supply of the Power Module.
All other Power Modules:
The shield connection kit is an optional component and
must be ordered separately.
Adapter for rail mounting for PM240, PM250 and PM260, frame sizes FSA and FSB
You can use the adapter for rail mounting to mount the Power Module onto two mounting
rails with a center-to-center distance of 100 mm.
Order numbers for shield connection kit and DIN rail mounting adapter
Frame size Shield connection kit for Power Modules
Adapter for mounting on
DIN rails
PM240, PM250
PM260
FSA
6SL3262-1AA00-0BA0
6SL3262-1BA00-0BA0
FSB
6SL3262-1AB00-0DA0
6SL3262-1BB00-0BA0
FSC
6SL3262-1AC00-0DA0
FSD
6SL3262-1AD00-0DA0
6SL3262-1FD00-0CA0
FSE
6SL3262-1AD00-0DA0
FSF
6SL3262-1AF00-0DA0
6SL3262-1FF00-0CA0
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Description
3.4 Components for the Power Modules
3.4
Components for the Power Modules
3.4.1
Line filter
With a line filter, the inverter can achieve
a higher radio interference class. An
external filter is not required for inverters
with integrated line filter.
Adjacent examples of line filters.
Filters comply with Class A, or B
according to EN55011: 2009.
for PM240
FSA
for PM240 FSGX
External line filters for PM240
Power Module 6SL3224-
Power
Line filter, class A
FSA
0BE13-7UA0, 0BE15-5UA0,
0BE17-5UA0, 0BE21-1UA0,
0BE21-5UA0
0.37 kW 1.5 kW
6SE6400-2FA00-6AD0
FSF
0BE38-8UA0, 0BE41-1UA0
110 kW 132 kW
6SL3203-0BE32-5AA0
FSGX
0XE41-3UA0, 0XE41-6UA0
160 kW 200 kW
6SL3000-0BE34-4AA0
0XE42-0UA0
250 kW
6SL3000-0BE36-0AA0
Power Module 6SL3224-
Power
Line filter, class B
FSA
0BE13-7UA0, 0BE15-5UA0,
0BE17-5UA0, 0BE21-1UA0,
0BE21-5UA0
0.37 kW 1.5 kW
6SE6400-2FB00-6AD0
FSB
0BE22-2AA0, 0BE23-0AA0,
0BE24-0AA0
2.2 kW 4.0 kW
6SL3203-0BE21-6SA0
FSC
0BE25-5UA0, 0BE27-5UA0,
0BE31-1UA0
7.5 kW 15.0 kW
6SL3203-0BD23-8SA0
Power Module 6SL3225-
Power
Line filter, class B
FSC
7.5 kW 15.0 kW
6SL3203-0BD23-8SA0
External line filters for PM250
0BE25-5AA0, 0BE27-5AA0,
0BE31-1AA0
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Description
3.4 Components for the Power Modules
3.4.2
Line reactor
The line reactor supports the overvoltage protection, smoothes
the harmonics in the line supply and bridges commutation dips.
For the Power Modules subsequently listed, a line reactor is
suitable in order to dampen the specified effects.
Adjacent examples of line reactors.
for
PM240
for PM240-2
NOTICE
Damage to inverter as a result of a missing line reactor
Depending on the Power Module and line supply, if a line reactors is not used, this can
result in damage to the inverter and other components in the electrical plant or system.
Install a line reactor if the relative short-circuit voltage of the line supply is below 1%
Line reactors for PM240
Power Module 6SL3224-
Power
Line reactor
FSA
0BE13-7UA0, 0BE15-5UA0
0.37 kW 0.55 kW
6SE6400-3CC00-2AD3
0BE17-5UA0, 0BE21-1UA0
0.75 kW 1.1 kW
6SE6400-3CC00-4AD3
0BE21-5UA0
1.5 kW
6SE6400-3CC00-6AD3
0BE22-2A0, 0BE23-0A0
2.2 kW 3.0 kW
6SL3203-0CD21-0AA0
0BE24-0A0
4.0 kW
6SL3203-0CD21-4AA0
0BE25-5A0, 0BE27-5A0
7.5 kW 11.0 kW
6SL3203-0CD22-2AA0
0BE31-1A0
15.0 kW
6SL3203-0CD23-5AA0
0BE31-5A0, 0BE31-8A0
18.5 kW 22 kW
6SL3203-0CJ24-5AA0
0BE32-2A0
30 kW
6SL3203-0CD25-3AA0
FSE
0BE33-0A0, 0BE33-7A0
37 kW 45 kW
6SL3203-0CJ28-6AA0
FSF
0BE34-5A0, 0BE35-5A0
55 kW 75 kW
6SE6400-3CC11-2FD0
0BE37-5A0
90 kW
6SE6400-3CC11-7FD0
0BE38-8UA0
110 kW
6SL3000-0CE32-3AA0
0BE41-1UA0
132 kW
6SL3000-0CE32-8AA0
0XE41-3UA0
160 kW
6SL3000-0CE33-3AA0
0XE41-6UA0, 0XE42-0UA0
200 kW 250 kW
6SL3000-0CE35-1AA0
FSB
FSC
FSD
FSGX
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Description
3.4 Components for the Power Modules
Line reactors for PM240-2
Power Module 6SL321-
Power
Line reactor
FSA
1PE11-8L0, 1PE12-3L0,
1PE13-2L0
0.55 kW 1.1 kW
6SL3203-0CE13-2AA0
1PE14-3L0, 1PE16-1L0,
1PE18-0L0
1.5 kW 3.0 kW
6SL3203-0CE21-0AA0
Line reactors for PM340 1AC
Order number 6SL3210-
Power
Line reactor
FSA
-1SB11-0A0,
1SB12-3A0
0.12 kW 0.37 kW
6SE6400-3CC00-4AB3
-1SB14-0A0
0.75 kW
6SE6400-3CC01-0AB3
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Description
3.4 Components for the Power Modules
3.4.3
Output reactor
Output reactors reduce the voltage stress on the
motor windings. Further, they reduce the inverter load
as a result of capacitive recharging currents in the
cables. An output reactor is required for motor cables
longer than 50 m, shielded or 100 m unshielded.
The output reactors are designed for pulse
frequencies of 4 kHz.
for FSGX
Adjacent examples of output reactors.
for PM240
FSA, FSB
Output reactors for PM240 Power Module
Power Module 6SL3224-
Power
Output reactor
FSA
0BE13-7UA0, 0BE15-5UA0,
0BE17-5UA0, 0BE21-1UA0,
0BE21-5UA0
0.37 kW 1.5 kW
6SE6400-3TC00-4AD2
FSB
0BE22-2A0, 0BE23-0A0,
0BE24-0A0
2.2 kW 4.0 kW
6SL3202-0AE21-0CA0
FSC
0BE25-5A0, 0BE27-5A0,
0BE31-1A0
7.5 kW 15.0 kW
6SL3202-0AJ23-2CA0
FSD
0BE31-5A0
18,5 kW
6SE6400-3TC05-4DD0
0BE31-8A0
22 kW
6SE6400-3TC03-8DD0
0BE32-2A0
30 kW
6SE6400-3TC05-4DD0
0BE33-0A0
37 kW
6SE6400-3TC08-0ED0
0BE33-7A0
45 kW
6SE6400-3TC07-5ED0
0BE34-5A0
55 kW
6SE6400-3TC14-5FD0
0BE35-5A0
75 kW
6SE6400-3TC15-4FD0
0BE37-5A0
90 kW
6SE6400-3TC14-5FD0
0BE38-8UA0
110 kW
6SL3000-2BE32-1AA0
0BE41-1UA0
132 kW
6SL3000-2BE32-6AA0
0XE41-3UA0
160 kW
6SL3000-2BE33-2AA0
0XE41-6UA0
200 kW
6SL3000-2BE33-8AA0
0XE42-0UA0
250 kW
6SL3000-2BE35-0AA0
FSE
FSF
FSGX
Converter with the CU240B-2 and CU240E-2 Control Units
32
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Description
3.4 Components for the Power Modules
Output reactors for PM250 Power Module
Power Module 6SL3225-
Power
Output reactor
FSC
0BE25-5A0, 0BE27-5A0,
0BE31-1A0
7.5 kW 15.0 kW
6SL3202-0AJ23-2CA0
FSD
0BE31-5A0
18,5 kW
6SE6400-3TC05-4DD0
0BE31-8A0
22 kW
6SE6400-3TC03-8DD0
0BE32-2A0
30 kW
6SE6400-3TC05-4DD0
0BE33-0A0
37 kW
6SE6400-3TC08-0ED0
0BE33-7A0
45 kW
6SE6400-3TC07-5ED0
0BE34-5A0
55 kW
6SE6400-3TC14-5FD0
0BE35-5A0
75 kW
6SE6400-3TC15-4FD0
0BE37-5A0
90 kW
6SE6400-3TC14-5FD0
6SL3210- Power Modules
Power
Output reactor
FSA
1NE11-3L0, 1NE11-7L0,
1NE12-2L0, 1NE13-1L0,
1NE14-1L0, 1NE15-8L0
0.37 kW 2.2 kW
6SL3202-0AE16-1CA0
1NE17-7L0
3.0 kW
6SL3202-0AE18-8CA0
FSB
1NE21-0L0, 1NE21-3L0,
1NE21-8L0
4.0 kW 7.5 kW
6SL3202-0AE21-8CA0
FSC
1NE22-6L0, 1NE23-2L0,
1NE23-8L0
11.0 kW 18.5 kW
6SL3202-0AE23-8CA0
FSD
1NE24-5L0
22 kW
6SE6400-3TC03-8DD0
1NE26-0L0
30 kW
6SE6400-3TC05-4DD0
1NE27-5L0
37 kW
6SE6400-3TC08-0ED0
1NE28-8L0
45 kW
6SE6400-3TC07-5ED0
1NE31-1L0
55 kW
6SE6400-3TC14-5FD0
1NE31-5L0
75 kW
6SE6400-3TC15-4FD0
6SL3211- Power Modules
Power
Output reactor
FSA
1NE17-7L0
3.0 kW
6SL3202-0AE18-8CA0
FSB
1NE21-8L0
7.5 kW
6SL3202-0AE21-8CA0
FSC
1NE23-8L0
18.5 kW
6SL3202-0AE23-8CA0
FSE
FSF
Output reactors for PM230 Power Modules (IP20)
FSE
FSF
Output reactors for PM230 push-through Power Modules
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
33
Description
3.4 Components for the Power Modules
Output reactors for PM240-2 Power Modules (IP20)
6SL3210- Power Modules
Power
Output reactor
FSA
1PE11-8L0, 1PE12-3L0,
1PE13-2L0, 1PE14-3L0,
1PE16-1L0
0.55 kW 2.2 kW
6SL3202-0AE16-1CA0
1PE18-0UL0
3.0 kW
6SL3202-0AE18-8CA0
6SL3211- Power Modules
Power
Output reactor
FSA
1PE16-1L0
2.2 kW
6SL3202-0AE16-1CA0
1PE18-0UL0
3.0 kW
6SL3202-0AE18-8CA0
Output reactors for PM240-2 push-through Power Modules
Converter with the CU240B-2 and CU240E-2 Control Units
34
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Description
3.4 Components for the Power Modules
3.4.4
Sine-wave filter
The sine-wave filter at the inverter outputs almost sinusoidal voltages to
the motor, so that you can use standard motors without special cables.
The maximum permissible length of motor feeder cables is increased to
300 m.
The following applies when using a sine-wave filter:
Operation is only permissible with pulse frequencies from 4 kHz to 8
kHz.
From 110 kW power rating of the Power Modules (according to the
rating plate) only 4 kHz is permissible.
for FSF
The inverter power is reduced by 5%.
The maximum output frequency of the inverter is 150 Hz at 380 V to
480 V.
Operation and commissioning may only be performed with the motor
connected, as the sine-wave filter is not no-load proof.
An output reactor is superfluous.
Sine-wave filter for PM240 Power Module
Power Module 6SL3224-
Power
Sine-wave filter
FSA
0BE13-7UA0, 0BE15-5UA0,
0BE17-5UA0
0.37 kW 0.75 kW
6SL3202-0AE20-3SA0
0BE21-1UA0, 0BE21-5UA0
1.1 kW 1.5 kW
6SL3202-0AE20-6SA0
0BE22-2A0, 0BE23-0A0
2.2 kW 3.0 kW
6SL3202-0AE21-1SA0
0BE24-0A0
4.0 kW
6SL3202-0AE21-4SA0
0BE25-5A0
7.5 kW
6SL3202-0AE22-0SA0
0BE27-5A0, 0BE31-1A0
11.0 kW 15.0 kW
6SL3202-0AE23-3SA0
0BE31-5A0, 0BE31-8A0
18.5 kW 22 kW
6SL3202-0AE24-6SA0
0BE32-2A0
30 kW
6SL3202-0AE26-2SA0
FSE
0BE33-0A0, 0BE33-7A0
37 kW 45 kW
6SL3202-0AE28-8SA0
FSF
0BE34-5A0, 0BE35-5A0
55 kW 75 kW
6SL3202-0AE31-5SA0
0BE37-5A0
90 kW
6SL3202-0AE31-8SA0
0BE38-8UA0, 0BE41-1UA0
110 kW 132 kW
6SL3000-2CE32-3AA0
0XE41-3UA0
160 kW
6SL3000-2CE32-8AA0
0XE41-6UA0
200 kW
6SL3000-2CE33-3AA0
0XE42-0UA0
250 kW
6SL3000-2CE34-1AA0
FSB
FSC
FSD
FSGX
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
35
Description
3.4 Components for the Power Modules
Sine-wave filter for PM250 Power Module
Power Modul 6SL3225-
Power
Sine-wave filter
FSC
0BE25-5A0
7.5 kW
6SL3202-0AE22-0SA0
0BE27-5 A0, 0BE31-1A0
11.0 kW 15.0 kW
6SL3202-0AE23-3SA0
0BE31-5A0, 0BE31-8A0
18.5 kW 22 kW
6SL3202-0AE24-6SA0
0BE32-2A0
30 kW
6SL3202-0AE26-2SA0
FSE
0BE33-0A0, 0BE33-7A0
37 kW 45 kW
6SL3202-0AE28-8SA0
FSF
0BE34-5A0, 0BE35-5A0
55 kW 75 kW
6SL3202-0AE31-5SA0
0BE37-5A0
90 kW
6SL3202-0AE31-8SA0
FSD
Converter with the CU240B-2 and CU240E-2 Control Units
36
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Description
3.4 Components for the Power Modules
3.4.5
Braking resistor
The braking resistor allows loads with a high moment of inertia to be quickly braked.
The Power Module controls the braking resistor via its integrated braking module.
Adjacent, as example, a braking resistor for PM240 and PM340 Power Modules,
frame size FSA, which can be mounted below the device.
Braking resistors for PM240
Power Modules
Braking
Module
Braking resistor
6SL3224-
Power
6SL3300-
FSA
0BE13-7UA0,
0BE15-5UA0,
0BE17-5UA0,
0BE21-1UA0,
0BE21-5UA0
0.37 kW 1.5 kW
---
6SE6400-4BD11-0AA0
FSB
0BE22-2A0,
0BE23-0A0,
0BE24-0A0
2.2 kW 4.0 kW
---
6SL3201-0BE12-0AA0
FSC
0BE25-5A0,
0BE27-5A0
0BE31-1A0
7.5 kW 15.0 kW
---
6SE6400-4BD16-5CA0
FSD
0BE31-5A0,
0BE31-8A0,
0BE32-2A0
18.5 kW 30 kW
---
6SE6400-4BD21-2DA0
FSE
0BE33-0A0,
0BE33-7A0
37 kW 45 kW
---
6SE6400-4BD22-2EA1
FSF
0BE34-5A0,
0BE35-5A0,
0BE37-5A0
55 kW 90 kW
---
6SE6400-4BD24-0FA0
0BE38-8UA0,
0BE41-1UA0
110 kW 132 kW
---
6SE6400-4BD26-0FA0
0XE41-3UA0
160 kW
---
6SL300-1BE31-3AA0
0XE41-6UA0,
0XE42-0UA0
200 kW 250 kW
1AE325AA0
6SL3000-1BE32-5AA0
FSGX
Braking resistors for PM240-2
Power Module 6SL321-
Power
Braking resistor
FSA
1PE11-8L0,
1PE12-3L0,
1PE13-2L0
0.55 kW 1.1 kW
6SL3201-0BE14-3AA0
1PE14-3L0,
1PE16-1L0,
1PE18-0L0
1.5 kW 3.0 kW
6SL3201-0BE21-0AA0
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
37
Description
3.4 Components for the Power Modules
Braking resistors for PM340, 1AC
3.4.6
Order number 6SL3210-
Power
Braking resistor
FSA
0.12 kW 0.75 kW
6SE6400-4BC05-0AA0
-1SB11-0A0
-1SB12-3A0
-1SB14-0A0
Brake Relay
The brake relay has a switch contact (NO contact) to control the motor
brake coil.
Order no.: 6SL3252-0BB00-0AA0
Converter with the CU240B-2 and CU240E-2 Control Units
38
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Description
3.5 Tools to commission the converter
3.5
Tools to commission the converter
The following tools are used to commission, troubleshoot and control the inverter, as well as
to backup and transfer the inverter settings.
Operator panels
Order number
BOP-2 (Basic Operator Panel) for snapping onto the inverter
Two-line display
Guided basic
commissioning
IOP (Intelligent Operator Panel)
- for snapping onto the inverter
Plain text display
Menu-based operation and
application wizards
Door mounting kit for
IOP/BOP-2
For installation of the
BOP-2 or IOP in a
control cabinet door.
Degree of protection
with IOP: IP54 or
UL Type 12
Degree of protection
with BOP-2: IP55
For mobile use of the IOP:
BOP-2:
6SL3255-0AA00-4CA1
IOP:
6SL3255-0AA00-4JA0
Door mounting kit:
6SL3256-0AP00-0JA0
6SL3255-0AA00-4HA0
IOP handheld with power supply unit and rechargeable
batteries as well as RS232 connection cable
If you are using your own connection cable, carefully note the
maximum permissible length of 5 m.
PC tools
STARTER
Connected to the inverter via USB port, PROFIBUS or
PROFINET
STARTER on DVD:
6SL3072-0AA00-0AG0
Download: STARTER
(http://support.automation.siemens.com/WW/view/en/1080498
5/130000)
Startdrive
Connected to the inverter via USB port, PROFIBUS or
PROFINET
Startdrive on DVD:
6SL3072-4CA02-1XG0
Download: Startdrive
(http://support.automation.siemens.com/WW/view/en/6803456
8)
SINAMICS PC Inverter Connection Kit 2
6SL3255-0AA00-2CA0
Contains the correct USB cable (3 m) to connect a PC to the
inverter.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
39
Description
3.5 Tools to commission the converter
Converter with the CU240B-2 and CU240E-2 Control Units
40
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.1
Overview of the inverter installation
Installing the inverter
Precondition
Before installation, please check:
Are the required inverter components available?
Power Module
Control Unit
Accessories, e.g. line reactor or braking resistor
Do you have the necessary tools and small parts/components required to install the
inverter?
Procedure
To install the inverter, proceed as follows:
1. Install the accessories (reactors, filter or braking
resistor) for the Power Module:
Observe the installation instructions that are
supplied with the accessories.
If you are using more than one base-mounted
component, then you must observe the sequence
when installing.
See also Installing reactors, filters and braking
resistors (Page 42).
2. Install the Power Module.
See also Installing the Power Module (Page 43).
You can find information about your Power Module
in the corresponding Hardware Installation Manual
(http://support.automation.siemens.com/WW/view/en
/30563173/133300).
3. Install the Control Unit.
See also Installing Control Unit (Page 63).
You have installed all of the inverter components, and you can now commission the inverter.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
41
Installing
4.2 Installing reactors, filters and braking resistors
4.2
Installing reactors, filters and braking resistors
Installing reactors, filters and braking resistors
The installation of reactors, filters and braking resistors is described in the documentation
provided. See also Section: Manuals and technical support (Page 368).
Installing base components
Reactors, filters and braking resistors are available as base components for the PM240 and
PM250 Power Modules, frame sizes FSA, FSB and FSC. You can also install base
components next to Power Modules.
Figure 4-1
Permissible combination of base components
Table 4- 1
Permissible combinations as a function of the inverter frame size
Base component
Base component
Line filter
Line reactor
Line reactor
FSA FSC
---
Output reactor
FSA FSC
FSA FSC
Sine-wave filters
FSA
FSA
Braking resistor
FSA, FSB
FSA, FSB
Converter with the CU240B-2 and CU240E-2 Control Units
42
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
4.3
Installing the Power Module
Mounting Power Modules with degree of protection IP20
Procedure
Proceed as follows to correctly mount the Power Module:
1. Mount the Power Module in a control cabinet.
2. Maintain the minimum clearances to other components in the control cabinet specified
below.
3. Install the Power Modules vertically with the line and motor connections facing
downwards. It is not permissible to install them in any other position.
4. Position the Power Module in the control cabinet so that the cables for the motor and line
supply are connected in accordance with the terminal layout.
5. Use the mounting devices specified below.
6. Comply with the torques of the mounting devices specified below.
You have correctly mounted the Power Module.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
43
Installing
4.3 Installing the Power Module
Mounting Power Modules using through-hole technology
We recommend that you use the optionally available mounting frame to mount the pushthrough unit in a control cabinet. This mounting frame includes the necessary seals and
frame to ensure compliance with degree of protection IP54.
If you do not use the optional mounting frames, then you must ensure that the required
degree of protection is complied with using other appropriate measures.
You must mount the inverter on unpainted metal surfaces in order to comply with EMC
requirements.
Procedure
Proceed as follows to correctly mount the Power Module:
1. Prepare the cutout and the mounting holes for the Power
Module and the mounting frame corresponding to the
dimension drawings of the mounting frame.
Also note that the PT Power modules must be vertically
mounted with the line and motor connections facing
downwards.
2. Position the mounting frame at the rear of the control
cabinet and attach it to the control cabinet by tightening
the corresponding screws by hand.
3. Attach the seal to the inner side of the control cabinet.
4. Mount the frequency inverter and initially tighten all of
the mounting screws by hand.
5. Tighten the screws with a torque of 3 Nm.
Mounting frame
You have correctly mounted the Power Module.
Mounting additional components
Depending on the application, the following additional components, for example, may be
required (also refer to Section Identifying the converter (Page 23)):
Line reactors
Filter
Braking resistors
Brake Relay
Information about mounting these components is provided in the instructions supplied.
Converter with the CU240B-2 and CU240E-2 Control Units
44
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
4.3.1
Dimensions, hole drilling templates, minimum clearances, tightening torques
Dimensions and drilling patterns for Power Modules with IP20 degree of protection
Defining the dimensions
Drilling patterns for the PM230 and PM240-2 Power Modules
FSA
FSB, FSC
Drilling patterns for all other Power Modules
FSA
FSBFSF
FSGX
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
45
Installing
4.3 Installing the Power Module
Table 4- 2
Dimensions for PM230
Frame size
Dimensions (mm)
Height1)
Width
Depth2)
FSA
196
73
165
186
62,3
FSB
292
100
165
281
80
FSC
355
140
165
343
120
FSD without filter
419
275
204
325
235
11
FSD with filter
512
275
204
419
235
11
FSE without filter
499
275
204
405
235
11
FSE with filter
635
275
204
541
235
11
FSF without filter
634
350
316
598
300
11
FSF with filter
934
350
316
899
300
11
1)
When using a shield connection kit:
FSA: + 80 mm; FSB: + 78 mm; FSC: + 77 mm; FSD, FSE, FSF: + 123 mm
2)
Total depth of the inverter: See below.
Table 4- 3
Mounting hardware and clearances to other devices for PM230
Frame size
Hardware
Tightening torque
(Nm)
Top
Bottom
Lateral
FSA
M4 screws
2,5
80
100
01)
FSB
M4 screws
2,5
80
100
01)
FSC
M5 screws
80
100
01)
FSD without filter
M6 screws
300
300
01)
FSD with filter
M6 screws
300
300
01)
FSE without filter
M6 screws
300
300
01)
FSE with filter
M6 screws
300
300
01)
FSF without filter
M8 screws
13
350
350
01)
FSF with filter
M8 screws
13
350
350
01)
1)
Clearances (mm)
You can mount the Power Modules without any lateral clearance. For tolerance reasons, we
recommend a lateral clearance of approx. 1 mm.
Converter with the CU240B-2 and CU240E-2 Control Units
46
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
Table 4- 4
Dimensions for PM240
Frame size
Dimensions (mm)
Height1)
Width
Depth2)
FSA
173
73
145
160
36,5
--
FSB
270
153
165
258
133
--
FSC
355
140
165
343
120
FSD without filter
419
275
204
325
235
11
FSD with filter
512
275
204
419
235
11
FSE without filter
499
275
204
405
235
11
FSE with filter
635
275
204
541
235
11
FSF without filter
634
350
316
598
300
11
FSF with filter
934
350
316
899
300
11
FSGX
1533
326
547
1506
125
14,5
1)
When using a shield connection kit:
FSA: + 80 mm; FSB: + 78 mm; FSC: + 77 mm; FSD, FSE, FSF: + 123 mm
2)
Total depth of the inverter: See below.
Table 4- 5
Frame size
Mounting hardware and clearances to other devices for PM240
Hardware
Tightening torque
(Nm)
Clearances (mm)
Top
Bottom
Lateral
FSA
M4 screws
2,5
100
100
301)
FSB
M4 screws
2,5
100
100
401)
FSC
M5 screws
3,5
80
100
501)
FSD
M6 screws
300
300
02)
FSE
M6 screws
300
300
02)
FSF
M8 screws
13
350
350
02)
FSGX
M8 screws
13
250
150
50
1)
You can mount the Power Modules without any lateral clearance up to an ambient temperature of
40 C in operation. For tolerance reasons, we recommend a lateral clearance of approx. 1 mm.
2)
You can mount the Power Modules without any lateral clearance. For tolerance reasons, we
recommend a lateral clearance of approx. 1 mm.
Table 4- 6
Dimensions for PM240-2
Frame size
Dimensions (mm)
Height1)
Width
Depth2)
FSA
196
73
165
186
62,3
FSB
292
100
165
281
80
FSC
355
140
165
343
120
1)
Additional height with shield connection kit: FSA: + 80 mm; FSB: + 78 mm; FSC: + 77 mm
2)
Total depth of the inverter: See below.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
47
Installing
4.3 Installing the Power Module
Table 4- 7
Mounting hardware and clearances to other devices for PM240-2
Frame size
Hardware
Tightening torque
(Nm)
Clearances (mm)
Top
Bottom
Lateral
FSA
M4 screws
2,5
80
100
01)
FSB
M4 screws
2,5
80
100
01)
FSC
M5 screws
2,5
80
100
01)
1)
You can mount the Power Modules without any lateral clearance. For tolerance reasons, we
recommend a lateral clearance of approx. 1 mm.
Table 4- 8
Dimensions and clearances for the PM340 1AC
Frame size
Dimensions (mm)
FSA
Height1)
Width
Depth2)
173
73
145
160
36,5
--
1)
With shield connection kit: +84 mm
2)
Total depth of the inverter: See below.
Table 4- 9
Mounting materials for PM340 1AC
Frame size
Hardware
FSA
1)
M4 screws
Tightening torque
(Nm)
Clearances (mm)
Top
Bottom
Lateral
2,5
100
100
301)
At ambient temperatures in operation up to 40 C without any lateral clearance. For tolerance
reasons, we recommend a lateral clearance of approx. 1 mm.
Table 4- 10
Dimensions for PM250
Frame size
Dimensions (mm)
Height1)
Width
Depth2)
FSC
355
140
165
343
120
FSD without filter
419
275
204
325
235
11
FSD with filter
512
275
204
419
235
11
FSE without filter
499
275
204
405
235
11
FSE with filter
635
275
204
541
235
11
FSF without filter
634
350
316
598
300
11
FSF with filter
934
350
316
899
300
11
1)
Additional height with shield connection kit: FSC: +89 mm; FSDFSF: +123 mm
2)
Total depth of the inverter: See below.
Converter with the CU240B-2 and CU240E-2 Control Units
48
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
Table 4- 11
Mounting hardware and clearances to other devices for PM250
Frame size
Hardware
Tightening torque
(Nm)
Clearances (mm)
Top
Bottom
Lateral
FSC
M5 screws
2,5
80
100
501)
FSD
M6 screws
300
300
02)
FSE
M6 screws
300
300
02)
FSF
M8 screws
13
350
350
02)
1)
You can mount the Power Modules without any lateral clearance up to an ambient temperature of
40 C in operation. For tolerance reasons, we recommend a lateral clearance of approx. 1 mm.
2)
You can mount the Power Modules without any lateral clearance. For tolerance reasons, we
recommend a lateral clearance of approx. 1 mm.
Table 4- 12
Dimensions for PM260
Frame size
Dimensions (mm)
Height1)
Width
Depth2)
FSD without filter
419
275
204
325
235
11
FSD with filter
512
275
204
419
235
11
FSF without filter
634
350
316
598
300
11
FSF with filter
934
350
316
899
300
11
1)
Additional height with shield connection kit: +123 mm
2)
Total depth of the inverter: See below.
Table 4- 13
Frame size
Mounting hardware and clearances to other devices for PM260
Hardware
Tightening torque
(Nm)
Clearances (mm)
Top
Bottom
Lateral
FSD
M6 screws
300
300
01)
FSF
M8 screws
13
350
350
01)
1)
You can mount the Power Modules without any lateral clearance. For tolerance reasons, we
recommend a lateral clearance of approx. 1 mm.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
49
Installing
4.3 Installing the Power Module
Dimensions and drilling patterns for Power Modules with through-hole technology
Mounting cutout in the control cabinet for the PM230 and PM2402 Power Modules;
Holes for fastening the mounting frame
FSC
FSA, FSB
Table 4- 14
Dimensions for PM230 in push-through technology
Frame size
Dimensions (mm)
Height1)
Width
Depth2)
FSA
238
T1
T2
126
171
118
54
103
106
88
198
27
FSB
345
154
171
118
54
147,5
134
116
304
34,5
FSC
411
200
171
118
54
123
174
156
365
30,5
1)
With shield connection kit: FSA: +84 mm; FSB: +85 mm; FSC: +89 mm
3)
Total depth of the inverter: See below.
Table 4- 15
Frame size
Mounting hardware and clearances to other devices for PM230 in push-through
technology
Hardware
Tightening torque
(Nm)
Clearances (mm)
Top
Bottom
Lateral
FSA
M5 screws
80
100
01)
FSB
M5 screws
80
100
01)
FSC
M5 screws
80
100
01)
1)
You can mount the mounting frames without any lateral clearance. For tolerance reasons, we
recommend a lateral clearance of approx. 1 mm.
Converter with the CU240B-2 and CU240E-2 Control Units
50
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
Table 4- 16
Dimensions for PM240-2 in push-through technology
Frame size
Dimensions (mm)
Height1)
Width
Depth2)
T1
T2
FSA
238
126
171
118
54
103
106
88
198
27
FSB
345
154
171
118
54
147,5
134
116
304
34,5
FSC
411
200
171
118
54
123
174
156
365
30,5
1)
With shield connection kit: FSA: +84 mm; FSB: +85 mm; FSC: +89 mm
2)
Total depth of the inverter: See below.
Table 4- 17
Frame size
Mounting hardware and clearances to other devices for PM240-2 in push-through
technology
Hardware
Tightening torque
(Nm)
Clearances (mm)
Top
Bottom
Lateral
FSA
M5 screws
80
100
01)
FSB
M5 screws
80
100
01)
FSC
M5 screws
80
100
01)
1)
You can mount the mounting frames without any lateral clearance. For tolerance reasons, we
recommend a lateral clearance of approx. 1 mm.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
51
Installing
4.3 Installing the Power Module
Total depth of the inverter
Power Modules frame sizes FSA FSF
+
As a minimum, the inverter comprises a Power Module
and an inserted Control Unit:
Overall depth of the inverter = depth of the Power Module
+ 41 mm (Control Unit)
++
Inverter with inserted operator panel:
Overall depth of the inverter = depth of the Power
Module + 54 mm (Control Unit + Basic Operator Panel
BOP-2)
Overall depth of the inverter = depth of the Power
Module + 63 mm (Control Unit + Intelligent Operator
Panel IOP)
+++
Power Module (degree of protection IP20) on a base
component:
The overall inverter depth increases by the depth of the
base component.
Power Modules frame sizes FSGX (160 kW 250 kW)
Total depth of the inverter = depth of the Power Module
4.3.2
Connecting the line supply, motor, and inverter components
4.3.2.1
Permissible line supplies
The inverter is designed for the following power distribution systems according to IEC 603641 (2005).
Above an installation altitude of 2000 m, the permissible line supplies are restricted. See
also: Restrictions for special ambient conditions (Page 340).
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
TN line system
A TN line system transfers the PE protective conductor to the installed plant or system using
a cable.
Generally, in a TN line system the neutral point is grounded. There are versions of a TN line
supply with a grounded line the conductor, e.g. with grounded L1.
A TN line system can transfer the neutral conductor N and the PE protective conductor either
separately or combined.
Preconditions and restrictions when connecting an inverter to a TN line system
Inverter with integrated or external line filter:
Operation on TN line supply systems with grounded neutral point permissible.
Operation on TN line supply systems with grounded line conductor not permissible.
Inverter without line filter:
Operation permissible on all TN line supplies.
Examples for Power Modules connected to a TN line supply
Figure 4-2
TN line supply with separate transfer of N and PE and with a grounded neutral point
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
53
Installing
4.3 Installing the Power Module
TT system
In a TT line system, the transformer grounding and the installation grounding are
independent of one another.
There are TT line supplies where the neutral conductor N is either transferred or not.
Preconditions and restrictions when connecting an inverter to a TT line system
Inverter with integrated or external line filter:
Operation on TT line supply systems with grounded neutral point permissible.
Operation on TT line systems without grounded neutral point not permissible.
Inverter without line filter:
Operation on TT line systems is permissible.
Examples for Power Modules connected to a TT line supply
Figure 4-3
TT line system where the neutral conductor N is transferred
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
IT system
In an IT line system, all of the conductors are insulated with respect to the PE protective
conductor or connected to the PE protective conductor through an impedance.
There are IT line supplies where the neutral conductor N is either transferred or not.
Preconditions and restrictions when connecting an inverter to an IT line system
Inverter with integrated or external line filter:
Operation on IT line systems is not permissible.
Inverter without line filter:
Operation on IT line systems is permissible.
Examples for Power Modules connected to an IT line supply
Figure 4-4
IT line supply where the neutral conductor N is transferred and with impedance with
respect to the PE protective conductor
Behavior of the inverter when a ground fault occurs
In some instances, even for a ground fault, the inverter should still remain functional. In
cases such as these, you must install an output reactor. This prevents an overcurrent trip or
damage to the drive.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
55
Installing
4.3 Installing the Power Module
4.3.2.2
Connecting the inverter
Figure 4-5
Connecting the PM230 IP20 and push-through Power Module
Figure 4-6
Connecting the PM240, PM240-2 IP20 and push-through Power Modules
Figure 4-7
Connecting the PM250 Power Module
Converter with the CU240B-2 and CU240E-2 Control Units
56
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
Figure 4-8
Connecting the PM260 Power Module
Figure 4-9
Connecting the PM340 1AC Power Module
DANGER
((Electric shock through contact with the motor connections))
As soon as the converter is connected to the line supply, the motor connections of the
converter may carry dangerous voltages. When the motor is connected to the converter,
there is danger to life through contact with the motor terminals if the terminal box is open.
Close the terminal box of the motor before connecting the converter to the line supply.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
57
Installing
4.3 Installing the Power Module
Connecting the line supply cable to the converter
Procedure
To connect the converter to the supply system, proceed as follows:
1. If available, open the terminal covers of the converter.
2. Connect the line supply to terminals U1/L1, V1/L2, and W1/L3.
3. Connect the protective conductor of the line supply to terminal PE of the converter.
4. If available, close the terminal covers of the converter.
You have connected the line supply cable to the converter.
Connecting the motor cable to the converter
Procedure
To connect the motor cable to the converter, proceed as follows:
1. If available, open the terminal covers of the converter.
2. Connect the motor to terminals U2, V2, and W2.
Carefully observe the regulations for EMC-compliant wiring:
Connecting inverters in compliance with EMC (Page 78)
3. Connect the protective conductor of the motor to the
terminal of the converter.
4. If available, close the terminal covers of the converter.
You have therefore connected the motor line to the converter.
Connecting a motor cable to an induction motor
Procedure
To connect the motor cable to an induction motor proceed as follows:
1. Open the motor terminal box.
2. Connect the motor in either a star or delta connection.
Additional information on this is provided in the Section Star-delta motor connection and
application examples (Page 345).
3. If you are using a shielded motor cable, you must do the following:
Expose the shield of the motor cable in the area of the cable entry in the terminal box.
Attach the cable shield to the motor terminal box using a suitable screw connection.
4. Close the motor terminal box.
You have connected the motor cable to the induction motor.
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
Permissible cable lengths
The permissible cables and cable lengths are specified in the Hardware Installation Manual
of the Power Module or in Catalog D31.
Note
Please observe the data on the rating plate (type plate) and the associated circuit
diagrams.
Use shielded control cables.
Observe the EMC notes provided by the manufacturer of the converter
4.3.2.3
Connecting a motor holding brake
Connecting a Brake Relay and a motor holding brake
The Brake Relay serves as an interface
between the Power Module and the motor's
brake coil.
The Brake Relay can be mounted on a
mounting plate, the cabinet panel or the
inverter's shield connection kit.
For additional information, please refer to the associated installation instructions: Installation
instructions for the Brake Relay
(http://support.automation.siemens.com/WW/view/en/23623179).
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
59
Installing
4.3 Installing the Power Module
Procedure
Proceed as follows to connect the brake solenoid in the motor with the inverter:
1. Connect the Brake Relay to the Power Module using the cable form provided.
Power Modules FSA FSC
Power Modules FSD FSF
Connect the Brake Relay at the connector on
the lower side of the Power Module.
Connect the Brake Relay at the connector
at the front of the Power Module.
Route the control cable in the guide on
the Power Module.
2. Connect the motor holding brake to the terminals of the Brake Relay.
You have connected the brake solenoid in the motor with the inverter.
Converter with the CU240B-2 and CU240E-2 Control Units
60
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.3 Installing the Power Module
4.3.2.4
Connecting a braking resistor
WARNING
Danger to life due to fire spreading because of an unsuitable or improperly installed braking
resistor
Fire and smoke development can cause severe personal injury or material damage.
Using an unsuitable braking resistor can cause fires and smoke to develop. Possible
consequences are severe personal injury or material damage.
Only use the braking resistor approved for the inverter.
Install the braking resistor in accordance with regulations.
Monitor the temperature of the braking resistor.
CAUTION
Risk of burns due to touching hot surfaces
The temperature of braking resistors increases substantially during operation.
Do not touch the braking resistor during operation.
Procedure
To connect the braking resistor and monitor the temperature of the braking resistor, proceed
as follows:
1. Connect the braking resistor to terminals R1 and R2 of the inverter.
2. Ground the braking resistor directly to the control cabinet's grounding bar. The braking
resistor must not be grounded via the PE terminals on the inverter.
3. If you have to fulfill EMC requirements, observe the rules for shielding.
Figure 4-10
Braking resistor connections (example: temperature monitoring via DI 3)
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
61
Installing
4.3 Installing the Power Module
4. Connect the temperature monitoring system of the braking resistor (terminals T1 and T2
on the braking resistor) to a free digital input of your choice on the inverter. Define the
function of this digital input as external fault, e.g. for digital input DI 3: p2106 = 722.3.
You have connected the braking resistor and ensured that temperature monitoring is set up.
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.4 Installing Control Unit
4.4
Installing Control Unit
4.4.1
Snapping the Control Unit onto the Power Module
Installing the Control Unit on an IP20 Power Module
Procedure
Proceed as follows to connect Power
Modules and Control Units:
1. Locate the lugs at the rear of the Control
Unit in the matching recesses of the
Power Module.
2. Mount the Control Unit onto the Power
Module so that it audibly snaps into place.
The Power Module and the Control Unit are now connected with one another.
To remove the Control Unit, press on the release button on the Power Module and withdraw
the Control Unit.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
63
Installing
4.4 Installing Control Unit
4.4.2
Overview of the interfaces
Interfaces at the front of the Control Unit
To access the interfaces at the front of the Control Unit, you must lift the Operator Panel (if
one is being used) and open the front doors.
Memory card slot
Terminal strips
Depending on the fieldbus:
USS, Modbus: Bus
termination
PROFIBUS, PROFINET,
EtherNet/IP: No function
Fieldbus interfaces at the lower side
Selecting the fieldbus address:
CU230P-2 DP
CU230P-2 CAN
CU230P-2 HVAC
CU230P-2 BT
Terminal strips for the digital outputs
Status LED
USB interface for connection to a PC
Switch for AI0 and AI1 (U/I)
I
0/4 mA 20 mA
U -10/0 V 10 V
Connection to the operator panel
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.4 Installing Control Unit
4.4.3
Fieldbus interface allocation
Interfaces at the lower side of the CU240B-2 and CU240E-2 Control Units
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
65
Installing
4.4 Installing Control Unit
4.4.4
Terminal strips on CU240B-2 Control Units
The analog input is supplied from the internal 10 V voltage.
The analog input is supplied from an external 10 V voltage.
Wiring when using the internal power supplies. Connection of a contact switching to P potential.
Wiring when using external power supplies. Connection of a contact switching to P potential.
Wiring when using the internal power supplies. Connection of a contact switching to M potential.
Wiring when using external power supplies. Connection of a contact switching to M potential.
Converter with the CU240B-2 and CU240E-2 Control Units
66
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.4 Installing Control Unit
4.4.4.1
Factory setting of the CU240B-2 terminals
Factory setting of the CU240B-2
The factory setting of the terminals depends on whether the Control Unit has a PROFIBUS /
PROFINET interface.
Factory setting of the terminals for Control Units with USS or Factory setting of the terminals for Control Units with
Modbus interface
PROFIBUS or PROFINET interface
Fieldbus interface is not active.
The function of the fieldbus interface depends on DI 3.
Changing the function of terminals
The function of every color-coded terminal can be set.
In order that you do not have to successively change terminal for terminal, several terminals
can be jointly set using default settings.
The factory settings described above for USS and PROFIBUS/PROFINET terminals
correspond to default setting 12 (two-wire control using method 1) or default setting 7
(switchover between fieldbus and jog using DI 3).
See also: Default settings of the CU240B-2 terminals (Page 68).
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
67
Installing
4.4 Installing Control Unit
4.4.4.2
Default settings of the CU240B-2 terminals
Default setting 7: Switch over between fieldbus and jogging using DI 3
Default setting 9: Motorized
potentiometer (MOP)
Selected with
Selected with
STARTER: Fieldbus with data set switchover
BOP-2: FB cdS
Factory setting for inverters with PROFIBUS interface
PROFIdrive telegram 1
Fieldbus interface is not active.
STARTER: standard I/O with MOP
BOP-2: Std MoP
Fieldbus interface is not active.
MOP = motorized potentiometer
Default setting 12: Two-wire control
with method 1
Default setting 17: Two-wire control
with method 2
Default setting 18: Two-wire control
with method 3
Selected with
Selected with
Selected with
STARTER: Standard I/O with
analog setpoint
STARTER: 2-wire
(forward/backward 1)
STARTER: 2-wire
(forward/backward 2)
BOP-2: Std ASP
Factory setting for inverters with USS
interface
BOP-2: 2-wIrE 1
BOP-2: 2-wIrE 2
Fieldbus interface is not active.
Fieldbus interface is not active.
Default setting 19: Three-wire control
with method 1
Default setting 20: Three-wire control
with method 2
Selected with
Selected with
STARTER: 3-wire
(enable/forward/backward)
STARTER: 3-wire
(enable/on/reverse)
BOP-2: 3-wIrE 1
BOP-2: 3-wIrE 2
Fieldbus interface is not active.
Fieldbus interface is not active.
Default setting 21: Fieldbus USS
Selected with
STARTER: USS fieldbus
BOP-2: FB USS
USS setting: 38,400 baud, 2 PZD,
PKW variable
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.4 Installing Control Unit
4.4.5
Terminal strips on CU240E-2 Control Units
4.4.5.1
Terminal strips on CU240E-2 Control Units
The analog inputs are supplied from an external 10 V source.
The analog inputs are supplied from the internal 10 V voltage.
Wiring when using the internal power supplies. Connecting a contact switching to P.
Wiring when using external power supplies. Connecting a contact switching to P.
Wiring when using the internal power supplies. Connecting a contact switching to M.
Wiring when using external power supplies. Connecting a contact switching to M.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
69
Installing
4.4 Installing Control Unit
NOTICE
Damage to the CU240E-2 PN and CU240E-2 PN-F Control Units in the event of a shortcircuit of the 24 V output
It is possible that the Control Units are defective if the following conditions occur
simultaneously:
1. A short-circuit at the 24 V output occurs at terminal 9 when the inverter is operational.
2. The ambient temperature is at the upper permitted limit.
3. You have connected an external 24 V supply to terminals 31 and 32, and the voltage at
terminal 31 is at the upper permitted limit.
In order to rule out damage to the Control Units, you have to prevent all three conditions
occurring simultaneously.
Converter with the CU240B-2 and CU240E-2 Control Units
70
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.4 Installing Control Unit
4.4.5.2
Factory setting of the CU240E-2 terminals
Factory setting of the CU240E-2
The factory setting of the terminals depends on whether the Control Unit has a PROFIBUS /
PROFINET interface.
Factory setting of the terminals for Control Units with USS or Factory setting of the terminals for Control Units with
Modbus interface
PROFIBUS or PROFINET interface
Fieldbus interface is not active.
The function of the fieldbus interface depends on DI 3.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
71
Installing
4.4 Installing Control Unit
Changing the function of terminals
The function of every color-coded terminal can be set.
In order that you do not have to successively change terminal for terminal, several terminals
can be jointly set using default settings.
The factory settings described above for USS and PROFIBUS/PROFINET terminals
correspond to default setting 12 (two-wire control using method 1) or default setting 7
(switchover between fieldbus and jog using DI 3).
See also: Default settings of the CU240E-2 terminals (Page 73).
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.4 Installing Control Unit
4.4.5.3
Default settings of the CU240E-2 terminals
Default setting 1: Two fixed speeds
Selected with
STARTER: Conveyor technology
with 2 fixed frequencies
BOP-2: coN 2 SP
Fieldbus interface is not active.
Default setting 2: Two fixed speeds
with safety function
Selected with
STARTER: Conveyor systems with
Basic Safety
BOP-2: coN SAFE
Fieldbus interface is not active.
DI 4 and DI 5 = high: The inverter adds
both fixed speeds.
Default setting 3: Four fixed speeds
Selected with
STARTER: Conveyor technology
with 4 fixed frequencies
BOP-2: coN 4 SP
Fieldbus interface is not active.
Multiple DIs = high: The inverter adds
the corresponding fixed speeds.
Default setting 4: PROFIBUS or
PROFINET
Default setting 5: PROFIBUS or
PROFINET with safety function
Default setting 6: PROFIBUS or
PROFINET with two safety functions
Selected with
Selected with
Selected with
STARTER: Conveyor systems with
fieldbus
STARTER: Conveyor systems with
fieldbus and Basic Safety
STARTER: Fieldbus with Extended
Safety
BOP2: coN Fb
BOP-2: coN Fb S
BOP-2: Fb SAFE
PROFIdrive telegram 352
PROFIdrive telegram 352
PROFIdrive telegram 1
Only with Control Units CU240E-2 F,
CU240E-2 DP-F, and CU240E-2 PN-F.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
73
Installing
4.4 Installing Control Unit
Default setting 7: Switch over between fieldbus and jogging using DI 3
Default setting 8: Motorized
potentiometer (MOP) with safety
function
Selected with
STARTER: Fieldbus with data set switchover
Selected with
BOP-2: FB cdS
Factory setting for inverters with PROFIBUS interface
PROFIdrive telegram 1
Fieldbus interface is not active.
STARTER: MOP with Basic Safety
BOP-2: MoP SAFE
Fieldbus interface is not active.
MOP = motorized potentiometer
Default setting 9: Motorized
potentiometer (MOP)
Default setting 12: Two-wire control
with method 1
Default setting 13: Setpoint via analog
input with safety function
Selected with
Selected with
Selected with
STARTER: standard I/O with MOP
BOP-2: Std MoP
Fieldbus interface is not active.
STARTER: Standard I/O with
analog setpoint
STARTER: Standard I/O with
analog setpoint and safety
BOP-2: Std ASP
Factory setting for inverters with USS
interface
BOP-2: ASPS
Fieldbus interface is not active.
Fieldbus interface is not active.
MOP = motorized potentiometer
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Installing
4.4 Installing Control Unit
Default setting 14: Switch over between fieldbus and motorized potentiometer
(MOP) using DI 3
Selected with
STARTER: Process industry with fieldbus
BOP-2: Proc Fb
PROFIdrive telegram 20
Fieldbus interface is not active.
MOP = motorized potentiometer
Default setting 15: Switch over between analog setpoint and motorized
potentiometer (MOP) using DI 3
Default setting 17: Two-wire control
with method 2
Selected with
Selected with
STARTER: Process industry
BOP-2: Proc
STARTER: 2-wire
(forward/backward 1)
BOP-2: 2-wIrE 1
Default setting 18: Two-wire control
with method 3
Selected with
Fieldbus interface is not active.
Fieldbus interface is not active.
STARTER: 2-wire
(forward/backward 2)
BOP-2: 2-wIrE 2
Fieldbus interface is not active.
MOP = motorized potentiometer
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Installing
4.4 Installing Control Unit
Default setting 19: Three-wire control
with method 1
Default setting 20: Three-wire control
with method 2
Selected with
Selected with
STARTER: 3-wire
(enable/forward/backward)
STARTER: 3-wire
(enable/on/reverse)
BOP-2: 3-wIrE 1
BOP-2: 3-wIrE 2
Fieldbus interface is not active.
4.4.6
Fieldbus interface is not active.
Default setting 21: Fieldbus USS
Selected with
STARTER: USS fieldbus
BOP-2: FB USS
USS setting: 38400 baud, 2 PZD, PKW
variable
Wiring the terminal strip
WARNING
Danger to life as a result of hazardous voltages when connecting an unsuitable power
supply
Death or serious injury can result when live parts are touched in the event of a fault.
For all connections and terminals of the electronic boards, only use power supplies that
provide PELV (Protective Extra Low Voltage) or SELV (Safety Extra Low Voltage)
output voltages.
Note
If your application requires UL certification, please note that the power supply of the digital
output must comply with specific specifications. See also Section: Technical data
(Page 303).
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4.4 Installing Control Unit
NOTICE
Damage to the inverter when using long signal cables
Using long cables at the inverter's digital inputs and 24 V power supply can lead to
overvoltage during switching operations. Overvoltages can damage the inverter.
If you use cables of more than 30 m at the digital inputs and 24 V power supply, connect
an overvoltage protection element between the terminal and the associated reference
potential.
We recommend using the Weidmller overvoltage protection terminal with designation
MCZ OVP TAZ DIODE 24VDC.
Procedure
Proceed as follows to connect the terminal strips:
1. Use a cable with the recommended cross-section, which has been appropriately
prepared for use:
Solid or flexible cable
Flexible conductor with non-insulated end sleeve
Flexible conductor with partially-insulated end sleeve
Two flexible cables with the same cross-section with partially
insulated twin end sleeves
2. If you use shielded cables, then you must connect the shield to the mounting plate of the
control cabinet or with the shield support of the inverter through a good electrical
connection and a large surface area.
See also: EMC installation guideline
(http://support.automation.siemens.com/WW/view/en/60612658)
3. Use the shield connection plate of the Control Unit as strain relief, also see: Overview of
Control Units (Page 24).
You have connected the terminal strip.
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Installing
4.5 Connecting inverters in compliance with EMC
4.5
Connecting inverters in compliance with EMC
4.5.1
EMC-compliant connection of the converter
EMC-compliant installation of the inverter and motor are required in order to ensure
disturbance-free operation of the drive.
Install and operate inverters with IP20 degree of protection in a closed control cabinet.
Inverters with degree of protection IP55 are suitable for installation outside a control cabinet.
An overview of control cabinet installation and cabling can be found in the following section.
For further details, refer to the installation instructions of the Power Module.
The EMC-compliant connection of the inverter itself is described in the following sections.
4.5.2
Avoiding electromagnetic influence (EMI)
The inverters are designed for operation in industrial environments where high values of EMI
are expected. Safe, reliable and disturbance-free operation is only guaranteed if the devices
are installed by appropriately trained and qualified personnel.
Control cabinet design
Connect the metallic parts and components of the control cabinet to the frame of the
cabinet through a good electrical connection.
Side panels
Rear panels
Cover plate
Base plates
Use the largest possible contact area or many individual screw connections.
Connect the PE busbar and EMC shielding bus to the control cabinet frame using a good
electrical connection established through the largest possible surface area.
Connect all metal enclosures of the devices installed in the control cabinet (such as the
inverter and line filter) to the control cabinet frame through a good electrical connection
established through the largest possible surface area.
We recommend that these devices are mounted on a bare metal plate with good
conducting properties.
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4.5 Connecting inverters in compliance with EMC
For screw connections onto painted or anodized surfaces, establish a good conductive
contact using one of the following methods:
Use special (serrated) contact washers that cut through the painted or anodized
surface.
Remove the insulating coating at the contact locations.
Equip the following components with interference suppression elements:
Coils of contactors
Relays
Solenoid valves
Motor holding brakes
Interference suppression elements include RC elements or varistors for AC-operated
coils and freewheeling diodes for DC-operated coils.
Connect the interference suppression element directly at the coil.
Cable routing and shielding
Route all inverter power cables (line supply cables, connecting cables between the
braking module and the associated braking resistance as well as the motor cables)
separately away from signal and data cables. Maintain a minimum clearance of 25 cm. If
cables can be separately routed, use metal partitions that have a good electrical
connection to the mounting plate.
Route the cables from the line supply to the line filter separately away from the following
cables:
Cables between the line filter and inverter
Connecting cables between the braking module and associated braking resistor
Motor cables
Signal and data cables as well as filtered line supply cables may only cross non-filtered
power cables at right angles.
Keep all cables as short as possible.
Always route signal lines, data cables, and the associated potential equalizing cables in
parallel with the shortest possible clearance between them
Use shielded motor cables.
Route the shielded motor cable separately from the cables to the motor temperature
sensors (PTC/KTY).
Use shielded signal and data cables.
Connect the shields to the grounded enclosure at both ends with a good electrical
connection through the largest possible surface area
Connect the cable shields as closely as possible to the point where the cable enters the
control cabinet.
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Installing
4.5 Connecting inverters in compliance with EMC
Use EMC shielded busbars for power cables.
Use the shield connection elements in the inverter for signal and data cables.
Do not interrupt any cable shields by using intermediate terminals.
Use the appropriate EMC terminals for cable shields.
The EMC terminals connect the cable shield with the EMC shielded busbar or with the
shield connection element through a large conductive surface.
EMC-compliant wiring for Power Module with degree of protection IP20
The terminal cover is not shown in the diagram, so that it is easier to see how the cable is connected.
Line connection cable (unshielded) for Power Modules with integrated line filter.
If you use an external line filter, you will need a shielded cable between the line filter and the
Power Module.
Strain relief
Line supply connection
Metal mounting plate (unpainted and with a good electrical conductivity)
Motor connection
Cable shield
Cable clamps for establishing the connection between the shield and the mounting plate through
a large surface area
Motor connection cable (shielded)
Shield plate (option)
Figure 4-11
EMC-compliant wiring of a Power Module frame size E as example
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4.5 Connecting inverters in compliance with EMC
Figure 4-12
Shield connection - detail
Shielding with shield plate:
Shield connection kits are available for Power Module FSA FSF frame sizes (you will
find more information in the D11.1 and D35 catalogs). The cable shields must be
connected to the shield plate through the greatest possible surface area using shield
clamps.
Shielding without shield plate:
EMC-compliant shielding can also be implemented without using a shield plate. In this
case, you must ensure that the cable shields are connected to the ground potential
through the largest possible surface area.
EMC-compliant connection of the braking resistor
Connect the braking resistor using a shielded cable.
Connect the shield to the mounting plate or to the shield plate.
To do this, use a cable clamp to establish an electrically conductive connection through a
large surface area.
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4.5 Connecting inverters in compliance with EMC
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Commissioning
5.1
Commissioning guidelines
Procedure
Proceed as follows to commission the inverter:
1. Define the requirements
of your application
placed on the drive.
(Page 84) .
2. Reset the inverter when
required to the factory
setting.
(Page 88) .
3. Check whether the
factory setting of the
inverter is appropriate for
your application.
If not, start with the basic
commissioning.
(Page 90).
4. Check whether you need
to adapt the functions of
the terminal strip that you
specify in the basic
commissioning.
(Page 101).
5. If necessary, adapt the
communications interface
in the inverter.
(Page 115) .
6. If necessary, set further
functions in the inverter.
(Page 141) .
7. Save your settings.
(Page 243) .
You have commissioned the inverter.
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Commissioning
5.2 Preparing for commissioning
5.2
Preparing for commissioning
Overview
Before starting commissioning, you must know the answer to the following questions:
Inverter
What are the data specifications of my inverter?
Identifying the converter (Page 23).
What inverter interfaces are active?
Overview of the interfaces (Page 64).
How is the inverter integrated in the higher-level control system?
How is my inverter set?
Inverter factory setting (Page 85).
What technological requirements must the drive fulfill?
Selecting the control mode (Page 86).
Defining additional requirements for the application (Page 87).
Motor
Which motor is connected to the inverter?
If you are using one of the STARTER commissioning tools or Startdrive and a SIEMENS
motor, then you only need the order number of the motor. Otherwise, note down the data
on the motor rating plate.
In which region of the world will the motor be used?
- Europe IEC: 50 Hz [kW]
- North America NEMA: 60 Hz [hp] or 60 Hz [kW]
How is the motor connected?
Pay attention to the connection of the motor (star connection [Y] or delta connection []).
Note the appropriate motor data for connecting.
What is the ambient temperature of the motor?
For commissioning, you will need the ambient temperature of the motor if it differs by
more than 10 C from the factory setting (20 C).
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5.2 Preparing for commissioning
5.2.1
Inverter factory setting
Motor
The inverter is set for an induction motor when first switching on the supply voltage or after
restoring the factory settings. The motor data match the technical data of the inverter.
Switching the motor on and off
The inverter is set in the factory so that after it has been switched on, the motor accelerates
up to its speed setpoint in 10 seconds (referred to 1500 rpm). After it has been switched off,
the motor also brakes with a ramp-down time of 10 seconds.
Figure 5-1
Switching on and switching off the motor and reversing in the factory setting
Switching the motor on and off in the jog mode
For inverters with PROFIBUS interface, operation can be switched over using digital input DI
3. The motor is either switched on and off via PROFIBUS or operated in the jog mode via
its digital inputs.
For a control command at the respective digital input, the motor rotates with 150 rpm. The
ramp-up and ramp-down times are also 10 seconds, referred to 1500 rpm.
Figure 5-2
Jogging the motor in the factory setting
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Commissioning
5.2 Preparing for commissioning
5.2.2
Selecting the control mode
Criteria for selecting either V/f control or vector control
U/f control or FCC (flux current control)
Application
examples
Pumps, fans, and compressors with flow
characteristic
Pumps and compressors with displacement
machines
Wet or dry blasting technology
Rotary furnaces
Mills, mixers, kneaders, crushers, agitators
Extruder
Horizontal conveyor technology (conveyor
belts, roller conveyors, chain conveyors)
Centrifuge
Basic spindles
Motors that can be
operated
Properties of
closed-loop motor
control
Vector control without an encoder
The rated current of the motor must lie in the range of 13 % 100 % of the rated current of the
inverter.
U/f and FCC can be commissioned with just
a few settings.
Vector control uses the Power Module, the
motor and the mechanical system with a high
degree of efficiency (95 % line voltage at the
PM240 or PM240-2).
U/f and FCC respond to speed changes with
a typical settling time of 100 ms 200 ms
The vector control responds to speed changes
with a typical settling time of < 100 ms.
U/f and FCC respond to load surges with a
typical settling time of 500 ms
The vector control responds to load surges with
a typical settling time of 20 ms.
We recommend vector control for motor power
ratings > 45 kW
The vector control is required in the following
cases:
U/f and FCC are insensitive to inaccurate
motor data settings, e.g. the motor
temperature
U/f and FCC are suitable for the following
cases:
For motor power ratings < 45 kW
For accelerating times 0 rated speed >
2s
For applications with increasing load
torque without load surges
For accelerating times 0 rated speed <
2s
For applications with fast and high load
surges
For heavy duty starting using 90 % of the
stall torque of the motor
Vector control typically achieves a torque
accuracy of 5 % for 10 % 100 % of the
rated speed
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5.2 Preparing for commissioning
Max. output
frequency
Closed-loop torque
control
5.2.3
U/f control or FCC (flux current control)
Vector control without an encoder
240 Hz
200 Hz
Closed-loop torque control not possible
Closed-loop torque control without higher-level
closed-loop speed control is possible
Defining additional requirements for the application
What speed limits should be set (minimum and maximum speed)?
Minimum speed - factory setting 0 [rpm]
The minimum speed is the lowest speed of the motor independent of the speed setpoint.
A minimum speed is, for example, useful for fans or pumps.
Maximum speed - factory setting 1500 [rpm]
The inverter limits the motor speed to this value.
What motor ramp-up time and ramp-down time are needed for the application?
The ramp-up and ramp-down time define the maximum motor acceleration when the speed
setpoint changes. The ramp-up and ramp-down time is the time between motor standstill and
the maximum speed, or between the maximum speed and motor standstill.
Ramp-up time - factory setting 10 s
Ramp-down time - factory setting 10 s
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Commissioning
5.3 Restoring the factory setting
5.3
Restoring the factory setting
There are cases where something goes wrong when commissioning a drive system e.g.:
The line voltage was interrupted during commissioning and you were not able to
complete commissioning.
You got confused during the commissioning and you can no longer understand the
individual settings that you made.
You do not know whether the inverter was already operational.
In cases such as these, reset the inverter to the factory settings.
Resetting the safety functions to the factory settings
If the safety functions are enabled in your inverter, then the safety function settings are
password-protected. You must know the password to reset the safety function settings.
Procedure
Proceed as follows to restore the inverter safety functions to the factory settings:
1. Go online
2. Call the safety functions screen form
3. In the "Safety Integrated" screen form, press the button for restoring the factory setting.
4. Enter the correct password.
5. Switch off the inverter supply voltage.
6. Wait until all LEDs on the inverter go dark.
7. Switch on the inverter supply voltage again.
You have restored the safety function settings of your inverter to the factory settings.
Proceed as follows to restore the inverter safety functions to the factory settings:
1. p0010 = 30Set
Activate reset settings.
2. p9761 =
Enter the password for the safety functions
3. Start restoration using p970 = 5.
4. Wait until the inverter sets p0970 = 0.
5. Set p0971 = 1.
6. Wait until the inverter sets p0971 = 0.
7. Switch off the inverter supply voltage.
8. Wait until all LEDs on the inverter go dark.
9. Switch on the inverter supply voltage again.
You have restored the safety function settings of your inverter to the factory settings.
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Commissioning
5.3 Restoring the factory setting
Restoring the inverter to the factory setting
Procedure
Proceed as follows to reset the inverter to factory settings:
1. Go online.
2. Select button
You have reset the inverter to factory settings.
Proceed as follows to reset the inverter to factory settings:
1. In the "Options" menu, select the "DRVRESET" entry
2. Confirm the reset using the OK key
You have reset the inverter to factory settings.
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Commissioning
5.4 Basic commissioning
5.4
Basic commissioning
5.4.1
Basic commissioning with the BOP-2 operator panel
To do this, insert the Basic Operator Panel BOP-2 on the Control Unit of the inverter.
Procedure
Proceed as follows to install the BOP-2 operator panel:
1. Locate the lower edge of the BOP-2 housing into the matching recess
of the Control Unit.
2. Press the BOP-2 onto the inverter until you hear the latching
mechanism engage.
The BOP-2 operator panel is ready for operation when you connect the inverter to the power
supply.
Setting the basic commissioning data
Basic commissioning is the first step of the commissioning procedure. The BOP-2 Operator
Panel guides you through the basic commissioning process and prompts you to enter the
most important data for your inverter.
Precondition
You have inserted the BOP-2 Operator Panel on the inverter and
connected the inverter to a power supply.
The Operator Panel has powered up and displays setpoints and actual
values.
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5.4 Basic commissioning
Procedure
To enter the data for basic commissioning, proceed as follows:
1.
Press the ESC key.
2.
Press one of the arrow keys until the BOP-2 displays the "SETUP" menu.
3.
In the "SETUP" menu, press the OK key to start basic commissioning.
4.
If you wish to restore all of the parameters to the factory setting before
the basic commissioning:
4.1.
Switch over the display using an arrow key: nO YES
4.2.
Press the OK key.
5.
VF LIN
V/f control with a linear characteristic for basic
applications, e.g. horizontal conveyors.
VF QUAD
V/f control with a square-law characteristic for basic
pump and fan applications.
SPD N EN We recommend that you use vector control.
Further information on the control types can be found in Section
Selecting the control mode (Page 86)
6. Transfer the data from the motor rating plate to the inverter:
6.1.
Motor standard
KW 50HZ IEC
HP 60HZ NEMA
KW 60HZ IEC 60 Hz
6.2.
6.3.
6.4.
Rated voltage
Rated current
IEC power (kW)
NEMA (HP)
6.5.
Rated speed
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Commissioning
5.4 Basic commissioning
7.
Motor data identification
Select the method which the inverter uses to measure the data of the
connected motor:
OFF
No measurement of motor data.
STIL ROT
Recommended setting: Measure the motor data at
standstill and with the motor rotating.
STILL
Measure the motor data at standstill.
Select this setting if one of the following cases is
applicable:
You have selected the control mode "SPD N EN".
However, the motor cannot rotate freely for example,
if the traversing range is mechanically limited.
You have selected V/f control as a control mode, e.g.
"VF LIN" or "VF QUAD".
ROT
8.
9.
Measuring the motor data while it is rotating.
Select the default setting for the interfaces of the inverter that is
suitable for your application. You will find the default settings in
Section: Terminal strips on CU240B-2 Control Units (Page 66).
Set the minimum speed of the motor.
10.
Set the ramp-up time of
the motor.
11.
Set the ramp-down time
of the motor.
12.
Complete the basic commissioning:
12.1. Switch over the display using an arrow key: nO YES
12.2. Press the OK key.
You have entered all of the data that is necessary for the basic commissioning of your
inverter.
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Commissioning
5.4 Basic commissioning
Identifying the motor data and optimizing the closed-loop control
Following basic commissioning, the inverter generally has to measure other motor data and
optimize its current and speed controllers.
To start motor data identification, you must switch on the motor. It does not matter whether
you use the terminal strip, fieldbus, or operator panel to enter the ON command.
WARNING
Risk of fatal injury as a result of machine movements when switching on the motor
Switching on the motor for identification purposes may result in hazardous machine
movements.
Secure dangerous machine parts before starting motor data identification:
Before switching on, check that no parts are loose on the machine or can be spun out.
Before switching on, ensure that nobody is working on the machine or located within its
working area.
Secure the machine's work area against unintended access.
Lower hanging/suspended loads to the floor.
Preconditions
In the basic commissioning, you have selected the motor identification (MOT ID). In this
case, after the basic commissioning has been completed, the inverter issues the alarm
A07991.
You can recognize an active alarm from the corresponding symbol on the
BOP-2.
The motor has cooled down to the ambient temperature.
If the motor is too hot, the motor data identification will provide incorrect values and the
vector control can become unstable.
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Commissioning
5.4 Basic commissioning
Procedure
To initiate motor data identification and optimization of the vector control, proceed as follows:
1.
2.
3.
4.
Press the HAND/AUTO key. The BOP-2 displays the HAND
symbol.
Switch on the motor.
Wait until the inverter switches off the motor after completion of the
motor data identification. The measurement takes several seconds.
Save the measurements so that they are protected against power
failure.
If you have also selected a rotating measurement in addition to the
motor data identification, then the inverter again issues the alarm
A07991.
5.
6.
7.
8.
Switch the motor on again in order to optimize the vector control.
Wait until the inverter switches off the motor after completion of the
optimization. The optimization can take up to one minute.
Switch the inverter control from HAND to AUTO.
Save the measurements so that they are protected against power
failure.
You have now completed motor data identification and the vector control has been
optimized.
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Commissioning
5.4 Basic commissioning
5.4.2
Basic commissioning with STARTER
STARTER and STARTER screen forms
STARTER is a PC-based tool to commission Siemens inverters. The graphic user interface
of STARTER supports you when commissioning your inverter. Most inverter functions are
combined in screen forms in STARTER.
The STARTER screen forms that are shown in this manual show general examples. The
number of setting options available in screen forms depends on the particular inverter type.
Preconditions for basic commissioning
You require the following to commission the inverter using STARTER:
An installed drive (motor and inverter)
A computer with Windows XP or Windows 7
The latest version of STARTER. STARTER download
(http://support.automation.siemens.com/WW/view/en/10804985/133100)
An appropriate USB cable. If you are not using the USB interface, but the PROFINET
interface of the inverter, you can find information in section: Manuals for your inverter
(Page 368).
Overview of basic commissioning
Commissioning using STARTER includes the following basic steps:
1. Create a STARTER project
2. Integrate an inverter into the project
3. Go online and start basic commissioning
4. Carry out basic commissioning
5. Identify motor data
Steps 1-5 are described below.
5.4.2.1
Generating a STARTER project
Procedure
In order to create a new project, proceed as follows:
1. In the STARTER menu, select "Project" "New".
2. Specify a name of your choice for the project.
You have created a new STARTER project.
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Commissioning
5.4 Basic commissioning
5.4.2.2
Transfer inverters connected via USB into the project
Procedure
Proceed as follows to transfer an inverter connected via USB into your project:
1. Switch on the inverter power supply.
2. First insert a USB cable into your PC and then into the inverter.
3. The PC operating system installs the USB driver when you are connecting the inverter
and PC together for the first time.
Windows 7 installs the driver automatically.
For Windows XP you must acknowledge several system messages.
4. Start the STARTER commissioning software.
5. In STARTER, press the
("Accessible nodes") button.
6. When the USB interface is appropriately set, then the "Accessible nodes" screen form
shows the inverters that can be accessed.
If you have not correctly set the USB interface, then the following "No additional nodes
found" message is displayed. In this case, follow the description below.
7. Select the inverter .
8. Press the "Accept" button.
You have transferred an inverter accessible via the USB interface into your project.
Setting the USB interface
Procedure
Proceed as follows to set the USB interface in STARTER:
1. In this case set the "Access point" to "DEVICE (STARTER, Scout)" and the "PG/PC
interface" to "S7USB".
2. Press the "Update" button.
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5.4 Basic commissioning
You have set the USB interface.
STARTER now shows the inverters connected via USB.
5.4.2.3
Go online and start wizard for basic commissioning
Procedure
Proceed as follows to start the basic commissioning online with the converter:
1. Select your project and go online:
2. Select the device or the devices with which you wish
to go online.
3. Download the hardware configuration found online in
your project (PG or PC). STARTER shows you
which converter it is accessing online and which
offline:
The converter is online
The converter is offline
4. When you are online, double-click on "Control Unit".
5. Start the wizard for basic commissioning.
You are online and have started basic commissioning.
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5.4 Basic commissioning
5.4.2.4
Carry-out basic commissioning
Procedure
Proceed as follows to carry out basic commissioning:
1.
Select the control mode.
See also Section: Selecting the control mode (Page 86)
2.
Select the pre-assignment of the inverter interfaces.
The possible configurations can be found in sections: Default settings
of the CU240B-2 terminals (Page 68) and Default settings of the
CU240E-2 terminals (Page 73).
3.
Select the application for the inverter:
Low overload for applications that only require a low dynamic
performance, e.g.: pumps or fans.
High overload for applications requiring a high dynamic performance,
e.g. conveyor systems.
4.
Select your motor.
5.
Enter the motor data according to the rating plate of your motor.
If you have selected a motor based on its order number, the data has
already been entered.
6.
If you have set the "Vector control" control mode, then we recommend
setting "[1] Identify motor data at standstill and with motor rotating".
With this setting, the
inverter optimizes its
speed controller.
If one of the following cases is applicable, select the setting
"[2] Identify motor data at standstill":
You have selected "Vector control" as control mode; however, the
motor cannot freely rotate, e.g. for mechanically limited traversing
sections.
You have set "V/f control" as control mode.
7.
Set the most important parameters to suit your application.
8.
We recommend the
setting "Calculate
motor data only".
9. Set the check mark for "RAM to ROM (save data in
the drive)" in order to save your data in the inverter
so that it is not lost when the power fails.
Exit basic commissioning.
You have entered all of the data that is necessary for the basic commissioning of your
inverter.
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Commissioning
5.4 Basic commissioning
5.4.2.5
Identifying motor data
Preconditions
In the basic commissioning, you have selected the motor identification (MOT ID). In this
case, after the basic commissioning has been completed, the converter issues the alarm
A07991.
The motor has cooled down to the ambient temperature.
If the motor is too hot, the motor data identification will provide incorrect values and the
vector control will become unstable.
DANGER
Risk of injury or material damage as a result of machine movements when switching on the
motor
Switching on the motor for identification purposes may result in hazardous machine
movements.
Secure dangerous machine parts before starting motor data identification:
Before switching on, check that no parts are loose on the machine or can be spun out.
Before switching on, ensure that nobody is working on the machine or located within its
working area.
Secure the machine's work area against unintended access.
Lower hanging/suspended loads to the floor.
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Commissioning
5.4 Basic commissioning
Procedure
To initiate motor data identification and optimization
of the motor control, proceed as follows:
1. Open by double-clicking on the control panel in
STARTER.
2. Assume master control for the converter.
3. Set the "Enable signals"
4. Switch on the motor.
The converter starts the motor data identification.
This measurement can take several minutes.
After the measurement, the converter switches off
the motor.
5. Relinquish the master control after the motor data
identification.
6. Click the
Save (RAM to ROM) button.
You have now completed motor data identification.
Self-optimization of the closed-loop control
If you have also selected a rotating measurement with self-optimization of the vector control
in addition to the motor data identification, then you must switch on the motor again as
described above and wait for the optimization run to be completed.
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This chapter describes how you adapt the function of individual digital and analog inputs and
outputs of the inverter.
If you adapt the function of an input or output, you overwrite the settings made during the
basic commissioning.
Not available with Control Units CU240B-2 and CU240B-2 DP
Figure 6-1
Internal interconnection of the inputs and outputs
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6.1 Digital inputs
6.1
Digital inputs
Changing the function of a digital input
To change the function of a digital input, you must
interconnect the status parameter of the digital input with a
binector input of your choice.
See also Section: Interconnecting signals in the inverter
(Page 357).
Binector inputs are marked with "BI" in the parameter list of
the List Manual.
1Not
available with CU240B-2 and CU240B-2 DP Control Units
Table 6- 1
Binector inputs (BI) of the inverter (selection)
BI
Significance
BI
Significance
p0810
Command data set selection CDS bit
0
p1036 Motorized potentiometer, setpoint, lower
p0840
ON/OFF1
p1055 Jog bit 0
p0844
OFF2
p1056 Jog bit 1
p0848
OFF3
p1113 Setpoint inversion
p0852
Enable operation
p1201 Flying restart enable signal source
p0855
Unconditionally release holding brake
p2103 1. Acknowledge faults
p0856
Enable speed controller
p2106 External fault 1
p0858
Unconditionally close holding brake
p2112 External alarm 1
p1020
Fixed speed setpoint selection bit 0
p2200 Technology controller enable
p1021
Fixed speed setpoint selection bit 1
p3330 Two/three-wire control, control command 1
p1022
Fixed speed setpoint selection bit 2
p3331 Two/three-wire control, control command 2
p1023
Fixed speed setpoint selection bit 3
p3332 Two/three-wire control, control command 3
p1035
Motorized potentiometer, setpoint,
raise
A complete list of the binector outputs is provided in the List Manual.
Changing the function of a digital input - Example
To acknowledge fault messages of the inverter using
digital input DI 1, you must interconnect DI1 with the
command to acknowledge faults (p2103): Set
p2103 = 722.1.
Advanced settings
You can debounce the digital input signal using parameter p0724.
For more information, please see the parameter list and the function block diagrams 2220 f
of the List Manual.
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6.1 Digital inputs
Analog inputs as digital inputs
To use an analog input as additional digital input,
you must connect the analog input as shown, and
interconnect one of the status parameters
r0722.11 or r0722.12 with a binector input of your
choice.
1 Not
available with CU240B-2 and CU240B-2 DP Control Units
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Adapt terminal strip
6.2 Safety-related input
6.2
Safety-related input
This manual describes the STO safety function with control via a safety-related input. All
other safety functions, additional safety-related inputs of the inverter and the control of the
safety functions via PROFIsafe are described in the Safety Integrated Function Manual.
Defining the safety-related input
If you use the STO safety function, then you must configure the terminal strip during the
basic commissioning for a safety-related input, e.g. with p0015 = 2 (see Section Terminal
strips on CU240E-2 Control Units (Page 69)).
The inverter combines digital inputs DI 4 and DI 5 to create a
safety-related input.
See also Section: Safe Torque Off (STO) safety function (Page 225).
Note
Control Units CU240B-2 and CU240B-2 DP do not have a safety-relevant digital input.
What devices can be connected?
The safety-related input is designed for the following devices:
Connection of safety sensors, e.g. emergency stop command devices or light curtains.
Connection of pre-processing devices, e.g. fail-safe control systems and safety relays.
Signal states
The inverter expects signals with the same state at its safety-related input:
High signal: The safety function is deselected.
Low signal: The safety function is selected.
Fault detection
The inverter evaluates deviations in the two signals of the safety-related input. The inverter
thus detects, for example the following faults:
Cable break
Defective sensor
The inverter cannot detect the following faults:
Cross-circuit of the two cables
Short-circuit between signal cable and 24 V power supply
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6.2 Safety-related input
Special measures when establishing connections
When routing cables over longer distances, e.g. between remote control cabinets, you have
the following options to reduce the risk of damaged cables when your plant or machine is
operating:
Use shielded cables with grounded shield.
Lay signal cables in steel pipes.
Examples of connecting a safety-related input can be found in Section: Connecting the
safety-related input (Page 361).
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6.3 Digital outputs
6.3
Digital outputs
Changing the function of a digital output
To change the function of a digital output, you must
interconnect the digital output with a binector output
of your choice.
See also Section: Interconnecting signals in the
inverter (Page 357).
Binector outputs are marked with "BO" in the
parameter list of the List Manual.
Not available with CU240B-2 and CU240B-2 DP Control Units
Table 6- 2
Binector outputs (BO) of the inverter (selection)
Deactivating digital output
r0052.9
Process data control
r0052.0
Drive ready
r0052.10
f_actual >= p1082 (f_max)
r0052.1
Drive ready for operation
r0052.11
Alarm: Motor current/torque limit
r0052.2
Drive running
r0052.12
Brake active
r0052.3
Drive fault active
r0052.13
Motor overload
r0052.4
OFF2 active
r0052.14
Motor CW rotation
r0052.5
OFF3 active
r0052.15
Inverter overload
r0052.6
Closing lockout active
r0053.0
DC braking active
r0052.7
Drive alarm active
r0053.2
f_actual > p1080 (f_min)
r0052.8
Setpoint/actual value discrepancy
r0053.6
f_actual setpoint (f_setpoint)
The complete list of binector outputs is provided in the List Manual.
Changing the function of a digital output - Example
To output inverter fault messages via digital output DO 1,
you must interconnect DO1 with the fault messages: Set
p0731 = 52.3.
Advanced settings
You can invert the signal of the digital output using parameter p0748.
For more information, please see the parameter list and the function block diagrams 2230 f
of the List Manual.
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6.4 Analog inputs
6.4
Analog inputs
Overview
Changing the function of an analog input:
1. Define the analog input type using
parameter p0756[x] and the switch on the
inverter.
1Not
available with CU240B-2 and
CU240B-2 DP Control Units
2. Define the function of the analog input by
interconnecting parameter p0755[x] with
a connector input CI of your choice.
See also Section: Interconnecting signals
in the inverter (Page 357).
Define the analog input type
The variable speed drive offers a series of default settings, which you can select using
parameter p0756:
AI 0
Unipolar voltage input
Unipolar voltage input monitored
Unipolar current input
Unipolar current input monitored
Bipolar voltage input
No sensor connected
0 V +10 V
+2 V +10 V
0 mA +20 mA
+4 mA +20 mA
-10 V +10 V
p0756[0] =
0
1
2
3
4
8
AI 1
Unipolar voltage input
Unipolar voltage input monitored
Unipolar current input
Unipolar current input monitored
Bipolar voltage input
No sensor connected
0 V +10 V
+2 V +10 V
0 mA +20 mA
+4 mA +20 mA
-10 V +10 V
p0756[1] =
0
1
2
3
4
8
In addition, you must also set the switch associated with the analog input. You
can find the switch on the Control Unit behind the lower front door.
Voltage input: Switch position U (factory setting)
Current input: Switch position I
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6.4 Analog inputs
Characteristics
If you change the analog input type using p0756, then the inverter automatically selects the
appropriate scaling of the analog input. The linear scaling characteristic is defined using two
points (p0757, p0758) and (p0759, p0760). Parameters p0757 p0760 are assigned to an
analog input via their index, e.g. parameters p0757[0] p0760[0] belong to analog input 0.
Figure 6-2
Examples for scaling characteristics
Parameter
Description
p0757
x-coordinate of 1st characteristic point [V or mA]
p0758
y coordinate of the 1st characteristic point [% of p200x]
p200x are the parameters of the reference variables, e.g. p2000 is the reference
speed
p0759
x-coordinate of 2nd characteristic point [V or mA]
p0760
y-coordinate of 2nd characteristic point [% of p200x]
p0761
Wire breakage monitoring response threshold
Adapting the characteristic
You must define your own characteristic if none of the default types match your particular
application.
Example
The inverter should convert a 6 mA 12 mA signal into the value range -100 % 100 %
via analog input 0. The wire break monitoring of the inverter should respond when 6 mA is
fallen below.
Precondition
You have set analog input 0 as a current input ("I") via the DIP switch on the
Control Unit.
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6.4 Analog inputs
Procedure
Set the following parameters to set the analog input as
current input with monitoring:
1. Set p7056[0] = 3
This defines analog input 0 as a current input with wirebreak monitoring.
2. Set p0757[0] = 6.0 (x1)
3. Set p0758[0] = -100.0 (y1)
4. Set p0759[0] = 12.0 (x2)
5. Set p0760[0] = 100.0 (y2)
Defining the function of an analog input
You define the analog input function by interconnecting a connector input of your choice with
parameter p0755. Parameter p0755 is assigned to the particular analog input based on its
index, e.g. parameter p0755[0] is assigned to analog input 0.
Table 6- 3
Connector inputs (CI) of the inverter (selection)
CI
Significance
CI
Significance
p1070
Main setpoint
p1522 Torque limit, upper
p1075
Supplementary setpoint
p2253 Technology controller setpoint 1
p1503
Torque setpoint
p2264 Technology controller actual value
p1511
Supplementary torque 1
A complete list of the connector inputs is provided in the List Manual.
Defining the function of an analog input - example
To enter a supplementary setpoint via analog input AI 0,
you must interconnect AI 0 with the signal source for the
supplementary setpoint:
Set p1075 = 755[0].
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6.4 Analog inputs
Advanced settings
Signal smoothing
When required, you can smooth the signal, which you read-in via an analog input, using
parameter p0753.
For more information, see the parameter list and in the function block diagrams 9566 ff of the
List Manual.
Skip frequency band
Interferences in the cable can corrupt
small signals of a few millivolts. To be
able to enter a setpoint of exactly 0 V via
an analog input, you must specify a skip
frequency band.
Skip frequency band of the analog input
p0764[0]
Skip frequency band of the analog input AI 0 (factory setting: 0)
p0764[1]
Skip frequency band of the analog input AI 1 (factory setting: 0)
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6.5 Analog outputs
6.5
Analog outputs
Overview
Changing the function of an analog output:
1. Define the analog output type using
parameter p0776.
2. Interconnect parameter p0771 with a
connector output of your choice.
1Not
available with CU240B-2 and
CU240B-2 DP Control Units
See also Section: Interconnecting signals in
the inverter (Page 357).
Connector outputs are marked with "CO" in
the parameter list of the List Manual.
Defining the analog output type
The inverter offers a series of default settings, which you can select using parameter p0776:
AO 0
Current output (factory setting)
Voltage output
Current output
0 mA +20 mA
0 V +10 V
+4 mA +20 mA
p0776[0] =
0
1
2
AO 1
Current output (factory setting)
Voltage output
Current output
0 mA +20 mA
0 V +10 V
+4 mA +20 mA
p0776[1] =
0
1
2
Characteristics
If you change the analog output type, then the inverter automatically selects the appropriate
scaling of the analog output. The linear scaling characteristic is defined using two points
(p0777, p0778) and (p0779, p0780).
Figure 6-3
Examples for scaling characteristics
Parameters p0777 p0780 are assigned to an analog output via their index, e.g.
parameters p0777[0] p0770[0] belong to analog output 0.
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6.5 Analog outputs
Table 6- 4
Parameters for the scaling characteristic
Parameter
Description
p0777
X coordinate of the 1st characteristic point [% of p200x]
p200x are the parameters of the reference variables, e.g. p2000 is the reference
speed.
p0778
Y coordinate of the 1st characteristic point [V or mA]
p0779
X coordinate of the 2nd characteristic point [% of p200x]
p0780
Y coordinate of the 2nd characteristic point [V or mA]
Setting the characteristic
You must define your own characteristic if none of the default types match your particular
application.
Example:
The inverter should convert a signal in the value range -100% 100% into a
6 mA 12 mA output signal via analog output 0.
Procedure
Set the following parameters to set the characteristic to
match the example:
1. Set p0776[0] = 2
This defines analog output 0 as a current output.
2. Set p0777[0] = 0.0 (x1)
3. Set p0778[0] = 6.0 (y1)
4. Set p0779[0] = 100.0 (x2)
5. Set p0780[0] = 12.0 (y2)
Defining the function of an analog output
You define the analog output function by interconnecting parameter p0771 with a connector
output of your choice. Parameter p0771 is assigned to the particular analog input via its
index, e.g. parameter p0771[0] is assigned to analog output 0.
Table 6- 5
Connector outputs (CO) of the inverter (selection)
CO
Significance
CO
Significance
r0021
Actual frequency
r0026
Actual DC-link voltage
r0024
Output actual frequency
r0027
Output current
r0025
Output actual frequency
A complete list of the connector outputs is provided in the List Manual.
For more information, please see the parameter list and the function block diagrams 2261 of
the List Manual.
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6.5 Analog outputs
Defining the function of an analog output - example
To output the inverter output current via analog output 0, you
must interconnect AO 0 with the signal for the output current:
Set p0771 = 27.
Advanced settings
You can manipulate the signal that you output via an analog output, as follows:
Absolute-value generation of the signal (p0775)
Signal inversion (p0782)
Additional information is provided in the parameter list of the List Manual.
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6.5 Analog outputs
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Configuring the fieldbus
Fieldbus interfaces of the Control Units
The Control Units are available in different versions for communication with higher-level
controls with the subsequently listed fieldbus interfaces:
Fieldbus
Profiles
PROFIdrive
PROFIsafe
1)
S7 communication
PROFIenerg
y 2)
Control Unit
2)
PROFIBUS
(Page 121)
---
CU240B-2 DP
CU240E-2 DP
CU240E-2 DPF
PROFINET
(Page 116)
CU240E-2 PN
CU240E-2 PNF
EtherNet/IP 2)
---
---
USS 2)
---
---
Modbus RTU 2)
---
---
1) Information
CU240B-2
CU240E-2
CU240E-2 F
on PROFIsafe can be found in the Safety Integrated Function Manual.
2) Information
on the these fieldbuses, profiles and communication types can be found in the
Fieldbuses Function Manual.
See also Section Manuals for your inverter (Page 368).
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Configuring the fieldbus
7.1 Communication via PROFINET
7.1
Communication via PROFINET
You can either communicate via Ethernet using the inverter, or integrate the inverter in a
PROFINET network.
The inverter as an Ethernet station (Page 368)
PROFINET IO operation (Page 117)
In PROFINET IO operation, the inverter supports the following functions:
RT
IRT
The inverter transmits the clock synchronism but does not support clock synchronism.
MRP
Media redundancy, impulsed with 200 ms
Requirement: Ring topology
MRPD
Media redundancy, impulse-free
Requirement: IRT and the ring topology created in the control
Diagnostic alarm
in accordance with the fault classes specified in the PROFIdrive profile. See Activating
diagnostics via the control (Page 120).
Device replacement without removable medium
Requirement: Topology created in the control
Shared device
only in the case of control units with fail-safe functions (see Safety function manual)
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Configuring the fieldbus
7.1 Communication via PROFINET
Further information on PROFINET can be found on the Internet using the following links:
General information about PROFINET can be found at Industrial Communication
(http://www.automation.siemens.com/mcms/automation/en/industrialcommunications/profinet/Pages/Default.aspx).
The configuration of the functions is described in the PROFINET system description
(http://support.automation.siemens.com/WW/view/en/19292127) manual.
This manual describes the control of the inverter using primary control. How to access the
inverter as an Ethernet station is described in the Fieldbus function manual (Page 368) in the
section "The inverter as an Ethernet station".
7.1.1
What do you need for communication via PROFINET?
Check the communication settings using the following table. If you answer "Yes" to the
questions, you have correctly set the communication settings and can control the converter
via the fieldbus.
Questions
Answer/description
Is the inverter correctly connected to
the bus network?
See: Integrating inverters into
PROFINET (Page 118)
Do the IP address and device name
in the converter and controller
match?
See Configuring communication
to the control (Page 118)
Is the same telegram set in the
converter as in the higher-level
controller?
Set the telegram in the
converter, see: Auto-Hotspot
Example
See manuals for your
inverter, fieldbus
communication manual
(Page 368)
PROFIdrive-compliant
Are the signals that the converter
interconnection in the converter,
and the controller exchange via
PROFINET correctly interconnected? see: PROFIdrive profile for
PROFIBUS and PROFINET
(Page 125)
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Configuring the fieldbus
7.1 Communication via PROFINET
7.1.2
Integrating inverters into PROFINET
Procedure
To connect the inverter to a control via PROFINET, proceed as follows:
1. Integrate the inverter in the bus system (e.g. ring topology) of the control using
PROFINET cables and the two PROFINET sockets X150-P1 and X150-P2.
The position of the sockets and the pin assignment can be found in Section Fieldbus
interface allocation (Page 65).
The maximum permitted cable length from the previous station and to the subsequent
one is 100 m.
2. Externally supply the inverter with 24 V DC through terminals 31 and 32.
The external 24 V supply is only required if communications with the control should also
run when the mains voltage is switched off.
You have connected the inverter to the control using PROFINET.
7.1.3
Configuring communication to the control
Configuring the communication using SIMATIC S7 control
If the inverter is included in the hardware library of HW-Config, you can configure the
inverter.
You have the following options, if the inverter is not included in the hardware library:
Install the more up to date STARTER version
Install the GSDML of the inverter via "Install options/GSDML file" in HW Config.
Additional information on this topic is provided in the "Fieldbuses" Function Manual, also see
Manuals for your inverter (Page 368).
Configuring the communication using a non-Siemens control
1. Import the device file (GSDML) of the inverter into the configuring tool of your control
system.
2. Configure the communication.
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Configuring the fieldbus
7.1 Communication via PROFINET
Installing GSDML
Procedure
To install the GSDML of the inverter into the configuring tool of your control system, proceed
as follows:
1. Load the GSDML to your PC.
On the Internet: GSDML
(http://support.automation.siemens.com/WW/view/en/22339653/133100).
From your inverter:
Insert a memory card into the converter.
Set p0804 = 12.
The inverter writes the GSDML as zipped file (*.zip) into directory
/SIEMENS/SINAMICS/DATA/CFG on the memory card.
2. Unzip the GSDML file to a folder on your computer.
3. Import the GSDML into the configuring tool of your control system.
You have now installed the GSDML.
7.1.4
Select telegram
PROFIdrive telegrams
The following telegrams are available:
p0922 =
1:
20:
350:
352:
353:
354:
999:
Standard telegram 1, PZD-2/2 (factory setting)
Standard telegram 20, PZD-2/6
SIEMENS telegram 350, PZD-4/4
SIEMENS telegram 352, PZD-6/6
SIEMENS telegram 353, PZD-2/2, PKW-4/4
SIEMENS telegram 354, PZD-6/6, PKW-4/4
Extend telegrams and change signal interconnection (Page 133)
A more detailed depiction of the individual telegrams can be found in Section Cyclic
communication (Page 125).
Selecting a telegram
Procedure
Proceed as follows to set a specific telegram in the inverter:
Using STARTER or an operator panel, set parameter p0922 to the appropriate value.
You have set a specific telegram in the inverter.
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Configuring the fieldbus
7.1 Communication via PROFINET
7.1.5
Activating diagnostics via the control
The converter provides the functionality to transmit fault and alarm messages (diagnostic
messages) to the higher-level control according to the PROFIdrive error classes.
You must select the functionality in the higher-level control (see Manuals for your inverter
(Page 368)) and activate it by booting up.
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Configuring the fieldbus
7.2 Communication via PROFIBUS
7.2
Communication via PROFIBUS
The PROFIBUS DP interface has the following functions:
Cyclic communication
Acyclic communication
Diagnostic alarms
General information on PROFIBUS DP can be found on the Internet at the following links:
PROFIBUS user organization (http://www.profibus.com/downloads/installation-guide/).
Information about PROFIBUS DP
(http://www.automation.siemens.com/net/html_76/support/printkatalog.htm).
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Configuring the fieldbus
7.2 Communication via PROFIBUS
7.2.1
What do you need for communication via PROFIBUS?
Check the communication settings using the following table. If you answer "Yes" to the
questions, you have correctly set the communication settings and can control the converter
via the fieldbus.
Questions
Description
Examples
Is the inverter correctly
connected to the PROFIBUS?
See Section: Integrating inverters into
PROFIBUS (Page 122).
---
Have you configured the
communication between the
inverter and the higher-level
controller?
See Section: Configuring the
communication using SIMATIC S7
control (Page 123)
See Manuals for your
inverter (Page 368)
Do the addresses in the inverter See Section: Setting the address
and the higher-level controller
(Page 123).
match?
Is the same telegram set in the Adapt the telegram in the inverter. See
higher-level controller and in the Section: Select telegram (Page 124).
inverter?
Are the signals that the inverter
and the controller exchange via
PROFIBUS correctly
interconnected?
7.2.2
Adapt the interconnection of the signals
in the controller to the inverter. For the
PROFIdrive-compliant interconnection in
the inverter, see also Section:
PROFIdrive profile for PROFIBUS and
PROFINET (Page 125).
Integrating inverters into PROFIBUS
Procedure
To connect the inverter to a control via PROFIBUS DP, proceed as follows:
1. Integrate the inverter into the bus system (e.g. line topology) of the control using
PROFIBUS cables via socket X126.
The position of the sockets and the pin assignment can be found in Section Overview of
the interfaces (Page 64).
The maximum permitted cable length to the previous station and the subsequent one is
100 m at a baud rate of 1 Mbit/s.
2. Externally supply the inverter with 24 V DC through terminals 31 and 32.
The external 24 V supply is only required if communications with the control should also
run when the line voltage is switched off.
You have now connected the inverter to the control using PROFIBUS DP.
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Configuring the fieldbus
7.2 Communication via PROFIBUS
Communication with the controller even when the supply voltage on the Power Module is
switched off
You must supply the Control Unit with 24 V DC at terminals 31 and 32 if you wish to maintain
communication with the control system when the line voltage is switched off.
In the case of brief interruptions of the 24 V power supply, the inverter may signal a fault
without communications with the control system being interrupted.
7.2.3
Configuring the communication using SIMATIC S7 control
If the inverter is listed in the hardware library of HW-Conifg, you can configure the
communication in the SIMATIC control.
If the inverter is not listed in the hardware library, you can either install the newest
STARTER version or install the GSD of the inverter through "Extras/GSD-Install file" in
HW-Config. See also GSD
(http://support.automation.siemens.com/WW/view/en/22339653/133100).
When you have installed the GSD, configure the communication in the SIMATIC control.
7.2.4
Setting the address
You set the PROFIBUS address of the inverter using
the address switch on the Control Unit, in parameter
p0918 or in STARTER.
In parameter p0918 (factory setting: 126) or in
STARTER, you can only set the address, if all address
switches are set to "OFF" (0) or "ON" (1).
If you have specified a valid address with the address
switches, this address will always be the one that
takes effect and parameter p0918 cannot be changed.
Valid address range: 1 125
The positions of the address switches are described in Section: Overview of the interfaces
(Page 64).
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Configuring the fieldbus
7.2 Communication via PROFIBUS
Procedure
To change the bus address, proceed as follows:
1. Set the address using one of the subsequently listed options:
using the address switch
from an operator panel using parameter p0918
in STARTER using screen form "Control Unit/Communication/PROFIBUS" or using
the expert list in parameter p0918
After you have changed the address in STARTER, carry out RAM to ROM (
).
2. Switch on the inverter power supply and, if available, the 24 V power supply for the
Control Unit.
3. Switch on the voltages again after all LEDs at the inverter have gone dark.
You have now changed the bus address.
7.2.5
Select telegram
PROFIdrive telegrams
The following telegrams are available:
p0922 =
1:
20:
350:
352:
353:
354:
999:
Standard telegram 1, PZD-2/2 (factory setting)
Standard telegram 20, PZD-2/6
SIEMENS telegram 350, PZD-4/4
SIEMENS telegram 352, PZD-6/6
SIEMENS telegram 353, PZD-2/2, PKW-4/4
SIEMENS telegram 354, PZD-6/6, PKW-4/4
Extend telegrams and change signal interconnection (Page 133)
A more detailed depiction of the individual telegrams can be found in Section Cyclic
communication (Page 125).
Selecting a telegram
Procedure
Proceed as follows to set a specific telegram in the inverter:
Using STARTER or an operator panel, set parameter p0922 to the appropriate value.
You have set a specific telegram in the inverter.
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
7.3
PROFIdrive profile for PROFIBUS and PROFINET
7.3.1
Cyclic communication
The send and receive telegrams of the inverter for the cyclic communication are structured
as follows:
Figure 7-1
Telegrams for cyclic communication
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Table 7- 1
Explanation of the abbreviations
Abbreviation Explanation
Abbreviation Explanation
STW
Control word
MIST_GLAT Actual smoothed torque
T
ZSW
Status word
PIST_GLAT
T
Actual smoothed active power
NSOLL_A
Speed setpoint
M_LIM
Torque limit value
NIST_A
Speed actual value
FAULT_CO
DE
Fault number
NIST_A_GL
ATT
Smoothed actual speed value
WARN_CO
DE
Alarm number
IAIST_GLAT Smoothed current actual value
T
MELD_NAM Control word according to the VIKUR
NAMUR definition
Interconnection of the process data
Figure 7-2
Interconnection of the send words
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7.3 PROFIdrive profile for PROFIBUS and PROFINET
Figure 7-3
Interconnection of the receive words
The telegrams use - with the exception of telegram 999 (free interconnection) - the word-byword transfer of send and receive data (r2050/p2051).
If you require an individual telegram for your application (e.g. for transferring double words),
you can adjust one of the predefined telegrams via parameters p0922 and p2079. For
details, please refer to the List Manual, function diagrams 2420 and 2472.
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
7.3.1.1
Control and status word 1
Control word 1 (STW1)
The control word 1 is pre-assigned as follows.
Telegram 20 (VIK/NAMUR):
Bit 0 11 corresponds to PROFIdrive profile,
Bit 12 15 manufacturer-specific
Other telegrams:
Bit 0 10 corresponds to PROFIdrive profile,
Bit 11 15 manufacturer-specific
Bit
Significance
Explanation
Signal
interconnection
in the inverter
0 = OFF1
The motor brakes with the ramp-down time p1121 of the
ramp-function generator. The inverter switches off the motor
at standstill.
p0840[0] =
r2090.0
0 1 = ON
The inverter goes into the "ready" state. If, in addition
bit 3 = 1, then the inverter switches on the motor.
0 = OFF2
Switch off the motor immediately, the motor then coasts
down to a standstill.
1 = No OFF2
The motor can be switched on (ON command).
0 = Quick stop (OFF3)
Quick stop: The motor brakes with the OFF3 ramp-down
time p1135 down to standstill.
1 = No quick stop (OFF3)
The motor can be switched on (ON command).
0 = Inhibit operation
Immediately switch-off motor (cancel pulses).
1 = Enable operation
Switch-on motor (pulses can be enabled).
p0852[0] =
r2090.3
0 = Disable RFG
The inverter immediately sets its ramp-function generator
output to 0.
p1140[0] =
r2090.4
1 = Do not disable RFG
The ramp-function generator can be enabled.
0 = Stop RFG
The output of the ramp-function generator stops at the actual p1141[0] =
value.
r2090.5
1 = Enable RFG
The output of the ramp-function generator follows the
setpoint.
0 = Inhibit setpoint
The inverter brakes the motor with the ramp-down time
p1121 of the ramp-function generator.
1 = Enable setpoint
Motor accelerates with the ramp-up time p1120 to the
setpoint.
0 1 = Acknowledge faults
Acknowledge fault. If the ON command is still active, the
inverter switches to"closing lockout" state.
p2103[0] =
r2090.7
8, 9
Reserved
10
0 = No control via PLC
Inverter ignores the process data from the fieldbus.
1 = Control via PLC
Control via fieldbus, inverter accepts the process data from
the fieldbus.
p0854[0] =
r2090.10
Telegram 20
0
All other
telegrams
p0844[0] =
r2090.1
p0848[0] =
r2090.2
p1142[0] =
r2090.6
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7.3 PROFIdrive profile for PROFIBUS and PROFINET
Bit
Significance
Telegram 20
Explanation
Signal
interconnection
in the inverter
Invert setpoint in the inverter.
p1113[0] =
r2090.11
All other
telegrams
11
0 = Direction reversal
12
Not used
13
---1)
1 = MOP up
Increase the setpoint saved in the motorized potentiometer.
p1035[0] =
r2090.13
14
---1)
1 = MOP down
Reduce the setpoint saved in the motorized potentiometer.
p1036[0] =
r2090.14
15
CDS bit 0
Reserved
Changes over between settings for different operation
interfaces (command data sets).
p0810 =
r2090.15
1)
If you change over from another telegram to telegram 20, then the assignment of the previous telegram is kept.
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Status word 1 (ZSW1)
The status word 1 is pre-assigned as follows.
Bit 0 10 corresponds to PROFIdrive profile
Bit 11 15 manufacturer-specific
Bit Significance
Telegram 20
Comments
Signal
interconnection
in the inverter
All other telegrams
1 = Ready to start
Power supply switched on; electronics initialized; pulses
locked.
p2080[0] =
r0899.0
1 = Ready
Motor is switched on (ON/OFF1 = 1), no fault is active.
With the command "Enable operation" (STW1.3), the
inverter switches on the motor.
p2080[1] =
r0899.1
1 = Operation enabled
Motor follows setpoint. See control word 1, bit 3.
p2080[2] =
r0899.2
1 = Fault active
The inverter has a fault. Acknowledge fault using STW1.7.
p2080[3] =
r2139.3
1 = OFF2 inactive
Coast down to standstill is not active.
p2080[4] =
r0899.4
1 = OFF3 inactive
Quick stop is not active.
p2080[5] =
r0899.5
1 = Closing lockout active
It is only possible to switch on the motor after an OFF1
followed by ON.
p2080[6] =
r0899.6
1 = Alarm active
Motor remains switched on; no acknowledgement is
necessary.
p2080[7] =
r2139.7
1 = Speed deviation within the
tolerance range
Setpoint / actual value deviation within the tolerance
range.
p2080[8] =
r2197.7
1 = Master control requested
The automation system is requested to accept the inverter
control.
p2080[9] =
r0899.9
10 1 = Comparison speed reached or
exceeded
Speed is greater than or equal to the corresponding
maximum speed.
p2080[10] =
r2199.1
11 1 = current or
torque limit
reached
1 = torque limit
reached
Comparison value for current or torque has been reached
or exceeded.
p2080[11] =
r0056.13 /
r1407.7
12 ---1)
1 = Holding brake
open
Signal to open and close a motor holding brake.
p2080[12] =
r0899.12
13 0 = Alarm, motor overtemperature
--
p2080[13] =
r2135.14
14 1 = Motor rotates clockwise
Internal inverter actual value > 0
p2080[14] =
r2197.3
0 = Motor rotates counterclockwise
15 1 = CDS display
1)
0 = Alarm, inverter
thermal overload
Internal inverter actual value < 0
p2080[15] =
r0836.0 /
r2135.15
If you change over from another telegram to telegram 20, then the assignment of the previous telegram is kept.
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7.3 PROFIdrive profile for PROFIBUS and PROFINET
7.3.1.2
Control and status word 3
Control word 3 (STW3)
The control word 3 is pre-assigned as follows.
Bit 0 15 manufacturer-specific
Bit Valu
e
Significance
Explanation
Signal interconnection
in the inverter 1)
Fixed setpoint, bit 0
Selects up to 16 different fixed setpoints.
p1020[0] = r2093.0
Fixed setpoint, bit 1
p1021[0] = r2093.1
Fixed setpoint, bit 2
p1022[0] = r2093.2
Fixed setpoint, bit 3
DDS selection, bit 0
DDS selection, bit 1
Not used
Not used
Telegram 350
p1023[0] = r2093.3
Changes over between settings for
different motors (drive data sets).
p0820 = r2093.4
Technology controller enable
--
p2200[0] = r2093.8
DC braking enable
--
p1230[0] = r2093.9
p0821 = r2093.5
10
Not used
11 1
1 = Enable droop
Enable or inhibit speed controller droop.
p1492[0] = r2093.11
12 1
Torque control active
p1501[0] = r2093.12
Closed-loop speed control active
Changes over the control mode for vector
control.
No external fault
--
p2106[0] = r2093.13
Changes over between settings for
different operation interfaces (command
data sets).
p0811[0] = r2093.15
0
13 1
0
External fault is active (F07860)
14
Not used
15 1
CDS bit 1
1)
If you switch from telegram 350 to a different one, then the inverter sets all interconnections p1020, to "0". Exception:
p2106 = 1.
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Status word 3 (ZSW3)
The status word 3 is pre-assigned as follows.
Bit 0 15 manufacturer-specific
Bit Valu
e
Significance
Description
Signal interconnection
in the inverter
p2051[3] = r0053
DC braking active
--
|n_act| > p1226
Absolute current speed > stationary state
detection
|n_act| > p1080
Absolute actual speed > minimum speed
i_act p2170
Actual current current threshold value
|n_act| > p2155
Absolute actual speed > speed threshold
value 2
|n_act| p2155
Absolute actual speed < speed threshold
value 2
|n_act| r1119
Speed setpoint reached
DC link voltage p2172
Actual DC link voltage threshold value
DC link voltage > p2172
Actual DC link voltage > threshold value
Ramping completed
Ramp-function generator is not active.
10 1
Technology controller output at lower limit
Technology controller output p2292
11 1
Technology controller output at upper limit Technology controller output > p2291
12
Not used
13
Not used
14
Not used
15
Not used
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
7.3.1.3
Extend telegrams and change signal interconnection
When you have selected a telegram, the inverter interconnects the corresponding signals
with the fieldbus interface. Generally, these interconnections are protected so that they
cannot be changed. With the appropriate inverter settings, these interconnections can be
changed.
Extend telegram
Every telegram can be extended, by "attaching" additional signals.
Procedure
Proceed as follows to extend a telegram:
1. Using STARTER or an operator panel, set parameter p0922 = 999.
2. Set parameter p2079 to the appropriate value of the corresponding telegram.
3. Interconnect additional PZD send words and PZD receive words with signals of your
choice via parameters r2050 and p2051.
You have extended the telegram.
Parameter
Description
p0922
PROFIdrive telegram selection
999:
p2079
PROFIdrive PZD telegram selection extended
1:
20:
350:
352:
353:
354:
r2050[011]
Free telegram (message frame) configuration
Standard telegram 1, PZD-2/2
Standard telegram 20, PZD-2/6
SIEMENS telegram 350, PZD-4/4
SIEMENS telegram 352, PZD-6/6
SIEMENS telegram 353, PZD-2/2, PKW-4/4
SIEMENS telegram 354, PZD-6/6, PKW-4/4
PROFIdrive PZD receive word
Connector output to interconnect the PZD (setpoints) in the word format received
from the PROFIdrive controller.
p2051[016] PROFIdrive PZD send word
Selection of the PZD (actual values) in the word format to be sent to the PROFIdrive
controller.
Selection of the PZD (actual values) in the word format to be sent to the PROFIdrive
controller. For further information refer to the function block diagrams 2468 and 2470 of the
List Manual.
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Freely selecting the signal interconnection of the telegram
The signals in the telegram can be freely interconnected.
Procedure
Proceed as follows to change the signal interconnection of a telegram:
1. Using STARTER or an operator panel, set parameter p0922 = 999.
2. Using STARTER or an operator panel, set parameter p2079 = 999.
3. Interconnect additional PZD send words and PZD receive words with signals of your
choice via parameters r2050 and p2051.
You have freely interconnected the signals transferred in the telegram.
Parameter
Description
p0922
PROFIdrive telegram selection
999:
p2079
999:
r2050[011]
Free telegram (message frame) configuration
PROFIdrive PZD telegram selection extended
Free telegram (message frame) configuration
PROFIdrive PZD receive word
Connector output to interconnect the PZD (setpoints) in the word format received
from the PROFIdrive controller.
p2051[016] PROFIdrive PZD send word
Selection of the PZD (actual values) in the word format to be sent to the PROFIdrive
controller.
For further information refer to the function block diagrams 2468 and 2470 of the List
Manual.
7.3.1.4
Data structure of the parameter channel
Structure of the parameter channel
The parameter channel consists of four words. 1. and 2nd word transfer the parameter
number and index as well as the type of job (read or write) The 3rd and 4th word contains
the parameter contents. The parameter contents can be 16-bit values (such as baud rate) or
32-bit values (e.g. CO parameters).
Bit 11 in the 1st word is reserved and is always assigned 0.
You can find examples of telegrams at the end of this section.
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Request and response IDs
Bits 12 to 15 of the 1st word of the parameter channel contain the request and response
identifier.
Table 7- 2
Request identifiers, control inverter
Request
identifier
Description
Response identifier
No request
7/8
Request parameter value
1/2
7/8
Change parameter value (word)
7/8
Change parameter value (double word)
7/8
Request descriptive element 1)
7/8
62)
Request parameter value (field)
4/5
7/8
72)
Change parameter value (field, word)
7/8
82)
Change parameter value (field, double word) 1)
7/8
Request number of field elements
7/8
positive
1)
1)
1)
The required element of the parameter is specified in IND (2nd word).
2)
The following request IDs are identical: 1 6, 2 7 3 8.
We recommend that you use identifiers 6, 7, and 8.
Table 7- 3
negative
Response identifiers, inverter control
Response
identifier
Description
No response
Transfer parameter value (word)
Transfer parameter value (double word)
Transfer descriptive element 1)
Transfer parameter value (field, word) 2)
Transfer parameter value (field, double word) 2)
Transfer number of field elements
Inverter cannot process the request.
In the most significant word of the parameter channel, the inverter sends an error
number to the control, refer to the following table.
No master controller status / no authorization to change parameters of the
parameter channel interface
1)
The required element of the parameter is specified in IND (2nd word).
2)
The required element of the indexed parameter is specified in IND (2nd word).
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Table 7- 4
Error numbers for response identifier 7
No.
Description
00 hex
Illegal parameter number (access to a parameter that does not exist)
01 hex
Parameter value cannot be changed (change request for a parameter value that cannot be
changed)
02 hex
Lower or upper value limit exceeded (change request with a value outside the value limits)
03 hex
Incorrect subindex (access to a subindex that does not exist.)
04 hex
No array (access with a subindex to non-indexed parameters)
05 hex
Incorrect data type (change request with a value that does not match the data type of the
parameter)
06 hex
Setting not permitted, only resetting (change request with a value not equal to 0 without
permission)
07 hex
Descriptive element cannot be changed (change request to a descriptive element error
value that cannot be changed)
0B hex
No master control (change request but with no master control, see also p0927.)
0C hex
Keyword missing
11 hex
Request cannot be executed due to the operating state (access is not possible for
temporary reasons that are not specified)
14 hex
Inadmissible value (change request with a value that is within the limits but which is illegal
for other permanent reasons, i.e. a parameter with defined individual values)
65 hex
Parameter number is currently deactivated (depending on the mode of the inverter)
66 hex
Channel width is insufficient (communication channel is too small for response)
68 hex
Illegal parameter value (parameter can only assume certain values)
6A hex
Request not included / task is not supported (the valid request identifications can be found
in table "Request identifications controller inverter")
6B hex
No change access for a controller that is enabled. (operating status of the inverter
prevents a parameter change)
86 hex
Write access only for commissioning (p0010 = 15) (operating status of the inverter
prevents a parameter change)
87 hex
Know-how protection active, access locked
C8 hex
Change request below the currently valid limit (change request to a value that lies within
the "absolute" limits, but is however below the currently valid lower limit)
C9 hex
Change request above the currently valid limit (example: a parameter value is too large for
the inverter power)
CC hex
Change request not permitted (change is not permitted as the access code is not
available)
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Offset and page index of the parameter numbers
Parameter numbers < 2000
PNU = parameter number.
Write the parameter number into the PNU (PKE bit 10 ... 0).
Parameter numbers 2000
PNU = parameter number - offset.
Write the parameter number minus the offset into the PNU
(PKE bit 10 0).
Write the offset in the page index (IND bit 7 0).
Parameter number
Offset
Page index
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
0000 1999
Hex
0 hex
2000 3999
2000
80 hex
6000 7999
6000
90 hex
8000 9999
8000
20 hex
10000 11999
10000
A0 hex
20000 21999
20000
50 hex
30000 31999
30000
F0 hex
60000 61999
60000
74 hex
Indexed parameters
For indexed parameters, you must write the index as hex value into the subindex (IND
bit 15 8).
Parameter contents
Parameter contents can be parameter values or connectors.
Table 7- 5
Parameter values in the parameter channel
PWE, 3rd word
PWE, 4th word
Bit 15 0
Bit 15 8
Bit 7 0
8-bit value
16-bit value
32-bit value
Table 7- 6
Connectors in the parameter channel
PWE, 3rd word
PWE, 4th word
Bit 15 0
Bit 15 10
Bit 9 0
Number of the connector
3F hex
The index or bit field
number of the connector
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Telegram examples
Read request: Read out serial number of the Power Module (p7841[2])
To obtain the value of the indexed parameter p7841, you must fill the telegram of the
parameter channel with the following data:
PKE, bit 12 15 (AK): = 6 (request parameter value (field))
PKE, bit 0 10 (PNU): = 1841 (Parameter number without offset)
Parameter number = PNU + offset (page index)
(7841 = 1841 + 6000)
IND, bit 8 15 (subindex): = 2 (Index of the parameter)
IND, bit 0 7 (page index): = 90 hex (offset 6000 90 hex)
Because you want to read the parameter value, words 3 and 4 in the parameter channel
for requesting the parameter value are irrelevant. They should be assigned a value of 0,
for example.
Figure 7-4
Telegram for a read request from p7841[2]
Write request: Change restart mode (p1210)
The restart mode is inhibited in the factory setting (p1210 = 0). In order to activate the
automatic restart with "acknowledge all faults and restart for an ON command", p1210 must
be set to 26:
PKE, bit 12 15 (AK): = 7 (change parameter value (field, word))
PKE, bit 0 10 (PNU): = 4BA hex (1210 = 4BA hex, no offset, as 1210 < 1999)
IND, bit 8 15 (subindex): = 0 hex (parameter is not indexed)
IND, bit 0 7 (page index): = 0 hex (offset 0 corresponds to 0 hex)
PWE1, bit 0 15: = 0 hex
PWE2, bit 0 15: = 1A hex (26 = 1A hex)
Figure 7-5
Telegram, to activate the automatic restart with p1210 = 26
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
Write request: Assign digital input 2 with the function ON/OFF1 (p0840[1] = 722.2)
In order to link digital input 2 with ON/OFF1, you must assign parameter p0840[1] (source,
ON/OFF1) the value 722.2 (DI 2). To do this, you must fill the telegram of the parameter
channel as follows:
PKE, bit 12 15 (AK): = 7 hex (change, parameter value (field, word))
PKE, bit 0 10 (PNU): = 348 hex (840 = 348 hex, no offset, as 840 < 1999)
IND, bit 8 15 (subindex): = 1 hex (CDS1 = index1)
IND, bit 0 7 (page index): = 0 hex (offset 0 0 hex)
PWE1, bit 0 15: = 2D2 hex (722 = 2D2 hex)
PWE2, bit 10 15: = 3F hex (drive object - for SINAMICS G120, always 63 = 3f hex)
PWE2, bit 0 9: = 2 hex (index of parameter (DI 2 = 2))
Figure 7-6
Telegram, to assign DI 2 with ON/OFF1
"Reading and writing parameters" application example
See: Reading and writing parameters via PROFIBUS
(http://support.automation.siemens.com/WW/view/en/8894584).
7.3.1.5
Slave-to-slave communication
"Direct data exchange" is sometimes called "slave-to-slave communication" or "data
exchange broadcast". Here, slaves exchange data without any direct involvement of the
master.
You can find more information in: "Manuals for your inverter in the fieldbus communications
manual (Page 368)".
7.3.2
Acyclic communication
The inverter supports the writing and reading of parameters via acyclic communication:
For PROFIBUS:
Acyclic communication via data set47:
up to 240 bytes per write or read request
For PROFINET:
Acyclic communication via B02E hex and B02F hex
More information on acyclic communication can be found in the Fieldbus function manual;
see also Section: Manuals for your inverter (Page 368).
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Configuring the fieldbus
7.3 PROFIdrive profile for PROFIBUS and PROFINET
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Setting functions
8.1
Figure 8-1
Overview of the inverter functions
Overview of inverter functions
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Setting functions
8.1 Overview of the inverter functions
Functions relevant to all applications
Functions required in special applications only
The functions that you require in each application are shown The functions whose parameters you only need to adapt
when actually required are shown in white in the function
in a dark color in the function overview above.
You set these functions during the basic commissioning, so overview above.
that in many cases, the motor can be operated without
having to make any additional settings.
Inverter control is responsible for all of the other
inverter functions. Among other things, it defines
how the inverter responds to commands from
the higher-level control system.
The protection and monitoring functions
prevent damage to the motor, inverter and
driven load, e.g. by monitoring the temperature
or torque.
Inverter control (Page 143)
Protection and monitoring functions (Page 179)
The commands from the higher-level control are
sent to the inverter via digital inputs or the
fieldbus. The inverter returns its status signals to
the outputs of the Control Unit or to the fieldbus.
The application-specific functions control, for
example, a motor holding brake or permit a
higher-level closed-loop pressure or
temperature control to be implemented using
the technology controller.
Adapt terminal strip (Page 101)
Configuring the fieldbus (Page 115)
Application-specific functions (Page 188)
You must define a setpoint , which defines the
motor speed, for example.
The safety functions fulfill increased
requirements regarding the functional safety of
the drive.
Setpoints (Page 154)
The setpoint processing uses a ramp-function
generator to prevent speed steps occurring and
to limit the speed to a permissible maximum
value.
Setpoint calculation (Page 161)
The motor closed-loop control ensures that the
motor follows the speed setpoint. You can select
either vector control or U/f control.
Safe Torque Off (STO) safety function
(Page 225)
The extended safety functions monitor the drive
speed.
The extended safety functions are described in
the "Safety Integrated Function Manual", also
refer to Section: Manuals for your inverter
(Page 368).
Motor control (Page 170)
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Setting functions
8.2 Inverter control
8.2
Inverter control
8.2.1
Switching the motor on and off
After switching the supply voltage on, the converter normally goes
into the "ready to start" state. In this state, the converter waits for
the command to switch-on the motor:
The converter switches on the motor with the ON command.
The converter changes to the "Operation" state.
The converter brakes the motor after the OFF1 command. The
converter switches off the motor once standstill has been
reached. The converter is again "ready to start".
Converter states and commands for switching the motor on and off
In addition to the OFF1 command, there are other commands that are used to switch off the
motor:
OFF2 - the converter immediately switches off the motor without first braking it.
OFF3 - this command means "quick stop". After OFF3, the converter brakes the motor
with the OFF3 ramp-down time. After reaching standstill, the converter switches off the
motor.
The command is frequently used for exceptional operating situations where it is
necessary to brake the motor especially quickly. Collision protection is a typical
application for this function.
Disable operation The converter switches off the motor and blocks the setpoint.
Enable operation The converter switches on the motor and enables the setpoint.
Figure 8-2
Internal sequence control of the converter when the motor is switched on and off
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Setting functions
8.2 Inverter control
The abbreviations S1 S5b to identify the converter states are defined in the PROFIdrive
profile.
Converter
status
Explanation
S1
In this state, the converter does not respond to the ON command. The converter
goes into this state under the following conditions:
ON was active when switching on the converter.
Exception: When the automatic start function is active, ON must be active after
switching on the power supply.
OFF2 or OFF3 is selected.
S2
This state is required to switch on the motor.
S3
The converter waits for the operating enable.
S4
The motor is switched on.
S5a
The motor was switched off with OFF1 and brakes with the ramp-down time of the
ramp-function generator.
S5b
The motor was switched off with OFF3 and brakes with the OFF3 ramp-down time.
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Setting functions
8.2 Inverter control
8.2.2
Inverter control using digital inputs
Five different methods are available for controlling the motor via digital inputs.
Table 8- 1
Two-wire control and three-wire control
Behavior of the motor
Control commands
Typical
application
Two-wire control, method 1
Local control in
conveyor
systems.
1. Switching the motor on and off
(ON/OFF1).
2. Reverse the motor direction of
rotation.
Two-wire control, method 2 and
two-wire control, method 3
1. Switch the motor on and off
(ON/OFF1), clockwise rotation.
Traction drives
with control via
joystick
2. Switch the motor on and off
(ON/OFF1), counter-clockwise
rotation.
Three-wire control, method 1
1. Enable signal for switching the motor
on and off (OFF1).
Traction drives
with control via
joystick
2. Switch on the motor (ON), clockwise
rotation.
3. Switch on the motor (ON), counterclockwise rotation.
Three-wire control, method 2
1. Enable signal for switching the motor
on and off (OFF1).
2. Switch on motor (ON).
3. Reverse the motor direction of
rotation.
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Setting functions
8.2 Inverter control
8.2.3
Two-wire control: method 1
You switch the motor on and off using a control command (ON/OFF1) while the other control
command reverses the motor direction of rotation.
Figure 8-3
Two-wire control, method 1
Table 8- 2
Function table
ON/OFF1
Reversing
Function
OFF1: The motor stops.
OFF1: The motor stops.
ON: Clockwise motor rotation.
ON: Counter-clockwise motor rotation.
Parameter
Description
p0015 = 12
Macro drive unit
Controlling the motor using the digital inputs
of the inverter:
DI 0
DI 1
ON/OFF1
Reversing
Advanced setting
Interconnecting control commands with digital inputs of your choice.
p0840[0 n] = 722.x
BI: ON/OFF1 (ON/OFF1)
Example: p0840[0] = 722.3 if CDS 0 (index[0]) is selected, the inverter
receives its ON/OFF1 command via DI 3.
p1113[0 n] = 722.x
BI: Setpoint inversion (reversing)
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Setting functions
8.2 Inverter control
8.2.4
Two-wire control, method 2
You switch the motor on and off using a control command (ON/OFF1) and at the same time
select clockwise motor rotation. You also use the other control command to switch the motor
on and off, but in this case you select counter-clockwise rotation for the motor.
The inverter only accepts a new control command when the motor is at a standstill.
Figure 8-4
Two-wire control, method 2
Table 8- 3
Function table
ON/OFF1
clockwise
rotation
ON/OFF1
counterclockwise
rotation
Function
OFF1: The motor stops.
ON: Clockwise motor rotation.
ON: Counter-clockwise motor rotation.
ON: The motor direction of rotation is based on the signal that
assumes status "1" first.
Parameter
Description
p0015 = 17
Macro drive unit
Controlling the motor using the
digital inputs of the inverter:
DI 0
DI 1
ON/OFF1
clockwise rotation
ON/OFF1
counter-clockwise
rotation
Advanced setting
Interconnecting control commands with digital inputs of your choice.
p3330[0 n] = 722.x
BI: 2/3 wire control command 1 (ON/OFF1 clockwise rotation)
p3331[0 n] = 722.x
BI: 2/3 wire control command 2 (ON/OFF1 counter-clockwise rotation)
Example: p3331[0] = 722.0 if CDS 0 (index[0]) is selected, the inverter
receives its ON/OFF1 counter-clockwise command via DI 0.
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Setting functions
8.2 Inverter control
8.2.5
Two-wire control, method 3
You switch the motor on and off using a control command (ON/OFF1) and at the same time
select clockwise motor rotation. You also use the other control command to switch the motor
on and off, but in this case you select counter-clockwise rotation for the motor.
Unlike method 2, the inverter will accept the control commands at any time, regardless of the
motor speed.
Figure 8-5
Two-wire control, method 3
Table 8- 4
Function table
ON/OFF1 clockwise
rotation
ON/OFF1 counterclockwise rotation
OFF1: The motor stops.
ON: Clockwise motor rotation.
ON: Counter-clockwise motor rotation.
OFF1: The motor stops.
Parameter
Description
p0015 = 18
Macro drive unit
Function
Controlling the motor using the digital
inputs of the inverter:
DI 0
DI 1
ON/OFF1
clockwise
rotation
ON/OFF1
counterclockwise
rotation
Advanced setting
Interconnecting control commands with digital inputs of your choice.
p3330[0 n] = 722.x
BI: 2/3 wire control command 1 (ON/OFF1 clockwise rotation)
p3331[0 n] = 722.x
BI: 2/3 wire control command 2 (ON/OFF1 counter-clockwise rotation)
Example: p3331[0] = 722.0 if CDS 0 (index[0]) is selected, the inverter
receives its ON/OFF1 counter-clockwise command via DI 0.
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Setting functions
8.2 Inverter control
8.2.6
Three-wire control, method 1
With one control command, you enable the two other control commands. You switch the
motor off by withdrawing the enable (OFF1).
You switch the motor's direction of rotation to clockwise rotation with the positive edge of the
second control command. If the motor is still switched off, switch it on (ON).
You switch the motor's direction of rotation to counter-clockwise rotation with the positive
edge of the third control command. If the motor is still switched off, switch it on (ON).
Figure 8-6
Three-wire control, method 1
Table 8- 5
Function table
Enable / OFF1
ON clockwise
rotation
ON counterclockwise rotation
0 or 1
0 or 1
01
ON: Clockwise motor rotation.
01
ON: Counter-clockwise motor
rotation.
Parameter
Description
p0015 = 19
Macro drive unit
Controlling the motor using
the digital inputs of the
inverter:
Function
OFF1: The motor stops.
OFF1: The motor stops.
DI 0
DI 1
DI 2
Enable /
OFF1
ON clockwise ON counterrotation
clockwise
rotation
Advanced setting
Interconnecting control commands with digital inputs of your choice (DI x).
p3330[0 n] = 722.x
BI: 2/3 wire control command 1 (enable/OFF1)
p3331[0 n] = 722.x
BI: 2/3 wire control command 2 (ON clockwise rotation)
p3332[0 n] = 722.x
BI: 2/3 wire control command 3 (ON counter-clockwise rotation)
Example: p3332[0] = 722.0 if CDS 0 (index[0]) is selected, the inverter
receives its ON counter-clockwise command via DI 0.
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Setting functions
8.2 Inverter control
8.2.7
Three-wire control, method 2
With one control command, you enable the two other control commands. You switch the
motor off by withdrawing the enable (OFF1).
You switch on the motor with the positive edge of the second control command (ON).
The third control command defines the motor's direction of rotation (reversing).
Figure 8-7
Three-wire control, method 2
Table 8- 6
Function table
Enable / OFF1
ON
Reversing
0 or 1
0 or 1
01
ON: Clockwise motor rotation.
01
ON: Counter-clockwise motor rotation.
Parameter
Description
p0015 = 20
Macro drive unit
Function
OFF1: The motor stops.
Controlling the motor using
the digital inputs of the
inverter:
DI 0
DI 1
DI 2
Enable /
OFF1
ON
Reversing
Advanced setting
Interconnecting control commands with digital inputs of your choice (DI x).
p3330[0 n] = 722.x
BI: 2/3 wire control command 1 (enable/OFF1)
p3331[0 n] = 722.x
BI: 2/3 wire control command 2 (ON)
Example: p3331[0] = 722.0 if CDS 0 (index[0]) is selected, the inverter
receives its ON command via DI 0.
p3332[0 n] = 722.x
BI: 2/3 wire control command 3 (reversing)
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Setting functions
8.2 Inverter control
8.2.8
Running the motor in jog mode (JOG function)
The "Jog" function is typically used to slowly move a machine part, e.g. a conveyor belt.
With the "Jog" function, you switch the motor on and off using a digital input. When the motor
is switched on, it accelerates to the jogging setpoint. There are two different setpoints
available, e.g. for motor counter-clockwise rotation and clockwise rotation.
The same ramp-function generator acts on the setpoint as for the ON/OFF1 command.
Figure 8-8
Behavior of the motor when "jogging"
The inverter must be ready to start before you issue the "Jog"
control command. If the motor is already switched on, then the
"Jog" command has no effect.
Jog settings
Parameter
Description
p1058
Jogging 1 speed setpoint (factory setting 150 rpm)
p1059
Jogging 2 speed setpoint (factory setting -150 rpm)
p1082
Maximum speed (factory setting 1500 rpm)
p1110
Inhibit negative direction
=0: Negative direction of rotation is enabled
p1111
Inhibit positive direction
=0: Positive direction of rotation is enabled
p1113
=1: Negative direction of rotation is
inhibited
=1: Positive direction of rotation is
inhibited
Setpoint inversion
=0: Setpoint is not inverted
=1: Setpoint is inverted
p1120
Ramp-function generator ramp-up time (factory setting 10 s)
p1121
Ramp-function generator ramp-down time (factory setting 10 s)
p1055 = 722.0
Jog bit 0: Select jogging 1 via digital input 0
p1056 = 722.1
Jog bit 1: Select jogging 2 via digital input 1
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Setting functions
8.2 Inverter control
8.2.9
Switching over the inverter control (command data set)
In several applications, the inverter must be able to be operated from different, higher-level
control systems.
Example: You control the motor either from a central control system, via fieldbus or from a
local control panel.
Command data set (CDS)
This means that you can set the inverter
control in various ways and toggle between
the settings. For instance, as described
above, the inverter can either be operated via
a fieldbus or via the terminal strip.
The settings in the inverter, which are
associated with a certain control type of the
inverter, are called command data set.
You select the command data set using parameter p0810. To do this, you must interconnect
parameter p0810 with a control command of your choice, e.g. a digital input.
Figure 8-9
Example: Switching over the control via terminal strip to control via PROFIBUS or
PROFINET
An overview of all the parameters that belong to the command data sets is provided in the
List Manual.
Note
It takes approximately 4 ms to toggle between command data sets.
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Setting functions
8.2 Inverter control
Advanced settings
To change the number of command data sets in STARTER, you must open your STARTER
project offline.
Figure 8-10
Editing command data sets in STARTER
You can edit command data sets if, in the STARTER project tree, you select
"Configuration".
If you require more than two command data sets, then add command data sets using
this button or remove them.
, To simplify commissioning several command data sets, under the "Command data
sets" tab there is a copy function.
Parameter
Description
p0010 = 15
Drive commissioning: Data sets
p0170
Number of command data sets (factory setting: 2)
p0170 = 2, 3 or 4
p0010 = 0
Drive commissioning: Ready
r0050
Displaying the number of the CDS that is currently active
p0809[0]
Number of the command data set to be copied (source)
p0809[1]
Number of the command data set to which the data is to be copied (target)
p0809[2] = 1
Copying is started
Once copying has been completed, the inverter sets p0809[2] to 0.
p0810
Command data set selection CDS bit 0
p0811
Command data set selection CDS bit 1
r0050
Displaying the number of the CDS that is currently active
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Setting functions
8.3 Setpoints
8.3
Setpoints
8.3.1
Overview
The inverter receives its main setpoint from the setpoint source. The main setpoint generally
specifies the motor speed.
Figure 8-11
Setpoint sources for the inverter
You have the following options when selecting the source of the main setpoint:
Inverter analog input.
Inverter fieldbus interface.
Motorized potentiometer simulated in the inverter.
Fixed setpoints saved in the inverter.
You have the same selection options when selecting the source of the supplementary
setpoint.
Under the following conditions, the inverter switches from the main setpoint to other
setpoints:
When the technology controller is active and appropriately interconnected, its output
specifies the motor speed.
When jogging is active.
When controlling from an operator panel or the STARTER PC tool.
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Setting functions
8.3 Setpoints
8.3.2
Analog input as setpoint source
Interconnecting an analog input
If you have selected a pre-assignment without a function of the analog input, then you must
interconnect the parameter of the main setpoint with an analog input.
Figure 8-12
Example: Analog input 0 as setpoint source
Table 8- 7
Setting with analog input 0 as setpoint source
Parameter
Remark
p1070 = 755[0]
Main setpoint
Interconnect the main setpoint with analog input 0
p1075 = 755[0]
Additional setpoint
Interconnect the additional setpoint with analog input 0
You must adapt the analog input to the connected signal, e.g. 10 V or 4 20 mA. You will
find additional information in the section: Analog inputs (Page 107).
8.3.3
Specifying the setpoint via the fieldbus
Interconnecting the fieldbus with the main setpoint
Figure 8-13
Fieldbus as setpoint source
Most standard telegrams receive the speed setpoint as a second process data PZD2.
Table 8- 8
Setting the fieldbus as setpoint source
Parameter
Remark
p1070 = 2050[1]
Main setpoint
Interconnect the main setpoint with process data PZD2 from the fieldbus.
p1075 = 2050[1]
Additional setpoint
Interconnect the additional setpoint with process data PZD2 from the fieldbus.
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Setting functions
8.3 Setpoints
8.3.4
Motorized potentiometer as setpoint source
The "Motorized potentiometer" function emulates an electromechanical potentiometer. The
output value of the motorized potentiometer can be continually set using the "up" and "down"
control signals.
Interconnecting the motorized potentiometer (MOP) with the setpoint source
Figure 8-14
Motorized potentiometer as setpoint source
Table 8- 9
Basic setup of motorized potentiometer
Parameter
Description
p1047
MOP ramp-up time (factory setting: 10 s)
p1048
MOP ramp-down time (factory setting: 10 s)
p1040
MOP start value (factory setting: 0 rpm)
Defines the start value [rpm], which is effective when switching on the motor.
Table 8- 10
Setting the MOP as setpoint source
Parameter
Remark
p1070 = 1050
Main setpoint
Interconnecting the main setpoint with MOP.
p1035
Motorized potentiometer, setpoint higher
p1036
Motorized potentiometer, setpoint lower
Interconnect these commands
with signals of your choice.
Adapting the behavior of the motorized potentiometer
Figure 8-15
Function chart of motorized potentiometer
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Setting functions
8.3 Setpoints
Table 8- 11
Extended setup of motorized potentiometer
Parameter
Description
p1030
MOP configuration (factory setting: 00110 bin)
Parameter value with five independently adjustable bits 00 04
Bit 00: Save setpoint after switching off motor
0: After the motor is switched on, p1040 is specified as the setpoint
1: Setpoint is saved after the motor is switched off and set to the saved value once it
is switched on
Bit 01: Configure ramp-function generator in automatic mode (1-signal via BI: p1041)
0: Without ramp-function generator in the automatic mode (ramp-up/ramp-down time
= 0)
1: With ramp-function generator in the automatic mode
In manual mode (0-signal via BI: p1041) the ramp-function generator is always active
Bit 02: Configure initial rounding
0: Without initial rounding
1: With initial rounding. Using the initial rounding function it is possible to enter very
small setpoint changes
Bit 03: Store setpoint in power-independent manner
0: No power-independent saving
1: Setpoint is saved in the event of a power failure (bit 00 = 1)
Bit 04: Ramp-function generator always active
0: Setpoint is only calculated with enabled pulses
1: The setpoint is calculated independent of the pulse enable.
p1037
MOP maximum speed (factory setting: 0 rpm)
Automatically pre-assigned when commissioning
p1038
MOP minimum speed (factory setting: 0 rpm)
Automatically pre-assigned when commissioning
p1043
Motorized potentiometer, accept setting value (factory setting: 0)
Signal source for accepting the setting value. The motorized potentiometer accepts
the setting value p1044 on signal change p1043 = 0 1.
p1044
MOP setting value (factory setting: 0)
Signal source for the setting value.
For more information about the motorized potentiometer, refer to function diagram 3020 in
the List Manual.
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Setting functions
8.3 Setpoints
8.3.5
Fixed speed as setpoint source
In many applications after switching on the motor, all that is needed is to run the motor at a
constant speed or to switch between different speeds.
Example: After it has been switched on, a conveyor belt only runs with two different
velocities.
Interconnecting the fixed speeds with a main setpoint
Figure 8-16
Fixed speeds as setpoint source
Table 8- 12
Setting the fixed speed as a setpoint source
Parameter
Remark
p1070 = 1024
Main setpoint
Interconnecting the main setpoint with fixed speeds.
p1075 = 1024
Additional setpoint
Interconnecting the additional setpoint with fixed speeds
Select direct or binary fixed setpoint
The converter distinguishes between two methods for selecting the fixed setpoints:
1. Direct selection:
You set 4 different fixed setpoints. By adding one or more of the four fixed setpoints, up
to 16 different resulting setpoints are obtained.
Figure 8-17
Simplified function diagram for directly selecting fixed setpoints
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8.3 Setpoints
Additional information about direct selection can be found in function diagram 3011 in the
List Manual.
2. Binary selection:
You set 16 different fixed setpoints. You precisely select one of these 16 fixed setpoints
by a combination of four selection bits.
Additional information about binary selection can be found in function diagram 3010 in the
List Manual.
Parameter for setting the fixed setpoints
Parameter
Description
p1001
Fixed speed setpoint 1 (factory setting: 0 rpm)
p1002
Fixed speed setpoint 2 (factory setting: 0 rpm)
...
...
p1015
Fixed speed setpoint 15 (factory setting: 0 rpm)
p1016
Fixed speed setpoint mode (factory setting: 1)
1:
Direct
2:
Binary
p1020
Fixed speed setpoint selection bit 0 (factory setting: 0)
p1021
Fixed speed setpoint selection bit 1 (factory setting: 0)
p1022
Fixed speed setpoint selection bit 2 (factory setting: 0)
p1023
Fixed speed setpoint selection bit 3 (factory setting: 0)
r1024
Fixed speed setpoint effective
r1025.0
Fixed speed setpoint status
1 signal
Fixed speed setpoint is selected
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Setting functions
8.3 Setpoints
Example: Select two fixed setpoints directly
The motor should operate at different speeds as follows:
The signal on digital input 0 switches the motor on and accelerates it to 300 rpm.
The signal at digital input 1 accelerates the motor to 2000 rpm.
The signals at the two digital inputs accelerate the motor to 2300 rpm.
Table 8- 13
Settings for the example
Parameter
Description
p1001 = 300.000
Fixed speed setpoint 1 [rpm]
p1002 = 2000.000
Fixed speed setpoint 2 [rpm]
p0840 = 722.0
ON/OFF1: Switch on motor with digital input 0
p1070 = 1024
Main setpoint: Interconnect the main setpoint with the fixed speed
setpoint.
p1020 = 722.0
Speed fixed setpoint selection Bit 0: Interconnect fixed setpoint 1 with
digital input 0 (DI 0).
p1021 = 722.1
Fixed speed setpoint selection bit 1: Interconnects fixed setpoint 2 with
digital input 1 (DI 1).
p1016 = 1
Fixed speed setpoint mode: Select direct selection of the fixed setpoints.
Table 8- 14
Resulting fixed setpoints for the example above
Fixed setpoint selected by
Resulting setpoint
DI 0 = 0
Motor stops
DI 0 = 1 and DI 1 = 0
300 rpm
DI 0 = 1 and DI 1 = 1
2300 rpm
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Setting functions
8.4 Setpoint calculation
8.4
Setpoint calculation
8.4.1
Overview of setpoint processing
The setpoint can be modified as follows using the setpoint processing:
Invert setpoint to reverse the motor direction of rotation (reversing).
Inhibit positive or negative direction of rotation, e.g. for conveyor belts, pumps or fans.
Skip frequency bands to prevent mechanical resonance effects.
The skip frequency band at speed = 0 results in a minimum speed after switching on the
motor.
Limit to a maximum speed to protect the motor and mechanical system.
Ramp-function generator to accelerate and brake the motor with an optimum torque.
Figure 8-18
Setpoint processing in the converter
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Setting functions
8.4 Setpoint calculation
8.4.2
Invert setpoint
The inverter provides an option to invert the setpoint sign using a bit. As an example, the
setpoint inversion is shown through a digital input.
In order to invert the setpoint through the digital input DI 1, connect the parameter p1113
with a binary signal, e.g. the digital input 1.
Table 8- 15
8.4.3
Examples of settings to invert the setpoint
Parameter
Remark
p1113 = 722.1
Setpoint inversion
Digital input 1 = 0: Setpoint remains unchanged.
Digital input 1 = 1: Inverter inverts the setpoint.
p1113 = 2090.11
Invert setpoint via control word 1, bit 11.
Inhibit direction of rotation
In the factory setting of the inverter, both motor directions of rotation are enabled.
Set the corresponding parameter to a value = 1 to permanently block directions of rotation.
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8.4 Setpoint calculation
Table 8- 16
8.4.4
Examples of settings to inhibit the direction of rotation
Parameter
Remark
p1110 = 1
Inhibit negative direction
Negative direction is permanently inhibited.
p1110 = 722.3
Inhibit negative direction
Digital input 3 = 0: Negative direction of rotation is enabled.
Digital input 3 = 1: Negative direction of rotation is inhibited.
Skip frequency bands and minimum speed
Skip frequency bands
The converter has four skip frequency bands that prevent continuous motor operation within
a specific speed range. You can find additional information in function diagram 3050 of the
List Manual, see also: Manuals and technical support (Page 368).
Minimum speed
The converter prevents continuous motor operation at speeds < minimum speed.
Speeds where the absolute value is less than the minimum speed are only possible during
motor operation when accelerating or braking.
Table 8- 17
Setting the minimum speed
Parameter
Description
p1080
Minimum speed (factory setting: 0 rpm)
p1106
CI: Minimum speed signal source (factory setting: 0)
Dynamic specification of the minimum speed
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Setting functions
8.4 Setpoint calculation
8.4.5
Speed limitation
The maximum speed limits the speed setpoint range for both directions of rotation.
The converter generates a message (fault or alarm) when the maximum speed is exceeded.
If you must limit the speed depending on the direction of rotation, then you can define speed
limits for each direction.
Table 8- 18
8.4.6
Parameters for the speed limitation
Parameter
Description
p1082
Maximum speed (factory setting: 1500 rpm)
p1083
Speed limit, positive direction of rotation (factory setting: 210,000 rpm)
p1085
CI: Speed limit, positive direction of rotation (factory setting: 1083)
p1086
Speed limit, negative direction of rotation (factory setting: -210,000 rpm)
p1088
CI: Speed limit, negative direction of rotation (factory setting: 1086)
Ramp-function generator
The ramp-function generator in the setpoint channel limits the rate that the speed setpoint
changes. As a consequence the motor accelerates and brakes more softly, reducing the
stress on the mechanical system of the driven machine.
You can select between two different ramp-function generator types:
Extended ramp-function generator
The extended ramp-function generator limits acceleration and jerk. The motor accelerates
especially gently. The extended ramp-function generator can also solve problems in
machines with high breakaway torques.
Basic ramp-function generator
The basic ramp-function generator limits the acceleration, however not the rate the
acceleration changes (jerk).
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8.4 Setpoint calculation
Extended ramp-function generator
The ramp-up and ramp-down times of the extended ramp-function generator can be set
independently of each other. The optimum times that you select depend on your particular
application in question and can range from just a few 100 ms (e.g. for belt conveyor drives)
to several minutes (e.g. for centrifuges).
Initial and final rounding permit smooth, jerk-free acceleration and braking.
The ramp-up and ramp-down times of the motor are increased by the rounding times:
Effective ramp-up time = p1120 + 0.5 (p1130 + p1131).
Effective ramp-down time = p1121 + 0.5 (p1130 + p1131).
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Setting functions
8.4 Setpoint calculation
Table 8- 19
Additional parameters to set the extended ramp-function generator
Parameter
Description
p1115
Ramp-function generator selection (factory setting: 1)
Select ramp-function generator:
0: Basic ramp-function generator
1: Extended ramp-function generator
p1120
Ramp-function generator, ramp-up time (factory setting: 10 s)
Accelerating time in seconds from zero speed up to the maximum speed p1082
p1121
Ramp-function generator, ramp-down time (factory setting: 10 s)
Braking time in seconds from the maximum speed down to standstill
p1130
Ramp-function generator initial rounding time (factory setting: 0 s)
Initial rounding for the extended ramp-function generator. The value applies for ramp
up and ramp down.
p1131
Ramp-function generator final rounding time (factory setting: 0 s)
Final rounding for the extended ramp-function generator. The value applies for ramp
up and ramp down.
p1134
Ramp-function rounding type (factory setting: 0)
0: Continuous smoothing
1: Discontinuous smoothing
p1135
OFF3 ramp-down time (factory setting 0 s)
The quick stop (OFF3) has its own ramp-down time.
p1136
OFF3 initial rounding time (factory setting: 0 s)
Initial rounding for OFF3 for the extended ramp-function generator.
p1137
OFF3 final rounding time (factory setting: 0 s)
Final rounding for OFF3 for the extended ramp-function generator.
You can find more information in function diagram 3070 and in the parameter list of the List
Manual.
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8.4 Setpoint calculation
Setting the extended ramp-function generator
Procedure
Proceed as follows to set the extended ramp-function generator:
1. Enter the highest possible speed setpoint.
2. Switch on the motor.
3. Evaluate your drive response.
If the motor accelerates too slowly, then reduce the ramp-up time.
An excessively short ramp-up time means that the motor will reach its current limiting
when accelerating, and will temporarily not be able to follow the speed setpoint. In this
case, the drive exceeds the set time.
If the motor accelerates too fast, then extend the ramp-up time.
Increase the initial rounding if the acceleration is jerky.
We recommend that you set the final rounding to the same value as the initial
rounding.
4. Switch off the motor.
5. Evaluate your drive response.
If the motor decelerates too slowly, then reduce the ramp-down time.
The minimum ramp-down time that makes sense depends on your particular
application. Depending on the Power Module used, for an excessively short rampdown time, the converter either reaches the motor current, or the DC link voltage in
the converter becomes too high. Depending on the converter setting, the real braking
time exceeds the set ramp-down time, or the converter goes into a fault condition
when braking.
Extend the ramp-down time if the motor is braked too quickly or the converter goes
into a fault condition when braking.
6. Repeat steps 1 5 until the drive behavior meets the requirements of the machine or
plant.
You have set the extended ramp-function generator.
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Setting functions
8.4 Setpoint calculation
Basic ramp-function generator
When compared to the extended rampfunction generator, the basic rampfunction generator has no rounding
times.
Table 8- 20
Parameters for setting the ramp-function generator
Parameter
Description
p1115 = 0
Ramp-function generator selection (factory setting: 1)
Select ramp-function generator:
0: Basic ramp-function generator
1: Extended ramp-function generator
p1120
Ramp-function generator, ramp-up time (factory setting: 10 s)
Accelerating time in seconds from zero speed up to the maximum speed p1082
p1121
Ramp-function generator, ramp-down time (factory setting: 10 s)
Braking time in seconds from the maximum speed down to standstill
p1135
OFF3 ramp-down time (factory setting: 0 s)
The quick stop (OFF3) has its own ramp-down time.
Changing the ramp-up and ramp-down times in operation
The ramping up and down time of the
ramp-function generator can be
changed during operation. The scaling
value can come e.g. from the field
bus.
Table 8- 21
Parameters for setting the scaling
Parameter
Description
p1138
Up ramp scaling (factory setting: 1)
Signal source for scaling the up ramp.
p1139
Down ramp scaling (factory setting: 1)
Signal source for scaling the down ramp.
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8.4 Setpoint calculation
Example
In the following example, the higher-level control sets the ramp-up and ramp-down times of
the inverter via PROFIBUS.
Figure 8-19
Example for changing the ramp-function generator times in operation
Preconditions
You have commissioned the communication between the inverter and the control system.
Free telegram 999 has been set in the inverter and in your higher-level control system.
See also Section: Extend telegrams and change signal interconnection (Page 133).
The controller sends the scaling value to the inverter in PZD 3.
Procedure
To interconnect the scaling of the ramp-up and ramp-down times with PZD receive word 3
from the fieldbus in the inverter, proceed as follows:
1. Set p1138 = 2050[2].
This means that you have interconnected the scaling factor for the ramp-up time with
PZD receive word 3.
2. Set p1139 = 2050[2].
This means that you have interconnected the scaling factor for the ramp-down time with
PZD receive word 3.
The inverter receives the value for scaling the ramp-up and ramp-down times via PZD
receive word 3.
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Setting functions
8.5 Motor control
8.5
Motor control
Decision-making criteria for the control mode that is suitable for your application is provided
in Section Selecting the control mode (Page 86)
8.5.1
V/f control
U/f control sets the voltage at the motor terminals on the basis of the specified speed
setpoint.
The relationship between the speed setpoint and stator voltage is calculated using
characteristic curves. The required output frequency is calculated on the basis of the speed
setpoint and the number of pole pairs of the motor (f = n * number of pole pairs / 60, in
particular: fmax = p1082 * number of pole pairs / 60).
The inverter provides the two most important characteristics (linear and square-law). Userdefined characteristic curves are also supported.
U/f control is not a high-precision method of controling the speed of the motor. The speed
setpoint and the speed of the motor shaft are always slightly different. The deviation
depends on the motor load.
If the connected motor is loaded with the rated torque, the motor speed is below the speed
setpoint by the amount of the rated motor slip. If the load is driving the motor (i.e. the motor
is operating as a generator), the motor speed is above the speed setpoint.
Parameter p1300 sets the characteristic curve.
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8.5 Motor control
8.5.1.1
Characteristics of U/f control
The converter has several U/f characteristics. Based on the characteristic, as the frequency
increases, the converter increases the voltage at the motor.
The voltage boost of the characteristic improves motor behavior at low speeds. The voltage boost
is effective for frequencies < rated frequency
Figure 8-20
U/f characteristics of the converter
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Setting functions
8.5 Motor control
The converter increases its output voltage also above the motor rated speed up to the
maximum output voltage. The higher the line voltage, the greater the maximum converter
output voltage.
If the converter has reached its maximum output voltage, then it can only increase its output
frequency. From this point onwards, the motor is operated in field weakening; this means
that the available torque linearly decreases with increasing speed.
The value of the output voltage at the rated motor frequency also depends on the following
variables:
Ratio between the converter size and the motor size
Line voltage
Line impedance
Actual motor torque
The maximum possible output voltage as a function of the input voltage is provided in the
technical data, also see Section Technical data (Page 303).
8.5.1.2
Table 8- 22
Selecting the U/f characteristic
Linear and parabolic characteristics
Requirement
Application examples
Remark
Characteristic
Parameter
The required
torque is
independent of the
speed
Conveyor belts, roller
conveyors, chain
conveyors, eccentric
worm pumps,
compressors,
extruders, centrifuges,
agitators, mixers
Linear
p1300 = 0
The inverter equalizes the voltage drops
across the stator resistance.
Recommended for motors less than 7.5
kW.
Linear with Flux
Current Control
(FCC)
p1300 = 1
Centrifugal pumps,
radial fans, axial fans
Lower losses in the motor and inverter
than for a linear characteristic.
Parabolic
p1300 = 2
The required
torque increases
with the speed
Precondition: You have set the motor data
according to the rating plate and have
performed the motor identification after
the basic commissioning.
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8.5 Motor control
Table 8- 23
Characteristics for special applications
Requirement
Application examples
Applications with a Centrifugal pumps,
low dynamic
radial fans, axial fans
response and
constant speed
Remark
Characteristic
Parameter
The ECO mode results in additional
energy saving when compared to the
parabolic characteristic.
ECO mode
p1300 = 4
or
p1300 = 7
If the speed setpoint is reached and
remains unchanged for 5 seconds, the
inverter again reduces its output voltage.
The inverter must
keep the motor
speed constant
under all
circumstances.
Drives in the textile
sector
When the maximum current limit is
reached, the inverter only reduces the
stator voltage but not the speed.
Precise
frequency
characteristic
p1300 = 5
or
p1300 = 6
Freely adjustable
U/f characteristic
Adjustable
characteristic
p1300 = 3
U/f characteristic
with independent
voltage setpoint
The interrelationship between the
frequency and voltage is not calculated in
the inverter, but is specified by the user.
Independent
voltage setpoint
p1300 = 19
Additional information on U/f characteristics can be found in the parameter list and in the
function diagrams 6300 ff of the List Manual.
8.5.1.3
Optimizing with a high break loose torque and brief overload
Setting the voltage boost for U/f control
The voltage boost acts on every U/f
characteristic. The adjacent diagram
shows the voltage boost using a linear
characteristic as example.
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Setting functions
8.5 Motor control
Procedure
Proceed as follows to set the voltage boost:
Only increase the voltage boost in small steps. Excessively high values in p1310 ... p1312
can cause the motor to overheat and switch off (trip) the inverter due to overcurrent.
1. Power-up the motor with an average speed.
2. Reduce the speed to just a few revolutions per minute.
3. Check whether the motor rotates smoothly.
4. If the motor does not rotate smoothly, or even remains stationary, increase the voltage
boost p1310 until you are satisfied with the motor behavior.
5. Accelerate the motor to the maximum speed with maximum load and check as to whether
the motor follows the setpoint.
6. If, when accelerating, the motor stalls, increase the voltage boost p1311 until the motor
accelerates to the maximum speed without any problems.
To achieve satisfactory motor behavior, you must increase the parameter p1312 only in
applications with a significant breakaway torque.
You will find more information about this function in the parameter list and in function
diagram 6300 of the List Manual.
You have set the voltage boost.
Parameter
p1310
Description
Permanent voltage boost (factory setting 50%)
Compensates voltage drops as a result of long motor cables and the ohmic losses in
the motor.
p1311
Voltage boost when accelerating (factory setting 0%)
Provides additional torque when the motor accelerates.
p1312
Voltage boost when starting (factory setting 0%)
Provides additional torque, however, only when the motor accelerates for the first time
after it has been switched on ("break loose torque").
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8.5 Motor control
8.5.2
Vector control
8.5.2.1
Properties of the sensorless vector control
Sensorless vector control
Using a motor model, the vector control calculates the load and the motor slip. As a result of
this calculation, the converter controls its output voltage and frequency so that the motor
speed follows the setpoint, independent of the motor load.
Vector control is possible without directly measuring the motor speed and is therefore also
called "sensorless vector control".
Figure 8-21
Simplified function diagram of sensorless vector control
You can find additional information on the vector control in the List Manual in function
diagrams 6020 ff.
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Setting functions
8.5 Motor control
8.5.2.2
Select motor control
Vector control is already preset
To achieve a good controller response, you must adapt the elements marked in gray in the
figure in the overview diagram above. If you selected vector control as control mode in the
basic commissioning, you will have already set the following:
The maximum speed for your application.
The motor and current model: If the motor data in the inverter correspond to the motor
data on the rating plate, then the motor and current model in the inverter are correct and
the vector control can operate satisfactorily.
The inverter calculates the torque limits matching the current limit that you have set for
the basic commissioning.
Regardless of it, you can also set additional positive and negative torque limits or limit the
power of the motor.
The inverter has a preset speed controller with self-optimization (rotating measurement).
If you want to continue to optimize this setting, follow the instructions further down in this
chapter.
Select encoderless vector control
Set p1300 = 20.
8.5.2.3
Optimizing the closed-loop speed controller
Optimum control response - post optimization not required
You do not have to manually adapt the speed controller if, after the speed controller self
optimization, the motor manifests the following acceleration response:
Optimum control response for applications that do not permit
any overshoot.
The actual value approaches the setpoint without any
significant overshoot.
Optimum control response for fast correction and quick
compensation of noise components.
The actual value approaches the setpoint and slightly
overshoots, maximum 10% of the setpoint step.
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8.5 Motor control
Control optimization required
In some cases, the self optimization result is not satisfactory, or the inverter cancels the selfoptimization routine with a fault. Further, self optimization is not permissible in plants and
systems in which the motor cannot freely rotate.
In these cases you must manually optimize the speed controller.
The examples listed below show you which variables you can use to adapt the control
response.
The basic procedure is described in the following section for STARTER and the operator
panel.
KP (p1470)
TN (p1472)
Proportion share
Integration time
Optimizing the speed controller
Procedure
To optimize the speed controller, proceed as follows:
1. Temporarily set the times of the ramp-function generator p1120 = 0 and p1121 = 0.
2. Temporarily set the pre-control of the speed controller p1496 = 0.
3. Enter a setpoint step and monitor the associated actual value, e.g. using the trace
function in STARTER.
4. Optimize the controller by adjusting the controller parameters KP and TN.
The actual value only slowly approaches the setpoint.
Increase the proportional component KP and reduce the
integration time TN.
The actual value quickly approaches the setpoint, but
overshoots too much.
Decrease the proportional component KP and increase the
integration time TN.
5. Set the ramp-up and ramp-down times of the ramp-function generator back to their
original value.
6. Set the pre-control of the closed-loop speed controller to p1496 = 100%.
You have optimized the speed controller.
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Setting functions
8.5 Motor control
8.5.2.4
Torque control
Torque control is part of the vector control and normally receives its setpoint from the speed
controller output. By deactivating the speed controller and directly entering the torque
setpoint, the closed-loop speed control becomes closed-loop torque control. The inverter
then no longer controls the motor speed, but the torque that the motor generates.
Typical applications for torque control
The torque control is used in applications where the motor speed is specified by the
connected driven load. Examples of such applications include:
Load distribution between master and slave drives:
The master drive is speed controlled, the slave drive is torque controlled.
Winding machines
Commissioning the torque control
The torque control only functions error-free if, during the basic commissioning, you correctly
set the motor data and performed the motor data identification with the motor in the cold
state.
See also Section: Basic commissioning (Page 90).
Table 8- 24
The most important torque control parameters
Parameter
Description
p1300
Control mode:
20: Vector control without speed encoder
22: Torque control without speed encoder
p0300
p0360
Motor data is transferred from the rating plate during basic commissioning and
calculated with the motor data identification
p1511
Additional torque
p1520
Upper torque limit
p1521
Lower torque limit
p1530
Motoring power limit
p1531
Regenerative power limit
Additional information about this function is provided in the parameter list and in function
diagrams 6030 onwards in the List Manual.
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8.6 Protection and monitoring functions
8.6
Protection and monitoring functions
The frequency inverter offers protective functions against overtemperature and overcurrent
for both the frequency inverter as well as the motor. Further, the frequency inverter protects
itself against an excessively high DC link voltage when the motor is regenerating.
8.6.1
Inverter temperature monitoring
The inverter temperature is essentially defined by the following effects:
The ambient temperature
The ohmic losses increasing with the output current
Switching losses increasing with the pulse frequency
Monitoring types
The inverter monitors its temperature using the following monitoring types:
I2t monitoring (alarm A07805, fault F30005)
The I2t monitoring calculates the inverter utilization on the basis of a current reference
value predefined by the factory.
Actual current > reference value: The actual value of the utilization increases.
Actual current < reference value: The actual value of the utilization decreases or
remains = 0.
Measuring the chip temperature of the Power Module (alarm A05006, fault F30024)
Measuring the heat sink temperature of the Power Module (alarm A05000, fault F30004)
Inverter response to thermal overload
Parameter Description
r0036
Power unit overload I2t [%]
r0037
Power unit temperatures [C]
p0290
Power unit overload response
Factory setting and the ability to be changed depends on the hardware. The dependency
is described in the List Manual.
A thermal overload is present if the inverter temperature is greater than that specified in
p0292.
You define how the inverter responds if there is a risk of thermal overload using this
parameter. The details are described below.
p0292
Power unit temperature warning threshold (factory setting: Heat sink [0] 5 C, power
semiconductor [1] 15 C)
The value is set as a difference to the shutdown temperature.
p0294
Power unit warning at I2t overload (factory setting: 95 %)
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8.6 Protection and monitoring functions
Overload response for p0290 = 0
The inverter responds depending on the control mode that has been set:
In vector control, the inverter reduces the output current.
In U/f control, the inverter reduces the speed.
Once the overload condition has been removed, the inverter re-enables the output current or
speed.
If the measure cannot prevent an inverter thermal overload, then the inverter switches off the
motor with fault F30024.
Overload response for p0290 = 1
The inverter immediately switches off the motor with fault F30024.
Overload response for p0290 = 2
We recommend this setting for drives with square-law torque characteristic, e.g. fans.
The inverter responds in two stages:
1. If you operate the inverter with increased pulse frequency setpoint p1800, then the
inverter reduces its pulse frequency starting at p1800.
In spite of the temporarily reduced pulse frequency, the base load output current remains
unchanged at the value that is assigned to p1800.
Figure 8-22
Derating characteristic and base load output current for overload
Once the overload condition has been removed, the inverter increases the pulse
frequency back to the pulse frequency setpoint p1800.
2. If it is not possible to temporarily reduce the pulse frequency, or the risk of thermal
overload cannot be prevented, then stage 2 follows:
In vector control, the inverter reduces its output current.
In U/f control, the inverter reduces the speed.
Once the overload condition has been removed, the inverter re-enables the output
current or speed.
If both measures cannot prevent a power unit thermal overload, then the inverter switches off
the motor with fault F30024.
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8.6 Protection and monitoring functions
Overload response for p0290 = 3
If you operate the inverter with increased pulse frequency, then the inverter reduces its pulse
frequency starting at the pulse frequency setpoint p1800.
In spite of the temporarily reduced pulse frequency, the maximum output current remains
unchanged at the value that is assigned to the pulse frequency setpoint. Also see p0290 = 2.
Once the overload condition has been removed, the inverter increases the pulse frequency
back to the pulse frequency setpoint p1800.
If it is not possible to temporarily reduce the pulse frequency, or the measure cannot prevent
a power unit thermal overload, then the inverter switches off the motor with fault F30024.
Overload response for p0290 = 12
The inverter responds in two stages:
1. If you operate the inverter with increased pulse frequency setpoint p1800, then the
inverter reduces its pulse frequency starting at p1800.
There is no current derating as a result of the higher pulse frequency setpoint.
Once the overload condition has been removed, the inverter increases the pulse
frequency back to the pulse frequency setpoint p1800.
2. If it is not possible to temporarily reduce the pulse frequency, or the risk of inverter
thermal overload cannot be prevented, then stage 2 follows:
In vector control, the inverter reduces the output current.
In U/f control, the inverter reduces the speed.
Once the overload condition has been removed, the inverter re-enables the output
current or speed.
If both measures cannot prevent a power unit thermal overload, then the inverter switches off
the motor with fault F30024.
Overload response for p0290 = 13
We recommend this setting for drives with high starting torque, e.g. horizontal conveyors or
extruders.
If you operate the inverter with increased pulse frequency, then the inverter reduces its pulse
frequency starting at the pulse frequency setpoint p1800.
There is no current derating as a result of the higher pulse frequency setpoint.
Once the overload condition has been removed, the inverter increases the pulse frequency
back to the pulse frequency setpoint p1800.
If it is not possible to temporarily reduce the pulse frequency, or the measure cannot prevent
a power unit thermal overload, then the inverter switches off the motor with fault F30024.
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8.6 Protection and monitoring functions
8.6.2
Motor temperature monitoring using a temperature sensor
Connecting the temperature sensor
It is permissible to use one of the following sensors to protect the motor against
overtemperature:
Temperature switch (e.g. bimetallic switch)
PTC sensor
KTY84 sensor
Connect the temperature sensor of the motor to terminals
14 and 15 of the inverter.
Temperature switch
The converter interprets a resistance 100 as being an opened temperature
switch and responds according to the setting for p0610.
PTC sensor
The converter interprets a resistance > 1650 as being an overtemperature and
responds according to the setting for p0610.
The converter interprets a resistance < 20 as being a short-circuit and responds
with alarm A07015. If the alarm is present for longer than 100 milliseconds, the
converter shuts down with fault F07016.
KTY84 sensor
NOTICE
Motor overheating due to incorrectly connected KTY sensor
If a KTY sensor is connected with incorrect polarity, the motor can become damaged due to
overheating, as the converter cannot detect a motor overtemperature condition.
Connect the KTY sensor with the correct polarity.
Using a KTY sensor, the converter monitors the motor temperature and the sensor
itself for wire-break or short-circuit:
Temperature monitoring:
The converter uses a KTY sensor to evaluate the motor temperature in the range from 48 C ... +248 C.
Use the p0604 or p0605 parameter to set the temperature for the alarm and fault
threshold.
Overtemperature alarm (A07910):
- motor temperature > p0604 and p0610 = 0
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8.6 Protection and monitoring functions
Overtemperature fault (F07011):
The converter switches off with fault in the following cases:
- motor temperature > p0605
- motor temperature > p0604 and p0610 0
Sensor monitoring (A07015 or F07016):
Wire-break:
The converter interprets a resistance > 2120 as a wire-break and outputs the alarm
A07015. After 100 milliseconds, the converter changes to the fault state with F07016.
Short-circuit:
The converter interprets a resistance < 50 as a short-circuit and outputs the alarm
A07015. After 100 milliseconds, the converter changes to the fault state with F07016.
Setting parameters for the temperature monitoring
Parameter
Description
p0335
Specify the motor cooling
0: Natural cooling - with fan on the motor shaft (factory setting)
1: Forced ventilation - with a separately driven fan
2: Liquid cooling
128: No fan
p0601
Motor-temperature sensor type
0: No sensor (factory setting)
1: PTC ( p0604)
2: KTY84 ( p0604, p0605)
4: Temperature switch
p0604
Motor temperature alarm threshold (factory setting 130 C)
p0605
Motor temperature fault threshold (factory setting 145 C)
Setting for KTY84 sensor. The parameter has no significance for a PTC sensor.
p0610
Motor overtemperature response (factory setting: 12)
Determines the behavior as soon as the motor temperature reaches the warning
threshold p0604.
0: Alarm (A07910), no fault.
1: Alarm (A07910); the converter reduces the current limit and starts the timer.
Shutdown with fault (F07011).
2: Alarm (A07910); the converter starts the timer. Shutdown with fault (F07011).
12: As for 2, but the converter considers the last shutdown temperature to calculate
the motor temperature.
p0640
Current limit (input in A)
Additional information on the motor temperature monitoring can be found in function diagram
8016 of the List Manual.
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8.6 Protection and monitoring functions
8.6.3
Protecting the motor by calculating the motor temperature
The converter calculates the motor temperature based on a thermal motor model. Use the
parameters below to set further variables for the temperature calculation of the motor.
Table 8- 25
Parameters for temperature acquisition without using a temperature sensor
Parameter
Description
p0601
Motor temperature sensor type (factory setting: 0)
0: No sensor
p0604
Mot_temp_mod 2/KTY Warning threshold (factory setting: 130 C)
Threshold for monitoring the motor temperature..
After exceeding the threshold, the converter reports fault F07011.
p0605
Mot_temp_mod 1/2 Threshold (factory setting: 145 C)
Timer for monitoring the motor temperature in motortemperature model 2..
The converter starts the timer when the temperature warning threshold is exceeded
(p0604).
p0610
Motor overtemperature response (factory setting: 12)
Determines the behavior as soon as the motor temperature reaches the warning
threshold p0604.
p0611
0:
Warning (A07910), no fault.
1:
Warning (A07910); current limit will be reduced and timer started. Shutdown
with fault (F07011).
2:
Warning (A07910); timer is started. Shutdown with fault (F07011).
12:
As for 2 but the last shutdown temperature is used to calculate the motor
temperature (factory setting).
I2t motor model thermal time constant (factory setting: 0 s)
The parameter is only effective for synchronous motors.
On selecting a motor from the motor list (p0301), the converter sets up the parameter
value automatically.
p0612
p0615
Mot_temp_mod activation
.00
1 signal: Activate motor temperature model 1 (I2t) for permanently excited
synchronous motors
.01
1 signal: Activate motor temperature model 2 for asynchronous motors
.02
1 signal: Activate motor temperature model 3 for 1FK7 encoderless
synchronous motors
.09
1 signal: Activate motor temperature model 2 expansions
Mot_temp_mod 1 (I2t) Interference threshold (factory setting: 180 C)
Interference threshold for monitoring the motor temperature in motortemperature
model 1.
After exceeding the interference threshold, the converter reports fault F07011.
p0621
Identification of stator resistance (Rs) when switched on again (factory setting: 0)
The converter measures the current stator resistance and from this calculates the
current motor temperature as the start value of the thermal motor model.
0:
No Rs identification
1:
Rs identification on first switching on the motor
2:
Rs identification each time the motor is switched on
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8.6 Protection and monitoring functions
Parameter
Description
p0622
Motor excitation time for Rs_ident on switching on again
The converter sets the parameter value to the corresponding result of the motor data
identification.
p0625
Motor ambient temperature during commissioning (factory setting: 20 C)
Motor ambient temperature given in C at the time of motor data identification.
More information on temperature calculation can be found in function plans 8016 and 8017
and the list manual.
8.6.4
Overcurrent protection
The vector control ensures that the motor current remains within the set torque limits.
If you use U/f control, you cannot set any torque limits. The U/f control prevents too high a
motor current by influencing the output frequency and the motor voltage (I-max controller).
I_max controller
Requirements
The torque of the motor must decrease at lower speeds, which is the case, for example, with
fans.
The load must not drive the motor continuously, e.g. when lowering hoisting gear.
Function
The I-max controller influences the output frequency and the motor voltage.
If the motor current reaches the current limit during acceleration, the I-max controller extends
the acceleration operation.
If the load of the motor is so large during stationary operation that the motor current reaches
the current limit, the I-max controller reduces the speed and the motor voltage until the motor
current is in the permissible range again.
If the motor current reaches the current limit during deceleration, the I-max controller extends
the deceleration operation.
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8.6 Protection and monitoring functions
Settings
You only have to change the factory settings of the I-max controller if the drive tends to
oscillate when it reaches the current limit or if it is shut down due to overcurrent.
Table 8- 26
I-max controller parameters
Parameter
Description
p0305
Rated motor current
p0640
Motor current limit
p1340
Proportional gain of the I-max controller for speed reduction
p1341
Integral time of the I-max controller for speed reduction
r0056.13
Status: I-max controller active
r1343
Speed output of the I-max controller
Shows the amount to which the I-max controller reduces the speed.
For more information about this function, see function diagram 6300 in the List Manual.
8.6.5
Limiting the maximum DC link voltage
How does the motor generate overvoltage?
An induction motor operates as a generator if it is driven by the connected load. A generator
converts mechanical power into electrical power. The electrical power flows back into the
inverter and causes VDC in the inverter to increase.
Above a critical DC-link voltage both the inverter and the motor will be damaged. Before
harmful voltages occur, the inverter switches off the connected motor with the fault
"DC-link overvoltage".
Protecting the motor and inverter against overvoltage
The Vdc_max control can be used with the PM230, PM240, PM240-2 and PM330 Power
Modules. To the extent the application permits, the Vdc_max control prevents the DC-link
voltage from reaching critical levels. The Vdc_max control increases the ramp-down time of
the motor during braking, so that the motor feeds back only as little power to the inverter as
is covered by the losses in the inverter.
The Vdc_max control is not suitable for applications where the motor is continuously in the
generator mode. This includes, for example, cranes or applications involving braking large
moments of inertia. Further information on inverter braking methods can be found in Section
Electrically braking the motor (Page 195).
There are two different groups of parameters for the Vdc_max control, depending on whether
the motor is being operated with U/f control or vector control.
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8.6 Protection and monitoring functions
Parameter for
V/f control
Parameter for
vector control
Description
p1280 = 1
p1240 = 1
Vdc_max control Vdc monitoring configuration (factory setting:
1)
r1282
r1242
Vdc_max control activation level
Shows the value of the DC-link voltage above which the
Vdc_max control is active
p1283
p1243
Vdc_max control dynamic factor (factory setting: 100 %)
p1284
---
Vdc_max controller time threshold
Setting for the monitoring time of the Vdc_max controller.
p1290
p1250
Vdc_max control proportional gain (factory setting: 1)
p1291
p1251
Vdc_max control integral time (factory setting p1291: 40 ms,
factory setting p1251: 0 ms)
p1292
p1252
Vdc_max control rate time (factory setting p1292: 10 ms, factory
setting p1252: 0 ms)
p1294
p1254
Vdc_max control automatic sensing ON level (factory setting
p1294: 0, factory setting p1254: PM330/PM240 = 1, PM230 = 0)
1: Enable Vdc_max control
Scaling control parameters p1290, p1291 and p1292
Activates or deactivates automatic detection of the switch-on
levels of the Vdc_max control.
0: Automatic detection disabled
1: Automatic detection enabled
p0210
p0210
Unit supply voltage
If p1254 or p1294 = 0, the inverter uses this parameter to
calculate the switch-in thresholds of the Vdc_max control.
Set this parameter to the actual value of the input voltage.
For more information about this function, see the List Manual (function diagrams 6320 and
6220).
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Setting functions
8.7 Application-specific functions
8.7
Application-specific functions
The inverter offers a series of functions that you can use depending on your particular
application, e.g.:
Switching over units
Braking functions
Automatic restart and flying restart
Basic process control functions
Logical and arithmetic functions using function blocks that can be freely interconnected
Energy-saving display for pumps and fans
Refer to the following sections for detailed descriptions.
8.7.1
Unit changeover
Description
With the unit changeover function, you can adapt the inverter to the line supply (50/60 Hz)
and also select US units or SI units as base units.
Independent of this, you can define the units for process variables or change over to
percentage values.
Specifically, you have the following options:
Changing over the motor standard (Page 189) IEC/NEMA (adaptation to the line supply)
Changing over the unit system (Page 190)
Changing over process variables for the technology controller (Page 191)
Note
The motor standard, the unit system as well as the process variables can only be changed
offline.
The procedure is described in Section Switching units with STARTER (Page 191).
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8.7 Application-specific functions
Restrictions for the unit changeover function
The values on the rating plate of the inverter or motor cannot be displayed as percentage
values.
Using the unit changeover function several times (for example, percent physical unit 1
physical unit 2 percent) may lead to the original value being changed by one decimal
place as a result of rounding errors.
If the unit is changed over into percent and the reference value is then changed, the
percentage values relate to the new reference value.
Example:
For a reference speed of 1500 rpm, a fixed speed of 80% corresponds to a speed of
1200 rpm.
If the reference speed is changed to 3000 rpm, then the value of 80% is kept and now
means 2400 rpm.
Reference variables for unit changeover
p2000 Reference frequency/speed
p2001 Reference voltage
p2002 Reference current
p2003 Reference torque
r2004 Reference power
p2005 Reference angle
p2006 Reference temperature
8.7.1.1
Changing over the motor standard
You change over the motor standard using p0100. The following applies:
p0100 = 0: IEC motor (50 Hz, SI units)
p0100 = 1: NEMA motor (60 Hz, US units)
p0100 = 2: NEMA motor (60 Hz, SI units)
The parameters listed below are affected by the changeover.
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8.7 Application-specific functions
Table 8- 27
P no.
Variables affected by changing over the motor standard
Designation
Unit for p0100 =
0*)
kW
HP
kW
r0206
Power Module rated power
p0307
Rated motor power
p0316
Motor torque constant
r0333
Rated motor torque
Nm
lbf ft
Nm
r0334
Motor torque constant, actual
Nm/A
lbf ft/A
Nm/A
p0341
Motor moment of inertia
kgm2
lb ft2
kgm2
p0344
Motor weight (for thermal motor type)
r1969
Speed_cont_opt moment of inertia determined
kW
HP
kW
Nm/A
lbf ft/A
Nm/A
kg
Lb
kg
kgm2
lb ft2
kgm2
*) Factory setting
8.7.1.2
Changing over the unit system
You change over the unit system using p0505. The following selection options are available:
p0505 = 1: SI units (factory setting)
p0505 = 2: SI units or % relative to SI units
p0505 = 3: US units
p0505 = 4: US units or % relative to US units
Note
Special features
The percentage values for p0505 = 2 and for p0505 = 4 are identical. For internal
calculation and for the output of physical variables, it is, however, important whether the
conversion is made to SI or US units.
In the case of variables for which changeover to % is not possible, the following applies:
p0505 = 1 p0505 = 2 and p0505 = 3 p0505 = 4.
In the case of variables whose units are identical in the SI system and US system, and
which can be displayed as a percentage, the following applies:
p0505 = 1 p0505 = 3 and p0505 = 2 p0505 = 4.
Parameters affected by changeover
The parameters affected by changing over the unit system are grouped according to unit.
An overview of the unit groups and the possible units can be found in the List Manual in
the Section "Unit group and unit selection".
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8.7 Application-specific functions
8.7.1.3
Changing over process variables for the technology controller
Note
We recommend that the units and reference values of the technology controller are
coordinated and harmonized with one another during commissioning.
Subsequent modification in the reference variable or the unit can result in incorrect
calculations or displays.
Changing over process variables of the technology controller
You change over the process variables of the technology controller using p0595. For
physical values, you define the reference variable in p0596.
The parameters affected by changing over units of the technology controller belong to unit
group 9_1. For details, please refer to the section titled "Unit group and unit choice" in the
List Manual.
8.7.1.4
Switching units with STARTER
Precondition
The inverter must be in the offline mode in order to change over the units.
STARTER shows whether you change settings online in the inverter or change offline in the
PC (
/
).
You switch over the mode using the adjacent
buttons in the menu bar.
Procedure
To change over the units with STARTER, proceed as follows:
1. Select the configuration
2. Go to the "Units" tab in the configuration screen form to change over the units
3. Changing over the system of units
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8.7 Application-specific functions
4. Select process variables of the technology controller
5. Adapting to the line supply
6. Save your
settings.
7. Go online.
The inverter
signals that
offline, other
units and
process
variables are
set than in the
inverter itself.
8. Accept these
settings in the
inverter.
You have changed over the units.
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8.7 Application-specific functions
8.7.2
Calculating the energy saving
Background
Fluid flow machines, which are used to control the flow rate using valves or throttles, run
continuously at their rated speed. The lower the flow rate, the lower the system efficiency.
The efficiency is the lowest when valves or throttles are completely closed. Further,
undesirable effects can occur, e.g. the formation of vapor bubbles in liquids (cavitation) or
the temperature rise of the medium being pumped increases.
The inverter controls the flow rate or the pressure by varying the speed of the fluid flow
machine. As a consequence, over its complete operating range, a fluid-flow machine
operates close to its maximum efficiency and especially in partial load operation, uses less
energy than for valve and throttle-based controls.
Function
The inverter calculates the energy
saving of flow control using the inverter
compared to mechanical flow control
based on the flow characteristics
saved. The calculation is suitable for
fluid-flow machines, e.g. centrifugal
pumps, fans, radial and axial
compressors.
Parameter
Description
p3320
p3329
Flow characteristic
Factory setting of the flow characteristic
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8.7 Application-specific functions
Parameter
Description
r0039
Energy display (kWh)
[0]
Energy balance
Energy usage since the last reset
p0040
[1]
Energy drawn since the last reset
[2]
Energy fed back since the last reset
Reset energy consumption display
A signal change 0 1 sets r0039[02] = 0 and r0041 = 0.
r0041
Energy consumption saved (kWh)
Energy saved referred to 100 operating hours.
For less than 100 operating hours, the inverter interpolates the energy saving to 100
operating hours.
Adapting the flow characteristic
Precondition
You require the following data to calculate the system-specific flow characteristic:
Flow characteristics of the system manufacturer
System characteristics for 5 different flow rates
Procedure
Proceed as follows to adapt the operating characteristic:
1. For a drive connected directly to the line supply, calculate the corresponding speeds
required for 5 different flow rates.
2. Based on the flow characteristic of the system, calculate the power that the drive requires
for the different flow rates.
3. Enter the values into the characteristic.
You have adapted the flow characteristic, and you now obtain a precise result for the
energy saving.
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8.7 Application-specific functions
8.7.3
Electrically braking the motor
Regenerative power
If a motor electrically brakes the connected load and the mechanical power exceeds the
electrical losses, then it works as a generator. The motor converts mechanical power by
generating electrical power.
When the motor operates as a generator, it attempts to transfer the power generated to
the inverter.
Main features of the braking functions
DC braking
DC braking prevents the motor operating as
generator. The inverter impresses a DC
current in the motor. The DC current brakes
the motor. The motor converts the mechanical
power of the load into heat.
Advantage: The motor brakes the load
without the inverter having to process the
regenerative energy
Disadvantages: Significant increase in the
motor temperature; no defined braking
characteristics; no constant braking torque;
no braking torque at standstill; regenerative
power is lost as heat; does not function
when the line supply fails
Compound braking
One version of DC braking. The inverter
brakes the motor with a defined ramp-down
time and superimposes a DC current on the
output current.
Dynamic braking
The inverter converts the regenerative power
into heat using a braking resistor.
Advantages: defined braking
characteristics; no additional motor
temperature increase; constant braking
torque; in principle, also functions when the
power fails
Disadvantages: braking resistor required;
regenerative power is dissipated as heat
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Setting functions
8.7 Application-specific functions
Braking with regenerative feedback into the
line supply
The inverter feeds the regenerative power
back into the line supply.
Advantages: Constant braking torque; the
regenerative power is not completely
converted into heat, but regenerated into
the line supply; can be used in all
applications; continuous regenerative
operation is possible - e.g. when lowering a
suspended load
Disadvantage: Does not function when
power fails
What braking method is suitable for what application?
Application examples
Electrical braking methods
Power Modules that can be
used
Pumps, fans, mixers,
compressors, extruders
Not required
PM240, PM340, PM250,
PM260
Grinding machines, conveyor
belts
DC braking, compound braking
PM240, PM340
Centrifuges, vertical conveyors,
hoisting gear, cranes, winders
Dynamic braking
PM240, PM340
Braking with regenerative feedback PM250, PM260
into the line supply
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8.7 Application-specific functions
8.7.3.1
DC braking
DC braking is used for applications without regenerative feedback into the line supply, where
the motor can be more quickly braked by impressing a DC current than along a braking
ramp.
Typical applications for DC braking include:
Centrifuges
Saws
Grinding machines
Conveyor belts
Function
NOTICE
Motor damage caused by overheating
The motor can overheat if it is braked for long periods of time or frequently using DC
braking. This may damage the motor.
Monitor the motor temperature.
If the motor gets too hot during operation you must select another braking method or
give the motor more time to cool down.
With DC braking, the inverter outputs an internal OFF2 command for the time that it takes to
de-energize the motor p0347 - and then impresses the braking current for the duration of the
DC braking.
The DC-braking function is possible only for induction motors.
DC braking when falling below a start speed
Precondition: p1230 = 1 and p1231 = 14
DC braking when a fault occurs
Precondition: Fault number and fault response
are assigned using p2100 and p2101
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8.7 Application-specific functions
DC braking initiated using a control command
Precondition: p1231 = 4 and p1230 = control
command, e.g. p1230 = 722.3 (control command
via DI 3)
DC braking when switching off the motor
Precondition: p1231 = 5 or p1230 = 1 and p1231
= 14
DC braking when falling below a starting speed
1. The motor speed has exceeded the starting speed.
2. The inverter activates the DC braking as soon as the motor speed falls below the starting
speed.
DC braking when a fault occurs
1. A fault occurs, which initiates DC braking as response.
2. The motor brakes along the down ramp to the speed for the start of DC braking.
3. DC braking starts.
DC braking initiated by a control command
1. The higher-level control issues the command for DC braking, e.g. using DI3: p1230 =
722.3.
2. DC braking starts.
If the higher-level control withdraws the command during DC braking, the inverter interrupts
DC braking and the motor accelerates to its setpoint.
DC braking when the motor is switched off
1. The higher-level control switches off the motor (OFF1 or OFF3).
2. The motor brakes along the down ramp to the speed for the start of DC braking.
3. DC braking starts.
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Setting functions
8.7 Application-specific functions
Settings for DC braking
Parameter
Description
p0347
Motor de-excitation time (calculated after the basic commissioning)
The inverter can trip due to an overcurrent during DC braking if the de-excitation time is
too short.
p1230
DC braking activation (factory setting: 0)
Signal source to activate DC braking
p1231
0 signal: Deactivated
1 signal: Active
Configuring DC braking (factory setting: 0)
0
4
5
14
No DC braking
General release for DC braking
DC braking for OFF1/OFF3
DC braking below the starting speed
p1232
DC braking braking current (factory setting 0 A)
p1233
DC braking duration (factory setting 1 s)
p1234
DC braking start speed (factory setting 210000 rpm)
r1239
DC braking status word
.08
.10
.11
.12
.13
Table 8- 28
DC braking active
DC braking ready
DC braking selected
DC braking selection internally locked
DC braking for OFF1/OFF3
Configuring DC braking when faults occur
Parameter
Description
p2100
Set fault number for fault response (factory setting 0)
Enter the fault number for which DC braking should be activated, e.g. p2100[3] = 7860
(external fault 1).
p2101 = 6
Fault response setting (factory setting 0)
Assigning the fault response: p2101[3] = 6.
The fault is assigned an index of p2100. Assign the same index of p2100 or p2101 to the fault and
fault response.
The inverter's List Manual lists in the "Faults and alarms" list the possible fault responses for every
fault. The "DCBRAKE" entry means that it is permissible to set DC braking as response for this
particular fault.
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Setting functions
8.7 Application-specific functions
8.7.3.2
Compound braking
Typical applications for compound braking include:
Centrifuges
Saws
Grinding machines
Horizontal conveyors
For these applications, the motor is normally operated with a constant speed, and is only
braked down to standstill after longer periods of time.
Principle of operation
Figure 8-23
Motor brakes with and without active compound braking
Compound braking prevents the DC-link voltage increasing above a critical value. The
inverter activates compound braking depending on the DC-link voltage. Above a DC-link
voltage threshold (r1282), the inverter adds a DC current to the motor current. The DC
current brakes the motor and prevents an excessive increase in the DC-link voltage.
Note
Compound braking is possible only with the U/f control.
Compound braking does not operate in the following cases:
The "flying restart" function is active
DC braking is active
Vector control is selected
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Setting functions
8.7 Application-specific functions
Setting and enabling compound braking
Parameter
Description
p3856
Compound braking current (%)
With the compound braking current, the magnitude of the DC current is defined, which
is additionally generated when stopping the motor for operation with U/f control to
increase the braking effect.
p3856 = 0
Compound braking locked
p3856 = 1 250
Current level of the DC braking current as a % of the rated motor current (p0305)
Recommendation: p3856 < 100% (r0209 - r0331) / p0305 / 2
r3859.0
Compound-braking status word
r3859.0 = 1: Compound braking is active
NOTICE
Motor damage from overheating with compound braking
The motor will overheat if braking lasts too long or the motor is braked too often. This may
damage the motor.
Monitor the motor temperature. If the motor gets too hot during operation you must select
another braking method or give the motor more time to cool down.
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Setting functions
8.7 Application-specific functions
8.7.3.3
Dynamic braking
Typical applications for dynamic braking include:
Horizontal conveyors
Vertical and inclined conveyors
Hoisting gear
For these applications, dynamic motor behavior with different speeds or continuous change
of direction is required.
Principle of operation
CAUTION
Burns when touching a hot braking resistor
A braking resistor reaches high temperatures during operation. Touching the braking
resistor may result in burns.
Do not touch a braking resistor during operation.
The inverter controls the braking chopper depending on its DC-link voltage. The DC-link
voltage increases as soon as the inverter absorbs the regenerative power when braking the
motor. The braking chopper converts this power into heat in the braking resistor. This
prevents the DC-link voltage from increasing above the limit value UDC link, max .
Figure 8-24
Simplified representation of dynamic braking with respect to time
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Setting functions
8.7 Application-specific functions
Procedure: Set dynamic braking
In order to optimally utilize the connected braking resistor, you must know the braking power
that occurs in your particular application.
Table 8- 29
Parameter
Parameter
Description
p0219
Braking power of the braking resistor (factory setting: 0 kW)
Set the maximum braking power that the braking resistor must handle in your particular
application.
Under certain circumstances, for low braking power ratings, the inverter extends the
ramp-down time of the motor.
Example: In your particular application, the motor brakes every 10 seconds. In so doing,
the braking resistor must handle a braking power of 1 kW for 2 s. Use a braking resistor
with a continuous power rating of 1 kW 2 s / 10 s = 0.2 kW and set the maximum
braking power to: p0219 = 1 (kW).
p0844
No coast down/coast down (OFF2) signal source 1
p0844 = 722.x
Monitor the overtemperature of the braking resistor with digital input x
of the inverter.
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Setting functions
8.7 Application-specific functions
8.7.3.4
Braking with regenerative feedback to the line
Typical applications for braking with energy recovery (regenerative feedback into the line
supply):
Hoist drives
Centrifuges
Unwinders
For these applications, the motor must brake for longer periods of time.
The inverter can feed back up to 100% of its power into the line supply (referred to "High
Overload" base load, see Section Technical data, PM250 (Page 332)).
Setting the braking with regenerative feedback to the line
Parameter
Description
Limiting the regenerative feedback for U/f control (p1300 < 20)
p0640
Motor series overload factor (factory setting: 0.00 A, default for basic commissioning)
It is only possible to limit the regenerative power with V/f control by limiting the motor
current.
If the current exceeds this value for longer than 10 s, the inverter shuts down the motor
with fault F07806.
Limiting feedback with vector control (p1300 20)
p1531
Regenerative power limit (factory setting: 0.01 kW)
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Setting functions
8.7 Application-specific functions
8.7.4
Motor holding brake
The motor holding brake prevents the motor turning when it is switched off. The converter
has internal logic to optimally control a motor holding brake.
Function after OFF1 and OFF3 command
The inverter controls the motor holding brake in the following way:
After the ON command (to switch on motor), the inverter magnetizes the motor.
After the magnetizing time (p0346), the inverter issues the command to open the brake.
The inverter keeps the motor at a standstill up until the end of the time in p1216. The
motor holding brake must open within this time.
At the end of the brake opening time the motor accelerates to the speed setpoint.
After the OFF command (OFF1 or OFF3) the motor brakes to a standstill.
When braking, the inverter compares the speed setpoint and the actual speed with the
speed threshold p1226:
If the speed setpoint falls below the threshold p1226, the inverter starts the time p1227.
If the actual speed falls below the threshold p1226, the inverter starts the time p1228.
As soon as the first of the two times (p1227 or p1228) has elapsed, the inverter issues
the command to close the brake.
The motor comes to a standstill but remains switched on.
After the brake closing time p1217, the inverter switches off the motor.
The motor holding brake must close within this time.
Figure 8-25
Controlling the motor holding brake when the motor is switched on and off
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Setting functions
8.7 Application-specific functions
Function after OFF2
The brake closing time is not taken into account after an OFF2 command:
After an OFF2, the inverter issues the signal to immediately close the motor holding brake,
independent of the motor speed.
Figure 8-26
Controlling the motor holding brake after OFF2
Commissioning a motor holding brake
DANGER
Danger to life due to falling loads
For applications such as lifting equipment, cranes or elevators, there is a danger to life if
the "Motor holding brake" function is incorrectly set.
When commissioning the "Motor holding brake" function, secure any dangerous loads,
e.g. by applying the following measures:
Lower the load down to the floor
Cordon off the hazardous area so that nobody can enter it
Precondition
The motor holding brake is connected to the inverter.
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Setting functions
8.7 Application-specific functions
Procedure
Proceed as follows to commission the "Motor holding brake" function using an operator
panel.
1. Set p1215 = 1.
The "Motor holding brake" function" is enabled.
2. Check the magnetizing time p0346; the magnetizing time is pre-assigned during
commissioning and must be greater than zero.
3. Take the opening and closing times of the connected brake from the technical data for
the motor holding brake.
Depending on the brake size, brake opening times lie between 25 ms and 500 ms.
Depending on the brake size, brake closing times lie between 15 ms and 300 ms.
4. Set the following parameters in the inverter to match the opening and closing times of the
brake:
Opening time p1216.
Closing time p1217.
5. Switch on the motor.
6. Check the acceleration behavior of the drive immediately after the motor has been
switched on:
If the brake opens too late, the inverter accelerates the motor against the closed brake
which results in a jerky motion.
In this case, increase the opening time p1216.
After opening the brake, if the motor waits too long before it accelerates the motor,
then reduce the opening time p1216.
7. If the load sags after switching on the motor, then you must increase the motor torque
when opening the motor holding brake. Depending on the control mode, you must set
different parameters:
U/f operation (p1300 = 0 to 3):
Increase p1310 step-by-step.
Increase p1351 step-by-step.
Vector control (p1300 20):
Increase p1475 in small steps.
8. Switch off the motor.
9. Check the braking behavior of the drive immediately after the motor has been switched
off:
If the brake closes too late, the load briefly sags before the brake closes.
In this case, increase the closing time p1217.
After closing the brake, if the motor waits too long before it switches off the motor,
then reduce the closing time p1217.
You have commissioned the "Motor holding brake" function.
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Setting functions
8.7 Application-specific functions
Table 8- 30
Setting the control logic of the motor holding brake
Parameter
Description
p1215 = 1
Enable motor holding brake
0 Motor holding brake locked (factory setting)
1 Motor holding brake just like the sequence control
2: Motor holding brake permanently open
3: Motor holding brake just like the sequential control, connected via BICO
p1216
Motor holding brake opening time (factory setting 0.1 s)
p1216 > braking signal relay runtimes + brake release time
p1217
Motor holding brake closing time (factory setting 0.1 s)
p1217 > braking signal relay runtimes + brake closing time
r0052.12
"Open motor holding brake" command
Table 8- 31
Advanced settings
Parameter
Description
p0346
Magnetizing time (factory setting 0 s)
During this time the induction motor is magnetized. The inverter calculates this
parameter using p0340 = 1 or 3.
p0855
Open motor holding brake (imperative) (factory setting 0)
p0858
Close motor holding brake (imperative) (factory setting 0)
p1226
Stationary state detection speed threshold (factory setting 20 rpm)
When braking with OFF1 or OFF3, when the speed falls below this threshold,
standstill is detected and the monitoring time p1227 or p1228 is started
p1227
Stationary state detection monitoring time (factory setting 300 s)
p1228
Pulse deletion delay time (factory setting 0.01 s)
p1351
Starting frequency, motor holding brake (factory setting 0%)
Setting the frequency set value at the slip compensation output when starting with
motor holding brake.
When the parameter p1351 is set to > 0, slip compensation is automatically switched
on.
p1352
Starting frequency for motor holding brake (factory setting 1351)
Setting the signal source for the frequency set value at the slip compensation output
when starting with motor holding brake.
p1475
Speed controller torque set value for motor holding brake (factory setting 0)
Setting the signal source for the torque set value when starting with motor holding
brake.
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8.7 Application-specific functions
8.7.5
Flying restart switching on while the motor is running
If you switch on the motor while it is still running, then with a high degree of probability, a
fault will occur due to overcurrent (overcurrent fault F07801). Examples of applications
involving an unintentionally rotating motor directly before switching on:
The motor rotates after a brief line interruption.
An air flow turns the fan impeller.
A load with a high moment of inertia drives the motor.
After the ON command, the
"flying restart" function initially
synchronizes the converter
output frequency to the motor
speed and then accelerates the
motor up to the setpoint.
If the converter simultaneously drives several motors, then you must only use the "flying
restart" function if the speed of all of the motors is always the same (group drive with a
mechanical coupling).
Table 8- 32
Basic setting
Parameter
Description
p1200
Flying restart operating mode (factory setting 0)
0
1
4
Table 8- 33
Flying restart is locked
Flying restart is enabled, look for the motor in both directions, start in direction of
setpoint
Flying restart is enabled, only search in direction of setpoint
Advanced settings
Parameter
Description
p1201
Flying restart enable signal source (factory setting 1)
Defines a control command, e.g. a digital input, through which the flying restart function
is enabled.
p1202
Flying restart search current (factory setting 100%)
Defines the search current with respect to the motor magnetizing current (r0331), which
flows in the motor while the flying restart function is being used.
p1203
Flying restart search speed factor (factory setting 100%)
The value influences the speed with which the output frequency is changed during the
flying restart. A higher value results in a longer search time.
If the converter does not find the motor, reduce the search speed (increase p1203).
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Setting functions
8.7 Application-specific functions
8.7.6
Automatic switch-on
The automatic restart includes two different functions:
The inverter automatically acknowledges faults.
After a fault occurs or after a power failure, the inverter automatically switches-on the
motor again.
The inverter interprets the following events as power failure:
The inverter signals fault F30003 (DC-link undervoltage), as the line supply voltage of the
inverter has briefly failed.
The inverter power supply has failed for a long enough time so that the inverter has been
switched-off.
WARNING
Injuries from the automated machine restart
When the "automatic restart" function is active (p1210 > 1), the motor automatically
starts after a power failure. The movements that the machine executes may result in
serious injuries.
Block the machine to prevent unintentional access.
Before working on the machine switch the automatic restart mechanism off.
Setting the automatic restart function
If it is possible that the motor is still rotating for a longer period of time after a power failure or
after a fault, then in addition, you must activate the "flying restart" function, see Flying restart
switching on while the motor is running (Page 209).
Using p1210, select the automatic restart mode that best suits your application.
Figure 8-27
Automatic restart modes
The principle of operation of the other parameters is explained in the following diagram and
in the table below.
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1) The
inverter automatically acknowledges faults under the following conditions:
p1210 = 1 or 26: Always.
p1210 = 4 or 6: If the command to switch-on the motor is available at a digital input or via the
fieldbus (ON/OFF1 = 1).
p1210 = 14 or 16: Never.
2) The
inverter attempts to automatically switch the motor on under the following conditions:
p1210 = 1: Never.
p1210 = 4, 6, 14, 16, or 26: If the command to switch-on the motor is available at a digital input
or via the fieldbus (ON/OFF1 = 1).
3) If
no fault has occurred one second after the flying restart and magnetizing (r0056.4 = 1), the start
attempt was successful.
Figure 8-28
Time response of the automatic restart
Parameter for setting the automatic restart
Parameter
Explanation
p1210
Automatic restart mode (factory setting: 0)
0:
1:
4:
6:
14:
16:
26:
Disable automatic restart.
Acknowledge all faults without restarting.
Restart after power failure without further restart attempts.
Restart after fault with further restart attempts.
Restart after power failure after manual acknowledgement.
Restart after fault after manual acknowledgement.
Acknowledgement of all faults and restart with ON/OFF1 = 1 command.
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Setting functions
8.7 Application-specific functions
Parameter
Explanation
p1211
Automatic restart start attempts (factory setting: 3)
This parameter is only effective for the settings p1210 = 4, 6, 14, 16, 26.
You define the maximum number of start attempts using p1211. After each successful
acknowledgement, the inverter decrements its internal counter of start attempts by 1.
For p1211 = n, up to n + 1 start attempts are made. Fault F07320 is output after n + 1
unsuccessful start attempts.
The inverter sets the start attempt counter back again to the value of p1211, if one of
the following conditions is fulfilled:
p1212
After a successful start attempt, the time in p1213[1] has expired.
After fault F07320, switch off the motor (OFF1) and acknowledge the fault.
You change the start value p1211 or the mode p1210.
Automatic restart wait time start attempt (factory setting: 1.0 s)
This parameter is only effective for the settings p1210 = 4, 6, 26.
Examples for setting this parameter:
1. After a power failure, a certain time must elapse before the motor can be switchedon, e.g. because other machine components are not immediately ready. In this case,
set p1212 longer than the time, after which all of the fault causes have been
removed.
2. In operation, the inverter develops a fault condition. The lower you select p1212,
then the sooner the inverter attempts to switch-on the motor again.
p1213[0]
Automatic restart monitoring time
for restart (factory setting: 60 s)
This parameter is only effective for the settings p1210 = 4, 6, 14, 16, 26.
With this monitoring function, you limit the time in which the inverter may attempt to
automatically switch-on the motor again.
The monitoring function starts when a fault is identified and ends with a successful start
attempt. If the motor has not successfully started after the monitoring time has expired,
fault F07320 is signaled.
Set the monitoring time longer than the sum of the following times:
+ p1212
+ Time that the inverter requires to start the motor on the fly.
+ Motor magnetizing time (p0346)
+ 1 second
You deactivate the monitoring function with p1213 = 0.
p1213[1]
Automatic restart monitoring time
to reset the fault counter (factory setting: 0 s)
This parameter is only effective for the settings p1210 = 4, 6, 14, 16, 26.
Using this monitoring time, you prevent that faults, which continually occur within a
certain time period, are automatically acknowledged each time.
The monitoring function starts with a successful start attempt and ends after the
monitoring time has expired.
If the inverter has made more than (p1211 + 1) successful start attempts within
monitoring time p1213[1], the inverter cancels the automatic restart function and signals
fault F07320. In order to switch on the motor again, you must acknowledge the fault and
set ON/OFF1 = 1.
Additional information is provided in the parameter list of the List Manual.
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8.7 Application-specific functions
Advanced settings
If you with to suppress the automatic restart function for certain faults, then you must enter
the appropriate fault numbers in p1206[0 9].
Example: p1206[0] = 07331 No restart for fault F07331.
Suppressing the automatic restart only functions for the setting p1210 = 6, 16 or 26.
WARNING
Injury and property damage
In the case of communication via the fieldbus interface, the motor restarts with the setting
p1210 = 6 even if the communication link is interrupted. This means that the control cannot
stop the motor. To avoid this dangerous situation, you must enter the fault code of the
communications fault in parameter p1206.
Example: A communication failure via PROFIBUS is signaled using fault code F01910. You
should therefore set p1206[n] = 1910 (n = 0 9).
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Setting functions
8.7 Application-specific functions
8.7.7
Kinetic buffering (Vdc min control)
Kinetic buffering increases the drive availability. The kinetic buffering utilizes the kinetic
energy of the load to buffer line dips and failures. During a line dip, the inverter keeps the
motor in the switched-on state for as long as possible. One second is a typical, maximum
buffer time.
Preconditions
The following prerequisites must be fulfilled to practically use the "kinetic buffering" function:
The driven load has a sufficiently high inertia.
The application allows a motor to be braked during a power failure.
Function
When the line supply dips or is interrupted, the DC link voltage in the inverter decreases. At
an adjustable threshold, kinetic buffering intervenes (VDC min control). The VDC min control
forces the load to go into slightly regenerative operation. As a consequence, the inverter
covers its power loss and the losses in the motor with the kinetic energy of the load. The
load speed decreases; however, during kinetic buffering, the DC voltage remains constant.
After the line supply returns, the inverter immediately resumes normal operation.
Figure 8-29
Principle mode of operation of kinetic buffering
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Setting functions
8.7 Application-specific functions
Parameter
Description
r0056.15
Status word closed-loop control
0 signal
VDC min controller is not active
1 signal
VDC min controller is active (kinetic buffering)
p0210
Device supply voltage (factory setting: 400 V)
p1240
VDC controller configuration (factory setting: 1)
0
Inhibit VDC controller
Enable VDC max controller
Enable VDC min controller (kinetic buffering)
Enable VDC min controller and VDC max controller
p1245
VDC min controller activation level (kinetic buffering) (factory setting: 76 %)
r1246
VDC min controller activation level[V]
r1246 = p1245 2 p0210
p1247
VDC min controller dynamic factor (factory setting: 300 %)
p1255
VDC min controller time threshold (factory setting: 0 s)
Maximum duration of the kinetic buffering If kinetic buffering lasts longer than that
specified in the parameter value, the inverter outputs fault F7406.
A value of 0 deactivates the monitoring.
p1257
VDC min controller speed threshold (factory setting: 50 rpm)
When fallen below, the inverter outputs fault F7405.
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Setting functions
8.7 Application-specific functions
8.7.8
PID technology controller
8.7.8.1
Overview
The technology controller controls process variables, e.g. pressure, temperature, level or
flow.
Figure 8-30
8.7.8.2
Example: Technology controller as a level controller
Setting the controller
Simplified representation of the technology controller
The technology controller is implemented as PID controller (controller with proportional,
integral and differential component) and so can be adapted very flexibly.
Figure 8-31
Simplified representation of the technology controller
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8.7 Application-specific functions
The inverter uses the start value if the following conditions are met simultaneously:
The technology controller supplies the main setpoint (p2251 = 0).
The ramp-function generator output of the technology controller has not yet reached the
start value.
Setting the technology controller
Parameter
Remark
p2200 = 1
Enable technology controller.
p1070 = 2294
Interconnect the main speed setpoint with the output of the technology controller.
p2253
Define the setpoint for the technology controller.
Example:
p2253 = 2224: The inverter interconnects the fixed setpoint p2201 with the setpoint
of the technology controller.
p2220 = 1: The fixed setpoint p2201 is selected.
p2264
Define the setpoint for the technology controller.
p2257, p2258
Define the ramp-up and ramp-down times [s]
p2274
Differentiation time constant [s]
The differentiation improves the rise time characteristics for very slow controlled
variables, e.g. a temperature control.
p2274 = 0: The differentiation is switched off.
p2280
Proportional gain KP
p2285
Integral time TN [s]
Without an integral time, the controller cannot completely equalize deviations
between the setpoint and actual value.
p2285 = 0: The integral time is switched off.
Advanced settings
Parameter
Remark
Limiting the output of the technology controller
In the factory setting, the output of the technology controller is limited to maximum speed. You must
change this limit, depending on your particular application.
Example: The output of the technology controller supplies the speed setpoint for a pump. The pump
should only run in the positive direction.
p2297 = 2291
Interconnect the upper limit with p2291.
p2298 = 2292
Interconnect the lower limit with p2292.
p2291
Upper limit for the technology controller output e.g.: p2291 =100
p2292
Lower limit for the technology controller output e.g.: p2292 = 0
Manipulating the actual value of the technology controller
p2267, p2268
Limit the actual value
p2269
Scale the actual value
p2271
Invert the actual value
p2270
Actual value
For further information refer to the function block diagrams 7950 ff of the List Manual.
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8.7 Application-specific functions
8.7.8.3
Optimizing the controller
Setting the technology controller from a practical perspective
Procedure
Proceed as follows to set the technology controller:
1. Temporarily set the ramp-up and ramp-down times of the ramp-function generator (p2257
and p2258) to zero.
2. Enter a setpoint step and monitor the associated actual value, e.g. with the trace function
of STARTER.
The slower the response of the process to be controlled, the longer you must monitor the
controller response. Under certain circumstances (e.g. for a temperature control), you
need to wait several minutes until you can evaluate the controller response.
Optimum controller response for applications that do not permit any
overshoot.
The actual value approaches the setpoint without any significant
overshoot.
Optimum controller behavior for fast correction and quick
compensation of disturbance components.
The actual value approaches the setpoint and slightly overshoots,
maximum 10% of the setpoint step.
The actual value only slowly approaches the setpoint.
Increase the proportional component KP and reduce the
integration time TN.
Actual value only slowly approaches the setpoint with slight
oscillation.
Increase the proportional component KP and reduce the rate
time TD (differentiating time).
The actual value quickly approaches the setpoint, but overshoots
too much.
Decrease the proportional component KP and increase the
integration time TN.
3. Set the ramp-up and ramp-down times of the ramp-function generator back to their
original value.
You have now set the technology controller.
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8.7 Application-specific functions
8.7.9
Monitoring the load torque (system protection)
In many applications, it is advisable to monitor the motor torque:
Applications where the load speed can be indirectly monitored by means of the load
torque. For example, in fans and conveyor belts with too low a torque indicates that the
drive belt is torn.
Applications that are to be protected against overload or locking (e.g. extruders or
mixers).
Applications in which no-load operation of the motor represents an impermissible
situation (e.g. pumps).
Load torque monitoring functions
The inverter monitors the motor torque in different ways:
No-load monitoring
The inverter generates a message if the motor torque is too low.
Blocking protection:
The inverter generates a message if the motor speed cannot track the speed setpoint
despite generating maximum torque.
Stall protection
The inverter generates a message if the motor stalls and no longer generates a torque.
Speed-dependent torque monitoring
The inverter measures the actual torque and compares it with a set speed/torque
characteristic.
Figure 8-32
Load torque monitoring
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8.7 Application-specific functions
Parameter
Description
No-load monitoring
p2179
Current limit for no-load detection
If the inverter current is below this value, the message "no load" is output.
p2180
Delay time for the "no load" message
Blocking protection
p2177
Delay time for the "motor locked" message
Stall protection
p2178
Delay time for the "motor stalled" message
p1745
Deviation of the setpoint from the actual value of the motor flux as of which the
"motor stalled" message is generated
This parameter is only evaluated as part of encoderless vector control.
Speed-dependent torque monitoring
p2181
Load monitoring, response
Setting the response when evaluating the load monitoring.
0: Load monitoring disabled
>0: Load monitoring enabled
p2182
Load monitoring, speed threshold 1
p2183
Load monitoring, speed threshold 2
p2184
Load monitoring, speed threshold 3
p2185
Load monitoring, torque threshold 1, upper
p2186
Load monitoring, torque threshold 1, lower
p2187
Load monitoring, torque threshold 2, upper
p2188
Load monitoring, torque threshold 2, lower
p2189
Load monitoring, torque threshold 3, upper
p2190
Load monitoring torque threshold 3, lower
p2192
Load monitoring, delay time
Delay time for the message "Leave torque monitoring tolerance band"
Additional information about these functions is provided in the function diagrams 8012 and
8013 as well as in the parameter list of the List Manual.
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8.7 Application-specific functions
8.7.10
Load failure monitoring
Load failure
Using this function, the inverter monitors the speed or velocity of a machine component. The
inverter evaluates whether an encoder signal is present. If the encoder signal fails for a time
that can be adjusted, then the inverter signals a fault.
Examples of how the function can be used:
Gearbox monitoring for traction drives and hoisting gear
Drive belt monitoring for fans and conveyor belts
Blocking protection for pumps and conveyor belts
Figure 8-33
Function plan and time response of load-interruption monitoring
Parameter
Description
p2192
Load monitoring delay time (factory setting 10 s)
After the motor is switched on, if the "LOW" signal is present at the associated
digital input for longer than this time, the inverter signals a load failure (F07936).
p2193 = 13
Load monitoring configuration (factory setting: 1)
0: Monitoring is deactivated
1: Torque monitoring (see Monitoring the load torque (system protection)
(Page 219)) and load failure
2: Speed deviation monitoring (see below) and load failure
3: Load failure monitoring
p3232 = 722.x
Load monitoring failure detection (factory setting: 1)
Connect the load monitoring to a DI x digital input of your choice.
For more information, see the List Manual (the parameter list and function diagram 8013).
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8.7 Application-specific functions
8.7.11
Speed deviation monitoring
Speed deviation
Using this function, the inverter calculates and monitors the speed or velocity of a machine
component. The inverter analyzes an encoder signal, calculates a speed from the signal,
compares it to the motor speed and reports any excessive deviation between the encoder
signal and the motor speed.
Examples of how the function can be used:
Gearbox monitoring for traction drives and hoisting gear
Drive belt monitoring for fans and conveyor belts
Blocking protection for conveyor belts
You require a transmitter for this function, e.g. a proximity switch. The inverter analyzes an
encoder signal at max. 32 kHz.
The function is only available with the CU240E-2 Control Unit via digital input DI 3.
Figure 8-34
Speed deviation monitoring
The inverter determines the speed deviation from the calculated speed r0586 and the speed
list value r2169. p2181 determines the response of the inverter if the deviation is excessive.
Figure 8-35
Time response of monitoring speed deviation
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8.7 Application-specific functions
Parameter
Description
p0490
Invert probe 1) (factory setting 0000bin)
Using the 3rd bit of the parameter value, invert the input signals of digital input 3
for the probe.
p0580
Probe 1) Input terminal (factory setting 0)
Connect input of probe with a digital input.
p0581
Probe 1) Edge (factory setting 0)
Edge for analyzing the probe signal for measuring speed list value
0: 0/1 edge
1: 1/0 edge
p0582
Probe 1) Pulse per revolution (factory setting 1)
Number of pulses per revolution
p0583
Probe 1) Maximum measurement time (factory setting 10 s)
Maximum measurement time for the probe If there is no new pulse before the
maximum measuring time elapses, the inverter sets the actual speed value in
r0586 to zero.
The time is restarted with the next pulse.
p0585
Probe 1) Gear ratio (factory setting 1)
The inverter multiplies the measured speed by the gear ratio before displaying it
in r0586.
r0586
Probe 1) Speed list value
Result of the speed calculation
p2181
Load monitoring response (factory setting 0)
Response for evaluating load monitoring.
0 Load monitoring disabled
1 A07920 for speed too low
2 A07921 for speed too high
3 A07922 for speed outside tolerance
4 F07923 for speed too low
5 F07924 for speed too high
6 F07925 for speed outside tolerance
p2192
Load monitoring delay time (factory setting 10 s)
Delay time for evaluating load monitoring.
p2193 = 2
Load monitoring configuration (factory setting: 1)
2: Speed deviation and load failure monitoring.
p3230 = 586
Load monitoring actual speed value (factory setting 0)
Result of the speed calculation with the evaluation of the speed monitoring.
p3231
Load monitoring speed deviation (factory setting 150 rpm)
Permissible speed deviation of load monitoring.
1) The
"Probe" subfunction calculates the speed from the pulse signal of the digital input.
For more information, see the List Manual (the parameter list and function diagram 8013).
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8.7 Application-specific functions
8.7.12
Free function blocks
8.7.12.1
Overview
The free function blocks permit configurable signal processing in the inverter.
The following free function blocks are available:
AND, OR, XOR, and NOT logic
RSR (RS flip-flop), DSR (D flip-flop) flip-flops
Timers MFP (pulse generator), PCL (pulse shortening), PDE (ON delay), PDF (OFF
delay), and PST (pulse stretching)
ADD (adder), SUB (subtractor), MUL (multiplier), DIV (divider), AVA (absolute value
generated), NCM (comparator), and PLI (polyline) arithmetic functions
LIM (limiter), PT1 (smoothing), INT (integrator), DIF (differentiator) controllers
NSW (analog) BSW (binary) switches
LVM limit value monitoring
The number of free function blocks in the inverter is limited. You can only use a function
block once. The inverter has 3 adders, for instance. If you have already configured three
adders, then no other adders are available.
8.7.12.2
Further information
Example
You can find an example for using the free function blocks in Chapter Interconnecting signals
in the inverter (Page 357).
Application description for the free function blocks
See also: FAQ (http://support.automation.siemens.com/WW/view/en/85168215)
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8.8 Safe Torque Off (STO) safety function
8.8
Safe Torque Off (STO) safety function
These operating instructions describe the commissioning of the STO safety function when it
is controlled via a fail-safe digital input.
You will find a detailed description of all safety functions and control using PROFIsafe in the
Safety Integrated Function Manual, see Section Manuals for your inverter (Page 368).
8.8.1
Function description
How does the STO safety function work?
The inverter with active STO function prevents machine
components from inadvertently starting.
Table 8- 34
The principle of operation of STO
Safe Torque Off (STO)
Standard inverter functions linked with STO
1. The inverter recognizes the selection of STO
--via a safety-relevant input or via the PROFIsafe
safe communication.
2. The inverter prevents energy from being fed to
the motor. When STO is active, the motor does
not generate any torque.
If you use a motor holding brake, the inverter
closes the brake.
3. The inverter signals that "STO is active" via a
safety-relevant output or via the PROFIsafe
safe communication.
---
Figure 8-36
Functionality of STO when motor is rotating and at a standstill
If the motor is still rotating when STO is selected, then it coasts down to standstill.
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8.8 Safe Torque Off (STO) safety function
The STO safety function is standardized
The STO function is defined in IEC/EN 61800-5-2:
"[] [The inverter] does not supply any energy to the motor which can generate a torque (or
for a linear motor, a force)."
The STO inverter function complies with what is defined in the standard.
The distinction between Emergency Off and Emergency Stop
"Emergency Off" and "Emergency Stop" are commands that minimize different risks in the
machine or plant.
The STO function is suitable for achieving an emergency stop but not an emergency off.
Risk:
Risk of electric shock:
Risk of unexpected motion:
Measure to minimize
risk:
Safe switch off
Safely stop and safely prevent
restarting
Switching off the electric power
supply for the installation, either
completely or partially.
Stopping or preventing the dangerous
movement
Command:
Emergency Off
Emergency Stop
Classic solution:
Switch of the power supply:
Switch-of the drive power supply:
Solution with the STO STO is not suitable for safely
safety function
switching of an electric voltage.
integrated in the
drive:
Select STO:
It is permissible that you switch of the
inverter supply voltage as well.
However, switching off the voltage is
not required as a risk-reduction
measurement.
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8.8 Safe Torque Off (STO) safety function
Application examples for the STO function
The STO function is suitable for applications where the motor is already at a standstill or will
come to a standstill in a short, safe period of time through friction. STO does not shorten the
run-on of machine components with high inertia.
Examples
Possible solution
When the Emergency Stop button is pressed, a
stationary motor should not unintentionally start.
Wire the Emergency Stop button to a
safety-related input of the inverter.
Select STO via the safety-related input.
Evaluate the Emergency Stop button in a
central control.
Select STO via PROFIsafe.
A central emergency stop button must prevent the
unintentional acceleration of several motors that
are at a standstill.
8.8.2
Prerequisite for STO use
In order to use the STO safety function, the machine manufacturer should have already
performed a risk assessment, e.g. in compliance with EN ISO 1050, "Safety of machinery Principles of risk assessment". The risk assessment must confirm that the inverter is
permitted for use in accordance with SIL 2 or PL d.
8.8.3
Commissioning STO
8.8.3.1
Commissioning tools
We strongly recommend that you commission the safety functions using a PC tool.
If you use a PC tool for commissioning, then you set the functions using the graphic screen
forms and you do not have to work with parameters. In this case, you can ignore the
parameter tables in the following sections.
Table 8- 35
PC-based commissioning tools
Tool
Can be downloaded at no
charge
Order number
STARTER
STARTER
6SL3072-0AA00-0AG0
(http://support.automation.sieme
ns.com/WW/view/en/10804985/1
30000)
Startdrive
Startdrive
(http://support.automation.sieme
ns.com/WW/view/en/68034568)
6SL3072-4CA02-1XG0
Commissioning the safety functions with STARTER is subsequently described.
A tutorial is available for Startdrive: Startdrive tutorial
(http://support.automation.siemens.com/WW/view/en/73598459).
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8.8 Safe Torque Off (STO) safety function
8.8.3.2
Protection of the settings from unauthorized changes
The safety functions are protected against unauthorized changes by a password.
Table 8- 36
8.8.3.3
Parameter
No.
Description
p9761
Entering a password (factory setting 0000 hex)
Permissible passwords lie in the range 1 FFFF FFFF.
p9762
New password
p9763
Confirm password
Resetting the safety function parameters to the factory setting
Procedure
To reset the safety function settings to the factory setting without changing the standard
settings, proceed as follows:
1. Go online with STARTER
2. Open the screen form for the safety functions .
3. Press the button to restore the factory settings .
4. Enter the password,for the safety functions.
5. Confirm saving parameters (RAM to ROM).
6. Go offline with STARTER .
7. Switch off the inverter supply voltage.
8. Wait until all LED on the inverter go dark. Now switch on the inverter supply voltage again
(power on reset).
You have restored the safety functions in the inverter to the factory settings.
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8.8 Safe Torque Off (STO) safety function
Parameters Description
p0010
Drive, commissioning parameter filter
0
Ready
30
Parameter reset
p9761
Enter a password (factory setting: 0000 hex)
Permissible passwords lie in the range 1 FFFF FFFF.
p9762
New password
p9763
Password confirmation
Confirming the new Safety Integrated password.
p0970
Reset drive parameters
5
8.8.3.4
Starts a safety parameter reset.
After the reset, the inverter sets p0970 = 0.
Changing settings
Procedure
To start commissioning the safety functions, proceed as follows:
1. Go online with STARTER
2. In STARTER, select the fail-safe functions.
3. Select "Change settings".
Parameter
Description
p0010 = 95
Drive commissioning parameter filter
Safety Integrated commissioning
p9761
Enter a password (factory setting: 0000 hex)
Permissible passwords lie in the range 1 FFFF FFFF.
p9762
New password
p9763
Confirm password
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8.8 Safe Torque Off (STO) safety function
4. Selecting "STO via terminal":
You have completed the following commissioning steps:
You have started to commission the safety functions.
You have selected the basic functions with control via onboard terminals of the inverter.
Table 8- 37
Parameter
Parameter
Description
p9601
Enable functions integrated in the drive (factory setting: 0000 bin)
p9601 = 0
Safety functions integrated in the drive inhibited
p9601 = 1
Enable basic functions via onboard terminals
The other selection options are described in the "Safety Integrated Function Manual". See
also Section: Manuals for your inverter (Page 368).
8.8.3.5
Interconnecting the "STO active" signal
If you require the feedback signal "STO active" of the inverter in your higher-level control
system, then you must appropriately interconnect the signal.
Procedure
To interconnect the "STO active" checkback signal, proceed as follows:
1. Select the button for the feedback signal.
2. In the following selection menu, select the appropriate setting for your particular
application.
You have interconnected the "STO active" checkback signal. The inverter signals "STO
active" to the higher-level control after STO has been selected.
Parameter
Description
r9773.01
1 signal: STO is active in the drive
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8.8 Safe Torque Off (STO) safety function
8.8.3.6
Setting the filter for safety-related inputs
Procedure
To set the input filter and simultaneity monitoring of the safety-related input, proceed as
follows:
1. Select the advanced settings for STO.
2. Set the debounce time for the F-DI input filter.
3. Set the discrepancy for the simultaneity monitoring.
4. Close the screen form.
You have set the input filter and the simultaneity monitoring of the safety-related input.
Description of the signal filter
The following are available for the signal processing of the safety-related inputs:
A tolerance for the simultaneous monitoring.
A filter to suppress short signals, e.g. test pulses.
A tolerance for the simultaneous monitoring
The inverter checks whether the signals at both inputs always have the same signal status
(high or low).
With electromechanical sensors (e.g. emergency stop buttons or door switches), the two
sensor contacts never switch at exactly the same time and are therefore temporarily
inconsistent (discrepancy). A long-term discrepancy indicates a fault in the wiring of a safetyrelated input, e.g. a wire break.
When appropriately set, the inverter tolerates brief discrepancies.
The tolerance time does not extend the inverter response time. The inverter selects its safety
function as soon as one of the two F-DI signals changes its state from high to low.
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8.8 Safe Torque Off (STO) safety function
Figure 8-37
Tolerance regarding discrepancy
Filter to suppress short signals
The inverter normally responds immediately to signal changes at its safety-related inputs.
This is not required in the following cases:
When you interconnect a safety-related input of the inverter with an electromechanical
sensor, contact bounce may result in signal changes occurring, to which the inverter
responds.
Several control modules test their safety-related outputs using bit pattern tests
(light/darkness tests) to identify faults due to either short-circuiting or cross circuiting.
When you interconnect a safety-related input of the inverter with a safety-related output of
a control module, the inverter responds to these test signals.
A signal change during a bit pattern test usually lasts:
On test: 1 ms
Off test: 4 ms
If the safety-related input signals too many signal changes within a certain time, then the
inverter responds with a fault.
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8.8 Safe Torque Off (STO) safety function
Figure 8-38
Inverter response to a bit pattern test
An adjustable signal filter in the inverter suppresses temporary signal changes using bit
pattern test or contact bounce.
The filter increases the inverter response time. The inverter only selects its safety function
after the debounce time has elapsed.
Figure 8-39
Filter for suppressing temporary signal changes
Parameter
Description
p9650
F-DI changeover tolerance time (factory setting: 500 ms)
Tolerance time to change over the fail-safe digital input for the basic functions.
p9651
STO debounce time (factory setting: 1 ms)
Debounce time of the fail-safe digital input for the basic functions.
Debounce times for standard and safety functions
The debounce time p0724 for "standard" digital inputs has no influence on the fail-safe input
signals. Conversely, the same applies: The F-DI debounce time does not affect the signals
of the "standard" inputs.
If you use an input as a standard input, set the debounce time using parameter p0724 .
If you use an input as a fail-safe input, set the debounce time as described above.
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8.8 Safe Torque Off (STO) safety function
8.8.3.7
Setting the forced checking procedure (test stop)
Procedure
To set the forced checking procedure (test stop) of the basic functions, proceed as follows:
1. Select the advanced settings for STO.
2. Set the monitoring time to a value to match your application.
3. Using this signal, the inverter signals that a forced checking procedure (test stop) is
required.
Interconnect this signal with an inverter signal of your choice.
You have set the forced checking procedure (test stop) for the basic functions.
Description
The forced checking procedure (test stop) of the basic functions is an inverter self test. The
inverter checks its circuits to switch off the torque. If you are using the Safe Brake Relay, for
a forced checking procedure, the inverter also checks the circuits of this component.
You start the forced checking procedure each time that the STO function is selected.
Using a timer block, the inverter monitors as to whether the forced checking procedure is
regularly performed.
Figure 8-40
Starting and monitoring the forced checking procedure (test stop)
Parameter
Description
p9659
Forced dormant error detection timer (Factory setting: 8 h)
Monitoring time for the forced dormant error detection.
r9660
Forced dormant error detection remaining time
Displays the remaining time until the forced dormant error detection and testing the
safety switch-off signal paths.
r9773.31
1 signal: Forced dormant error detection is required
Signals for the higher-level control system.
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8.8 Safe Torque Off (STO) safety function
8.8.3.8
Activate settings
Activate settings
Procedure
To activate the settings for the safety functions, proceed as follows:
1. Press the "Copy parameters" button, to create a redundant image of your inverter
settings.
2. Press the "Activate settings" button.
3. If the password is the factory default, you are prompted to change the password.
If you try to set a password that is not permissible, the old password will not be changed.
4. Confirm the prompt for saving your settings (copy RAM to ROM).
5. Switch off the inverter supply voltage.
6. Wait until all LEDs on the inverter go dark (no voltage condition).
7. Switch on the inverter supply voltage again.
Your settings are now active.
Parameter
Description
p9700 = D0 hex
SI copy function (factory setting: 0)
Starting the SI parameter copy function.
p9701 = DC hex
Confirm data change (factory setting: 0)
Confirm SI basic parameter change.
p0010 = 0
Drive commissioning parameter filter
0: Ready
p0971 = 1
Save parameter
1: Save the drive object (copy from RAM to ROM)
After the inverter has saved the parameters in a non-volatile fashion, then
p0971 = 0.
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8.8 Safe Torque Off (STO) safety function
8.8.3.9
Checking the assignment of the digital inputs
Checking the connection of digital inputs
The simultaneous connection of digital inputs with a safety function and a "standard" function
may lead to the drive behaving in unexpected ways.
If you control the safety functions in the inverter using digital inputs, you must check whether
these digital inputs are connected to a "standard" function.
Figure 8-41
Example: Assignment of digital inputs DI 4 and DI 5 with STO
Procedure
In order to prevent the safety-related inputs of the safety functions unintentionally controlling
"standard" functions in the inverter, proceed as follows:
1. Select the inputs/outputs in STARTER in the project navigator.
2. Select the screen for the digital inputs.
3. Remove all digital input interconnections that you use as safety-related input F-DI:
4. If you use the CDS dataset switchover, you must delete the digital input connections for
all CDS.
Figure 8-42
Removing the DI 4 and DI 5 digital-input connections
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8.8 Safe Torque Off (STO) safety function
You have now prevented safety-related inputs in the safety functions controlling "standard"
functions in the inverter.
8.8.3.10
Approval - completing commissioning
What is an acceptance?
The machine manufacturer is responsible in ensuring that his plant or machine functions
perfectly. As a consequence, after commissioning, the machine manufacturer must check
those functions or have them checked by specialist personnel, which represent an increased
risk of injury to personnel or material damage. This acceptance or validation is, for example,
also specified in the European machinery directive and essentially comprises two parts:
Checking the safety-relevant functions and machine parts.
Acceptance test.
Generate an "Acceptance report" that describes the test results.
Documentation.
Supply information for the validation, e.g. the harmonized European standards
EN ISO 13849-1 and EN ISO 13849-2.
Acceptance test of the machine or plant
The acceptance test checks whether the safety-relevant functions in the plant or machine
function correctly. The documentation of the components used in the safety functions can
also provide information about the necessary tests.
Testing the safety-related functions includes e.g. the following:
Are all safety equipment such as protective door monitoring devices, light barriers or
emergency-off switches connected and ready for operation?
Does the higher-level control respond as expected to the safety-relevant feedback signals
of the inverter?
Do the inverter settings match the configured safety-relevant function in the machine?
Acceptance test of the inverter
The acceptance test of the inverter is a part of the acceptance test of the entire machine or
plant.
The acceptance test of the inverter checks whether the integrated drive safety functions are
set up correctly for the planned safety function of the machine.
You can find examples for the acceptance test of integrated drive safety functions in section:
Acceptance tests for the safety functions (Page 362).
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Setting functions
8.8 Safe Torque Off (STO) safety function
Documentation of the inverter
The following must be documented for the inverter:
The results of the acceptance test.
The settings of the integrated drive safety functions.
The commissioning tool STARTER logs the settings of the integrated drive functions, if
necessary. See also Section: Documents for acceptance (Page 238).
The documentation must be signed.
Who may perform the acceptance test of the inverter?
Personnel from the machine manufacturer, who, on account of their technical qualifications
and knowledge of the safety functions, are in a position to perform the acceptance test in the
correct manner are authorized to perform the acceptance testing of the inverter.
Reduced acceptance test after function expansions
A full acceptance test is necessary only after first commissioning. A reduced acceptance test
is sufficient when safety functions are expanded.
Measure
Acceptance test
Acceptance test
Functional expansion of the
machine (additional drive).
Documentation
Yes.
Supplement machine overview
Only check the safety
functions of the new
drive.
Supplement inverter data
Add function table
Log the new checksums
Transfer of inverter settings to
No.
other identical machines by means Only check the control
of series commissioning.
of all of the safety
functions.
Countersignature
Add machine description
Check checksums
Check firmware versions
Documents for acceptance
The STARTER provides you with a number of documents to be regarded as a
recommendation for the acceptance tests of the safety functions.
Procedure
Proceed as follows to create the acceptance documentation for the drive using STARTER:
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8.8 Safe Torque Off (STO) safety function
1. In STARTER, select "Create acceptance documentation":
STARTER has templates in German and English.
2. Select the suitable template and create a report for each drive of your machine or system:
Template for the machine documentation:
de_G120x_Dokumentation_Maschine: German template.
en_G120x_Documentation_machine: English template.
Report of the settings for the basic functions, from firmware version V4.4 onwards:
de_G120x_Basicc_V4.4: German report.
en_G120x_Basic_V4.4: English report.
3. You load the created reports for archiving and the machine documentation for further
processing:
4. Archive the reports and the machine documentation.
You have generated the documents to accept the safety functions.
The reports and the machine documentation can also be found in the section: Acceptance
tests for the safety functions (Page 362).
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Setting functions
8.9 Switchover between different settings
8.9
Switchover between different settings
There are applications that require different inverter settings.
Example:
You connect different motors to one inverter. Depending on the particular motor, the inverter
must operate with the associated motor data and the appropriate ramp-function generator.
Drive data sets (DDS)
Your can set several inverter functions differently and then switch over between the different
settings.
The associated parameters are indexed (index 0, 1, 2 or 3). Using control commands select
one of the four indexes and therefore one of the four saved settings.
The settings in the inverter with the same index are called the drive data set.
Figure 8-43
Switching over between different settings using drive data sets (DDS)
Using parameter p0180 you can define the number of drive data sets (1 ... 4).
Table 8- 38
Selecting the number of drive data sets
Parameter
Description
p0010 = 15
Drive commissioning: Data sets
p0180
Drive data sets (DDS) number(factory setting: 1)
p0010 = 0
Drive commissioning: Ready
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8.9 Switchover between different settings
Table 8- 39
Parameters for switching the drive data sets:
Parameter
Description
p0820[0n]
Drive data set selection DDS bit 0
p0821[0n]
Drive data set selection DDS bit 1
If you use several command data sets
CDS, then you must set this parameter
for each CDS. The parameters are
assigned to a CDS through their index:
CDS0: p0820[0], p0821[0]
CDS1: p0820[1], p0821[1]
p0826
Motor changeover, motor number
Each drive data set is assigned a motor number:
p0826[0] = motor number for drive data set 0.
p0826[3] = motor number for drive data set 3.
If you operate the same motor with different drive data sets, then you must enter the
same motor number in every index of parameter p0826. In this particular case, you
can also switch over between the different drive data sets in operation.
If you operate different motors on one inverter, then you must number the motors in
parameter p0826. In this case, you may only switch over the drive data sets in the
"ready for operation" state with the motor switched-off. The switchover time is
approx. 50 ms.
r0051
Displaying the number of the DDS that is currently effective
For an overview of all the parameters that belong to the drive data sets and can be switched,
see the List Manual.
Table 8- 40
Parameters for copying the drive data sets
Parameter
Description
p0819[0]
Source drive data set
p0819[1]
Target drive data set
p0819[2] = 1
Start copy operation
For more information, see the List Manual (the parameter list and function diagram 8565).
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External data backup
After commissioning, your settings are saved in the converter so that they are protected
against power failure.
We recommend that you additionally back up the settings on a storage medium outside the
converter. Without backup, your settings could be lost if the converter developed a defect
(see also Replacing the Control Unit without data backup (Page 269)).
The following storage media are available for your settings:
Memory card
PG/PC
Operator panel
Note
Data backup using operator panels with USB connection with the PG/PC is not possible
If the converter is connected to a PG/PC via a USB cable, you can save any data on the
memory card using an operator panel.
Before you save data to the memory card using an operator panel, disconnect the USB
connection between the PG/PC and converter.
Carrying out series commissioning
Series commissioning is the commissioning of several identical drives.
Precondition
The Control Unit to which the settings are transferred has the same order number and the
same or a higher firmware version as the source Control Unit.
Overview
You must proceed as follows to carry out series commissioning:
1. Commission the first converter.
2. Back up the settings of the first converter to an external storage medium.
3. Transfer the settings of the first converter to another converter via the storage medium.
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9.1 Backing up and transferring settings using a memory card
9.1
Backing up and transferring settings using a memory card
What memory cards do we recommend?
You will find the recommended memory cards in Section: Overview of Control Units
(Page 24).
Using memory cards from other manufacturers
The inverter only supports memory cards up to 2 GB. SDHC cards (SD High Capacity) and
SDXC cards (SD Extended Capacity) are not permitted.
If you use other SD or MMC memory cards, then you must format the memory card as
follows:
MMC: Format FAT 16
Insert the card into your PC's card reader.
Command to format the card:
format x: /fs:fat (x: Drive code of the memory card on your PC)
SD: Format FAT 16 or FAT 32
Insert the card into your PC's card reader.
Command to format the card:
format x: /fs:fat or format x: /fs:fat32 (x: Drive code of the memory card on your PC.)
Functional restrictions with memory cards from other manufacturers
The following functions are either not possible or only with some restrictions when using
memory cards from other manufacturers:
Licensing functions is only possible using a recommended memory card.
Know-how protection is only possible using a recommended memory card.
Under certain circumstances, memory cards from other manufacturers do not support
writing or reading data from/to the inverter.
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9.1 Backing up and transferring settings using a memory card
9.1.1
Saving setting on memory card
We recommend that you insert the memory card before switching on the inverter. The
inverter always also backs up its settings on an inserted card.
If you wish to backup the inverter settings on a memory card, you have two options:
Automatically backing up
Preconditions
The inverter power supply has been switched off.
No USB cable is inserted in the inverter.
Procedure
Proceed as follows to automatically backup your settings:
1. Insert an empty memory
card into the inverter.
2. Then switch-on the inverter
power supply.
After the power supply has been switched on, the inverter copies its changed settings to the
memory card.
Note
If the memory card is not empty, then the inverter accepts the data from the memory card.
This data then overwrites the data in the inverter.
Only use empty memory cards to automatically backup your settings.
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9.1 Backing up and transferring settings using a memory card
Manually backing up
Preconditions
The inverter power supply has been switched on.
No memory card is inserted in the inverter.
Procedure
Proceed as follows to back up your settings on a memory card:
1. Go online with STARTER, e.g. via a USB cable.
In STARTER, press the "Copy RAM to ROM" button
In your drive, select "Drive Navigator".
2. Select the "Commissioning" button.
3. Select the button to transfer the settings to the memory card.
4. Select the settings as shown in the diagram and start the data backup.
5. Close the screen forms.
You have backed up the settings of the inverter on the memory card.
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9.1 Backing up and transferring settings using a memory card
Proceed as follows to back up your settings on a memory card
1. Remove the USB cable if one is inserted in the inverter.
2. Plug a BOP-2 onto the inverter.
3. Go to the menu level "EXTRAS".
4. In the menu, select "EXTRAS" - "TO CRD".
You have backed up the settings of the inverter on the memory card.
9.1.2
Transferring the setting from the memory card
Automatically transferring
Precondition
The inverter power supply has been switched off.
Procedure
Proceed as follows to
automatically transfer your
settings:
1. Insert the memory card into
the inverter.
2. Then switch on the inverter
power supply.
If there is valid parameter data on the memory card, then the inverter accepts the data from
the memory card.
Manually transferring
Preconditions
The inverter power supply has been switched on.
No memory card is inserted in the inverter.
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9.1 Backing up and transferring settings using a memory card
Procedure
Proceed as follows to transfer settings from a memory card to the inverter:
1. Go online with STARTER, and in your drive, select the "Drive Navigator".
2. Select the "Commissioning" button.
3. Select the button to transfer the data from the memory card to the inverter.
4. Select the settings as shown in the diagram and start the data backup.
5. Close the screen forms.
6. Go offline with STARTER.
7. Switch off the inverter power supply.
8. Wait until all LED on the inverter go dark.
9. Switch on the inverter power supply again.
Your settings become effective after this power-on reset.
You have now transferred your settings from a memory card to the inverter.
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9.1 Backing up and transferring settings using a memory card
Proceed as follows to back up your settings on a memory card
1. Remove the USB cable if one is inserted in the inverter.
2. Attach the BOP-2 operator panel to the inverter.
3. Go to the menu level "EXTRAS".
4. Start data transfer in the menu "EXTRAS" "FROM CRD".
5. Switch off the inverter power supply.
6. Wait until all LEDs on the inverter are dark.
7. Switch on the inverter power supply again.
8. Your settings take effect after this power-on reset.
You have written the settings from the memory card to the inverter.
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9.1 Backing up and transferring settings using a memory card
9.1.3
Safely remove the memory card
NOTICE
Data loss from improper handling of the memory card
If you remove the memory card when the converter is switched on without implementing the
"safe removal" function you may destroy the file system on the memory card. The data on
the memory card are lost. The memory card will only function again after formatting.
Only remove the memory card using the "safe removal" function.
Procedure
To safely remove the memory card using STARTER, proceed as follows:
1. In the Drive Navigatorselect the following screen form:
2. Click on the button to safely remove the memory card.
3. Remove the memory card from the inverter after the appropriate message has been
output.
You have now safely removed the memory card from the inverter.
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9.2 Backing up and transferring settings using STARTER
Safely removing a memory card using the BOP-2
Procedure
To safely remove the memory card using BOP-2, proceed as follows:
1. Go to parameter p9400. If a memory card is correctly inserted,
then p9400=1.
2. Set 9400 = 2. BOP-2 shows "BUSY" for a few seconds and then
jumps either to p9400 = 3 or p9400 = 100.
3. For p9400 = 3, remove the memory card from the inverter.
4. For p9400 = 100, it is not permissible that you remove the
memory card.
In this case, again set p9400 = 2.
You have now safely removed the memory card using the BOP-2:
9.2
Backing up and transferring settings using STARTER
Precondition
With the supply voltage switched on,
you can transfer the inverter settings
from the inverter to a PG/PC, or the
data from a PG/PC to the inverter.
This requires you to have installed the
STARTER commissioning tool on your
PG/PC.
You will find additional information about STARTER in Section Tools to commission the
converter (Page 39).
Inverter PC/PG
Procedure
To back up the settings, proceed as follows:
1. Go online with STARTER :
2. Select the button "Download project to PG":
3. To save the data in the PG, select the button:
4. Go offline with STARTER :
.
.
You have backed up the settings.
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9.2 Backing up and transferring settings using STARTER
PC/PG inverter
The procedure depends on whether you also transfer settings of safety functions or not.
Procedure without enabled safety functions
To load the settings from the PG to the inverter, proceed as follows:
1. Go online with STARTER :
2. Select the button "Download project to target system":
3. To save the data in the inverter so that it is not lost when the power fails, select the "Copy
RAM to ROM" button:
4. Go offline with STARTER :
You have transferred the settings from the PG to the inverter.
Procedure with enabled safety functions
To load the settings from the PG to the inverter and to activate the safety functions, proceed
as follows:
1. Go online with STARTER :
2. Select the button "Download project to target system":
3. Call the STARTER screen form for the safety functions.
You have transferred the settings from the PG to the inverter.
To activate the safety functions, proceed as follows:
1. Select the "Copy parameter" button.
2. Press the "Activate settings" button.
3. To save the data in the inverter, select the "Copy RAM to ROM" button:
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9.2 Backing up and transferring settings using STARTER
4. Go offline with STARTER :
5. Switch off the inverter power supply.
6. Wait until all LED on the inverter go dark.
7. Switch on the inverter power supply again. Your settings only become effective after this
power-on reset.
You have transferred the settings from the PG to the inverter and have activated the safety
functions.
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9.3 Saving settings and transferring them using an operator panel
9.3
Saving settings and transferring them using an operator panel
Precondition
When the power supply is switched on, you can transfer
the settings of the variable speed drive to the BOP-2 or
vice versa.
Inverter BOP-2
Procedure
To back up the settings on the BOP-2, proceed as follows:
1. Attach the operator panel to the inverter.
2. Start data transfer in the menu "EXTRAS" - "TO BOP".
You have backed up the settings on the BOP-2.
BOP-2 inverter
Procedure
To transfer the settings to the inverter, proceed as follows:
1. Attach the operator panel to the inverter.
2. Start data transfer in the menu "EXTRAS" - "FROM BOP".
3. Switch off the inverter power supply.
4. Wait until all LEDs on the inverter are dark. Now switch on the
inverter power supply again. Your settings only become
effective after this power-on reset.
You have transferred the settings to the inverter.
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9.4 Other ways to back up settings
9.4
Other ways to back up settings
In addition to the default setting, the inverter has an internal memory for backing up three
other settings.
On the memory card, you can back up 99 other settings in addition to the default setting.
You will find additional information on the Internet at: Memory options
(http://support.automation.siemens.com/WW/view/en/43512514).
Table 9- 1
Operation on the BOP-2
Description
The converter writes its setting 0, 10, 11 or 12 to the memory
card in accordance with p0802. The file on the memory card is
assigned the number according to p0802.
The converter loads the setting with the number according to
p0802 from the memory card and thus overwrites its setting 0,
10, 11 or 12.
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9.5 Write and know-how protection
9.5
Write and know-how protection
The inverter offers the option to protect configured settings from being changed or copied.
Write protection and know-how protection are available for this purpose.
9.5.1
Write protection
Write protection prevents converter settings from being inadvertently changed. If you work
with the STARTER, the write protection is only effective online. The offline project of the
Starter is not write-protected.
The write protection applies to all user interfaces, and thus also to parameter changes via a
fieldbus.
The write protection is not password-protected.
Activate and deactivate write protection
Precondition
You are online with STARTER.
Procedure
Proceed as follows to activate or deactivate the write protection:
1. Select the converter in your STARTER
project with the left mouse button.
2. Open the shortcut menu with a right
click.
3. Activate or deactivate write protection.
4. Press the "Copy RAM to ROM" button
. Otherwise, your settings will be lost
when the converter is switched off.
You have activated or deactivated write protection.
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9.5 Write and know-how protection
Points to note about restoring the factory settings
If you select "Reset to factory settings" using the
button when write protection is active,
the following confirmation prompt opens.
The confirmation prompt is not issued, if you select another way to restore the factory
setting, e.g. using the expert list.
Note
Points to note regarding CAN, BACnet and MODBUS
Using these bus systems, parameter factory settings can be changed despite active write
protection. So that write protection is also active when accessing via these fieldbuses, you
must additionally set p7762 to 1.
This setting is only possible via the expert list.
Exceptions to write protection
Some functions are excluded from write protection, e.g.:
Activating/deactivating write protection (p7761)
Changing the access level (p0003)
Saving parameters (p0971)
Safely removing the memory card (p9400)
Restoring the factory setting
Importing settings from an external data backup, e.g. upload from a memory card to the
converter.
The individual parameters that are excluded from the write protection, can be found in the
List Manual in Chapter "Parameters for write protection and protection of know-how".
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9.5 Write and know-how protection
9.5.2
Know-how protection
Know-how protection
The know-how protection is used to encrypt configuring/engineering know-how, and protect it
against being changed or copied.
The settings of the converter are protected by a password.
If the password is lost, only default settings are possible.
The active know-how protection provides the following:
All setting parameters are invisible.
Parameters cannot be changed with a commissioning tool, e.g. operator panel or
STARTER.
It is not possible to download the converter settings with the Starter or via a memory card
It is not possible to use the trace function in the STARTER.
Deleting the alarm history
The STARTER dialog screens are disabled. The expert list in the STARTER contains
only display parameters.
In the case of active know-how protection, support by technical support personnel is only
possible with the consent of the machine manufacturer.
Copy protection
In conjunction with the copy protection, the converter settings can be coupled only to a
single, pre-defined hardware.
The know-how protection with copy protection is possible only with the recommended
Siemens memory card; also see Section: Overview of Control Units (Page 24)
Exception list
The active know-how protection permits an exception list for parameters to be defined that
the customer may access.
If you remove the parameter for the password from the exception list, the know-how
protection can only be undone by reverting to the factory settings.
Actions that are possible during active know-how protection
Restoring factory settings
Acknowledging messages
Displaying messages
Show message history
Reading out diagnostic buffer
Switching to the control panel (complete control panel functionality: Fetch master control,
all buttons and setting parameters)
Upload (only parameters that are accessible even though know-how protection is active)
The individual parameters that are excluded from the know-how protection can be found in
the List Manual in Chapter "Parameters for write protection and protection of know-how".
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9.5 Write and know-how protection
Commissioning the converter with know-how protection
Procedure - overview
1. Commission the converter.
2. Create the exception list (Page 261).
3. Activate the know-how protection (Page 259).
4. Save the settings in the converter by copying RAM to ROM with
5. Save the project with
or via p0971 = 1.
on the PG/PC. Also back up any other project-related data
(machine type, password, etc.) that may be required for the support of the end customer.
9.5.2.1
Settings for the know-how protection
Activating know-how protection
Preconditions
You are online with STARTER.
If you have created a project offline on your computer, you must download it to the
inverter and go online.
You have inserted the recommended Siemens card. See also Section: Overview of
Control Units (Page 24).
Procedure
Proceed as follows to activate know-how protection:
1. Select the inverter in the STARTER project, and then select "Know-how protection drive
unit/activate ..." in the shortcut menu (see also Write protection (Page 256)).
2. Enter your password. Length of the
password: 1 30 characters.
For the password, we recommend
that you only use characters from
the ASCII character set. If you use
any character for the password,
then if changes are made to the
Windows language settings after
activating know-how protection,
errors can occur when
subsequently checking the
password.
3. In this screen form, press the "Copy RAM to ROM" button. This means that you save
your settings so that they are protected against power failure.
You have activated know-how protection.
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9.5 Write and know-how protection
Backing up settings on the memory card
When the know-how protection is activated, you can save the settings via p0971 on the
memory card.
To do this, set p0971 = 1. The data is encrypted before being written to the memory card.
After saving, p0971 is reset to 0.
Deactivate know-how protection, delete password
Preconditions
You are online with STARTER.
You have inserted the recommended Siemens card. See also Section: Overview of
Control Units (Page 24).
Procedure
Proceed as follows to deactivate know-how protection:
1. Select the inverter in the STARTER
project, and right-click to open the
dialog box "Know-how protection
drive unit/deactivate ".
2. There, select the desired option.
Temporary status: Know-how
protection is active again after
switching the power supply off
and on.
Final status: If you select "Copy RAM to ROM", the inverter immediately deletes the
password. If you do not select "Copy RAM to ROM", the inverter deletes the password
the next time the supply voltage is switched off.
3. Enter the password and exit the screen form with OK.
You have deactivated know-how protection.
Changing the password
Select the inverter in the STARTER project and open the dialog box via the shortcut menu
"know-how protection drive unit/change password ".
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9.5 Write and know-how protection
9.5.2.2
Creating an exception list for the know-how protection
Using the exception list, you as a machine manufacturer may make individual adjustable
parameters accessible to end customers although know-how protection is active. You may
define the exception list via parameters p7763 and p7764 in the expert list. Specify the
number of parameters for the selection list in p7763. Assign the individual indexes to the
parameter numbers of the selection list in p7764.
Procedure
Proceed as follows to change the number of parameters for the selection list:
1. Save the inverter settings via an upload (
) on the PC/PG and go offline (
2. In the project on the PC, set p7763 to the desired value.
3. Save the project.
4. Go online and load the project into the inverter (
).
5. Now make the additional settings in p7764.
You have modified the number of parameters for the selection list.
Factory setting for the exception list:
p7763 = 1 (selection list contains precisely one parameter)
p7764[0] = 7766 (parameter number for entering the password)
Note
Block access to the inverter as a result of incomplete exception lists
If you remove p7766 from the exception list, you can no longer enter a password and
therefore no longer de-activate know-how protection.
In this case to access the inverter again, you have to reset the inverter to the factory
settings.
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9.5 Write and know-how protection
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Corrective maintenance
10.1
Overview of replacing converter components
Permissible replacement of components
In the event of a long-term function fault, you must replace the Power Module or Control
Unit. The inverter's Power Module and Control Unit can be replaced independently of each
other.
Replacing the Power Module
Replacing the Control Unit
Replacement:
Replacement:
Replacement:
Replacement:
Same type
Same type
Same type
Same type
Same power rating
Same frame size
Same firmware version
Higher power rating
higher firmware version
(e.g. replace FW V4.2 by
FW V4.3)
Power Module and motor must be
adapted to one another (ratio of
motor and Power Module rated
power > 1/8)
After replacing the Control Unit, you must restore the
inverter's settings.
WARNING
Risk of injury due to uncontrolled drive motion
Replacing inverters of different types can result in uncontrolled motion of the drive.
In all cases that are not permitted according to the table above, recommission the drive
after replacing an inverter.
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10.1 Overview of replacing converter components
Special issue relating to communication via PROFINET: Device replacement without removable data
storage medium
The inverter supports the PROFINET functionality, replacing the device without data storage
medium.
Precondition
The topology of the PROFINET IO system with the IO device involved is configured in your
higher-level control system.
Replacing the device
The Control Unit can be replaced without having to insert a removable data storage medium
(e.g. a memory card) with the saved device names in the inverter or having to reassign the
device names with a PG.
Details of the device replacement without removable storage medium can be found in the
PROFINET system description
(http://support.automation.siemens.com/WW/view/en/19292127).
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10.2 Replacing a Control Unit with enabled safety function
10.2
Replacing a Control Unit with enabled safety function
Replacing a Control Unit with data backup on a memory card
Precondition
You have a memory card with the actual settings of the Control unit to be replaced.
If you use a memory card with firmware, after the replacement, you obtain a precise copy
(firmware and settings) of the replaced Control Unit.
Procedure
To replace the Control Unit, proceed as follows:
1. Disconnect the line voltage to the Power Module and (if installed) the external 24 V
supply or the voltage for the digital outputs of the Control Unit.
2. Remove the signal cables from the Control Unit.
3. Remove the defective Control Unit.
4. Remove the memory card from the old Control Unit and insert it in the new Control Unit.
5. Mount the new Control Unit on the Power Module. The new Control Unit must have the
same order number and the same or higher firmware version as the Control Unit that was
replaced.
6. Reconnect the signal cables of the Control Unit.
7. Connect up the line voltage again.
8. The inverter loads the settings from the memory card.
9. Check what the inverter reports after loading.
Alarm A01028:
The loaded settings are not compatible with the inverter.
Clear the alarm with p0971 = 1 and recommission the drive.
Fault F01641:
Acknowledge the message.
Carry out a reduced acceptance test; see Section: Reduced acceptance test after
component replacement (Page 279).
You have replaced the Control Unit and transferred the safety function settings from the
memory card to the new Control Unit.
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10.2 Replacing a Control Unit with enabled safety function
Replacing a Control Unit with data backup in the PC
Precondition
You have backed up the actual settings of the Control Unit to be replaced to a PC using
STARTER.
Procedure
To replace the Control Unit, proceed as follows:
1. Disconnect the line voltage to the Power Module and (if installed) the external 24 V
supply or the voltage for the digital outputs of the Control Unit.
2. Remove the signal cables of the Control Unit.
3. Remove the defective Control Unit.
4. Mount the new Control Unit on the Power Module.
5. Reconnect the signal cables of the Control Unit.
6. Connect up the line voltage again.
7. Open the right project for the drive in STARTER.
8. Go online and transfer the settings from the PC to the inverter by pressing the
button.
The inverter signals faults after the download. Ignore these faults, as they will be
automatically acknowledged by the following steps.
9. In STARTER, select the screen form for the safety functions.
10. Select the "Change settings" button.
11. Select the "Activate settings" button.
12. Save your settings (copy RAM to ROM).
13. Switch off the inverter power supply.
14. Wait until all LEDs on the inverter go dark.
15. Switch on the inverter power supply again (power on reset).
16. Perform a reduced acceptance test, see the section Reduced acceptance test after
component replacement (Page 279).
You have replaced the Control Unit and transferred the safety function settings from the PC
to the new Control Unit.
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10.2 Replacing a Control Unit with enabled safety function
Replacing the Control Unit with data backup in the operator Panel
Precondition
You have backed up the actual settings of the Control Unit to be replaced to an operator
panel.
Procedure
To replace the Control Unit, proceed as follows:
1. Disconnect the line voltage to the Power Module and (if installed) the external 24 V
supply or the voltage for the digital outputs of the Control Unit.
2. Remove the signal cables of the Control Unit.
3. Remove the defective Control Unit.
4. Mount the new Control Unit on the Power Module.
5. Reconnect the signal cables of the Control Unit.
6. Connect up the line voltage again.
7. Plug the Operator Panel into the Control Unit or connect the Operator Panel handheld
device with the inverter.
8. Transfer the settings from the Operator Panel to the inverter.
9. Wait until the transfer is complete.
10. After loading, check whether the inverter outputs alarm A01028.
Alarm A01028:
The loaded settings are not compatible with the inverter.
Clear the alarm with p0971 = 1 and recommission the drive.
No alarm A01028: Proceed with the next step.
11. Switch off the inverter power supply.
12. Wait until all LEDs on the inverter go dark.
13. Switch on the inverter power supply again (power on reset).
The inverter reports the faults F01641, F01650, F01680 and F30680. Ignore these faults,
as they will be automatically acknowledged by the following steps.
14. Set p0010 to 95.
15. Set p9761 to the safety password.
16. Set p9701 to AC hex.
17. Set p0010 to 0.
18. Back up the settings so they are powerfail proof.
BOP-2 in the menu "EXTRAS" - "RAM-ROM".
IOP in the menu "SAVE RAM TO ROM".
19. Switch off the inverter power supply.
20. Wait until all LEDs on the inverter go dark.
21. Switch on the inverter power supply again (power on reset).
22. Perform a reduced acceptance test, see the section Reduced acceptance test after
component replacement (Page 279).
You have replaced the Control Unit and transferred the safety function settings from the
operator panel to the new Control Unit.
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10.3 Replacing the Control Unit without the safety functions enabled
10.3
Replacing the Control Unit without the safety functions enabled
Replacing a Control Unit with data backup on a memory card
Procedure
Proceed as follows to exchange the Control Unit:
1. Disconnect the line voltage to the Power Module and (if installed) the external 24 V
supply or the voltage for the digital outputs of the Control Unit.
2. Remove the signal cables from the Control Unit.
3. Remove the defective Control Unit.
4. Mount the new Control Unit onto the Power Module. The new Control Unit must have the
same order number and the same or a higher firmware version as the Control Unit that
was replaced.
5. Remove the memory card from the old Control Unit and insert it in the new Control Unit.
6. Reconnect the signal cables of the Control Unit.
7. Connect up the line voltage again.
8. The inverter loads the settings from the memory card.
9. After loading, check whether the inverter outputs Alarm A01028.
Alarm A01028:
The settings that have been loaded are not compatible with the inverter.
Clear the alarm with p0971 = 1, and recommission the drive.
No alarm A01028:
The inverter accepts the settings that have been loaded.
You have successfully replaced the Control Unit.
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10.4 Replacing the Control Unit without data backup
Replacing a Control Unit with data backup in the PC
Procedure
Proceed as follows to exchange the Control Unit:
1. Disconnect the line voltage to the Power Module and (if installed) the external 24 V
supply or the voltage for the digital outputs of the Control Unit.
2. Remove the signal cables of the Control Unit.
3. Remove the defective Control Unit.
4. Mount the new Control Unit onto the Power Module.
5. Reconnect the signal cables of the Control Unit.
6. Connect up the line voltage again.
7. Open the project that matches the drive in STARTER.
8. Go online and transfer the settings from the PC into the inverter by pressing the
button.
The inverter signals faults after the download. Ignore these faults, as they will be
automatically acknowledged by the following steps.
9. Save your settings (copy RAM to ROM ).
You have successfully replaced the Control Unit.
10.4
Replacing the Control Unit without data backup
If you do not backup the settings, then you must recommission the drive after replacing the
Control Unit.
Procedure
To replace the Control Unit without backed-up settings, proceed as follows:
1. Disconnect the line voltage to the Power Module and (if installed) the external 24 V
supply or the voltage for the digital outputs of the Control Unit.
2. Remove the signal cables of the Control Unit.
3. Remove the defective Control Unit.
4. Mount the new Control Unit on the Power Module.
5. Reconnect the signal cables of the Control Unit.
6. Connect up the line voltage again.
7. Recommission the drive.
The Control Unit replacement has been completed after the drive has been successfully
commissioned.
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10.5 Replacing a Control Unit with active know-how protection
10.5
Replacing a Control Unit with active know-how protection
Replacing devices during know-how protection without copy protection
For know-how protection without copy protection, the converter settings can be transferred to
another converter using a memory card.
See also:
Saving setting on memory card (Page 245)
Transferring the setting from the memory card (Page 247)
Replacing devices for know-how protection with copy protection
The know-how protection with copy protection prevents the inverter settings from being
copied and passed on. This function is predominantly used by machine manufacturers.
If know-how protection with copy protection is active, the inverter cannot be replaced as
described in "Overview of replacing converter components (Page 263)".
However, to allow the inverter to be replaced, you must use a Siemens memory card, and
the machine manufacturer must have an identical machine that he uses as sample.
There are two options for replacing the device:
Option 1: The machine manufacturer only knows the serial number of the new inverter
The end customer provides the machine manufacturer with the following information:
For which machine must the inverter be replaced?
What is the serial number (r7758) of the new inverter?
The machine manufacturer goes online on the sample machine.
deactivates the know-how protection, see Settings for the know-how protection
(Page 259)
enters the serial number of the new inverter in p7759
enters the serial number of the inserted memory card as reference serial number in
p7769
activates the know-how protection with copy protection ("Copy RAM to ROM" must be
activated!), see Settings for the know-how protection (Page 259)
writes the configuration with p0971 = 1 to the memory card
sends the memory card to the end customer
The end customer inserts the memory card and switches on the inverter.
When powering up, the inverter checks the serial numbers of the card and when there is a
match, the inverter goes into the "ready to start" state.
If the numbers do not match, then the inverter signals fault F13100 (no valid memory card).
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10.5 Replacing a Control Unit with active know-how protection
Option 2: The machine manufacturer knows the serial number of the new inverter and the
serial number of the memory card
The end customer provides the machine manufacturer with the following information:
For which machine must the inverter be replaced?
What is the serial number (r7758) of the new inverter?
What is the serial number of the memory card?
The machine manufacturer goes online on the sample machine.
deactivates the know-how protection, see Settings for the know-how protection
(Page 259)
enters the serial number of the new inverter in p7759
enters the serial number of the customer's memory card as reference serial number in
p7769
activates the know-how protection with copy protection ("Copy RAM to ROM" must be
activated!), see Settings for the know-how protection (Page 259)
writes the configuration with p0971 = 1 to the memory card
copies the encrypted project from the card to his PC
for example, sends it by e-mail to the end customer
The end customer copies the project to the Siemens memory card that belongs to the
machine, inserts it in the inverter and switches on the inverter.
When powering up, the inverter checks the serial numbers of the card and when there is a
match, the inverter goes into the "ready to start" state.
If the numbers do not match, then the inverter signals fault F13100 (no valid memory card).
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10.6 Replacing a Power Module with enabled safety function
10.6
Replacing a Power Module with enabled safety function
DANGER
Danger from touching energized Power Module connections
After switching off the mains voltage, it will take up to 5 minutes until the capacitors in the
Power Module are sufficiently discharged for the residual voltage to be safe. Death or
serious injury will result if energized parts are touched.
Check the safe isolation of the Power Module connections before carrying out
installation work.
NOTICE
Material damage from swapping the motor's connection lines
The direction in which the motor rotates switches if you swap the two phases of the motor
line. A motor running backwards may damage the machine or installation.
Connect the three phases of the motor lines in the right order.
After replacing the Power Module, check the direction in which the motor rotates.
Procedure
To replace the Power Module, proceed as follows:
1. Switch off the main voltage of the Power Module.
You can leave any external 24 V supply to the Control Unit switched on.
2. Remove the connecting cables of the Power Module.
3. Remove the Control Unit from the Power Module.
4. Replace the Power Module.
5. Mount the Control Unit onto the new Power Module.
6. Connect up the new Power Module using the connecting cables.
7. Switch on the line supply and, if necessary, the 24 V supply for the Control Unit.
8. The inverter reports F01641.
9. Perform a reduced acceptance test, see the Section Reduced acceptance test after
component replacement (Page 279).
You have successfully replaced the Power Module.
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10.7 Replacing a Power Module without the safety function being enabled
10.7
Replacing a Power Module without the safety function being
enabled
Procedure
Proceed as follows to exchange a Power Module:
1. Switch off the supply voltage to the Power Module.
You do not have to switch off an external 24 V power supply for the Control Unit if one is
being used.
DANGER
Risk of electric shock from touching inverter connections
After the power supply has been switched off, it takes up to 5 min. until the capacitors in
the inverter have discharged so that the remaining voltage is non-hazardous.
Check the voltage at the inverter connections, before removing the connection cables.
2. Remove the connecting cables of the Power Module.
3. Remove the Control Unit from the Power Module.
4. Replace the old Power Module with the new Power Module.
5. Mount the Control Unit onto the new Power Module.
6. Connect up the new Power Module using the connecting cables.
NOTICE
Material damage when interchanging the motor connecting cables
The direction in which the motor rotates switches if you exchange the two phases of the
motor line.
Connect the three phases of the motor lines in the right order.
After exchanging the power module check the direction in which the motor rotates.
7. Switch on the line supply and, if being used, the 24 V supply of the Control Unit.
You have successfully replaced the Power Module.
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10.8 Upgrading the firmware
10.8
Upgrading the firmware
When upgrading the firmware, you replace the inverter firmware by a later version. Only
update the firmware to a later version if you require the expanded functional scope of the
newer version.
Precondition
The firmware version of your inverter is at least V4.5.
You have the memory card with the firmware that matches the inverter.
Inverter and memory card have different firmware versions.
Procedure
Proceed as follows to upgrade the inverter firmware to a later version:
1. Switch off the inverter power supply.
2. Wait until all LEDs on the inverter go dark.
3. Insert the card with the matching firmware into the inverter slot until it latches into place.
4. Switch on the inverter power supply.
5. The inverter transfers the firmware from the memory card into its memory.
The transfer takes approximately 5 10 minutes.
While data is being transferred, the LED RDY on the inverter stays red. The LED BF
flashes orange with a variable frequency.
6. At the end of the transfer, the LED RDY and BF slowly flash red (0.5 Hz).
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10.8 Upgrading the firmware
Note
Corrupted firmware if the power supply fails during the transfer
The inverter firmware can be corrupted if the power supply fails during the transfer.
Do not switch off the inverter power supply as long as data is being transferred.
7. Switch off the inverter power supply.
8. Wait until all LEDs on the inverter go dark.
Decide whether you will withdraw the memory card from the inverter:
You leave the memory card in the inverter:
When the memory card still does not contain any data backup of the inverter settings,
in the next step, the inverter writes its settings to the memory card.
When the memory card already contains a data backup of the inverter settings, in the
next step, the inverter takes the settings from the memory card.
Note
The inverter takes the settings from the memory card
The next steps can change the inverter settings.
If the memory card already contains settings, check as to whether these settings
match the inverter.
Remove the memory card if these settings do not match the inverter.
You remove the memory card:
The inverter keeps its settings.
9. Switch on the inverter power supply.
10. If the firmware upgrade was successful, after several seconds the inverter LED RDY
turns green.
You have successfully updated the firmware to a more recent version. When upgrading, your
settings in the inverter are kept.
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10.9 Firmware downgrade
10.9
Firmware downgrade
When downgrading the firmware, you replace the inverter firmware by an older version. Only
downgrade the firmware to an older version if, after replacing an inverter, you require the
same firmware in all of your inverters.
Precondition
The firmware version of your inverter is at least V4.6.
You have the memory card with the firmware that matches the inverter.
Inverter and memory card have different firmware versions.
You have backed up your settings on the memory card, in an operator panel or in a PC.
Procedure
Proceed as follows to downgrade the inverter firmware to an older version:
1. Switch off the inverter power supply.
2. Wait until all LEDs on the inverter go dark.
3. Insert the card with the matching firmware into the inverter slot until it latches into place.
4. Switch on the inverter power supply.
5. The inverter transfers the firmware from the memory card into its memory.
The transfer takes approximately 5 10 minutes.
While data is being transferred, the LED RDY on the inverter stays red. The LED BF
flashes orange with a variable frequency.
6. At the end of the transfer, the LED RDY and BF slowly flash red (0.5 Hz).
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10.9 Firmware downgrade
Note
Corrupted firmware if the power supply fails during the transfer
The inverter firmware can be corrupted if the power supply fails during the transfer.
Do not switch off the inverter power supply as long as data is being transferred.
7. Switch off the inverter power supply.
8. Wait until all LEDs on the inverter go dark.
Decide whether you will withdraw the memory card from the inverter:
You leave the memory card in the inverter:
When the memory card already contains a data backup of the inverter settings, in the
next step, the inverter takes the settings from the memory card.
Note
The inverter takes the settings from the memory card
The next steps can change the inverter settings.
If the memory card already contains settings, check as to whether these settings
match the inverter.
Remove the memory card if these settings do not match the inverter.
You remove the memory card:
The inverter is reset to the factory setting.
9. Switch on the inverter power supply.
10. If the firmware downgrade was successful, after several seconds the inverter LED RDY
turns green.
After the firmware has been downgraded, the inverter has been reset to the factory
settings.
11. If the memory card does not contain a data backup of the inverter settings, then you must
transfer your settings to the inverter from another data backup.
See also Section: Backing up data and series commissioning (Page 243).
You have downgraded the firmware of the inverter to an older version and have transferred
the backed up settings into the inverter.
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10.10 Correcting an unsuccessful firmware upgrade or downgrade
10.10
Correcting an unsuccessful firmware upgrade or downgrade
How does the inverter signal an unsuccessful upgrade or downgrade?
The inverter signals an unsuccessful firmware upgrade or
downgrade by a quickly flashing LED RDY and the lit LED
BF.
Correcting an unsuccessful upgrade or downgrade
You can check the following to correct an unsuccessful firmware upgrade or downgrade:
Does the firmware version of your inverter fulfill the preconditions?
For an upgrade, as a minimum V4.5.
For a downgrade, as a minimum V4.6.
Have you correctly inserted the card?
Does the card contain the correct firmware?
Repeat the appropriate procedure.
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10.11 Reduced acceptance test after component replacement
10.11
Reduced acceptance test after component replacement
After a component has been replaced or the firmware updated, a reduced acceptance test of
the safety functions must be performed.
Measure
Acceptance test
Acceptance test
Replacing the Control Unit.
Replacing the Power Module.
Documentation
No.
Only check the
direction of rotation of
the motor.
Supplement inverter data
Log the new checksums
Countersignature
Replace the motor with an
identical pole pair number
Supplement the hardware version in
the inverter data
No change.
Replace the gearbox with an
identical ratio
Replacing safety-related
peripherals (e.g. Emergency Stop
switch).
No.
Only check the control
of the safety functions
that are influenced by
the components that
have been replaced.
No change.
Inverter firmware update.
No.
Supplement firmware version in the
inverter data
Log the new checksums
Countersignature.
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10.12 If the converter no longer responds
10.12
If the converter no longer responds
If the inverter no longer responds
For example, when loading an incorrect file from the memory card, the inverter can go into a
state where it can no longer respond to commands from the operator panel or from a higherlevel control system. In this case, you must reset the inverter to its factory setting and
recommission it. This inverter state is manifested in two different ways:
Case 1
The motor is switched off.
You cannot communicate with the inverter, either via the operator panel or other
interfaces.
The LEDs flicker and after 3 minutes the inverter has still not powered up.
Procedure
Proceed as follows to restore the inverter factory settings:
1. Remove the memory card if one is inserted in the inverter.
2. Switch off the inverter power supply.
3. Wait until all LEDs on the inverter go dark. Then switch on the inverter power supply
again.
4. Repeat steps 2 and 3 as often as required until the inverter outputs fault F01018:
5. Set p0971 = 1.
6. Switch off the inverter power supply.
7. Wait until all LEDs on the inverter go dark. Then switch on the inverter power supply
again.
The inverter now powers up with the factory settings.
8. Recommission the inverter.
You have restored the inverter factory settings.
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10.12 If the converter no longer responds
Case 2
The motor is switched off.
You cannot communicate with the inverter, either via the operator panel or other
interfaces.
The LEDs flash and are dark - this process is continually repeated.
Procedure
Proceed as follows to restore the inverter factory settings:
1. Remove the memory card if one is inserted in the inverter.
2. Switch off the inverter power supply.
3. Wait until all LEDs on the inverter go dark. Then switch on the inverter power supply
again.
4. Wait until the LEDs flash orange.
5. Repeat steps 2 and 3 as often as required until the inverter outputs fault F01018.
6. Now set p0971 = 1.
7. Switch off the inverter power supply.
8. Wait until all LEDs on the inverter go dark. Then switch on the inverter power supply
again.
The inverter now powers up with the factory settings.
9. Recommission the inverter.
You have restored the inverter factory settings.
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10.12 If the converter no longer responds
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Alarms, faults and system messages
11
The converter has the following diagnostic types:
LED
The LED at the front of the converter immediately informs you about the most important
converter states.
Alarms and faults
The converter signals alarms and faults via
the fieldbus
the terminal strip with the appropriate setting
a connected operator panel, or
STARTER
Alarms and faults have a unique number.
Identification & maintenance data (I&M)
If requested, the converter sends data to the higher-level control via PROFIBUS or
PROFINET:
Converter-specific data
Plant-specific data
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Alarms, faults and system messages
11.1 Operating states indicated on LEDs
11.1
Operating states indicated on LEDs
The LED RDY (Ready) is temporarily orange after the power supply voltage is switched-on.
As soon as the color of the LED RDY changes to either red or green, the LEDs signal the
inverter state.
Signal states of the LED
In addition to the signal states "on" and "off" there are two different flashing frequencies:
Table 11- 1
Inverter diagnostics
LED
Explanation
RDY
BF
GREEN - on
Not relevant
There is presently no fault
GREEN - slow
Commissioning or reset to factory settings
RED - on
YELLOW - variable
frequency
RED - slow
RED - slow
Inverter waits until the power supply is switched off
and switched on again after a firmware update
RED - fast
Not relevant
There is presently a fault
RED - fast
RED - fast
Table 11- 2
Firmware update in progress
Incorrect memory card or unsuccessful firmware
update
Communication diagnostics via PROFINET
LNK LED
Explanation
GREEN - on
GREEN - slow
Off
Table 11- 3
The communication via PROFINET is in order.
Device naming is active.
No communication via PROFINET.
Communication diagnostics via RS485
LED
Explanation
BF
RDY
off
Not relevant
Data is being exchanged between the inverter and
control
RED - slow
RED - slow
Inverter waits until the power supply is switched off and
switched on again after a firmware update
All other states
The bus is active, however the inverter is not receiving
any process data
RED - fast
YELLOW - variable
frequency
RED - fast
Incorrect memory card or unsuccessful firmware update
All other states
No bus connection available
RED - on
Firmware update in progress
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11.1 Operating states indicated on LEDs
Table 11- 4
Communication diagnostics via PROFIBUS DP
LED
Explanation
BF
RDY
GREEN - on
Not relevant
off
PROFIBUS interface is not being used.
RED - slow
RED - slow
All other states
RED - fast
RED - fast
All other states
YELLOW - variable
frequency
Table 11- 5
Data is being exchanged between the inverter and control
RED - on
Inverter waits until the power supply is switched off and
switched on again after a firmware update
Bus fault - configuration fault
Incorrect memory card or unsuccessful firmware update
Bus error
- no data exchange
- inverter searches for baud rate
- no connection
Firmware update in progress
Diagnostics of the safety functions
SAFE LED
YELLOW - on
Meaning
One or more safety functions are enabled, but not active.
YELLOW - slow
One or more safety functions are active; no safety function faults have
occurred.
YELLOW - rapid
The converter has detected a safety function fault and initiated a STOP
response.
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11.2 System runtime
11.2
System runtime
By evaluating the system runtime of the inverter, you can decide whether you must replace
components subject to wear such as fans, motors and gear units.
Principle of operation
The inverter starts the system runtime as soon as the inverter is supplied with power. The
system runtime stops when the inverter is switched off.
The system runtime comprises r2114[0] (milliseconds) and r2114[1] (days):
System runtime = r2114[1] days + r2114[0] milliseconds
If r2114[0] has reached a value of 86,400,000 ms (24 hours), the inverter sets r2114[0] the
value 0 and increases the value of r2114[1] by 1.
Using system runtime, you can track the chronological sequence of faults and alarms over
time. When a corresponding message is triggered, the inverter transfers the parameter
values r2114 to the corresponding parameters of the alarm or fault buffer.
Parameters
Description
r2114[0]
System runtime (ms)
r2114[1]
System runtime (days)
You cannot reset the system runtime.
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11.3 Alarms
11.3
Alarms
Alarms have the following properties:
They do not have a direct effect in the converter and disappear once the cause has been
removed
They do not need have to be acknowledged
They are signaled as follows
Status display via bit 7 in status word 1 (r0052)
At the Operator Panel with a Axxxxx
Via STARTER, if you click on TAB
at the bottom left of the STARTER screen
In order to pinpoint the cause of an alarm, there is a unique alarm code and also a value for
each alarm.
Alarm buffer
For each incoming alarm, the converter saves the alarm, alarm value and the time that the
alarm was received.
Figure 11-1
Saving the first alarm in the alarm buffer
r2124 and r2134 contain the alarm value - important for diagnostics - as "fixed point" or
"floating point" number.
The alarm times are displayed in r2145 and r2146 (in complete days) as well as in r2123 and
r2125 (in milliseconds referred to the day of the alarm).
The converter uses an internal time calculation to save the alarm times. More information on
the internal time calculation can be found in Chapter System runtime (Page 286).
As soon as the alarm has been removed, the converter writes the associated instant in time
into parameters r2125 and r2146. The alarm remains in the alarm buffer even if the alarm
has been removed.
If an additional alarm is received, then this is also saved. The first alarm is still saved. The
alarms that have occurred are counted in p2111.
Figure 11-2
Saving the second alarm in the alarm buffer
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11.3 Alarms
The alarm buffer can contain up to eight alarms. If an additional alarm is received after the
eighth alarm - and none of the last eight alarms have been removed - then the next to last
alarm is overwritten.
Figure 11-3
Complete alarm buffer
Emptying the alarm buffer: Alarm history
The alarm history traces up to 56 alarms.
The alarm history only takes alarms that have been removed from the alarm buffer. If the
alarm buffer is completely filled - and an additional alarm occurs - then the converter shifts all
alarms that have been removed from the alarm buffer into the alarm history. In the alarm
history, alarms are also sorted according to the "alarm time received", however, when
compared to the alarm buffer, in the inverse sequence:
The youngest alarm is in index 8
The second youngest alarm is in index 9
etc.
Figure 11-4
Shifting alarms that have been removed into the alarm history
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11.3 Alarms
Any alarms that have not been removed remain in the alarm buffer. The converter sorts the
alarms and closes gaps between the alarms.
If the alarm history is filled up to index 63, each time a new alarm is accepted in the alarm
history, the oldest alarm is deleted.
Parameters of the alarm buffer and the alarm history
Parameter
Description
r2122
Alarm code
Displays the numbers of alarms that have occurred
r2123
Alarm time received in milliseconds
Displays the time in milliseconds when the alarm occurred
r2124
Alarm value
Displays additional information about the alarm
r2125
Alarm time removed in milliseconds
Displays the time in milliseconds when the alarm was removed
p2111
Alarm counter
Number of alarms that have occurred after the last reset
When setting p2111 = 0, all of the alarms that have been removed from the alarm
buffer [0...7] are transferred into the alarm history [8...63]
r2145
Alarm time received in days
Displays the time in days when the alarm occurred
r2132
Actual alarm code
Displays the code of the alarm that last occurred
r2134
Alarm value for float values
Displays additional information about the alarm that occurred for float values
r2146
Alarm time removed in days
Displays the time in days when the alarm was removed
Extended settings for alarms
Parameter
Description
You can change up to 20 different alarms into a fault or suppress alarms:
p2118
Setting the message number for the message type
Selection of the alarms for which the message type should be changed
p2119
Setting the message type
Setting the message type for the selected alarm
1: Fault
2: Alarm
3: No message
You will find details in function diagram 8075 and in the parameter description of the List
Manual.
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11.4 Faults
11.4
Faults
A fault indicates a severe fault during inverter operation.
The inverter signals a fault as follows:
At the operator panel with Fxxxxx
At the inverter using the red LED RDY
In bit 3 of status word 1 (r0052)
Via STARTER
To delete a message, you must remedy the cause of the fault and acknowledge the fault.
Every fault has a unique fault code and also a fault value. You need this information to
determine the cause of the fault.
Fault buffer of actual values
The inverter saves the time, fault code and fault value for every fault it receives.
Figure 11-5
Saving the first fault in the fault buffer
r0949 and r2133 contain the fault value - important for diagnostics - as "fixed point" or
"floating point" number.
The "fault time received" is in parameter r2130 (in complete days) as well as in parameter
r0948 (in milliseconds referred to the day of the fault). The "fault time removed" is written to
parameters r2109 and r2136 when the fault has been acknowledged.
The inverter uses its internal time calculation to save the fault times. More information on the
internal time calculation can be found in Chapter System runtime (Page 286).
If an additional fault occurs before the first fault has been acknowledged, then this is also
saved. The first alarm remains saved. The fault cases that have occurred are counted in
p0952. A fault case can contain one or several faults.
Figure 11-6
Saving the second fault in the fault buffer
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11.4 Faults
The fault buffer can accept up to eight actual faults. The next to last fault is overwritten if an
additional fault occurs after the eighth fault.
Figure 11-7
Complete fault buffer
Acknowledgement
You have multiple options to acknowledge a fault, e.g.:
PROFIdrive control word 1, bit 7 (r2090.7)
Acknowledge via the operator panel
Switch-off the inverter power supply and switch-on again.
Faults detected during the inverter-internal monitoring of hardware and firmware can be
acknowledged only by switching the supply voltage off and on again. The list of faults in the
List Manual contains a note on this limited acknowledgment possibility.
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11.4 Faults
Emptying the fault buffer: Fault history
The fault history can contain up to 56 faults.
The acknowledgment has no effect as long as none of the causes for the faults in the buffer
have been removed. If at least one of the faults in the fault buffer has been removed (the
cause of the fault has been removed) and you acknowledge the faults, then the following
happens:
1. The inverter accepts all faults from the fault buffer in the first eight memory locations of
the fault history (indexes 8 ... 15).
2. The inverter deletes the faults that have been removed from the fault buffer.
3. The inverter writes the time of acknowledgment of the faults that have been removed into
parameters r2136 and r2109 (fault time removed).
Figure 11-8
Fault history after acknowledging the faults
After acknowledgment, the faults that have not been removed are located in the fault buffer
as well as in the fault history. For these faults, the "fault time coming" remains unchanged
and the "fault time removed" remains empty.
If less than eight faults were shifted or copied into the fault history, the memory locations with
the higher indexes remain empty.
The inverter shifts the values previously saved in the fault history by eight indexes. Faults,
which were saved in indexes 56 63 before the acknowledgment, are deleted.
Deleting the fault history
If you wish to delete all faults from the fault history, set parameter p0952 to zero.
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11.4 Faults
Parameters of the fault buffer and the fault history
Parameter
Description
r0945
Fault code
Displays the numbers of faults that have occurred
r0948
Fault time received in milliseconds
Displays the time in milliseconds when the fault occurred
r0949
Fault value
Displays additional information about the fault
p0952
Fault cases, counter
Number of fault cases that have occurred since the last acknowledgment.
The fault buffer is deleted with p0952 = 0.
r2109
Fault time removed in milliseconds
Displays the time in milliseconds when the fault occurred
r2130
Fault time received in days
Displays the time in days when the fault occurred
r2131
Actual fault code
Displays the code of the oldest fault that is still active
r2133
Fault value for float values
Displays additional information about the fault that occurred for float values
r2136
Fault time removed in days
Displays the time in days when the fault was removed
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11.4 Faults
Extended settings for faults
Parameter
Description
You can change the fault response of the motor for up to 20 different fault codes:
p2100
Setting the fault number for fault response
Selection of the faults for which the fault response applies
p2101
Setting, fault response
Setting the fault response for the selected fault
You can change the acknowledgment type for up to 20 different fault codes:
p2126
Setting the fault number for the acknowledgment mode
Selection of the faults for which the acknowledgment type should be changed
p2127
Setting, acknowledgment mode
Setting the acknowledgment type for the selected fault
1: Can only be acknowledged using POWER ON
2: IMMEDIATE acknowledgment after removing the fault cause
You can change up to 20 different faults into an alarm or suppress faults:
p2118
Setting the message number for the message type
Selection of the message for which the message type should be changed
p2119
Setting the message type
Setting the message type for the selected fault
1: Fault
2: Alarm
3: No message
You will find details in function diagram 8075 and in the parameter description of the List
Manual.
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11.5 List of alarms and faults
11.5
List of alarms and faults
Axxxxx Alarm
Fyyyyy: Fault
Table 11- 6
The most important alarms and faults of the safety functions
Number
Cause
Remedy
F01600
STOP A Triggered
STO Select and then deselect again.
F01650
Acceptance test required
Carry out acceptance test and create test certificate.
Switch the Control Unit off and then on again.
F01659
Write task for parameter rejected Cause: The converter should be reset to the factory setting. The resetting of
the safety functions is, however, not allowed, because the safety functions
are currently enabled.
Remedy with operator panel:
p0010 = 30
Parameter reset
p9761 =
Enter password for the safety functions.
p0970 = 5
Reset Start Safety Parameter.
The converter sets p0970 = 5 if it has reset the parameters.
Then reset the converter to the factory setting again.
A01666
Static 1 signal atF-DI for safe
acknowledgment
F-DI to a logical 0 signal.
A01698
Commissioning mode active for
safety functions
This message is withdrawn after the Safety commissioning has ended.
A01699
Shutdown path test required
After the next time that the "STO" function is deselected, the message is
withdrawn and the monitoring time is reset.
F30600
STOP A Triggered
STO Select and then deselect again.
Table 11- 7
Faults, which can only be acknowledged by switching the converter off and on again (power on reset)
Number
Cause
Remedy
F01000
Software fault in CU
Replace CU.
F01001
Floating Point Exception
Switch CU off and on again.
F01015
Software fault in CU
Upgrade firmware or contact technical support.
F01018
Power-up aborted more than once
After this fault is output, the converter powers up with the factory settings.
Remedy: Back up factory setting with p0971=1. Switch CU off and on
again. Recommission the converter.
F01040
Parameters must be saved
Save parameters (p0971).
Switch CU off and on again.
F01044
Loading of memory data card
defective
Replace memory card or CU.
F01105
CU: Insufficient memory
Reduce number of data records.
F01205
CU: Time slice overflow
Contact technical support.
F01250
CU hardware fault
Replace CU.
F01512
An attempt has been made to
establish an conversion factor for
scaling which is not present
Create scaling or check transfer value.
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11.5 List of alarms and faults
Number
Cause
Remedy
F01662
CU hardware fault
Switch CU off and on again, upgrade firmware, or contact technical
support.
F30022
Power Module: Monitoring UCE
Check or replace the Power Module.
F30052
Incorrect Power Module data
Replace Power Module or upgrade CU firmware.
F30053
Error in FPGA data
Replace the Power Module.
F30662
CU hardware fault
Switch CU off and on again, upgrade firmware, or contact technical
support.
F30664
CU power up aborted
Switch CU off and on again, upgrade firmware, or contact technical
support.
F30850
Software fault in Power Module
Replace Power Module or contact technical support.
Table 11- 8
The most important alarms and faults
Number
Cause
Remedy
F01018
Power-up aborted more than once
1. Switch the module off and on again.
2. After this fault has been output, the module is booted with the factory
settings.
3. Recommission the inverter.
A01028
Configuration error
Explanation: Parameterization on the memory card has been created with
a different type of module (order number, MLFB)
F01033
Switching over units: Reference
parameter value invalid
F01034
Switching over units: Calculation of Select the value of the reference parameter so that the parameters
the parameter values after
involved can be calculated in the per unit notation (p0304, p0305, p0310,
reference value change
p0596, p2000, p2001, p2002, p2003, r2004).
unsuccessful
A01053
System overload measured
F01054
System limit exceeded
Check the module parameters and recommission if necessary.
Set the value of the reference parameter not equal to 0.0 (p0304, p0305,
p0310, p0596, p2000, p2001, p2002, p2003, r2004).
The maximum computing power of the control unit was exceeded. The
following measures reduce the load on the control unit:
Use only one data record (CDS and DDS)
Only use the safety features of the basic functions
Deactivate the technology controller
Use the simple ramp-function generator rather than the extended
ramp-function generator
Do not use any free function components
Reduce the sampling time of the free function blocks
F01122
Frequency at the probe input too
high
Reduce the frequency of the pulses at the probe input.
A01590
Motor maintenance interval lapsed
Carry out maintenance and reset the maintenance interval (p0651).
A01900
PROFIBUS: Configuration
telegram faulty
Explanation: A PROFIBUS master is attempting to establish a connection
with a faulty configuration telegram.
Check the bus configuration on the master and slave side.
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11.5 List of alarms and faults
Number
Cause
Remedy
A01910
F01910
Setpoint timeout
The alarm is generated when p2040 0 ms and one of the following
causes is present:
A01920
PROFIBUS: Cyclic connection
interrupt
The bus connection is interrupted
The Modbus master is switched off
Communications error (CRC, parity bit, logical error)
An excessively low value for the fieldbus monitoring time (p2040)
Explanation: The cyclic connection to PROFIBUS master is interrupted.
Establish the PROFIBUS connection and activate the PROFIBUS master
with cyclic operation.
F03505
Analog input, wire break
Check the wiring for interruptions.
Check the level of the injected signal.
The input current measured by the analog input can be read out in r0752.
A03520
Temperature sensor fault
Check that the sensor is connected correctly.
A05000
A05001
A05002
A05004
A05006
Power Module overtemperature
Check the following:
- Is the ambient temperature within the defined limit values?
- Are the load conditions and duty cycle configured accordingly?
- Has the cooling failed?
F06310
Supply voltage (p0210) incorrectly
set
Check the line voltage.
Motor overtemperature
Reduce the motor load.
F07011
Check the set supply voltage and if required change (p0210).
Check the ambient temperature.
Check the wiring and connection of the sensor.
A07012
I2t Motor Module overtemperature
Check and if necessary reduce the motor load.
Check the motor's ambient temperature.
Check the thermal time constant p0611.
Check the overtemperature fault threshold p0605.
A07015
Motor temperature sensor alarm
Check that the sensor is connected correctly.
Check the parameter assignment (p0601).
F07016
Motor temperature sensor fault
Make sure that the sensor is connected correctly.
Check the parameterization (p0601).
Deactivate the motor temperature sensor fault evaluation (p0607 = 0).
F07086
F07088
Switching over units: Parameter
limit violation
Check the adapted parameter values and if required correct.
F07320
Automatic restart aborted
Increase the number of restart attempts (p1211). The actual number of
start attempts is shown in r1214.
Increase the wait time in p1212 and/or monitoring time in p1213.
Connect an ON command (p0840).
Increase the monitoring time of the power unit or switch off (p0857).
Reduce the wait time for resetting the fault counter p1213[1] so that fewer
faults are registered in the time interval.
A07321
Automatic restart active
Explanation: The automatic restart (AR) is active. During voltage recovery
and/or when remedying the causes of pending faults, the drive is
automatically switched back on.
F07330
Search current measured too low
Increase the search current (p1202), check the motor connection.
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11.5 List of alarms and faults
Number
Cause
Remedy
A07400
DC-link voltage maximum
controller active
If it is not desirable that the controller intervenes:
A07409
F07426
F07801
U/f control, current limiting
controller active
Technology controller actual value
limited
Motor overcurrent
Increase the ramp-down times.
Deactivate the Vdc_max control (p1240 = 0 for vector control, p1280 =
0 for U/f control).
The alarm automatically disappears after one of the following measures:
Increase the current limit (p0640).
Reduce the load.
Slow down the ramp-ups for the setpoint speed.
Adapt the limits to the signal level (p2267, p2268).
Check the actual value scaling (p2264).
Check the current limits (p0640).
Vector control: Check the current controller (p1715, p1717).
U/f control: Check the current limiting controller (p1340 p1346).
Increase the acceleration ramp (p1120) or reduce the load.
Check the motor and motor cables for short-circuit and ground fault.
Check the motor regarding the star/delta connection and rating plate
parameterization.
Check the power unit / motor combination.
Select the flying restart function (p1200) if switched to rotating motor.
A07805
F07806
Drive: Power unit overload I2t
Reduce the continuous load.
Adapt the load cycle.
Check the assignment of rated currents of the motor and power unit.
Regenerative power limit exceeded Increase the deceleration ramp.
Reduce the driving load.
Use a power unit with higher energy recovery capability.
For vector control, the regenerative power limit in p1531 can be reduced
until the fault is no longer activated.
F07807
A07850
A07851
A07852
Short-circuit detected
External alarm 1 3
Check the inverter connection on the motor side for any phase-phase
short-circuit.
Rule out that line and motor cables have been interchanged.
The signal for "external alarm 1" has been triggered.
Parameters p2112, p2116 and p2117 determine the signal sources for
the external alarm 1 3.
Remedy: Remove the causes of these alarms.
F07860
F07861
F07862
External fault 1 3
Remove the external causes for this fault.
F07900
Motor blocked
Check that the motor can run freely.
Check the torque limits (r1538 and r1539).
Check the parameters of the "Motor blocked" message (p2175, p2177).
F07901
Motor overspeed
Activate the precontrol for the speed limiting controller (p1401 bit 7 = 1).
Increase the hysteresis for overspeed signal p2162.
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11.5 List of alarms and faults
Number
Cause
Remedy
F07902
Motor stalled
Check whether the motor data has been set correctly and perform a
motor identification.
Check the current limits (p0640, r0067, r0289). If the current limits are too
low, the drive cannot be magnetized.
Check whether motor cables are disconnected during operation.
A07903
Motor speed deviation
Increase p2163 and/or p2166.
Increase the torque, current and power limits.
A07910
Motor overtemperature
Check the motor load.
Check the motor's ambient temperature.
Check the KTY84 sensor.
Check the overtemperatures of the thermal model (p0626 ... p0628).
A07920
Torque/speed too low
A07921
Torque/speed too high
The torque deviates from the torque/speed envelope curve.
Check the connection between the motor and the load.
A07922
Torque/speed out of tolerance
Adapt the parameterization corresponding to the load.
F07923
Torque/speed too low
Check the connection between the motor and the load.
F07924
Torque/speed too high
Adapt the parameterization corresponding to the load.
A07927
DC braking active
Not required
A07980
Rotary measurement activated
Not required
A07981
No enabling for rotary
measurement
Acknowledge pending faults.
Establish missing enables (see r00002, r0046).
A07991
Motor identification activated
Switch on the motor and identify the motor data.
F08501
Setpoint timeout
Check the PROFINET connection.
Set the controller into the RUN mode.
If the fault occurs repeatedly, check the monitoring time set p2044.
F08502
Monitoring time, sign-of-life expired
Check the PROFINET connection.
F08510
Send configuration data not valid
Check the PROFINET configuration
A08511
Receive configuration data not
valid
A08526
No cyclic connection
Activate the controller with cyclic operation.
Check the parameters "Name of Station" and "IP of Station" (r61000,
r61001).
A08565
Consistency error affecting
adjustable parameters
Check the following:
IP address, subnet mask or default gateway is not correct.
IP address or station name used twice in the network.
Station name contains invalid characters.
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11.5 List of alarms and faults
Number
Cause
Remedy
F08700
Communications error
A CAN communications error has occurred. Check the following:
Bus cable
Baud rate (p8622)
Bit timing (p8623)
Master
Start the CAN controller manually with p8608 = 1 after the cause of the
fault has been resolved!
F13100
Know-how protection: Copy
protection error
The know-how protection and the copy protection for the memory card
are active. An error occurred when checking the memory card.
Insert a suitable memory card and switch the inverter supply voltage
temporarily off and then on again (POWER ON).
Deactivate the copy protection (p7765).
F13101
Know-how protection: Copy
protection cannot be activated
Insert a valid memory card.
F30001
Overcurrent
Check the following:
Motor data, if required, carry out commissioning
Motor connection method ( / )
U/f operation: Assignment of rated currents of motor and Power
Module
Line quality
Make sure that the line commutating reactor is connected properly
Power cable connections
Power cables for short-circuit or ground fault
Power cable length
Line phases
If this doesn't help:
F30002
DC-link voltage overvoltage
U/f operation: Increase the acceleration ramp
Reduce the load
Replace the power unit
Increase the ramp-down time (p1121).
Set the rounding times (p1130, p1136).
Activate the DC-link voltage controller (p1240, p1280).
Check the line voltage (p0210).
Check the line phases.
F30003
DC-link voltage undervoltage
Check the line voltage (p0210).
F30004
Inverter overtemperature
Check whether the inverter fan is running.
Check whether the ambient temperature is in the permissible range.
Check whether the motor is overloaded.
Reduce the pulse frequency.
F30005
I2t inverter overload
Check the rated currents of the motor and Power Module.
Reduce the current limit p0640.
When operating with U/f characteristic: Reduce p1341.
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11.5 List of alarms and faults
Number
Cause
Remedy
F30011
Line phase failure
Check the inverter's input fuses.
F30015
Motor cable phase failure
Check the motor feeder cables.
Check the motor cables.
Increase the ramp-up or ramp-down time (p1120).
F30021
F30027
Ground fault
Check the power cable connections.
Check the motor.
Check the current transformer.
Check the cables and contacts of the brake connection (a wire might
be broken).
Time monitoring for DC link precharging
Check the line voltage setting (p0210).
F30035
Overtemperature, intake air
Check whether the fan is running.
F30036
Overtemperature, inside area
Check the fan filter elements.
Check whether the ambient temperature is in the permissible range.
F30037
Rectifier overtemperature
Check the supply voltage at the input terminals.
See F30035 and, in addition:
Check the motor load.
Check the line phases
A30049
Internal fan defective
Check the internal fan and if required replace.
F30059
Internal fan defective
Check the internal fan and if required replace.
A30502
DC-link overvoltage
Check the unit supply voltage (p0210).
Check the dimensioning of the line reactor.
A30920
Temperature sensor fault
Check that the sensor is connected correctly.
A50001
PROFINET configuration error
A PROFINET controller is attempting to establish a connection with an
incorrect configuration telegram. Check whether "Shared Device" is
activated (p8929 = 2).
A50010
PROFINET name of station invalid
Correct name of station (p8920) and activate (p8925 = 2).
A50020
PROFINET: Second controller
missing
"Shared Device" is activated (p8929 = 2). However, only the connection
to a PROFINET controller is available.
For further information, please refer to the List Manual.
For further information, please refer to the List Manual.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
301
Alarms, faults and system messages
11.6 Identification & maintenance data (I&M)
11.6
Identification & maintenance data (I&M)
I&M data
The inverter supports the following identification and maintenance (I&M) data.
I&M
data
Format
Explanation
Associated
parameters
Example for the
content
I&M0
u8[64] PROFIBUS
Inverter-specific data, read only
See below
I&M1
Visible String [32]
Plant/system identifier
p8806[0 31]
"ak12ne.bo2=fu1"
Visible String [22]
Location code
p8806[32 53] "sc2+or45"
I&M2
Visible String [16]
Date
p8807[0 15]
I&M3
Visible String [54]
Any comment
p8808[0 53]
I&M4
Octet String[54]
Check signature to track
changes for Safety Integrated.
p8809[0 53]
Values of
r9781[0] and
r9782[0]
u8[54] PROFINET
This value can be changed by
the user.
"2013-01-21
16:15"
The test signature is reset to the
value generated by the machine
is p8805 = 0 is used.
When requested, the inverted transfers its I&M data to a higher-level control or to a PC/PG
with installed STEP 7, STARTER or TIA-Portal.
I&M0
Designation
Format
Example for the
content
Valid for
PROFINET
Valid for
PROFIBUS
Manufacturer-specific
u8[10]
00 00 hex
---
MANUFACTURER_ID
u16
42d hex
(=Siemens)
ORDER_ID
Visible String
[20]
6SL3246-0BA221FA0
SERIAL_NUMBER
Visible String
[16]
T-R32015957
HARDWARE_REVISION
u16
0001 hex
SOFTWARE_REVISION
char, u8[3]
V 04.70.19
REVISION_COUNTER
u16
0000 hex
PROFILE_ID
u16
3A00 hex
PROFILE_SPECIFIC_TYPE
u16
0000 hex
IM_VERSION
u8[2]
01.02
IM_SUPPORTED
bit[16]
001E hex
Converter with the CU240B-2 and CU240E-2 Control Units
302
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
12
Technical data
12.1
Technical data, CU240B-2 Control Unit
Table 12- 1
Feature
Data
Order numbers
With RS485 interface for the following protocols:
USS
Modbus RTU
Order numbers: See Section
Overview of Control Units
(Page 24)
With PROFIBUS interface
Operating voltage
You have two options for the Control Unit power supply:
Supply from the Power Module
External supply via terminals 31 and 32 with 20.4 ... 28.8 VDC.
Use a power supply with (PELV = Protective Extra Low Voltage according to EN
61800-5-1), Class 2.
The 0 V of the power supply must be connected to the the PE of the system through a low
resistance connection.
The power supply is electrically isolated from the control terminals.
Current consumption
max 0.5 A
Power loss
5.0 W
Output voltages
+24 V out (terminal 9),18 V 28.8 V, max. 100 mA
Plus power loss of the output voltages.
+10 V out (terminals 1 and 35), 9.5 V 10.5 V, max. 10 mA
Setpoint resolution
0.01 Hz
Digital inputs
4 (DI 0 DI 3)
Analog input
1 (AI 0)
Low < 5 V, high > 11 V
Electrically isolated
30 V maximum input voltage
5.5 mA current consumption
SIMATIC-compatible
PNP/NPN switchable
10 ms response time for debounce time p0724 = 0.
Differential input
Switchable: 0 V 10 V, 0 mA 20 mA or -10 V +10 V
12-bit resolution
13 ms 1 ms response time
If AI 0 has been configured as additional digital input: Low < 1.6 V,
high > 4.0 V,
13 ms 1 ms response time for a debounce time p0724 = 0.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
303
Appendix
A.1 New and extended functions
Feature
Data
Digital output / relay
output
1 (DO 0)
30 V DC / max. 0.5 A with resistive load
Update time 2 ms
For applications which require UL certification, the voltage at DO 0 must not exceed 30 VDC
referred to ground potential and must be supplied via a grounded class 2 power supply.
Analog output
Temperature sensor
1 (AO 0)
0 V 10 V or 0 mA 20 mA
Reference potential: "GND"
16-bit resolution
4 ms update time
PTC
KTY84
Short-circuit monitoring 22
Switching threshold 1650
Short-circuit monitoring < 50
Wire break > 2120
Temperature switch with isolated contact.
USB interface
Mini-B
Dimensions (WxHxD)
73 mm 199 mm 39 mm
Weight
0.49 kg
Memory cards
Slot for SD or MMC memory cards, also see Section: Overview of Control Units (Page 24)
Operating temperature
0 C 55 C
For operation without inserted operator panel.
0 C 50 C
For operation with inserted operator panel.
The depth specification is valid when mounting on the Power
Module.
Observe any possible restrictions regarding the operating temperature as a result of the Power
Module.
Storage temperature
- 40 C 70 C
Relative humidity
< 95 %
Condensation is not permissible.
Converter with the CU240B-2 and CU240E-2 Control Units
304
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
12.2
Technical data, CU240E-2 Control Unit
Table 12- 2
Feature
Data
Fieldbus interface
With RS485 interface for the following protocols:
USS
Modbus RTU
Order numbers: See Section
Overview of Control Units
(Page 24)
With PROFIBUS interface
With PROFINET interface
Operating voltage
You have two options for the Control Unit power supply:
Supply from the Power Module
External supply via terminals 31 and 32 with 20.4 ... 28.8 VDC.
Use a power supply with (PELV = Protective Extra Low Voltage according to EN
61800-5-1), Class 2.
The 0 V of the power supply must be connected to the the PE of the system through a low
resistance connection.
The power supply is electrically isolated from the control terminals.
Current consumption
max 0.5 A
Power loss
5.0 W
Output voltages
+24 V out (terminal 9),18 V 28.8 V, max. 100 mA
Plus power loss of the output voltages.
+10 V out (terminals 1 and 35), 9.5 V 10.5 V, max. 10 mA
Setpoint resolution
0.01 Hz
Digital inputs
6 (DI 0 DI 5)
Low < 5 V, high > 11 V
Electrically isolated
30 V maximum input voltage
5.5 mA current consumption
SIMATIC-compatible
PNP/NPN switchable
10 ms response time for debounce time p0724 = 0.
Pulse input
1 (DI 3)
Maximum frequency 32 kHz
Analog inputs
2 (AI 0, AI 1)
Differential input
Switchable: 0 V 10 V, 0 mA 20 mA or -10 V +10 V
12-bit resolution
13 ms 1 ms response time
If AI 0 has been configured as additional digital input: Low < 1.6 V,
high > 4.0 V,
13 ms 1 ms response time for a debounce time p0724 = 0.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
305
Appendix
A.1 New and extended functions
Feature
Data
Digital outputs
3 (DO 0 DO 2)
DO 0: Relay output, 30 V DC / max. 0.5 A with resistive load
DO 1: Transistor output, 30 V DC / max. 0.5 A with resistive load,
protection against incorrect voltage polarity.
DO 2: Relay output, 30 V DC / max. 0.5 A with resistive load.
2 ms update time
For applications which require UL certification, the voltage at DO 0 must not exceed 30 VDC
referred to ground potential and must be supplied via a grounded class 2 power supply.
Analog outputs
Temperature sensor
2 (AO 0, AO 1)
PTC
0 V 10 V or 0 mA 20 mA
Reference potential: "GND"
16-bit resolution
4 ms update time
Short-circuit monitoring 22
Switching threshold 1650
KTY84
Short-circuit monitoring < 50
Wire break > 2120
Temperature switch with isolated contact.
Fail-safe digital input
1 (DI 4 and DI 5)
If you have enabled the basic functions of the safety
functions, DI 4 and DI 5 form the fail-safe digital input.
Maximum input voltage 30 V, 5.5 mA
Response time:
Typical: 5 ms + debounce time p9651
Typical, if debounce time = 0: 6 ms
Worst-case scenario: 15 ms + debounce time
Worst case, if debounce time = 0: 16 ms
The data of the extended functions of the safety functions can be found in the Safety
Integrated Function Manual, see also Section: Manuals for your inverter (Page 368).
PFH
5 10E-8
Probability of failure of the safety functions (Probability of Failure
per Hour)
USB interface
Mini-B
Dimensions (WxHxD)
73 mm 199 mm 39 mm
Weight
0.49 kg
Memory cards
Slot for SD or MMC memory cards, also see Section: Overview of Control Units (Page 24)
The depth specification is valid when mounting on the Power
Module.
Converter with the CU240B-2 and CU240E-2 Control Units
306
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Feature
Data
Operating temperature
0 C 55 C
For operation without inserted operator panel.
0 C 53 C
Only applies to Control Units with PROFINET interface without
inserted operator panel when both of the following conditions are
satisfied:
0 C 50 C
There is no lateral spacing between one Control Unit and the
other.
For instance, this is the case if several Power Modules with
Frame Size A are mounted directly side by side.
The input voltage of the associated Power Module is greater
than 480 V.
For operation with inserted operator panel.
Observe any possible restrictions regarding the operating temperature as a result of the Power
Module.
Storage temperature
- 40 C 70 C
Relative humidity
< 95 %
Condensation is not permissible.
Note
Short-term voltage dips in the external 24 V supply ( 3 ms and 95% of the rated voltage)
When the mains voltage of the inverter is switched off, the inverter responds to short-term
voltage dips in the external 24 V supply with fault F30074. Communication via fieldbus,
however, remains in effect in this case.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
307
Appendix
A.1 New and extended functions
12.3
Technical data, Power Modules
Note
Please note that the base load (100% power or current) for "Low Overload" is higher than
the base load for "High Overload".
The load cycles shown in the diagram are examples. We recommend the "SIZER"
engineering software to select the inverter based on duty cycles. See Configuring support
(Page 369).
Definitions
LO base load input current
100% of the permissible input current for a load cycle according to Low Overload.
LO base load output current
100% of the permissible output current for a load cycle according to Low Overload.
LO base load power
100 % of the inverter power for 100 % LO base load output current.
HO base load input current
100% of the permissible input current for a load cycle according to High Overload.
HO base load output current
100% of the permissible output current for a load cycle according to High Overload.
HO base load power
100 % of the inverter power for 100 % HO base load output current.
If not specified otherwise, the power and current data always refer to a load cycle according
to Low Overload.
Converter with the CU240B-2 and CU240E-2 Control Units
308
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
12.3.1
Technical data, PM230 IP20
Permissible converter overload
The converters have different power ratings "High Overload" and "Low Overload" depending
on the expected load.
Figure 12-1
Duty cycles, "High Overload" and "Low Overload"
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
309
Appendix
A.1 New and extended functions
12.3.1.1
General data, PM230 - IP20
Property
Version
Line voltage
380 V 480 V 3-ph. AC 10 %
Output voltage
0 V 3-ph. AC input voltage x 0.95 (max.)
Input frequency
50 Hz 60 Hz, 3 Hz
Output frequency
0 650 Hz, depending on the control mode
Power factor
0.9
Line impedance
Uk 1%, no line reactor permitted
Inrush current
< LO base load input current
Pulse frequency (factory
setting)
4 kHz
The pulse frequency can be increased in 2 kHz steps up to 16 kHz (up to 8 kHz for 55 kW
and 75 kW). An increase in the pulse frequency results in a lower output current.
Electromagnetic compatibility
Devices with filters in compliance with EN 61800-3: 2004 are suitable for Category C2
environments. Details, see manuals for your inverter, Hardware Installation Manual
PM230 (Page 368)
Braking methods
DC braking
Degree of protection
IP20 built-in units
PT devices
Operating temperature at
LO base load power without derating
0 C +40 C
HO base load power without derating
0 C +50 C
LO/HO base load power with derating:
Up to 60 C
IP20 when mounted in a control cabinet
IP54 on the control cabinet wall
Details - (Page 340).
Storage temperature
-40 C +70 C
Relative humidity
< 95% - condensation not permissible
Pollution
Protected according to pollution degree 2 to EN 61800-5-1: 2007
Environmental requirements
Protected against damaging chemical substances according to environmental class 3C2
to EN 60721-3-3; 1995
Shock and vibration
Long-term storage in the transport packaging according to Class 1M2 to
EN 60721-3-1: 1997
Transport in the transport packaging according to Class 2M3 to EN 60721-3-2: 1997
Vibration during operation according to Class 3M2 to EN 60721-3-3: 1995
Installation altitude
without derating: up to 1000 m above
with derating:
sea level
up to 4000 m above
sea level
For details, see Restrictions for special ambient
conditions (Page 340)
Permissible short-circuit
current
Frame size D ... F: 65 kA 1)
Overvoltage category
Supply circuits:
Non-supply circuits:
Standards
UL 1),2), CE, C-tick
The drive only satisfies the UL requirements when UL-certified fuses are used.
Overvoltage category III
Overvoltage category II
1)
If fuse-protected with a listed Class J or 3NE1 fuse, rated voltage 600 VAC with the rated current of the specific inverter.
2)
UL available soon for frame sizes D F
Converter with the CU240B-2 and CU240E-2 Control Units
310
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
12.3.1.2
Power-dependent data, PM230, IP20
Note
The values for Low Overload (LO) are identical with those of the rated values.
Table 12- 3
PM230, IP20, Frame Sizes A, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1NE11-3UL1
1NE11-3AL1
1NE11-7UL1
1NE11-7AL1
1NE12-2UL1
1NE12-2AL1
LO base load power
LO base load input current
LO base load output current
0.37 kW
1.3 A
1.3 A
0.55 kW
1.8 A
1.7 A
0.75 kW
2.3 A
2.2 A
HO base load power
HO base load input current
HO base load output current
0.25 kW
0.9 A
0.9 A
0.37 kW
1.3 A
1.3 A
0.55 kW
1.8 A
1.7 A
3NE1 813-0
AJT2 / 3NE1 813-0
3NE1 813-0
AJT4 / 3NE1 813-0
3NE1 813-0
AJT4 / 3NE1 813-0
0.04 kW
0.04 kW
0.05 kW
1.5 l/s
1.5 l/s
4.5 l/s
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
mm2
Cross section of line and motor cables
1 2.5
18 14 AWG
1 2.5
18 14 AWG
1 2.5 mm2
18 14 AWG
Tightening torque for line and motor cables
0.5 Nm / 4 lbf in
0.5 Nm / 4 lbf in
0.5 Nm / 4 lbf in
1.4 kg
1.6 kg
1.4 kg
1.6 kg
1.4 kg
1.6 kg
1NE13-1UL1
1NE13-1AL10
1NE14-1UL1
1NE14-1AL1
-1NE15-8UL1
-1NE15-8AL1
LO base load power
LO base load input current
LO base load output current
1.1 kW
3.2 A
3.1 A
1.5 kW
4.2 A
4.1 A
2.2 kW
6.1 A
5.9 A
HO base load power
HO base load input current
HO base load output current
0.75 kW
2.3 A
2.2 A
1.1 kW
3.2 A
3.1 A
1.5 kW
4.2 A
4.1 A
3NE1 813-0
AJT6 / 3NE1 813-0
3NE1 813-0
AJT6 / 3NE1 813-0
3NE1 813-0
AJT10 / 3NE1 813-0
0.06 kW
0.07 kW
0.08 kW
4.5 l/s
4.5 l/s
4.5 l/s
Weight without filter
Weight with filter
Table 12- 4
mm2
PM230, IP20, Frame Sizes A, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
Cross section of line and motor cables
1 2.5
18 14 AWG
1 2.5
18 14 AWG
1.5 2.5 mm2
16 14 AWG
Tightening torque for line and motor cables
0.5 Nm / 4 lbf in
0.5 Nm / 4 lbf in
0.5 Nm / 4 lbf in
1.4 kg
1.6 kg
1.4 kg
1.6 kg
1.4 kg
1.6 kg
Weight without filter
Weight with filter
mm2
mm2
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
311
Appendix
A.1 New and extended functions
Table 12- 5
PM230, IP20, Frame Sizes A, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1NE17-7UL1
1NE17-7AL1
LO base load power
LO base load input current
LO base load output current
3 kW
8.0 A
7.7 A
HO base load power
HO base load input current
HO base load output current
2.2 kW
6.1 A
5.9 A
Fuse according to IEC
Fuse according to UL
3NE1 813-0
AJT10 / 3NE1 813-0
Power loss
0.11 kW
Required cooling air flow
4.5 l/s
Cross section of line and motor cables
1.5 2.5 mm2
16 14 AWG
Tightening torque for line and motor cables
0.5 Nm / 4 lbf in
Weight without filter
Weight with filter
Table 12- 6
1.4 kg
1.6 kg
PM230, PT, Frame Sizes A, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3211
6SL3211
1NE17-7UL1
1NE17-7AL1
LO base load power
LO base load input current
LO base load output current
3 kW
8.0 A
7.7 A
HO base load power
HO base load input current
HO base load output current
2.2 kW
6.1 A
5.9 A
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
3NE1 813-0
AJT10 / 3NE1 813-0
0.11 kW
4.5 l/s
Cross section of line and motor cables
1.5 2.5 mm2
16 14 AWG
Tightening torque for line and motor cables
0.5 Nm / 4 lbf in
Weight without filter
Weight with filter
1.7 kg
1.9 kg
Converter with the CU240B-2 and CU240E-2 Control Units
312
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Table 12- 7
PM230, IP20, Frame Sizes B, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1NE21-0UL1
1NE21-0AL1
1NE21-3UL1
1NE21-3AL1
1NE21-8UL1
1NE21-8AL1
LO base load power
LO base load input current
LO base load output current
4 kW
10.5 A
10.2 A
5.5 kW
13.6 A
13.2 A
7.5 kW
18.6 A
18 A
HO base load power
HO base load input current
HO base load output current
3 kW
8.0 A
7.7 A
4 kW
10.5 A
10.2 A
5.5 kW
13.6 A
13.2 A
3NE1 813-0
AJT15 / 3NE1 813-0
3NE1 814-0
AJT20 / 3NE1 814-0
3NE1 815-0
AJT25 / 3NE1 815-0
0.12 kW
0.15 kW
0.22 kW
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
9.2 l/s
9.2 l/s
9.2 l/s
Cross section of line and motor cables
1.5 6 mm2
16 10 AWG
1.5 6 mm2
16 10 AWG
1.5 6 mm2
16 10 AWG
Tightening torque for line and motor cables
0.6 Nm / 5 lbf in
0.6 Nm / 5 lbf in
0.6 Nm / 5 lbf in
2.8 kg
3 kg
2.8 kg
3 kg
2.8 kg
3 kg
Weight without filter
Weight with filter
Table 12- 8
PM230, PT, Frame Sizes B, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3211
6SL3211
1NE21-8UL1
1NE21-8AL1
LO base load power
LO base load input current
LO base load output current
7.5 kW
18.6 A
18 A
HO base load power
HO base load input current
HO base load output current
5.5 kW
13.6 A
13.2 A
Fuse according to IEC
Fuse according to UL
3NE1 815-0
AJT25 / 3NE1 815-0
Power loss
Required cooling air flow
0.22 kW
9.2 l/s
Cross section of line and motor cables
1.5 6 mm2
16 10 AWG
Tightening torque for line and motor cables
0.6 Nm / 5 lbf in
Weight without filter
Weight with filter
3.4 kg
3.6 kg
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
313
Appendix
A.1 New and extended functions
Table 12- 9
PM230, IP20, Frame Sizes C, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1NE22-6UL1
1NE22-6AL1
1NE23-2UL1
1NE23-2AL1
1NE23-8UL1
1NE23-8AL1
LO base load power
LO base load input current
LO base load output current
11 kW
26.9 A
26 A
15 kW
33.1 A
32 A
18.5 kW
39.2 A
38 A
HO base load power
HO base load input current
HO base load output current
7.5 kW
18.6 A
18 A
11 kW
26.9 A
26 A
15 kW
33.1 A
32 A
3NE1 803-0
AJT35 / 3NE1 803-0
3NE1 817-0
AJT45 / 3NE1 817-0
3NE1 817-0
AJT50 / 3NE1 817-0
0.3 kW
0.35 kW
0.45 kW
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
18.5 l/s
18.5 l/s
18.5 l/s
6 16 mm2
10 6 AWG
6 16 mm2
10 6 AWG
6 16 mm2
10 6 AWG
1.3 Nm / 12 lbf in
1.3 Nm / 12 lbf in
1.3 Nm / 12 lbf in
4.5 kg
5.1 kg
4.5 kg
5.1 kg
4.5 kg
5.1 kg
Table 12- 10 PM230, PT, Frame Sizes C, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3211
6SL3211
1NE23-8UL1
1NE23-8AL1
LO base load power
LO base load input current
LO base load output current
18.5 kW
39.2 A
38 A
HO base load power
HO base load input current
HO base load output current
15 kW
33.1 A
32 A
Fuse according to IEC
Fuse according to UL
3NE1 817-0
AJT50 / 3NE1 817-0
Power loss
0.45 kW
Required cooling air flow
18.5 l/s
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
6 16 mm2
10 6 AWG
1.3 Nm / 12 lbf in
5.4 kg
6 kg
Converter with the CU240B-2 and CU240E-2 Control Units
314
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Table 12- 11 PM230, IP20, Frame Sizes D, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1NE24-5UL0
1NE24-5AL0
1NE26-0UL0
1NE26-0AL0
LO base load power
LO base load input current
LO base load output current
22 kW
42 A
45 A
30 kW
56 A
60 A
HO base load power
HO base load input current
HO base load output current
18.5 kW
36 A
38 A
22 kW
42 A
45 A
3NE1818-0
3NE1818-0
3NE1820-0
3NE1820-0
0.52 kW
0.68 kW
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
80 l/s
80 l/s
16 35 mm2
5 2 AWG
16 35 mm2
5 2 AWG
6 Nm / 53 lbf in
6 Nm / 53 lbf in
11 kg
14 kg
11 kg
14 kg
Table 12- 12 PM230, IP20, Frame Sizes E, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1NE27-5UL0
1NE27-5AL0
1NE28-8UL0
1NE28-8AL0
LO base load power
LO base load input current
LO base load output current
37 kW
70 A
75 A
45 kW
84 A
90 A
HO base load power
HO base load input current
HO base load output current
30 kW
56 A
60 A
37 kW
70 A
75 A
3NE1021-0
3NE1021-0
3NE1022-0
3NE1022-0
0.99 kW
1.2 kW
80 l/s
80 l/s
Cross section of line and motor cables
25 50 mm2
3 1-1/0 AWG
25 50 mm2
3 1-1/0 AWG
Tightening torque for line and motor cables
6 Nm / 53 lbf in
6 Nm / 53 lbf in
15 kg
22 kg
15 kg
22 kg
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
Weight without filter
Weight with filter
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
315
Appendix
A.1 New and extended functions
Table 12- 13 PM230, IP20, Frame Sizes F, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1NE31-1UL0
1NE31-1AL0
1NE31-5UL0
1NE31-5AL0
LO base load power
LO base load input current
LO base load output current
55 kW
102 A
110 A
75 kW
135 A
145 A
HO base load power
HO base load input current
HO base load output current
45 kW
84 A
90 A
55 kW
102 A
110 A
3NE1224-0
3NE1224-0
3NE1225-0
3NE1225-0
1.4 kW
1.9 kW
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
150 l/s
150 l/s
35 120 mm2
2 4/0 AWG
35 120 mm2
2 4/0 AWG
13 Nm / 115 lbf in
13 Nm / 115 lbf in
33 kg
48 kg
33 kg
48 kg
Converter with the CU240B-2 and CU240E-2 Control Units
316
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Current reduction depending on pulse frequency
Table 12- 14 Current reduction depending on the pulse frequency1)
LO base
load
1)
Output base-load current at a pulse frequency of
2 kHz
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
14 kHz
16 kHz
kW
0.37
--
1.30
1.11
0.91
0.78
0.65
0.59
0.52
0.55
--
1.70
1.45
1.19
1.02
0.85
0.77
0.68
0.75
--
2.20
1.87
1.54
1.32
1.10
0.99
0.88
1.1
--
3.10
2.64
2.17
1.86
1.55
1.40
1.24
1.5
--
4.10
3.49
2.87
2.46
2.05
1.85
1.64
2.2
--
5.90
5.02
4.13
3.54
2.95
2.66
2.36
3.0
--
7.70
6.55
5.39
4.62
3.85
3.47
3.08
4.0
--
10.20
8.67
7.14
6.12
5.10
4.59
4.08
5.5
--
13.20
11.22
9.24
7.92
6.60
5.94
5.28
7.5
--
18.00
15.30
12.60
10.80
9.00
8.10
7.20
11.0
--
26.00
22.10
18.20
15.60
13.00
11.70
10.40
15.0
--
32.00
27.20
22.40
19.20
16.00
14.40
12.80
18.5
--
38.00
32.30
26.60
22.80
19.00
17.10
15.20
22
--
45.00
38.25
31.50
27.00
22.50
20.25
18.00
30
--
60.00
51.00
42.00
36.00
30.00
27.00
24.00
37
--
75.00
63.75
52.50
45.00
37.50
33.75
30.00
45
--
90.00
76.50
63.00
54.00
45.00
40.50
36.00
55
--
110.0
93.50
77.00
66.00
55.00
49.50
44.00
75
--
145.0
123.3
101.5
--
--
--
--
The permissible motor cable length also depends on the cable type and the selected pulse
frequency.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
317
Appendix
A.1 New and extended functions
12.3.2
Technical data, PM240
Permissible inverter overload
The inverters have different load capabilities, "High Overload" and "Low Overload",
depending on the expected.
Figure 12-2
Load cycles, Low Overload" and "High Overload"
Converter with the CU240B-2 and CU240E-2 Control Units
318
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
12.3.2.1
General data, PM240
Property
Version
Line voltage
380 V 480 V 3-ph. AC 10 %
Output voltage
0 V 3-ph. AC input voltage x 0.95 (max.)
Input frequency
50 Hz 60 Hz, 3 Hz
Output frequency
0 650 Hz, depending on the control mode
Power factor
0,7 ... 0,85
Inrush current
< LO base load input current
Pulse frequency (factory
setting)
4 kHz for 0.37 kW ... 90 kW
2 kHz for 110 kW ... 250 kW
The pulse frequency can be increased in 2 kHz steps. An increase in the pulse frequency
results in a lower output current.
Electromagnetic
compatibility
The devices comply with EN 61800-3: 2004 suitable for Category C1 and C2 environments.
Details, see manuals for your inverter, Hardware Installation Manual PM240 (Page 368)
Braking methods
DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection
IP20 chassis units
Operating temperature at
LO base load power without derating
All power ratings
0 C +40 C
HO base load power without derating
0.37 kW ... 110 kW
0 C +50 C
HO base load power without derating
132 kW 200 kW
0 C +40 C
LO/HO base load power with derating:
All power ratings
Up to 60 C
Storage temperature
-40 C +70 C
Pollution
Protected according to pollution degree 2 to EN 61800-5-1: 2007
Relative humidity
< 95% - condensation not permissible
Environmental requirements Protected against damaging chemical substances according to environmental class 3C2 to
EN 60721-3-3; 1995
Shock and vibration
Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3-1:
1997
Transport in the transport packaging according to Class 2M3 to EN 60721-3-2: 1997
Vibration during operation according to Class 3M2 to EN 60721-3-3: 1995
Installation altitude
without derating: 0.37 kW ... 132 kW
160 kW ... 250 kW
with derating:
all power ratings
up to 1000 m above sea level
up to 2000 m above sea level
up to 4000 m above sea level
For details, see
Restrictions for
special ambient
conditions
(Page 340)
Standards
UL, cUL, CE, C-tick, SEMI F47
The drive only satisfies the UL requirements when UL-certified fuses are used.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
319
Appendix
A.1 New and extended functions
12.3.2.2
Power-dependent data, PM240
Note
The given input currents are valid for operation without a line reactor for a line voltage of 400
V with Vk = 1 % referred to the rated power of the inverter. If a line reactor is used, the
specified values are reduced by a few percent.
Note
The values for Low Overload (LO) are identical with those of the rated values.
Table 12- 15 PM240, IP20, frame sizes A, 3-ph. 380 V AC 480 V
Order No. - without filter
6SL3224-
0BE13-7UA0
0BE15-5UA0
0BE17-5UA0
LO base load power
LO base load input current
LO base load output current
0.37 kW
1.6 A
1.3 A
0.55 kW
2.0 A
1.7 A
0.75 kW
2.5 A
2.2 A
HO base load power
HO base load input current
HO base load output current
0.37 kW
1.6 A
1.3 A
0.55 kW
2.0 A
1.7 A
0.75 kW
2.5 A
2.2 A
3NE1813-0, 16 A
10 A
3NE1813-0, 16 A
10 A
3NE1813-0, 16 A
10 A
0.097 kW
0.099 kW
0.102 kW
4.8 l/s
4.8 l/s
4.8 l/s
Fuse according to UL (from SIEMENS)
Fuse according to UL (Class J, K-1 or K-5)
Power loss
Required cooling air flow
Cross section of line and motor cables
1 2.5
18 14 AWG
1 2.5
18 14 AWG
1 2.5 mm2
18 14 AWG
Tightening torque for line and motor cables
0.5 Nm / 4 lbf in
0.5 Nm / 4 lbf in
0.5 Nm / 4 lbf in
1.2 kg
1.2 kg
1.2 kg
Weight
mm2
mm2
Table 12- 16 PM240, IP20, frame sizes A, 3-ph. 380 V AC 480 V
Order No. - without filter
6SL3224-
0BE21-1UA0
0BE21-5UA0
LO base load power
LO base load input current
LO base load output current
1.1 kW
3.9 A
3.1 A
1.5 kW
4.9 A
4.1 A
HO base load power
HO base load input current
HO base load output current
1.1 kW
3.8 A
3.1 A
1.5 kW
4.8 A
4.1 A
3NE1813-0, 16 A
10 A
3NE1813-0, 16 A
10 A
0.108 kW
0.114 kW
4.8 l/s
4.8 l/s
Fuse according to UL (from SIEMENS)
Fuse according to UL (Class J, K-1 or K-5)
Power loss
Required cooling air flow
Cross section of line and motor cables
1 2.5
18 14 AWG
1 2.5 mm2
18 14 AWG
Tightening torque for line and motor cables
0.5 Nm / 4 lbf in
0.5 Nm / 4 lbf in
1.1 kg
1.1 kg
Weight
mm2
Converter with the CU240B-2 and CU240E-2 Control Units
320
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Table 12- 17 PM240, IP20, frame sizes B, 3-ph. 380 V AC 480 V
Order No. - without filter
Order No. - with filter
6SL3224-
6SL3224-
0BE22-2UA0
0BE22-2AA0
0BE23-0UA0
0BE23-0AA0
0BE24-0UA0
0BE24-0AA0
LO base load power
LO base load input current
LO base load output current
2.2 kW
7.6 A
5.9 A
3 kW
10.2 A
7.7 A
4 kW
13.4 A
10.2 A
HO base load power
HO base load input current
HO base load output current
2.2 kW
7.6 A
5.9 A
3 kW
10.2 A
7.7 A
4 kW
13.4 A
10.2 A
3NE1813-0, 16 A
16 A
3NE1813-0, 16 A
16 A
3NE1814-0, 20 A
20 A
0.139 kW
0.158 kW
0.183 kW
Fuse according to UL (from SIEMENS)
Fuse according to UL (Class J, K-1 or K-5)
Power loss
Required cooling air flow
24 l/s
24 l/s
24 l/s
1.5 6 mm2
16 10 AWG
1.5 6 mm2
16 10 AWG
1.5 6 mm2
16 10 AWG
1.5 Nm / 13 lbf in
1.5 Nm / 13 lbf in
1.5 Nm / 13 lbf in
4.3 kg
4.3 kg
4.3 kg
0BE25-5UA0
0BE25-5AA0
0BE27-5UA0
0BE27-5AA0
0BE31-1UA0
0BE31-1AA0
LO base load power
LO base load input current
LO base load output current
7.5 kW
21.9 A
18 A
11 kW
31.5 A
25 A
15 kW
39.4 A
32 A
HO base load power
HO base load input current
HO base load output current
5.5 kW
16.7 A
13.2 A
7.5 kW
23.7 A
19 A
11 kW
32.7 A
26 A
3NE1814-0, 20 A
20 A
3NE1814-0, 20 A
20 A
3NE1803-0, 35 A
35 A
0.240 kW
0.297 kW
0.396 kW
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight
Table 12- 18 PM240, IP20, frame sizes C, 3-ph. 380 V AC 480 V
Order No. - without filter
Order No. - with filter
6SL3224-
6SL3224-
Fuse according to UL (from SIEMENS)
Fuse according to UL (Class J, K-1 or K-5)
Power loss
Required cooling air flow
55 l/s
55 l/s
55 l/s
4 10 mm2
12 8 AWG
4 10 mm2
12 8 AWG
4 10 mm2
12 8 AWG
2.3 Nm / 20 lbf in
2.3 Nm / 20 lbf in
2.3 Nm / 20 lbf in
6.5 kg
7 kg
6.5 kg
7 kg
6.5 kg
7 kg
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
321
Appendix
A.1 New and extended functions
Table 12- 19 PM240, IP20, frame sizes D, 3-ph. 380 V AC 480 V
Order No. - without filter
Order No. - with filter
6SL3224-
6SL3224-
0BE31-5UA0
0BE31-5AA0
0BE31-8UA0
0BE31-8AA0
0BE32-2UA0
0BE32-2AA0
LO base load power
LO base load input current
LO base load output current
18.5 kW
46 A
38 A
22 kW
53 A
45 A
30 kW
72 A
60 A
HO base load power
HO base load input current
HO base load output current
15 kW
40 A
32 A
18.5 kW
46 A
38 A
22 kW
56 A
45 A
3NE1817-0
50 A, 600 V
3NE1818-0
---
3NE1820-0
---
0.44 kW
0.42 kW
0.55 kW
0.52 kW
0.72 kW
0.69 kW
22 l/s
22 l/s
39 l/s
10 35 mm2
7 2 AWG
10 35 mm2
7 2 AWG
16 35 mm2
5 2 AWG
6 Nm / 53 lbf in
6 Nm / 53 lbf in
6 Nm / 53 lbf in
13 kg
16 kg
13 kg
16 kg
13 kg
16 kg
Fuse according to UL (from SIEMENS)
Fuse according to UL (Class J)
Power loss
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
Table 12- 20 PM240, IP20, frame sizes E, 3-ph. 380 V AC 480 V
Order No. - without filter
Order No. - with filter
6SL3224-
6SL3224-
0BE33-0UA0
0BE33-0AA0
0BE33-7UA0
0BE33-7AA0
LO base load power
LO base load input current
LO base load output current
37 kW
88 A
75 A
45 kW
105 A
90 A
HO base load power
HO base load input current
HO base load output current
30 kW
73 A
60 A
37 kW
90 A
75 A
3NE1021-0
---
3NE1022-0
---
0.99 kW
1.04 kW
1.2 kW
1.2 kW
22 l/s
39 l/s
Fuse according to UL (from SIEMENS)
Fuse according to UL
Power losses without filter
Power losses with filter
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
mm2
25 35
3 2 AWG
25 35 mm2
3 2 AWG
6 Nm / 53 lbf in
6 Nm / 53 lbf in
16 kg
23 kg
16 kg
23 kg
Converter with the CU240B-2 and CU240E-2 Control Units
322
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Table 12- 21 PM240, IP20, frame sizes F, 3-ph. 380 V AC 480 V
Order No. - without filter
Order No. - with filter
6SL3224-
6SL3224-
0BE34-5UA0
0BE34-5AA0
0BE35-5UA0
0BE35-5AA0
0BE37-5UA0
0BE37-5AA0
LO base load power
LO base load input current
LO base load output current
55 kW
129 A
110 A A
75 kW
168 A
145 A
90 kW
204 A
178 A
HO base load power
HO base load input current
HO base load output current
45 kW
108 A
90 A
55 kW
132 A
110 A
75 kW
169 A
145 A
3NE1224-0
150 A, 600 V
3NE1225-0
200 A, 600 V
3NE1227-0
250 A, 600 V
1.4 kW
1.5 kW
1.9 kW
2.0 kW
2.3 kW
2.4 kW
94 l/s
94 l/s
117 l/s
35 120 mm2
2 4/0 AWG
70 120 mm2
2/0 4/0 AWG
95 120 mm2
3/0 4/0 AWG
13 Nm / 115 lbf in
13 Nm / 115 lbf in
13 Nm / 115 lbf in
36 kg
52 kg
36 kg
52 kg
36 kg
52 kg
Fuse according to UL (from SIEMENS)
Fuse according to UL (Class J)
Power losses without filter
Power losses with filter
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
Table 12- 22 PM240, IP20, frame sizes F, 3-ph. 380 V AC 480 V
Order No. - without filter
0BE38-8UA0
0BE41-1UA0
LO base load power
LO base load input current
LO base load output current
6SL3224-
110 kW
234 A
205 A
132 kW
284 A
250 A
HO base load power
HO base load input current
HO base load output current
90 kW
205 A
178 A
110 kW
235 A
205 A
3NE1227-0
300 A, 600 V, Class J
3NE1230-0
400 A, 600 V, Class J
Power loss
2.4 kW
2.5 kW
Required cooling air flow
117 l/s
117 l/s
Fuse according to UL (from SIEMENS)
Fuse according to UL
Cross section of line and motor cables
Tightening torque for line and motor cables
mm2
95 120
3/0 4/0 AWG
95 120 mm2
3/0 4/0 AWG
13 Nm / 115 lbf in
13 Nm / 115 lbf in
39 kg
39 kg
Weight
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
323
Appendix
A.1 New and extended functions
Table 12- 23 PM240 frame sizes GX, 3-ph. 380 V AC 480 V
Order No. - without filter
6SL3224-
0XE41-3UA0
0XE41-6UA0
0XE42-0UA0
LO base load power
LO base load input current
LO base load output current
160 kW
297 A
302 A
200 kW
354 A
370 A
240 kW
442 A
477 A
HO base load power
HO base load input current
HO base load output current
132 kW
245 A
250 A
160 kW
297 A
302 A
200 kW
354 A
370 A
3NA3254
3NE1333-2
3NA3260
3NE1333-2
3NA3372
3NE1436-2
3.9 kW
4.4 kW
5.5 kW
Fuse according to IEC
Fuse according to UL (from SIEMENS)
Power loss,
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight
360 l/s
360 l/s
360 l/s
95 ... 2 x 240 mm2
3/0 2 x 600 AWG
120 ... 2 x 240 mm2
4/0 2 x 600 AWG
185 ... 2 x 240 mm2
6/0 2 x 600 AWG
14 Nm / 120 lbf in
14 Nm / 120 lbf in
14 Nm / 120 lbf in
176 kg
176 kg
176 kg
Converter with the CU240B-2 and CU240E-2 Control Units
324
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Relationship between pulse frequency and output base-load current reduction
LO base
load
Output base-load current at pulse frequency of
2 kHz
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
14 kHz
16 kHz
kW
0.37
--
1.30
1.11
0.91
0.78
0.65
0.59
0.52
0.55
--
1.70
1.45
1.19
1.02
0.85
0.77
0.68
0.75
--
2.20
1.87
1.54
1.32
1.10
0.99
0.88
1.1
--
3.10
2.64
2.17
1.86
1.55
1.40
1.24
1.5
--
4.10
3.49
2.87
2.46
2.05
1.85
1.64
2.2
--
5.90
5.02
4.13
3.54
2.95
2.66
2.36
3.0
--
7.70
6.55
5.39
4.62
3.85
3.47
3.08
4.0
--
10.20
8.67
7.14
6.12
5.10
4.59
4.08
7.5
--
18.00
16.20
13.30
11.40
9.50
8.60
7.60
11.0
--
25.00
22.10
18.20
15.60
13.00
11.70
10.40
15.0
--
32.00
27.20
22.40
19.20
16.00
14.40
12.80
18.5
--
38.00
32.30
26.60
22.80
19.00
17.10
15.20
22
--
45.00
38.25
31.50
27.00
22.50
20.25
18.00
30
--
60.00
52.70
43.40
37.20
31.00
27.90
24.80
37
--
75.00
63.75
52.50
45.00
37.50
33.75
30.00
45
--
90.00
76.50
63.00
54.00
45.00
40.50
36.00
55
--
110.0
93.50
77.00
--
--
--
--
75
--
145.0
123.3
101.5
--
--
--
--
90
--
178.0
151.3
124.6
--
--
--
--
110
205.0
178.0
--
--
--
--
--
--
132
250.0
205.0
--
--
--
--
--
--
160
302.0
250.0
--
--
--
--
--
--
200
370.0
302.0
--
--
--
--
--
--
250
477.0
370.0
--
--
--
--
--
--
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
325
Appendix
A.1 New and extended functions
12.3.3
Technical data, PM240-2
12.3.3.1
High overload - low overload PM240-2
Permissible inverter overload
The inverters have different load capabilities, "High Overload" and "Low Overload",
depending on the expected.
Figure 12-3
12.3.3.2
Load cycles, Low Overload" and "High Overload"
General data, PM240-2 - 400V
If not specified otherwise, the data listed here apply up to installation altitudes of 2000 m
above sea level.
You can find the values for higher installation altitudes under "Restrictions for special
ambient conditions (Page 340)".
Property
Version
Line voltage
3 AC 380 V 480 V -20 %, +10 %
Output voltage
3 AC 0 V 0.95 * input voltage (max.) for U/f control systems
3 AC 0 V 0.90 * input voltage (max.) for vector control
Input frequency
50 Hz 60 Hz, 3 Hz
Output frequency
0 550 Hz, depending on the control mode
Line impedance
Uk 1%, a line reactor is required for lower values
Power factor
0.7 at Uk = 1 %
Inrush current
< LO base load input current
Overvoltage category
The inverter insulation is designed for surge voltages according to EN 60664-1 according to
the following categories:
Overvoltage category III: Supply circuits
Overvoltage category II: Non-supply circuits
Pulse frequency
4 kHz (factory setting)
Can be adjusted in 2 kHz steps from 4 kHz 16 kHz. The output current is reduced if you
increase the pulse frequency.
Short-circuit current rating
(SCCR)
65 kA
When fused using a type J or 3NE1 fuse, rated voltage 600 V AC with the rated current of
the specific inverter.
Converter with the CU240B-2 and CU240E-2 Control Units
326
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Property
Version
Electromagnetic
compatibility
Devices with integrated filter are in accordance with IEC 61800-3 and are suitable for
category C2 environments.
Braking methods
DC braking, compound braking, dynamic braking with integrated braking chopper
Degree of protection
Chassis
devices
PT devices
Operating temperature at
LO base load power without derating
-5 C +40 C
HO base load power without derating
-5 C +50 C
LO/HO base load power with derating:
-5 C + 60 C
IP20 when installed in a control cabinet according to EN60529
IP54 at the control cabinet panel
acc. to EN60529
Storage temperature
-40 C +70 C
Relative humidity
< 95% - condensation not permissible
Pollution
Protected according to degree of pollution 2 to EN 61800-5-1
Environmental requirements Protected against damaging chemical substances according to environmental class 3C2 to
EN 60721-3-3
Shock and vibration
Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3-1
Transport in the transport packaging according to Class 2M3 to EN 60721-3-2
Vibration during operation according to Class 3M2 to EN 60721-3-3
Installation altitude
without
derating:
with derating:
up to 1000 m above
sea level
up to 4000 m above
sea level
Details see Section Restrictions for special
ambient conditions (Page 340).
Standards
UL, cUL, CE, C-tick, SEMI F47
The drive only satisfies the UL requirements when UL-certified fuses are used.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
327
Appendix
A.1 New and extended functions
12.3.3.3
Power-dependent data PM240-2
Table 12- 24 PM240-2, IP20, Frame Sizes A, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1PE11-8UL1
1PE11-8AL1
1PE12-3UL1
1PE12-3AL1
1PE13-2UL1
1PE13-2AL1
LO base load power
LO base load input current
LO base load output current
0,55 kW
2,3 A
1,7 A
0,75 kW
2,9 A
2,2 A
1,1 kW
4,1 A
3,1 A
HO base load power
HO base load input current
HO base load output current
0,37 kW
2,0 A
1,3 A
0,55 kW
2,6 A
1,7 A
0,75 kW
3,3 A
2,2 A
3NA3 804 (4A)
4 A Class J
3NA3 804 (4A)
4 A Class J
3NA3 801 (6 A)
6 A Class J
0,04 kW
0,04 kW
0,04 kW
0,04 kW
0,04 kW
0,04 kW
5 l/s
5 l/s
5 l/s
Fuse according to IEC
Fuse according to UL
Power losses without filter
Power losses with filter
Required cooling air flow
Cross section of line and motor cables
1 2,5
18 14 AWG
1 2,5
18 14 AWG
1 2,5 mm2
18 14 AWG
Tightening torque for line and motor cables
0,5 Nm / 4 lbf in
0,5 Nm / 4 lbf in
0,5 Nm / 4 lbf in
1,4 kg
1,5 kg
1,4 kg
1,5 kg
1,4 kg
1,5 kg
1PE14-3UL1
1PE14-3AL1
1PE16-1UL1
1PE16-1AL1
1PE18-0UL1
1PE18-0AL1
LO base load power
LO base load input current
LO base load output current
1,5 kW
5,5 A
4,1 A
2,2 kW
7,7 A
5,9 A
3,0 kW
10,1 A
7,7 A
HO base load power
HO base load input current
HO base load output current
1,1 kW
4,7 A
3,1 A
1,5 kW
6,1 A
4,1 A
2,2 kW
8,8 A
5,9 A
3NA3 803 (10 A)
10 A Class J
3NA3 803 (10 A)
10 A Class J
3NA3 805 (16 A)
15 A Class J
0,07 kW
0,07 kW
0,1 kW
0,1 kW
0,12 kW
0,12 kW
Weight without filter
Weight with filter
mm2
mm2
Table 12- 25 PM240-2, IP20, Frame Sizes A, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
Fuse according to IEC
Fuse according to UL
Power losses without filter
Power losses with filter
Required cooling air flow
5 l/s
5 l/s
5 l/s
Cross section of line and motor cables
1 2,5 mm2
18 14 AWG
1,5 2,5 mm2
16 14 AWG
1,5 2,5 mm2
16 14 AWG
Tightening torque for line and motor cables
0,5 Nm / 4 lbf in
0,5 Nm / 4 lbf in
0,5 Nm / 4 lbf in
1,4 kg
1,5 kg
1,4 kg
1,5 kg
1,4 kg
1,5 kg
Weight without filter
Weight with filter
Converter with the CU240B-2 and CU240E-2 Control Units
328
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Table 12- 26 PM240-2, PT, Frame Sizes A, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3211
6SL3211
1PE18-0UL1
1PE18-0AL1
LO base load power
LO base load input current
LO base load output current
3,0 kW
10,1 A
7,7 A
HO base load power
HO base load input current
HO base load output current
2,2 kW
8,8 A
5,9 A
Fuse according to IEC
Fuse according to UL
3NA3 805 (16 A)
15 A Class J
Power losses without filter
Power losses with filter
0,12 kW 1)
0,12 kW 1)
Required cooling air flow
7 l/s
Cross section of line and motor cables
1,5 2,5 mm2
16 14 AWG
Tightening torque for line and motor cables
0,5 Nm / 4 lbf in
Weight without filter
Weight with filter
1,7 kg
---
1) approx. 0.1 kW through the heatsink
Table 12- 27 PM240-2, IP20, Frame Sizes B, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1PE21-1UL0
1PE21-1AL0
1PE21-4UL0
1PE21-4AL0
1PE21-8UL0
1PE21-8AL0
LO base load power
LO base load input current
LO base load output current
4,0, kW
13,3 A
10,2 A
5,5 kW
17,2 A
13,2 A
7,5 kW
22,2 A
18,0 A
HO base load power
HO base load input current
HO base load output current
3,0 kW
11,6 A
7,7 A
4,0 kW
15,3 A
10,2 A
5,5 kW
19,8 A
13,7 A
3NE 1814-0 (20 A)
20 A Class J
3NE 1815-0 (25 A)
25 A Class J
3NE 1803-0 (35 A)
35 A Class J
0,11 kW
0,11 kW
0,15 kW
0,15 kW
0,2 kW
0,2 kW
9,2 l/s
9,2 l/s
9,2 l/s
Fuse according to IEC
Fuse according to UL
Power losses without filter
Power losses with filter
Required cooling air flow
Cross section of line and motor cables
1,5 6
16 10 AWG
1,5 6
16 10 AWG
1,5 6 mm2
16 10 AWG
Tightening torque for line and motor cables
0,6 Nm / 5 lbf in
0,6 Nm / 5 lbf in
0,6 Nm / 5 lbf in
2,9 kg
3,1 kg
2,9 kg
3,1 kg
3,0 kg
3,2 kg
Weight without filter
Weight with filter
mm2
mm2
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
329
Appendix
A.1 New and extended functions
Table 12- 28 PM240-2, PT, Frame Sizes B, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3211
6SL3211
...1PE21-8UL0
...1PE21-8AL0
LO base load power
LO base load input current
LO base load output current
7,5 kW
22,2 A
18,0 A
HO base load power
HO base load input current
HO base load output current
5,5 kW
19,8 A
13,7 A
Fuse according to IEC
Fuse according to UL
3NE 1803-0 (35 A)
35 A Class J
Power losses without filter
Power losses with filter
0,2 kW 1)
0,2 kW 1)
Required cooling air flow
9,2 l/s
Cross section of line and motor cables
1,5 6 mm2
16 10 AWG
Tightening torque for line and motor cables
0,6 Nm / 5 lbf in
Weight without filter
Weight with filter
3,6 kg
3,9 kg
1) approx. 0.18 kW through the heatsink
Table 12- 29 PM240-2, IP20, Frame Sizes C, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3210
6SL3210
1PE22-7UL0
1PE22-7AL0
1PE23-3UL0
1PE23-3AL0
LO base load power
LO base load input current
LO base load output current
11,0 kW
32,6 A
26,0 A
15,0 kW
39,9 A
32,0 A
HO base load power
HO base load input current
HO base load output current
7,5 kW
27,0 A
18,0 A
11,0 kW
36,0 A
26,0 A
3NE 1817-0 (50 A)
50 A Class J
3NE 1817-0 (50 A)
50 A Class J
Power losses without filter
Power losses with filter
0,3 kW
0,3 kW
0,37 kW
0,37 kW
Required cooling air flow
18,5 l/s
18,5 l/s
Fuse according to IEC
Fuse according to UL
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
mm2
6 16
10 6 AWG
6 16 mm2
10 6 AWG
1,3 Nm / 12 lbf in
1,3 Nm / 12 lbf in
4,7 kg
5,3 kg
4,8 kg
5,4 kg
Converter with the CU240B-2 and CU240E-2 Control Units
330
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Table 12- 30 PM240-2, PT, Frame Sizes C, 3 AC 380 V 480 V
Order No. - without filter
Order No. - with filter
6SL3211
6SL3211
...1PE23-3UL0
...1PE23-3AL0
LO base load power
LO base load input current
LO base load output current
15,0 kW
39,9 A
32,0 A
HO base load power
HO base load input current
HO base load output current
11,0 kW
36,0 A
26,0 A
Fuse according to IEC
Fuse according to UL
3NE 1817-0 (50 A)
50 A Class J
Power losses without filter
Power losses with filter
0,37 kW 1)
0,37 kW 1)
Required cooling air flow
18,5 l/s
Cross section of line and motor cables
Tightening torque for line and motor cables
6 16 mm2
10 6 AWG
1,3 Nm / 12 lbf in
Weight without filter
Weight with filter
5,8 kg
6,3 kg
1) approx. 0.35 kW through the heatsink
Current derating depending on the pulse frequency
Table 12- 31 Current derating depending on the pulse frequency 1) for 400 V devices
Order number
LO base load output current for a pulse frequency of
[A]
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
14 kHz
16 kHz
6SL3210-1PE11-8L1
1,7
1,4
1,2
1,0
0,9
0,8
0,7
6SL3210-1PE12-3L1
2,2
1,9
1,5
1,3
1,1
1,0
0,9
6SL3211-1PE13-2L1
3,1
2,6
2,2
1,9
1,6
1,4
1,2
6SL3210-1PE14-3L1
4,1
3,5
2,9
2,5
2,1
1,8
1,6
6SL3210-1PE16-1L1
5,9
5,0
4,1
3,5
3,0
2,7
2,4
6SL321-1PE18-0L1
7,7
6,5
5,4
4,6
3,9
3,5
3,1
6SL3210-1PE21-1L0
10,2
8,7
7,1
6,1
5,1
4,6
4,1
6SL3210-1PE21-4L0
13,2
11,2
9,2
7,9
6,6
5,9
5,3
6SL321-1PE21-8L0
18,0
15,3
12,6
10,8
9,0
8,1
7,2
6SL3210-1PE22-7L0
26,0
22,1
18,2
15,6
13,0
11,7
10,4
6SL321-1PE23-3L0
32,0
27,2
22,4
19,2
16
14,4
12,8
The permissible motor cable length also depends on the cable type and the selected pulse
frequency.
1)
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
331
Appendix
A.1 New and extended functions
12.3.4
Technical data, PM250
12.3.4.1
High Overload - Low Overload
Permissible inverter overload
The inverters have different load capabilities, "High Overload" and "Low Overload",
depending on the expected.
Figure 12-4
Load cycles, Low Overload" and "High Overload"
Converter with the CU240B-2 and CU240E-2 Control Units
332
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
12.3.4.2
General data, PM250
Property
Version
Line voltage
380 V 480 V 3-ph. AC 10 %
Output voltage
0 V 3-ph. AC input voltage x 0.87 (max.)
Input frequency
47 Hz 63 Hz
Power factor
0.9
Inrush current
< LO base load input current
Pulse frequency (factory
setting)
4 kHz
The pulse frequency can be adjusted up to 16 kHz in 2 kHz steps. The higher the pulse
frequency, the lower the available output current. For details, see Power-dependent data,
PM250 (Page 334).
Electromagnetic
compatibility
The devices comply with EN 61800-3: 2004 suitable for Category C1 and C2 environments.
Braking methods
DC braking, energy recovery (up to 100% of the output power)
Degree of protection
IP20 chassis units
Operating temperature at
LO base load power without derating
0 C +40 C
HO base load power without derating
0 C +50 C
LO/HO base load power with derating:
Up to 60 C
For details, see Restrictions for special ambient conditions (Page 340).
Storage temperature
-40 C +70 C
Relative humidity
< 95% - condensation not permissible
Pollution
Protected according to pollution degree 2 to EN 61800-5-1: 2007
Environmental requirements Protected against damaging chemical substances according to environmental class 3C2 to
EN 60721-3-3; 1995
Shock and vibration
Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3-1:
1997
Transport in the transport packaging according to Class 2M3 to EN 60721-3-2: 1997
Vibration during operation according to Class 3M2 to EN 60721-3-3: 1995
Installation altitude
without derating:
with derating:
up to 1000 m above sea
level
up to 4000 m above sea
level
For details, see Restrictions
for special ambient
conditions (Page 340)
Standards
UL, CE, CE, SEMI F47
The drive only satisfies the UL requirements when UL-certified fuses are used.
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
333
Appendix
A.1 New and extended functions
12.3.4.3
Power-dependent data, PM250
Note
The values for Low Overload (LO) are identical with those of the rated values.
Table 12- 32 PM250, IP20, Frame Sizes C, 3 AC 380 V 480 V
Order No. - with filter
0BE25-5AA0
0BE27-5AA0
0BE31-1AA0
LO base load power
LO base load input current
LO base load output current
6SL3225-
7.5 kW
18 A
18 A
11 kW
25 A
25 A
15 kW
32 A
32 A
HO base load power
HO base load input current
HO base load output current
5. 5 kW
13.2 A
13.2 A
7.5 kW
19 A
19 A
11 kW
26 A
26 A
20 A, Class J
32 A, Class J
35 A, Class J
0.24 kW
0.30 kW
0.31 kW
38 l/s
38 l/s
38 l/s
Fuse
Power loss
Required cooling air flow
Cross section of line and motor cables
2.5 10
14 8 AWG
4.0 10
12 8 AWG
4.0 10 mm2
12 8 AWG
2.3 Nm / 20 lbf in
2.3 Nm / 20 lbf in
2.3 Nm / 20 lbf in
7.5 kg
7.5 kg
7.5 kg
0BE31-5AA0
0BE31-8AA0
0BE32-2AA0
LO base load power
LO base load input current
LO base load output current
18.5 kW
36 A
38 A
22 kW
42 A
45 A
30 kW
56 A
60 A
HO base load power
HO base load input current
HO base load output current
15 kW
30 A
32 A
18.5 kW
36 A
38 A
22 kW
42 A
45 A
3NA3820
50 A, Class J
3NA3822
63 A, Class J
3NA3824
80 A, Class J
0.44 kW
0.55 kW
0.72 kW
22 l/s
22 l/s
39 l/s
Tightening torque for line and motor cables
Weight
mm2
mm2
Table 12- 33 PM250, IP20, Frame Sizes D, 3 AC 380 V 480 V
Order No. - with filter
6SL3225-
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight
mm2
mm2
10 35
7 2 AWG
10 35
7 2 AWG
16 35 mm2
6 2 AWG
6 Nm / 53 lbf in
6 Nm / 53 lbf in
6 Nm / 53 lbf in
15 kg
15 kg
16 kg
Converter with the CU240B-2 and CU240E-2 Control Units
334
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.1 New and extended functions
Table 12- 34 PM250, IP20, Frame Sizes E, 3 AC 380 V 480 V
Order No. - with filter
6SL3225-
0BE33-0AA0
0BE33-7AA0
LO base load power
LO base load input current
LO base load output current
37 kW
70 A
75 A
45 kW
84 A
90 A
HO base load power
HO base load input current
HO base load output current
30 kW
56 A
60 A
37 kW
70 A
75 A
3NA3830
100 A, Class J
3NA3832
125 A, Class J
1.04 kW
1.2 kW
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight
22 l/s
39 l/s
25 35 mm2
3 2 AWG
25 35 mm2
3 2 AWG
6 Nm / 53 lbf in
6 Nm / 53 lbf in
21 kg
21 kg
Table 12- 35 PM250, IP20, Frame Sizes F, 3 AC 380 V 480 V
Order No. - with filter
6SL3225-
0BE34-5AA0
0BE35-5AA0
0BE37-5AA0
LO base load power
LO base load input current
LO base load output current
55 kW
102 A
110 A
75 kW
135 A
145 A
90 kW
166 A
178 A
HO base load power
HO base load input current
HO base load output current
45 kW
84 A
90 A
55 kW
102 A
110 A
75 kW
135 A
145 A
3NA3836
160 A, Class J
3NA3140
200 A, Class J
3NA3144
250 A, Class J
1.5 kW
2.0 kW
2.4 kW
Fuse according to IEC
Fuse according to UL
Power loss
Required cooling air flow
94 l/s
94 l/s
117 l/s
35 120 mm2
2 4/0 AWG
35 120 mm2
2 4/0 AWG
35 120 mm2
2 4/0 AWG
13 Nm / 115 lbf in
13 Nm / 115 lbf in
13 Nm / 115 lbf in
51 kg
51 kg
51 kg
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
335
Appendix
A.1 New and extended functions
Relationship between pulse frequency and current reduction
Table 12- 36 Current reduction depending on pulse frequency
Rated
Power
(LO)
Base load
current
(LO)
Base load current (LO) at pulse frequency of
4 kHz
6 kHz
8 kHz
10 kHz
12 kHz
14 kHz
16 kHz
kW
7.5
18.0
12.5
11.9
10.6
9.20
7.90
6.60
11
25.0
18.1
17.1
15.2
13.3
11.4
9.50
15
32.0
24.7
23.4
20.8
18.2
15.6
12.8
18.5
38.0
32.3
26.6
22.8
19.0
17.1
15.2
22
45.0
38.3
31.5
27.0
22.5
20.3
18.0
30
60.0
51.0
42.0
36.0
30.0
27.0
24.0
37
75.0
63.8
52.5
45.0
37.5
33.8
30.0
45
90.0
76.5
63.0
54.0
45.0
40.5
36.0
55
110
93.5
77.0
--
--
--
--
75
145
123
102
--
--
--
--
90
178
151
125
--
--
--
--
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Appendix
A.1 New and extended functions
12.3.5
Technical data, PM260
12.3.5.1
High Overload - Low Overload
Permissible inverter overload
The inverters have different load capabilities, "High Overload" and "Low Overload",
depending on the expected.
Figure 12-5
Load cycles, Low Overload" and "High Overload"
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Appendix
A.1 New and extended functions
12.3.5.2
General data, PM260
Property
Version
Line voltage
660 V ... 690 V 3-ph. AC 10%
The power units can also be operated with a minimum voltage of 500 V 10 %. In this case,
the power is linearly reduced.
Input frequency
50 Hz 60 Hz, 3 Hz
Power factor
0.9
Inrush current
< LO base load input current
Pulse frequency
16 kHz
Electromagnetic
compatibility
The devices comply with EN 61800-3: 2004 suitable for Category C1 and C2 environments.
Braking methods
DC braking, energy recovery (up to 100% of the output power)
Degree of protection
IP20 chassis units
Operating temperature at
LO base load power without derating
0 C +40 C
HO base load power without derating
0 C +50 C
LO/HO base load power with derating:
Up to 60 C
For details, see Manuals for your inverter (Page 368).
Storage temperature
-40 C +70 C
Relative humidity
< 95% - condensation not permissible
Pollution
Protected according to pollution degree 2 to EN 61800-5-1: 2007
Environmental requirements Protected against damaging chemical substances according to environmental class 3C2 to
EN 60721-3-3; 1995
Shock and vibration
Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3-1:
1997
Transport in the transport packaging according to Class 2M3 to EN 60721-3-2: 1997
Vibration during operation according to Class 3M2 to EN 60721-3-3: 1995
Installation altitude
without derating:
with derating:
Standards
CE, C-TICK
up to 1000 m above sea
level
up to 4000 m above sea
level
For details, see Manuals for your
inverter (Page 368)
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Appendix
A.1 New and extended functions
12.3.5.3
Power-dependent data, PM260
Note
The values for Low Overload (LO) are identical with those of the rated values.
Table 12- 37 PM260, IP20, Frame Sizes D - 3 AC 660 V 690 V
Order No. - without filter
Order No. - with filter
6SL3225-
6SL3225-
0BH27-5UA1
0BH27-5AA1
0BH31-1UA1
0BH31-1AA1
0BH31-5UA1
0BH31-5AA1
LO base load power
LO base load input current
LO base load output current
11 kW
13 A
14 A
15 kW
18 A
19 A
18.5 kW
22 A
23 A
HO base load power
HO base load input current
HO base load output current
7.5 kW
10 A
10 A
11 kW
13 A
14 A
15 kW
18 A
19 A
20 A
20 A
32 A
22 l/s
39 l/s
Fuse
Power losses without filter
Power losses with filter
Required cooling air flow
22 l/s
Cross section of line and motor cables
2.5 16
14 6 AWG
4 16
12 6 AWG
6 16 mm2
10 6 AWG
1.5 Nm / 53 lbf in
1.5 Nm / 53 lbf in
1.5 Nm / 53 lbf in
22 kg
23 kg
22 kg
23 kg
22 kg
23 kg
< 64 dB(A)
< 64 dB(A)
< 64 dB(A)
0BH32-2UA1
0BH32-2AA1
0BH33-0UA1
0BH33-0AA1
0BH33-7UA1
0BH33-7AA1
LO base load power
LO base load input current
LO base load output current
30 kW
34 A
35 A
37 kW
41 A
42 A
55 kW
60 A
62 A
HO base load power
HO base load input current
HO base load output current
22 kW
26 A
26 A
30 kW
34 A
35 A
37 kW
41 A
42 A
50 A
50 A
80 A
Tightening torque for line and motor cables
mm2
Weight without filter
Weight with filter
Sound pressure level
mm2
Table 12- 38 PM260, IP20, Frame Sizes F - 3 AC 660 V 690 V
Order No. - without filter
Order No. - with filter
6SL3225-
6SL3225-
Fuse
Power losses without filter
Power losses with filter
Required cooling air flow
Cross section of line and motor cables
Tightening torque for line and motor cables
Weight without filter
Weight with filter
Sound pressure level
94 l/s
94 l/s
117 l/s
10 35 mm2
8 2 AWG
16 35 mm2
6 2 AWG
25 35 mm2
4 2 AWG
6 Nm / 53 lbf in
6 Nm / 53 lbf in
6 Nm / 53 lbf in
56 kg
58 kg
56 kg
58 kg
56 kg
58 kg
< 70 dB(A)
< 70 dB(A)
< 70 dB(A)
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Appendix
A.1 New and extended functions
12.4
Restrictions for special ambient conditions
Current de-rating depending on the ambient operating temperature
NOTICE
Restrictions for the permissible ambient operating temperature as a result of the Control
Unit or operator panel
For the permissible ambient operating temperature, also observe possible restrictions as a
result of the Control Unit or an operator panel.
Current derating depending on the installation altitude
Above 1000 m above sea level you must
reduce the inverter output current
corresponding to the adjacent curve as a result
of the lower cooling power of the air.
Permissible line supplies depending on the installation altitude
Installation altitude up to 2000 m above sea level
Connection to every supply system permitted for the inverter.
Installation altitudes between 2000 m and 4000 m above sea level
Connection to a TN system with grounded neutral point.
TN systems with grounded line conductor are not permitted.
The TN line system with grounded neutral point can also be supplied using an
isolation transformer.
The phase-to-phase voltage does not have to be reduced.
Also observe restrictions related to the connection of components.
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Appendix
A.1 New and extended functions
Appendix
A.1
New and extended functions
A.1.1
Firmware version 4.5
Table A- 1
New functions and function changes in Firmware 4.5
Function
SINAMICS
G120
Support for the new Power Modules:
PM230 IP20 FSA FSF
PM230 in a push-through FSA FSC
Support for the new Power Modules:
PM240-2 IP20 FSA
PM240-2 in push-through FSA
G120D
New Control Units with PROFINET support
Support of the PROFIenergy profile
Shared device support via PROFINET
Write protection
Know-how protection
Adding a second command data set (CDS0 CDS0 CDS1)
(All other inverters have four command data sets)
9
Position control and basic positioner
10
Support of an HTL encoder
11
Support of an SSI encoder
12
Fail-safe digital output
Converter with the CU240B-2 and CU240E-2 Control Units
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Appendix
A.1 New and extended functions
A.1.2
Firmware version 4.6
Table A- 2
New functions and function changes in Firmware 4.6
Function
SINAMICS
G120
Support for the new Power Modules
PM240-2 IP20 FSB FSC
PM240-2 in through-hole technology FSB ... FSC
Support for the new Power Modules
CAN velocity, ProfilTorque, SDO channel for each axis, system test
with CodeSys, suppression of ErrorPassiv alarm
Extension to communication via BACnet
During basic commissioning with the operator panel, set the motor
data using a code number
Extension to communication via CANopen
PM230 in through-hole technology FSD ... FSF
Motor data preassignment for the 1LA/1LE motors via code number
G120D
Multistate value objects for alarms, commandable AO objects,
objects for configuring the PID controller
Communication via EtherNet/IP
Skip frequency band for analog input
A symmetrical skip frequency band can be set for each analog input
around the 0 V range.
Changing the control of the motor holding brake
Safety function SBC (Safe Brake Control)
Secure control of a motor holding brake when using the "Safe
Brake Module" option
10
Safety function SS1 (Safe Stop 1) without speed monitoring
11
Straightforward selection of standard motors
Selection of 1LA... and 1LE... motors with an operator panel using a
list containing code numbers
12
Firmware update via memory card
13
Safety info channel
14
BICO source r9734.014 for the status bits of the extended safety
functions
Diagnostic alarms for PROFIBUS
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Appendix
A.1 New and extended functions
A.1.3
Firmware version 4.6.6
Table A- 3
New functions and function changes in Firmware 4.6.6
Function
SINAMICS
G120
Support for the new Power Modules
G120D
PM330 IP20 GX
A.1.4
Firmware version 4.7
Table A- 4
New functions and function changes in Firmware 4.7
Function
SINAMICS
G120
G120D
Supporting the identification & maintenance datasets
(I&M1 4)
Fall in pulse rate with increased drive power required by the
motor
The inverter temporarily lowers the pulse frequency if
required when the motor is started up, and simultaneously
increases the current limit.
S7 communication
Direct data exchange from the inverter and human machine
interface (HMI)
Increase in communication performance with the
engineering tools and support of the S7 routing
The basic functions of Safety Integrated are unrestrictedly
available in all control types with 1FK7 encoderless permanentfield synchronous motors
Direct selection of the 1FK7 encoderless permanent-field
synchronous motors using the order number with allocated
code number
It is not necessary to input individual motor data
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Appendix
A.1 New and extended functions
Function
SINAMICS
G120
Pulse input as source of setpoint value
G120D
The inverter calculates its speed setpoint from a sequence
of pulses at the digital input.
Dynamic IP address assignment (DHCP) and temporary device
names for PROFINET
PROFIenergy Slave profile 2 and 3
Uniform behavior for component replacement
10
Improved direct-component control in PM230
11
After a component is replaced, an inverter with activated
Safety Integrated will report what type of component has
been replaced using a unique code.
Optimized efficiency for pump and fan applications
Rounding down of BACnet and macros
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Appendix
A.2 Star-delta motor connection and application examples
A.2
Star-delta motor connection and application examples
Depending on your application, you can operate the motor in the star or delta connection
(Y/).
Examples for operating the converter and motor on a 400 V line supply
Assumption: The motor rating plate states 230/400 V /Y.
Case 1: A motor is normally operated between standstill and its rated speed (i.e. a speed
corresponding to the line frequency). In this case, you need to connect the motor in Y.
Operating the motor above its rated speed is only possible in field weakening, i.e. the motor
torque available is reduced above the rated speed.
Case 2: If you want to operate the motor with the "87 Hz characteristic", you need to connect
the motor in .
With the 87 Hz characteristic, the motor's power output increases. The 87 Hz characteristic
is mainly used with geared motors.
Before you connect the motor, ensure that the motor has the appropriate connection for your
application:
Motor is connected in the star or delta configuration
With SIEMENS motors, you will see a
diagram of both connection methods on
the inside of the cover of the terminal
box:
Star connection (Y)
Delta connection ()
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Appendix
A.3 Parameter
A.3
Parameter
Parameters are the interface between the firmware of the converter and the commissioning
tool, e.g. an Operator Panel.
Adjustable parameters
Adjustable parameters are the "adjusting screws" with which you adapt the converter to its
particular application. If you change the value of an adjustable parameter, then the converter
behavior also changes.
Adjustable parameters are shown with a "p" as prefix, e.g. p1082 is the parameter for the
maximum motor speed.
Display parameters
Display parameters allow internal measured quantities of the converter and the motor to be
read.
The Operator Panel and STARTER represent display parameters with an "r" prefix, for
example, r0027 is the parameter for the converter output current.
Parameters that in many cases help
Table A- 5
How to switch to commissioning mode or restore the factory setting
Parameter
Description
p0010
Commissioning parameters
0: Ready (factory setting)
1: Carry out basic commissioning
3: Carry out motor commissioning
5: Technological applications and units
15: Define number of data sets
30: Factory setting - initiate restore factory settings
Table A- 6
How to determine the firmware version of the Control Unit
Parameter
Description
r0018
Firmware version is displayed
Table A- 7
How to select the command and setpoint sources for the inverter
Parameter
Description
p0015
Additional information is available in Section Installing Control Unit (Page 63).
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Appendix
A.3 Parameter
Table A- 8
How to set the ramp-up and ramp-down
Parameter
Description
p1080
Minimum speed
0.00 [rpm] factory setting
p1082
Maximum speed
1500.000 [rpm] factory setting
p1120
Ramp-up time
10.00 [s]
p1121
Ramp-down time
10.00 [s]
Table A- 9
This is how you set the closed-loop type
Parameter
Description
p1300
0: U/f control with linear characteristic
1: U/f control with linear characteristic and FCC
2: U/f control with parabolic characteristic
3: U/f control with adjustable characteristic
4: U/f control with linear characteristic and ECO
5: U/f control for drives requiring a precise frequency (textile area)
6: U/f control for drives requiring a precise frequency and FCC
7: U/f control with parabolic characteristic and ECO
19: U/f control with independent voltage setpoint
20: Speed control (without encoder)
22: Torque control (without encoder)
Not all Power Modules offer for selection all the listed control modes. The control modes permitted for your device are
offered during the commissioning.
Table A- 10
This is how you optimize the starting behavior of the U/f control for a high break loose torque and overload
Parameter
Description
p1310
Voltage boost to compensate ohmic losses
The voltage boost is active from standstill up to the rated speed.
It is at its highest at speed 0 and continually decreases as the speed increases.
Value of the voltage boost at speed 0 in V:
1.732 rated motor current (p0305) stator resistance (r0395) p1310 / 100%
p1311
Voltage boost when accelerating
The voltage boost is effective from standstill up to the rated speed.
It is independent of the speed and has a value in V of:
1.732 rated motor current (p0305) stator resistance (p0350) p1311 / 100%
p1312
Voltage boost when starting
Setting to additionally boost the voltage when starting, however only when accelerating for the first time.
Converter with the CU240B-2 and CU240E-2 Control Units
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Appendix
A.3 Parameter
Table A- 11
How to change the inverter pulse frequency
Parameter
Description
p1800
Setting the inverter pulse frequency
The pulse frequency depends on the power unit. You can find the setting limits and the factory setting in
Section Technical data, Power Modules (Page 308).
If you increase the pulse frequency, the inverter output current decreases (the maximum output current is
displayed in r0076).
If you use a sine-wave filter, you can only set the pulse frequency to values that are permissible for the
filter.
When operated with an output reactor, the pulse frequency is limited to a maximum of 4 kHz.
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Appendix
A.4 Handling the BOP 2 operator panel
A.4
1)
Handling the BOP 2 operator panel
Status display once the power supply for the inverter has been switched on.
Figure A-1
Menu of the BOP-2
Figure A-2
Other keys and symbols of the BOP-2
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Appendix
A.4 Handling the BOP 2 operator panel
A.4.1
Changing settings using BOP-2
Changing settings using BOP-2
You can modify the settings of your inverter by changing the values of the its parameters.
The inverter only permits changes to "write" parameters. Write parameters begin with a "P",
e.g. P45.
The value of a read-only parameter cannot be changed. Read-only parameters begin with an
"r", for example: r2.
Procedure
To change write parameters using the BOP-2, proceed as follows:
1. Select the menu to display and change
parameters.
Press the OK key.
2. Select the parameter filter using the
arrow keys.
Press the OK key.
STANDARD: The inverter only
displays the most important
parameters.
EXPERT: The inverter displays all
of the parameters.
3.
Select the required number of a write parameter using the arrow keys.
Press the OK key.
4.
Select the value of the write parameter using the arrow keys.
Accept the value with the OK key.
You have now changed a write parameter using the BOP-2.
The inverter saves all the changes made using the BOP-2 so that they are protected against
power failure.
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Appendix
A.4 Handling the BOP 2 operator panel
A.4.2
Changing indexed parameters
Changing indexed parameters
For indexed parameters, several parameter values are assigned to a parameter number.
Each of the parameter values has its own index.
Procedure
To change an indexed parameter, proceed as follows:
1. Select the parameter number.
2. Press the OK key.
3. Set the parameter index.
4. Press the OK key.
5. Set the parameter value for the selected index.
You have now changed an indexed parameter.
A.4.3
Directly entering the parameter number and value
Directly select the parameter number
The BOP-2 offers the possibility of setting the parameter number digit by digit.
Precondition
The parameter number is flashing in the BOP-2 display.
Procedure
To select the parameter number directly, proceed as follows:
1. Press the OK button for longer than five seconds.
2. Change the parameter number digit-by-digit.
If you press the OK button then the BOP-2 jumps to the
next digit.
3. If you have entered all of the digits of the parameter
number, press the OK button.
You have now entered the parameter number directly.
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Appendix
A.4 Handling the BOP 2 operator panel
Entering the parameter value directly
The BOP-2 offers the option of setting the parameter value digit by digit.
Precondition
The parameter value flashes in the BOP-2 display.
Procedure
To select the parameter value directly, proceed as follows:
1. Press the OK button for longer than five seconds.
2. Change the parameter value digit-by-digit.
If you press the OK button then the BOP-2 jumps to the
next digit.
3. If you have entered all of the digits of the parameter
value, press the OK button.
You have now entered the parameter value directly.
A.4.4
A parameter cannot be changed
When must you not change a parameter?
The converter indicates why it currently does not permit a parameter to be changed:
You have attempted to change
a read-only parameter.
You must change to basic
commissioning to set this
parameter.
You must turn the motor off to
set this parameter.
The operating state in which you can change a parameter is provided in the List Manual for
each parameter.
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Appendix
A.5 Handling STARTER
A.5
Handling STARTER
A.5.1
Change settings
After the basic commissioning, you can adapt the inverter to your application as described in
the Commissioning guidelines (Page 83).
STARTER offers two options:
Change the settings using the appropriate screen forms - our recommendation.
Navigation bar: For each inverter function, select the corresponding screen form.
tabs: Switch between screen forms.
If you change the settings using screen forms you do not need to know the parameter
numbers.
You change the settings using the parameters in the expert list.
If you wish to change the settings using the expert list, you need to know the
corresponding parameter number and its significance.
Saving settings so that they are not lost when the power fails
The inverter initially only saves changes temporarily. You must do the following so that the
inverter saves your settings securely in the event of a power failure.
Procedure
Proceed as follows to save your settings in the inverter so that they are not lost when the
power fails:
1. Mark the appropriate drive in the project navigator.
2. Click the
Save (RAM to ROM) button.
You have saved your settings securely in the inverter in case of a power failure.
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Appendix
A.5 Handling STARTER
Go offline
You can now exit the online connection after the data backup (RAM to ROM) with
"Disconnect from target system".
A.5.2
Optimize the drive using the trace function
Description
The trace function is used for inverter diagnostics and helps to optimize the behavior of the
drive. Start the function in the navigation bar using "... Control_Unit/Commissioning/Device
trace".
In two settings that are independent of one another, using you can interconnect eight
signals each. Each signal that you interconnect is active as standard
You can start a measurement as often as required; the results are temporarily stored (until
you exit STARTER) under the "Measurements" tab, together with the date and time. When
terminating STARTER or under the "Measurements" tab, you can save the measurement
results in the *.trc format.
If you require more than two settings for your measurements, you can either save the
individual traces in the project or export them in the *.clg format and if necessary, load or
import.
Recording
Recording is performed in a CU-dependent basic clock cycle. The maximum recording
duration depends on the number of recorded signals and the trace clock cycle.
You can extend the recording duration by increasing the trace clock cycle by multiplying with
an integer factor and then accepting the displayed maximum duration with . Alternatively,
you can also specify the measurement period and then calculate the trace clock cycle of
STARTER using .
Recording individual bits for bit parameters
You can record individual bits of a parameter (e.g. r0722) by allocating the relevant bit using
"bit track" ( ).
Mathematical function
Using the mathematical function ( ) you can define a curve, for example the difference
between the speed setpoint and the actual speed value.
Note
If you use the "record individual bits" or "mathematical functions" option, then this is
displayed under signal No. 9.
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Appendix
A.5 Handling STARTER
Trigger
You can create your own start condition (trigger) for the trace. With the factory setting
button (Start Trace). Using the
(default setting) the trace starts as soon as you press the
button , you can define another trigger to start the measurement.
Using pretrigger, set the time for the recording before the trigger is set. As a consequence,
the trigger condition traces itself.
Example of a bit pattern as trigger:
You must define the pattern and value of a bit parameter for the trigger. To do so, proceed
as follows:
Using
, select "Trigger to variable - bit pattern"
Using
, select the bit parameter
Using
, open the screen form in which you set the bits and their values for the start
condition
Select the bits for the trace trigger, upper row hex format, lower row binary format
Define the bits for the trace trigger, upper row hex format, lower row binary format
Figure A-3
Bit pattern
In the example, the trace starts if DI0 and DI3 are high and DI2 is low. The state of the other
digital inputs is not relevant for the start of the trace.
Further, you can either set an alarm or fault as start condition.
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Appendix
A.5 Handling STARTER
Display options
In this area, you can set how the measurement results are displayed.
Repeating measurements
This places the measurements that you wish to perform at different times above one
other.
Arrange the curves in tracks
This means you define whether the trace of all measured values is displayed with respect
to a common zero line or to separate zero lines.
Measuring cursor on
This allows you to analyze the measuring intervals in more detail.
Figure A-4
Trace dialog box
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Appendix
A.6 Interconnecting signals in the inverter
A.6
Interconnecting signals in the inverter
A.6.1
Fundamentals
The following functions are implemented in the converter:
Open-loop and closed-loop control functions
Communication functions
Diagnosis and operating functions
Every function comprises one or several blocks that are interconnected with one another.
Figure A-5
Example of a block: Motorized potentiometer (MOP)
Most of the blocks can be adapted to specific applications using parameters.
You cannot change the signal interconnection within the block. However, the interconnection
between blocks can be changed by interconnecting the inputs of a block with the appropriate
outputs of another block.
The signal interconnection of the blocks is realized, contrary to electric circuitry, not using
cables, but in the software.
Figure A-6
Example: Signal interconnection of two blocks for digital input 0
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Appendix
A.6 Interconnecting signals in the inverter
Binectors and connectors
Connectors and binectors are used to exchange signals between the individual blocks:
Connectors are used to interconnect "analog" signals. (e.g. MOP output speed)
Binectors are used to interconnect "digital" signals. (e.g. 'Enable MOP up' command)
Figure A-7
Symbols for binector and connector inputs and outputs
Binector/connector outputs (CO/BO) are parameters that combine more than one binector
output in a single word (e.g. r0052 CO/BO: status word 1). Each bit in the word represents a
digital (binary) signal. This summary reduces the number of parameters and simplifies
parameter assignment.
Binector or connector outputs (CO, BO or CO/BO) can be used more than once.
When must you interconnect signals in the converter?
If you change the signal interconnection in the converter, you can adapt the converter to a
wide range of requirements. This does not necessarily have to involve highly complex
functions.
Example 1: Assign a different function to a digital input.
Example 2: Switch the speed setpoint from the fixed speed to the analog input.
How much care is required when you change the signal interconnection?
Always take care when establishing internal signal interconnections. Note which changes
you make as you go along since the process of analyzing them later can be quite difficult.
The STARTER commissioning tool offers signals in plain text and simplifies their
interconnection.
Where can you find additional information?
This manual is sufficient for simple signal interconnections (e.g. assigning a different
function to digital inputs).
The parameter list in the List Manual is sufficient for more complex signal
interconnections.
You can also refer to the function diagrams in the List Manual for complex signal
interconnections.
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Appendix
A.6 Interconnecting signals in the inverter
A.6.2
Example
Moving a basic control logic into the inverter
A conveyor system is to be configured in such a way that it can only start when two signals
are present simultaneously. These could be the following signals, for example:
The oil pump is running (the required pressure level is not reached, however, until after 5
seconds)
The protective door is closed
To implement this task, you must insert free function blocks between digital input 0 and the
command to switch on the motor (ON/OFF1).
Figure A-8
Example: Signal interconnection for control logic
The signal of digital input 0 (DI 0) is fed through a time block (PDE 0) and is interconnected
with the input of a logic block (AND 0). The signal of digital input 1 (DI 1) is interconnected to
the second input of the logic block. The logic block output issues the ON/OFF1 command to
switch-on the motor.
Setting the control logic
Parameter
Description
p20161 = 5
The time block is enabled by assigning to runtime group 5 (time slice of
128 ms)
p20162 = 430
Run sequence of the time block within runtime group 5 (processing before
the AND logic block)
p20032 = 5
The AND logic block is enabled by assigning to runtime group 5 (time
slice of 128 ms)
p20033 = 440
Run sequence of the AND logic block within runtime group 5 (processing
after the time block)
p20159 = 5000.00
Setting the delay time [ms] of the time module: 5 seconds
p20158 = 722.0
Connect the status of DI 0 to the input of the time block
r0722.0 = Parameter that displays the status of digital input 0.
p20030[0] = 20160
Interconnecting the time block to the 1st input of the AND
p20030[1] = 722.1
Interconnecting the status of DI 1 to the 2nd AND input
r0722.1 = Parameter that displays the status of digital input 1.
p0840 = 20031
Interconnect the AND output to ON/OFF1
Converter with the CU240B-2 and CU240E-2 Control Units
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Appendix
A.6 Interconnecting signals in the inverter
Explanation of the example using the ON/OFF1 command
Parameter p0840[0] is the input of the "ON/OFF1" block of the inverter. Parameter r20031 is
the output of the AND block. To interconnect ON/OFF1 with the output of the AND block, set
p0840 = 20031.
Figure A-9
Interconnecting blocks by setting p0840[0] = 20031
Principle for interconnecting blocks
Always interconnect the input (connector or binector input) with the signal source.
Converter with the CU240B-2 and CU240E-2 Control Units
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Appendix
A.7 Connecting the safety-related input
A.7
Connecting the safety-related input
The following examples show the interconnection of the safety-related input accordance with
PL d to EN 13849-1 and SIL2 according to IEC61508. You can find further examples and
information in the Safety Integrated Function Manual.
The examples comply with PL d according to EN 13849-1 and SIL2 according to IEC 61508
for the case that all components are installed within one control cabinet.
Figure A-10
Connecting a sensor, e.g. Emergency Stop mushroom pushbutton or limit switch
Figure A-11
Connecting a safety relay, e.g. SIRIUS 3TK28
Figure A-12
Connecting an F digital output module, e.g. SIMATIC F digital output module
You can find additional connection options and connections in separate control cabinets in
the Safety Integrated Function Manual, see Section: Manuals for your inverter (Page 368).
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
361
Appendix
A.8 Acceptance tests for the safety functions
A.8
Acceptance tests for the safety functions
A.8.1
Recommended acceptance test
The following descriptions for the acceptance test are recommendations that illustrate the
principle of acceptance. You may deviate from these recommendations if you check the
following once you have completed commissioning:
Correct assignment of the interfaces of each converter with the safety function:
Fail-safe inputs
PROFIsafe address
Correct setting of the STO safety function.
Note
Perform the acceptance test with the maximum possible velocity and acceleration in
order to test the expected maximum braking distances and braking times.
Note
Non-critical alarms
The following alarms are issued following each system ramp-up and are not critical for
acceptance:
A01697
A01796
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Appendix
A.8 Acceptance tests for the safety functions
Figure A-13
Acceptance test for STO (basic functions)
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
363
Appendix
A.8 Acceptance tests for the safety functions
Procedure
To perform an acceptance test of the STO function as part of the basic functions, proceed as
follows:
Status
1.
2.
3.
The inverter is ready
The inverter signals neither faults nor alarms of the safety functions (r0945[07],
r2122[07]).
STO is not active (r9773.1 = 0).
Switch on motor
2.1.
Enter a speed setpoint 0.
2.2.
Switch on the motor (ON command).
2.3.
Check that the correct motor is running.
Select STO
3.1.
Select STO while the motor is running
Test each configured activation, e.g. via digital inputs and PROFIsafe.
3.2.
Check the following:
When controlled by PROFIsafe
4.
For control via terminal
The inverter signals the following:
"STO Selection via terminal"
(r9772.17 = 1)
The inverter signals the
following:
"STO selection via PROFIsafe"
(r9772.20 = 1)
If a mechanical brake is not available, the motor coasts down.
A mechanical brake brakes the motor and holds it to ensure that it remains
at a standstill.
The inverter signals neither faults nor alarms of the safety functions
(r0945[07], r2122[07]).
The inverter signals the following:
"STO is selected" (r9773.0 = 1).
"STO is active" (r9773.1 = 1).
Deselect STO
4.1.
Deselect STO.
4.2.
Check the following:
STO is not active (r9773.1 = 0).
The inverter signals neither faults nor alarms of the safety functions
(r0945[07], r2122[07]).
You have performed the acceptance test of the STO function.
Converter with the CU240B-2 and CU240E-2 Control Units
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Appendix
A.8 Acceptance tests for the safety functions
A.8.2
Machine documentation
Machine or plant description
Designation
Type
Serial number
Manufacturer
End customer
Block diagram of the machine and/or plant:
Inverter data
Table A- 12
Hardware version of the safety-related inverter
Labeling the drive
Order number and hardware version of the inverter
Function table
Table A- 13
Active safety functions depending on the operating mode and safety equipment
Operating mode
Safety equipment
Drive
Selected safety function
Protective door closed
Conveyor belt
---
Protective door open
Conveyor belt
STO
Emergency Stop button
pressed
Conveyor belt
STO
Checked
Example:
Automatic
---
Acceptance test reports
File name of the acceptance reports
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
365
Appendix
A.8 Acceptance tests for the safety functions
Data backup
Data
Storage medium
Archiving type
Holding area
Designation
Date
Acceptance test reports
PLC program
Circuit diagrams
Countersignatures
Commissioning engineer
This confirms that the tests and checks have been carried out properly.
Date
Name
Company/dept.
Signature
Machine manufacturer
This confirms that the settings recorded above are correct.
Date
Name
Company/dept.
Signature
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Appendix
A.8 Acceptance tests for the safety functions
A.8.3
Log the settings for the basic functions, firmware V4.4 ... V4.7
Drive = <pDO-NAME_v>
Table A- 14
Firmware version
Name
Number
Value
Control Unit firmware version
r18
<r18_v>
SI version, safety functions integrated in the drive (processor 1)
r9770
<r9770_v>
Name
Number
Value
SI monitoring clock cycle (processor 1)
r9780
<r9780_v>
Name
Number
Value
SI module identifier, Control Unit
r9670
<r9670_v>
SI module identifier, Power Module
r9672
<r9672_v>
SI reference checksum SI parameters (processor 1)
p9799
<p9799_v>
SI reference checksum SI parameters (processor 2)
p9899
<p9899_v>
Number
Value
SI enable, functions integrated in the drive
p9601
<p9601_v>
Only for the CU250S-2
Control Unit
p9602
<p9602_v>
SI PROFIsafe address
p9610
<p9610_v>
F-DI switch over discrepancy time
p9650
<p9650_v>
SI STO debounce time
p9651
<p9651_v>
p9652
<p9652_v>
p9659
<p9659_v>
Name
Number
Value
SI checksum to check changes
r9781[0]
<r9781[0]_v>
SI checksum to check changes
r9781[1]
<r9781[1]_v>
SI change control time stamp
r9782[0]
<r9782[0]_v>
SI change control time stamp
r9782[1]
<r9782[1]_v>
Table A- 15
Table A- 16
Table A- 17
Monitoring cycle
Checksums
Settings of the safety functions
Name
Only for the CU250S-2
Control Unit
SI enable safe brake control
SI Safe Stop 1 delay time
SI forced dormant error detection timer
Table A- 18
Safety logbook
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
367
Appendix
A.9 Manuals and technical support
A.9
Manuals and technical support
A.9.1
Manuals for your inverter
Table A- 19
Manuals for your inverter
Depth of
the
information
Manual
Contents
++
Getting Started Guide
Installing the inverter and
for the SINAMICS G120 inverter
commissioning.
with the CU230P-2; CU240B-2 and
CU240E-2 Control Units
+++
Operating instructions
+++
Function Manual for Safety
Integrated
Configuring PROFIsafe.
Installing, commissioning
and operating fail-safe
for the inverters SINAMICS
G110M, G120, G120C, G120D and functions of the inverter.
SIMATIC ET 200pro FC-2
+++
Fieldbus function manual
(this manual)
Available
languages
Download or order
number
English,
German,
Italian,
French,
Spanish,
Chinese
Download:
(http://support.automatio
n.siemens.com/WW/vie
w/en/22339653/133300)
English,
German,
Chinese
Documentation on DVD,
order number
6SL3097-4CA00-0YG0
SINAMICS Manual
Collection
Configuring fieldbuses.
for the SINAMICS G120, G120C
and G120D inverters
+++
List Manual
for the SINAMICS G120 inverter
with the CU240B-2; CU240E-2
Control Units
Getting Started Guide
for the following SINAMICS G120
Power Modules:
PM240, PM250 and PM260
PM240-2
PM230
Graphic function block
diagrams.
Complete list of all
parameters, alarms and
faults.
Installing the Power Module
Installation Instructions
for reactors, filters and braking
resistors
Installing components
+++
Hardware Installation Manual
for the following SINAMICS G120
Power Modules:
Installing power modules,
reactors and filters.
PM230 IP20
PM230 IP55
PM240
PM240-2
PM250
PM260
English
English,
German
Maintaining power modules.
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.9 Manuals and technical support
Depth of
the
information
Manual
Contents
+++
Operating instructions
for the following operator panels:
Operating Operator Panels,
door mounting kit for
mounting of IOP.
BOP-2
IOP
A.9.2
Table A- 20
Available
languages
Download or order
number
Configuring support
Support when configuring and selecting the inverter
Manual or tool
Contents
Available
languages
Download or order number
Catalog D 31
Ordering data and technical
information for the standard
SINAMICS G inverters
English,
German,
Italian,
French,
Spanish
Everything about SINAMICS G120
(www.siemens.en/sinamics-g120)
Online catalog (Industry
Mall)
Ordering data and technical
information for all SIEMENS
products
English,
German
SIZER
The overall configuration tool for English,
SINAMICS, MICROMASTER
German,
and DYNAVERT T drives, motor Italian, French
starters, as well as SINUMERIK,
SIMOTION controls and
SIMATIC Technology
You obtain SIZER on a DVD
(Order number: 6SL3070-0AA00-0AG0)
and in the Internet:
Download SIZER
(http://support.automation.siemens.com/W
W/view/en/10804987/130000)
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
369
Appendix
A.9 Manuals and technical support
A.9.3
Product Support
You can find additional information on the product and more in the Internet under: Product
support (http://www.siemens.com/automation/service&support).
In addition to our documentation, under this address we offer our complete knowledge base
online: You can find the following information:
Actual product information (Update), FAQ (frequently asked questions), downloads.
The Newsletter contains the latest information on the products you use.
The Knowledge Manager (Intelligent Search) helps you find the documents you need.
Users and specialists from around the world share their experience and knowledge in the
Forum.
You can find your local representative for Automation & Drives via our contact database
under "Contact & Partner".
Information about local service, repair, spare parts and much more can be found under
"Services".
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Appendix
A.10 Mistakes and improvements
A.10
Mistakes and improvements
If you come across any mistakes when reading this manual or if you have any suggestions
for how it can be improved, then please send your suggestions to the following address or by
E-mail:
Siemens AG
Drive Technologies
Motion Control Systems
Postfach 3180
91050 Erlangen, Germany
E-mail (mailto:docu.motioncontrol@siemens.com)
Converter with the CU240B-2 and CU240E-2 Control Units
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Appendix
A.10 Mistakes and improvements
Converter with the CU240B-2 and CU240E-2 Control Units
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Index
8
87 Hz characteristic, 345
A
Acceptance test, 237, 237
Complete, 237
Reduced scope of, 238, 279
STO (basic functions), 364
Test scope, 238, 279
Acceptance test record, 237
Acyclic communication, 139
Additional components, 44
Adjustable parameters, 346
Agitators, 86
Alarm, 283, 287
Alarm buffer, 287
Alarm code, 287
Alarm history, 288
Alarm time, 287
Alarm value, 287
Ambient temperature, 84, 185
Analog input, 66, 67, 69, 71
Function, 101, 109, 113
Analog output, 66, 67, 69, 71
Function, 101, 112
Application
Reading and writing parameters cyclically via
PROFIBUS, 139
Automatic mode, 152
Automatic restart, 210
B
Base components, 42
Basic functions, 104
BF (Bus Fault), 284, 285
BICO block, 357
Bimetallic switch, 182
Binector input, 102
Binectors, 358
Bit pattern test, 232
Block, 357
Blocking protection, 219
BOP-2
Installing, 90
Menu, 349
Symbols, 349
Brake Relay, 59
Braking
Regenerative, 204
Braking functions, 195
Braking method, 195, 196
Braking module, 202
Braking resistor, 37, 202
Break loose torque, 347
Bus fault, 285
Bus termination, 64
C
Catalog, 369
CDS (Command Data Set), 152, 236
Centrifuge, 86, 197, 200, 204
Chain conveyors, 86
Changing parameters (STARTER), 353
Characteristic
Additional, 173
Linear, 172
parabolic, 172
square-law, 172
Checklist
PROFIBUS, 122
PROFINET, 117
Circuit diagram, 366
Clockwise rotation, 145
Closed-loop speed control (vector control), 175
Closed-loop torque control, 178
Command Data Set, 152
Command source, 142
Selecting, 346
Commissioning
Accessories, 39
Guidelines, 83
Communication
Acyclic, 139
Cyclically, 125
Compound braking, 200, 201
Compressor, 86
Configuring support, 369
Connectors, 358
Consistency, 231
Consistent signals, 231
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
373
Index
Contact bounce, 232
Control mode, 347
Control terminals, 67, 71
Control Units, 23, 24
Control word
Control word 1, 128
Control word 3, 131
Control word 3 (STW3), 131
Controlling the motor, 145
Conveyor belt, 86, 197
Conveyor systems, 98
Copy
Series commissioning, 238
Copy parameters (series commissioning), 238
Correction manual, 371
Counter-clockwise rotation, 145
Countersignatures, 366
Crane, 206
Crushers, 86
Current derating, 331
Current input, 107
Current reduction, 317, 325, 336
Cyclic communication, 127
D
Data backup, 243, 247, 251, 254, 366
Data set 47 (DS), 139
Data set changeover, 236
Data transfer, 247, 251, 254
DC braking, 131, 198, 198, 199
DC-link overvoltage, 186
DC-link voltage, 186
Delta connection (), 84, 345
Derating
Installation altitude, 340
DI (Digital Input), 104, 236
Digital input, 66, 67, 71, 102, 145
Function, 101
Digital inputs
Multiple assignment, 236
Digital output, 66, 67, 71
Function, 101, 106
Dimensions, 45, 50
DIP switch
Analog input, 107
Direct data exchange, 139
Direction of rotation, 161
Direction reversal, 145
Discrepancy, 231
Filter, 231
Tolerance time, 231
Display parameters, 346
Door mounting kit, 39
Download, 247, 252, 254
Download manuals, 368
Drilling patterns, 45, 50
Drive Data Set, DDS, 240
Drive Data Sets, 240
Drive ES Basic, 39
Dynamic braking, 202
E
Electromechanical sensor, 361
Elevator, 206
EMC, 78
Emergency Stop button, 227
EN 61800-5-2, 226
End customer, 365
Energy recovery option, 204
Energy-saving display, 193
Extended functions, 104
Extruder, 86, 181
F
Factory assignment, 67, 71
Factory settings
Restoring the, 88, 89, 228
Fan, 26, 86
Fans, 98, 180
Fault, 283, 290
Acknowledge, 290, 291
Fault buffer, 290
Fault case, 290
Fault code, 290
Fault history, 292
Fault time, 290
received, 290
removed, 290
Fault value, 290
F-DI (Fail-safe Digital Input), 104
F-digital output module, 361
FFC (Flux Current Control), 172
Field weakening, 345
Fieldbus interfaces, 64, 65, 115
Filter
Contact bounce, 232
Discrepancy, 231
On/off test, 232
Firmware
Update, 279
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Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
Index
Firmware downgrade, 276
Firmware version, 263, 342, 343, 343, 346, 365
Flow control, 216
Flying restart, 209
Forced dormant error detection, 234
setting, 234
Formatting, 244
Free function blocks, 224
Function Manual for Safety Integrated, 368
Function table, 365
Functional expansions, 238
Functions
BOP-2, 349
Overview, 141
Technological, 142
G
Getting Started, 368
Grinding machine, 197, 200
GSDML (Generic Station Description Markup
Language), 118
H
Hardware Installation Manual, 368
Hoist drive, 204
Hoisting gear, 202, 206
Horizontal conveyors, 181, 200, 202
Hotline, 370
I
I_max controller, 185
I2t monitoring, 179
Inclined conveyors, 202
IND (page index), 137
Industry Mall, 369
Installation, 41
Installation altitude, 340
Interfaces, 64
Interlock, 359
Inverter
does not respond, 280
Update, 279
Inverter accessories, 368
Inverter components, 23, 263
Inverter control, 142
IT system, 52
J
JOG function, 151
K
Kinetic buffering, 214
Kneaders, 86
Know-how protection, 244, 258
KTY84 sensor, 182
L
LED
BF, 284, 285
LNK, 284
RDY, 284
SAFE, 285
LED (light emitting diode), 283
Level control, 216
License, 244
Line dip, 214
Line filter, 29
Line supply cable, 58
Line supply type, 52
Linear characteristic, 172
List Manual, 368
LNK (PROFINET Link), 284
Load failure, 221, 222
Load torque, 219
M
Machine description, 365
Macro p15, 84
Manual Collection, 368
Manual mode, 152
Manuals, overview, 368
Manufacturer, 365
Maximum cable length
PROFIBUS, 122
Maximum cable lengths
PROFINET, 118
Maximum current controller, 185
Maximum speed, 87, 161, 347
Memory cards, 25
Menu
BOP-2, 349
Operator panel, 349
Mills, 86
Minimum speed, 87, 161, 163, 347
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
375
Index
Mistakes manual, 371
Mixers, 86
MLFB (order number), 365
MMC (memory card), 244
MOP (motorized potentiometer), 156
MotID (motor data identification), 92
Motor cable, 58
Motor control, 142
Motor data, 84
Identify, 92, 99, 177, 178
measurement, 92
Motor holding brake, 205, 206
Motor standard, 189
Motor temperature, 184
Motor temperature sensor, 67, 69, 71, 183
Motorized potentiometer, 156
Motor-temperature sensor, 66
Mounting, 43
Multiple assignment
Digital inputs, 236
N
Neutral conductor, 52
No-load monitoring, 219
O
OFF1 command, 145
OFF3 ramp-down time, 166
ON command, 145
On/off test, 232
Operating instruction, 21
Operating instructions, 368
Operating mode, 365
Operation, 144
Operator panel
BOP-2, 39, 349
Door mounting kit, 39
Handheld, 39
Installing, 90
IOP, 39
Menu, 349
Optimizing the closed-loop speed controller, 177
Order number, 23
Overload, 185, 347
Overview of the functions, 141
Overvoltage, 186
P
p15 macro, 84
Page index, 137
Parabolic characteristic, 172
Parameter channel, 134
IND, 137
Parameter index, 137
Parameter number, 137, 351
Parameter types, 346
Parameter value, 352
Password, 228
PC Connection Kit, 39
PELV, 303, 305
PFH (Probability of failure per hour), 306
PID controller, 216
Plant description, 365
PLC functionality, 359
PLC program, 366
Power distribution systems, 52
Power failure, 210
Power Module, 23
Power on reset, 88, 88, 228, 235, 266, 267
Power-up time, 87
Pressure control, 216
Probe, 223
Procedure, 21
Process variables of the technology controller, 191
PROFIBUS, 122
PROFIdrive, 115
PROFIenergy, 115
PROFIsafe, 115
Protection functions, 142
Protective conductor, 52
PTC sensor, 182
Pulse cancelation, 128
Pulse enable, 128
Pulse frequency, 180, 181, 317, 325, 331, 336, 348
Pump, 26, 86, 98
Q
Questions, 370
Quick stop, 143
R
Radio interference class, 29
Ramp-down, 347
Ramp-down time, 87, 166, 168, 347
Scaling, 168
Ramp-function generator, 161, 164
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Index
Ramp-up, 347
Rampup time,
Ramp-up time
Scaling, 168
RDY (Ready), 284
Ready, 144
Ready to switch on, 144
Regenerative feedback, 27, 204
Regenerative power, 195
Replacing
Control Unit, 279
Gearbox, 279
Hardware, 279
Motor, 279
Power Module, 279
Reset
Parameter, 88, 89, 228
Reversing, 161
Roller conveyors, 86
Rotary furnace, 86
Rounding, 166
Rounding OFF3, 166
S
S7 communication, 115
SAFE, 285
Safe Brake Relay, 234
Safety function, 142
Safety Integrated Function Manual, 361
Safety relay, 361
Safety-related input, 104
Saw, 197, 200
Scaling
Analog input, 108
Analog output, 111
SD (memory card), 244
Formatting, 244
MMC, 244
Self-test, 234
Sensor (electromechanical), 361
Sequence control, 143
Serial number, 365
Series commissioning, 238, 243
Setpoint processing, 142, 161
Setpoint source, 142
Selecting, 155, 156, 346
Settling time, 86
Shield connection kit, 25, 28
Short-circuit monitoring, 183
Signal interconnection, 357
Signal states, 284
Sine-wave filter, 35
SIZER, 369
Skip frequency band, 110, 161
Speed
change with BOP-2, 349
Limiting, 161
Speed deviation, 221, 222
Speed monitoring, 221, 222
Spindle, 86
Square-law characteristic, 172
Stall protection, 219
Star connection (Y), 345
STARTER, 39, 95, 227, 251, 353
Download, 39, 39
STARTER commissioning tool, 227
STARTER PC tool, 227
Starting characteristics
Optimization, 173
State overview, 143
Status word
Status word 1, 130
Status word 3, 132
STO (Safe Torque Off), 225
Acceptance test, 364
Selecting, 225
Storage medium, 243
STW1 (control word 1), 128
Subindex, 137
Suggestions for improvement manual, 371
Support, 370
Switch off
Motor, 143
OFF1 command, 143
OFF2 command, 143
OFF3 command, 143
Switch on
Motor, 143
ON command, 143
Switching on inhibited, 128, 144
Switching over units, 188
Switching-on a motor with BOP-2, 349
Switch-off signal paths, 234
Symbols, 21
System runtime, 286
T
Technical data
Control Unit, 303, 305
Technology controller, 131, 191, 216
Telegram
Extending, 133
Converter with the CU240B-2 and CU240E-2 Control Units
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
377
Index
paste, 119, 124
Temperature calculation, 184
Temperature monitoring, 179, 184
Temperature sensor, 66, 67, 69, 71
Temperature switch, 182
Terminal block, 66, 77, 101
Terminal strip
Factory setting, 67, 71
Test signals, 232
Three-wire control, 145
TN line system, 52
Torque accuracy, 86
Torque monitoring
Speed-dependent, 219
Trace function, 354
TT system, 52
Two-wire control, 145
Type plate
Control Unit, 23
Power Module, 23
W
Winders, 204
Wire breakage, 231
Wire-break monitoring, 108, 183
Write protection, 256
Z
ZSW1 (status word 1), 130
ZSW3 (status word 3), 132
U
U/f control, 170, 347
Unit system, 190
Unwinders, 204
Update (firmware), 279
Upgrading the firmware, 274
Upload, 245, 251, 254
USB cable, 39
USB interface, 96
Use for the intended purpose, 23
User interfaces, 64
V
VDC min controller, 214
Vector control, 177, 178, 347
Sensorless, 175
Version
Control Unit, 23
Firmware, 365
Hardware, 365
Power Module, 23
Safety function, 365
Vertical conveyors, 202
Voltage boost, 173, 347
Voltage input, 107
Converter with the CU240B-2 and CU240E-2 Control Units
378
Operating Instructions, 04/2014, FW V4.7, A5E34259001B AA
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