CAT 938G Loader
CAT 938G Loader
Series II
Wheel Loader
119 kW/160 hp
134 kW/180 hp
2.3 to 3.0 m3
14 000 to 14 700 kg
Engine
Electronic Transmission
Automatic power shift transmission
provides on-the-go speed and direction
gear changes.
The Electronic Clutch Pressure Control
(ECPC) allows for smoother shifts and
transmission neutralization, which let
the operator adjust for specific site
conditions.
Variable Shift Control allows the
operator to match the shift pattern
to the application, improving operator
comfort and fuel efficiency.
The Integrated Braking System
incorporated in the left-hand brake
pedal combines optimized brake,
transmission neutralizer and downshift
functions for increased productivity and
extended brake life. pg. 5
New features
Operator Station
Engineered to provide the operator
unparalleled viewing area and comfort.
Enhanced dash panel provides
ergonomically positioned gauge
indicators and switches to maximize
productivity. pg. 8-9
Axles
Heavy-duty axles with enclosed wetdisc brakes are designed to provide
optimum performance in all kinds of
applications and operating
environments. pg. 6
Environmental Machine
Quieter operation with the Low Sound
version, availability of Cat biodegradable hydraulic oil, axle ecology
drains (optional), combined with easy
serviceability help you meet or exceed
worldwide regulations and protect the
environment. pg. 13
Serviceability
Easily perform daily maintenance
with ground-level access to all major
service points including sight gauges
for level checks of engine coolant,
hydraulic and transmission oil.
Engine oil change interval is increased
to 500 hours and hydraulic oil change
interval to 4000 hours thus decreasing
service time and reducing owning and
operating cost. The tilting hood provides
unmatched access to the engine
compartment and cooling system. pg. 14
Preventive Maintenance
Thanks to the Diagnostic Indicator,
the Electronic Technician and the
Scheduled Oil Sampling (SOS)
analysis, you can anticipate potential
problems and avoid unscheduled
repairs. pg. 15
HEUI
Injection pressure
Powerful performance.
The 3126B ATAAC engine
delivers, at the rated speed of
2200 rpm, the net power of
119 kW (160 hp), and meets
all current worldwide emissions
standards.
Electronic Transmission
Caterpillar power train makes dependable performance a standard feature.
Electronic power shift transmission.
The Electronic power shift transmission with automatic shift capability
is designed, developed and built by
Caterpillar. The electronically
controlled power shift transmission
allows full-power, speed and
directional changes. Fully modulated
gear shifts significantly contribute
to the operator comfort and increase
machine productivity as well as
component life.
Electronic Clutch Pressure Control
(ECPC). It senses input from both
the transmission and the operator
controls in the cab to modulate each
individual clutch through a proportional electro-hydraulic valve.
This results in smoother shifts in
both speed and direction. Energy is
modulated into the clutches, resulting
in longer clutch life.
Integrated Braking System.
It integrates a downshifting and
neutralizer logic into the left-hand
brake pedal. This system translates
into increased performance/
productivity for the operator thanks
to the optimized transmission
neutralizer, the automatic downshifting and downhill retarding
feature. The Integrated Braking
System also lowers the owning and
operating costs thanks to reduced
axle oil temperatures and extended
brake life.
A Downshift logic only
B Brake application initiated
C Self-adjusting transmission
neutralization
1
2
3
4
6
A
C
7
5
1 Electro-hydraulic valves.
The six proportional electro-hydraulic
valves pressurizing the clutches are
identical and bolted on top of the
transmission.
2 Dedicated pressure port. It is fitted
on each electro-hydraulic valve to
help reduce troubleshooting time
for increased machine availability.
By connecting the Electronic
Technician (ET) and the service
tool box, the transmission can easily
be recalibrated to maintain quick
response.
3 Thermoplastic connectors.
Heavy-duty thermoplastic connectors,
sealed against moisture and
contaminants, ensure reliable and
trouble-free connections with
the transmission control.
4 Easy service. Easy service is built
in the transmission. The daily level
check is done from ground level
through a well-protected sight gauge.
An oil sampling valve allows quick,
clean access to the transmission for
SOS oil analysis.
Axles
Large, heavy-duty axles protect internal components from the harsh environment and offer
excellent serviceability and maintenance.
Hydraulics
Well balanced hydraulics deliver precise, low-effort control and trouble-free operation.
Operator Station
Comfort and control top-quality operators station will help maximize productivity.
8
10
13
9
4
16
11
15
14
13
12
12
5
6
B
A
A
4
5
3
10
1 Penetration
Use in densely compacted material
such as clay.
Gives maximum penetration.
Self-sharpening.
2 Short
Use in high-impact and pry-out
work such as rock.
Extremely strong.
3 Long
Use in most general applications
where breakage is not a problem.
4 Heavy Duty Long
Use in general loading and
excavation work.
Has extended wear life and
greater strength.
Penetration
Strength
GET system
selection guide
Cutting edges
(bolt-on
or weld-on)
Flushmount
adapters
Bottom-strap
adapters
Two-strap
adapters
Penetration ability
Impact resistance
Wear life/Abrasion protection
Smooth floor maintenance
11
4
5
12
Environmental Machine
Caterpillar cares about the environment and continues to develop innovative solutions.
Machine Features
An on-demand fan (standard on all
938G Series II), which automatically
regulates the fan speed depending
on the cooling requirements.
Additional sound insulation around
the engine.
Oil sampling valves and pressure
test ports for service diagnostics.
These features result in reduced
operating cost, quieter machine,
and easier service.
Low Sound version. The Low Sound
version is much quieter than the
standard machine. The sound pressure
levels for the Low Sound version are
104 and 71 dB(A) for exterior and
operator station respectively.
Environmental Fluids
Extended Life Coolant/Antifreeze
with anti-foaming and anti-corrosion
properties provides extended service
intervals (up to 6000 hours) requiring
less frequent fluid renewals and
disposals. This is a standard feature.
Cat Bio Hydo (HEES) is formulated
from a fully saturated Hydraulic
Environmental Ester Synthetic base
stock and selected additives. It has
excellent high-pressure and hightemperature characteristics. Provided
a special water separator filter has been
installed and depending on regular
SOS analysis, Cat Bio Hydo (HEES)
service intervals can be extended up to
6000 hours. It is fully compatible with
our hydraulic components and allows
operation over a broad temperature
range. Cat Bio Hydo (HEES) is fully
decomposed by soil or water
microorganisms. This is available
as an attachment.
13
Serviceability
Keep machines up and running with easy-to-perform daily maintenance.
Sloped hood. It is electrically or
mechanically activated, tilts up for
complete access to the engine,
cooling system and other major
components. If needed, the hood
can be removed quickly and easily
by removing three pins and
disconnecting a single harness
connector. A built-in lifting point
facilitates easy lift off.
14
Preventive Maintenance
By anticipating potential problems and avoiding unscheduled repairs, your equipment
is always up and ready to run.
Diagnostic Indicator. The Diagnostic
Indicator alerts the operator of
immediate or impending problems
with engine oil pressure, brake oil
pressure, parking brake, electrical
charging system, low fuel level,
hydraulic oil level and primary and
secondary (if equipped) steering.
Electronic Technician (ET).
Caterpillar Electronic Technician is
a software program which allows the
service technician to find and identify
a problem on a machine and to analyze
how to fix it quickly. ET provides him
with the capability to access the
Electronic Control Modules from
a personal computer.
The Electronic Technician is used for:
Viewing active and non active
diagnostic codes and clearing them
after repair.
Displaying the status of all
parameters such as engine speed,
gear engaged, control levers position,
control switch position, etc.
Performing diagnostic test and
calibrations of electro-hydraulic
components.
Viewing current configuration and
changing parameter settings.
Flashing new Caterpillar software in
the Electronic Control Modules.
Recording all parameters during
machine operation.
A customer version of ET is also
available for your fleet of Caterpillar
equipment. Contact your Caterpillar
dealer for more detailed information.
2
3
4
1 ET software
2 Communications Adapter
3 Diagnostic Connector
4 Electronic Control Module (ECM)
Caterpillar Product Link system.
This optional attachment includes
a transceiver module (on-board
the machine), office application PC
software, and a satellite communications
network to track machine hours,
location, and warnings (PL-201).
Product Link simplifies maintenance
scheduling, fleet management,
unauthorized machine usage or
movement, and product problem event
tracking and diagnosis (PL-201).
Available in two versions, there is
a Product Link system for most
customers needs. See your Caterpillar
dealer for details.
15
Engine
Transmission
Features
Caterpillar exclusive Advanced
Diesel Engine Module (ADEM III)
electronic fuel system control module
is fully integrated with other
electronic control modules on the
machine for improved performance
Caterpillar state-of-the-art hydraulically
Dimensions
actuated, electronically controlled
Bore
110 mm
unit injection fuel system (HEUI)
Stroke
127 mm
air-to-air aftercooler
Displacement
7.2 liters
electronically controlled continuously
Exhaust emissions
variable temperature-sensing onThe 3126B meets the following
demand fan is integrated with
emission requirements:
electronic engine control module
cross-flow cylinder head design with
EU directive 97/68/EC Stage II
three alloy-steel valves per cylinder
aluminum-alloy skirt and steel crown,
3-ring, 2-piece articulated pistons,
cam-ground, tapered and cooled by
oil spray
induction-hardened, forged crankshaft
839 Nm
839 Nm
deep-skirted cast cylinder block
800
tapered connecting rods
direct-electric 24-volt starting and
700
charging system with two 12-volt,
CCA: 750BCI, 475 DIN Caterpillar
600
maintenance-free batteries, heavyduty starter and a 50-amp alternator
Engine Torque
(Nm)
km/h
7.6
13.4
23.3
38.8
7.6
13.4
23.3
Features
Electronic Clutch Pressure Control
(ECPC) modulates clutch engagement
single control for both speed and
direction
separate control to lock in neutral
single-stage, single-phase torque
converter
automatic shift capability
high energy friction material provides
extended clutch life
externally mounted controls with
quick disconnects for easy diagnostic
checks
high contact ratio gears are precision
ground for quieter operation
transmission can be recalibrated using
Electronic Technician (ET) service
tool
Variable Shift Control (standard)
controlling the selected shift pattern
500
Working
Range
}
130
134kW
kWmaximum
134
119
119kW
kWrated
90
1000 1200 1400 1600 1800 2000 2200
Engine rpm
16
Engine Power
(kW)
110
Axles
Brakes
Final Drives
Features
ring gears are pressed in and doweled
to axle housings
carrier assemblies include:
planet gears with free-floating
bronze sleeve bearings
planet shafts
retaining pins
bearings
sun gear shafts
planetary carriers
Features
maximum single-wheel rise and fall:
420 mm
threaded nuts to set bearing pre-load
patented Duo-Cone Seals between
axle shaft and housing
uses SAE 30W (oil change interval:
2000 hours or one year)
conventional differential
conventional differentials (standard)
limited slip differentials (optional)
no spin differential, rear (optional)
axle oil temperature sensors
(optional)
* Oscillating may have to be reduced when
using L5 tires, chains or oversized tires.
Hydraulic System
Implement system, vane-type pump
Output at 2596 rpm and 7000 kPa
with SAE 10W oil at 66C
Relief valve setting
Cylinders, double acting:
lift, bore and stroke
tilt, bore and stroke
163 liters/min
24 800 kPa
127 x 693 mm
139.7 x 527 mm
seconds
Features
completely enclosed system
low effort, pilot-operated controls
full-flow filtering
reusable couplings with O-ring face seals
lift height and digging angle presetting possibility
pilot shutoff valves disables implement functions for
added safety
standard hydraulic oil cooler tilts out for easy cleaning
of heat exchanger
Caterpillar XT hoses
pressure taps
automatic Ride Control System available
Cat biodegradable oil available
6.0
1.4
2.8
10.2
17
Cab
Implement Controls
Features
ROPS meets the following criteria:
ISO 3471:1994
also meets the following criteria for
Falling Objects Protective Structure:
ISO 3449:1992 LEVEL II
corrosion-free roof cap
Sound Levels/Dynamics
Ratings
Minimum turning radius
(over tire)
5480 mm
Steering angle, each direction
40
Hydraulic output at
2596 rpm and 7000 kPa 102 liters/min
Relief valve setting
22 800 kPa
Features
center-point frame articulation
load sensing hydraulic steering pump
front and rear wheels track
flow-amplified, closed-center,
pressure-compensated system
steering-wheel operated metering
pump controls flow to steering
cylinders
full-flow filtering
adjustable steering column
secondary steering available
Tires
Tubeless, loader-design tires.
Operator sound
Standard sound suppression
Low sound
Exterior sound
Standard sound suppression
Low sound
dB(A)
73
71
105
104
Liters
Fuel tank
Cooling system
Crankcase
Transmission
Differentials and final drives
front
rear
Hydraulic system (including tank)
Hydraulic tank
254
48
31
30
30
32
90
76
18
Dimensions
All dimensions are approximate.
65
Reach
3843 mm
45
3309 mm
Overall
Height
SERIES II
Dump
Clearance
3236 mm
2368 mm
1857 mm
3020 mm
1510 mm
409 mm
45
532 mm
750 mm
Digging
Depth
Overall Length
Dimensions listed are for machines equipped with 20.5 R 25 XHA (L-3) tires.
Tread width for all tires is 2020 mm.
Supplemental Specifications
Dimension
Width over tires (mm)
Ground clearance (mm)
Change in all vertical dimensions (mm)
Tire weight
Weight variation (kg)
Change in static tipping load (kg)
straight
full articulation
Tread type
Dimension
Width over tires (mm)
Ground clearance (mm)
Change in all vertical dimensions (mm)
Tire weight
Weight variation (kg)
Change in static tipping load (kg)
straight
full articulation
XHA
L3
20.5 x R25
2550
420
Used as reference
223
Used as reference
XTLA
L2
20.5 x R25
2555
411
-9
187
-144
XLDD2
L5
20.5 x R25
2557
449
+29
336
+452
XLD65
L3
650/65 R25
2572
409
-11
278
+220
Used as reference
Used as reference
-107
-91
+335
+285
+163
+138
GP2B
L2/L3
20.5 x R25
2555
426
+6
221
-8
RL2+
L3T
20.5 x R25
2564
421
+1
247
+96
GP4B
L4
20.5 x R25
2553
437
+17
271
+192
RL5K
L5
20.5 x R25
2577
466
+46
373
+600
-6
-5
+71
+60
+142
+121
+444
+377
19
Operation Specifications
Bolt-on
Cutting Edge
Bolt-on adapters,
Tips and Segments
Bolt-on
Cutting Edge
Bolt-on adapters,
Tips and Segments
Bolt-on
Cutting Edge
Bolt-on adapters,
Tips and Segments
m3
2.3
2.3
2.5
2.5
2.8
2.8
Struck capacity
m3
2.0
2.0
2.1
2.1
2.4
2.4
Width
mm
2706
2777
2706
2777
2706
2777
mm
2889
2763
2856
2730
2791
2665
mm
977
1062
1015
1100
1091
1176
mm
2185
2332
2235
2382
2335
2482
Digging depth
mm
50
64
50
64
50
64
Overall length 4
mm
7181
7328
7231
7378
7331
7478
mm
5140
5140
5188
5188
5284
5284
mm
5955
6032
5968
6041
5996
6075
Bucket weight
kg
1186
1294
1219
1327
1290
1398
kg
11444
11317
11335
11208
11112
10986
kg
9939
9810
9839
9712
9637
9511
Breakout force 2
kN
126
125
120
119
109
109
Operating weight 1
kg
13979
14087
14012
14120
14083
14191
Static tipping load and operating weight shown are based on standard machine configuration with
sound-suppression cab and ROPS, secondary steering, air conditioning, ride control, 20.5-R25, L-3, tires,
full fuel tank, coolant, lubricants, lights, directional signals with CE plates and operator.
For buckets with adapters, tips and segments, value is measured 102 mm behind the tip of the segment,
with bucket hinge pin as pivot point, in accordance with SAE J732C.
All buckets shown can be used on the high lift arrangement. High lift column shows changes in
specifications from standard lift to high lift. Add or subtract as indicated to or from specifications
given for appropriate bucket to calculate high lift specifications.
20
Universal Buckets
High Lift 3
Bolt-on
Cutting Edge
Bolt-on adapters,
Tips and Segments
Bolt-on
Cutting Edge
Bolt-on adapters,
Tips and Segments
Bolt-on
Cutting Edge
Bolt-on adapters,
Tips and Segments
Bolt-on
Cutting Edge
Bolt-on adapters,
Tips and Segments
2.4
2.4
2.6
2.6
2.8
2.8
3.0
3.0
same
2.0
2.0
2.2
2.2
2.5
2.5
2.6
2.6
same
2706
2777
2706
2777
2706
2777
2706
2777
same
2799
2688
2757
2648
2715
2606
2673
2564
+423
920
1018
962
1057
1004
1099
1047
1141
+121
2225
2372
2284
2428
2344
2488
2403
2547
+390
50
59
50
60
50
60
50
60
+58
7223
7370
7282
7426
7342
7486
7401
7545
+494
5270
5270
5270
5270
5270
5270
5270
5270
+423
6000
6035
6020
6055
6040
6075
6060
6090
+233
1286
1427
1334
1475
1380
1521
1429
1570
same
11270
11087
11128
10944
10971
10786
10844
10656
-1980
9779
9594
9649
9465
9508
9321
9388
9201
-1780
122
120
115
113
109
107
103
101
-6
14079
14220
14127
14268
14173
14314
14222
14363
+346
m3
*Universal 3.0
Universal 2.8
*Universal 2.8
Excavation 2.8
*Excavation 2.8
Universal 2.6
Universal 2.6
Excavation 2.5
Excavation 2.5
Universal 2.4
Universal 2.4
Material Density
2200
2000
1800
1600
kg/m3
1400
Excavation 2.3
1200
2600
2400
2200
2000
1800
1600
1400
1200
100% 95%
1000
115%
Excavation 2.3
kg/m3
High Lift
m3
*Universal 3.0
Material Density
In accordance with SAE J818, these data consider the bucket load to be equal to half of the static tipping load at full turn.
21
Standard Equipment
Standard equipment may vary. Consult your Caterpillar dealer for specifics.
Electrical
Alternator (50-amp)
Batteries (two 12-volt, Maintenance
free, CCA: 750 BCI, 475 DIN)
Direct electric starting (24-volt)
Ignition key, start/stop switch
Main disconnect switch
Starter, electric, heavy duty
Voltage converter (12-volt, 5 Amp)
Working halogen lighting system,
including six lights:
two forward floodlights
on the front frame
two forward floodlights
on the cab
two rearward floodlights
on the counterweight
Starting Aid
Air intake heater
Operator Environment
Adjustable steering column
Air recirculation filter
Cab, pressurized with sound
suppression and rollover protective
structure(ROPS)
Cigar Lighter and ashtray.
Cloth Seat-KAB with adjustable
backrest, armrest, and lumbar support
Dome light
Heater and defroster
Horn, electric
Implement lever lockout
Instrumentation:
Torque converter oil temperature
gauge
Engine coolant temperature gauge
Fuel level gauge
Hydraulic oil temperature gauge
Mirrors, outside mounted
Radio ready cab
Seat belt, retractable, 76 mm wide
Storage:
Coat hook
Cup and thermos holders
Lockable compartment for personal
items
Sunvisor
Tinted glass
22
Warning indicators:
Alternator
Coolant temperature
Engine oil pressure
Fuel pressure
Hydraulic oil temperature
Inlet air temperature
Parking brake engaged
Service brake oil pressure
Steering pressure indicators
Transmission oil temperature
Transmission filter by passing
Windshield washers/wipers, wet arm
(front and rear), front intermittent
Engine
Air precleaner, Radial Seal filters,
primary (Ultra High Efficiency)
and secondary
Cat 3126B ATAAC diesel engine,
HEUI, turbocharged with air-to-air
aftercooler
Cooling system:
Unit core radiator
On-demand cooling fan,
hydraulically driven
Hydraulic oil cooler
Air conditioner condenser*/**
Fuel system priming pump, electric
Sound suppressed muffler
Drive Train
Torque converter
Transmission, countershaft,
power shift, 4F/3R:
Electronic Clutch Pressure Control
Automatic shift capability
Fully automatic speed range control
Direction and gear selection switch with
quick gear kickdown button
Transmission diagnostic connectors
(pressure taps)
Transmission auto/manual switch
Transmission neutralizer on/off switch
Brakes, full-hydraulic actuated,
enclosed wet discs
Differential limited slip, rear axle**
Integrated Braking System
Variable Shift Control
Hydraulics
Automatic bucket positioner
Automatic lift kickout
Automatic Ride Control System**
Caterpillar O-ring face seals couplings
Caterpillar XT hoses
Loader linkage, sealed Z-bar design
Pilot hydraulic controls
Secondary steering**
Steering, load-sensing hydraulic
Preventive Maintenance
Caterpillar diesel engine oil
Caterpillar hydraulic oil
Caterpillar transmission oil
Caterpillar high efficiency fuel filters
Caterpillar ultra high efficiency
air filter
Caterpillar liquid filters
Extended life coolant (-30C)
Hydraulic pressure taps
(diagnostic connectors)
Service Indicators:
Air cleaner
Coolant level sight gauge
Hydraulic oil level sight gauge
Transmission oil level sight gauge
Scheduled Oil Sampling (SOS) valves
Other Standard Equipment
Bottom guard**
Counterweight
Drawbar hitch with pin
Front fenders (steel) and rear platform
deflectors
Front fender mud flaps
Power train guard**
Tilting hood, non-metallic, one-piece
Vandalism protection caplocks**
* Not included in open cab configuration
**May be optional in some countries
Optional Equipment
Optional equipment may vary. Consult your Caterpillar dealer for specifics.
Electrical
Alternator, heavy duty
70 amp and 75 amp
Auxiliary halogen lighting package
Including alternator (70 amp),
four cab-mounted floodlights
(two front and two rear)
Back up alarm
Directional signals
Roading lighting package, including
turning signals and high/low beams
Warning lighting system
(rotating beacon)
Starting Aid
Batteries, high output
(two 12-volt, maintenance free,
CCA: 900BCI, 525 DIN)
Engine coolant heaters
(120 or 220 volt)
Operator Environment
Cat contour seat (fully adjustable,
with air suspension)
Left and right pull down,
latch windows*
Radio, 12 volt, AM/FM, Cassette
Rearview mirrors, internal
Roll-down sun screen (rear window)*
Sun visor, front
Wiper, intermittent, rear window
Drive Train
Axle seal guards
Differential, Limited Slip (front, rear)
Differential, No Spin (rear)
Monitoring system, axle oil temperature
Oscillation limitation block for rear axle
Hydraulic
Hydraulic arrangement, third valve
Hydraulic arrangement, joystick
(single lever)
Ride Control
Switch, F-N-R, mounted on lift lever
or joystick
Quick coupler actuation circuit
Preventive Maintenance
Automatic lubrification system
Precleaner, turbine
Precleaner, turbine, trash version
Extended Life Coolant (-35 to -50C)
Remote pressure taps
Environmental Attachments
Low sound version*:
104 dB(A) exterior and
71 dB(A) operator
Cat Bio Hydo (HEES), biodegradable
hydraulic synthetic ester based oil
Ecology drains for axle oil
Other Optional Attachments
Buckets and work tools
Caterpillar Product Link
High Lift arrangement
High Lift arrangement, third valve
Open cab, including ROPS
Payload Control System
Platform extension fenders, rear
Rear full coverage roading fenders,
swingable, non-metallic
Speed limiter, 20 km/h
Field Installed Attachments
Field kit, High Lift arrangement
Field kit, hydraulics, third valve
Field kit, joystick
Corrosion Resistance Arrangement
Provides extensive protection to
vital machine components for harsh
corrosive applications.
Waste Handling Arrangement
Provides extensive guarding and
machine modifications (e.g. trash grill),
yet allowing easy access for cleaning
and maintenance.
* Not included in open cab configuration
23
HEHL2874 (08/2005) hr
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