Performance Analysis of Coated Single Point Cutting Tool in Turning Operation
Performance Analysis of Coated Single Point Cutting Tool in Turning Operation
(I JI TR) I NTERNATI ONAL JOURN AL OF I NNOVATI VE TECHNOL OGY AND RESE ARCH
Volume N o.3 , I ss ue No.4, Jun e - July 2015, 2234 2243.
INTRODUCTION
LITERATURE REVIEW
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PROPERTIES OF
ALUMINUM
Group
13
Melting
point
660.323oC,
1220.581oF,
933.473 K
Period
Boiling
point
2519oC, 4566oF,
2792 K
Block
2.70
Density
(g cm-3)
Atomic
number
13
Relative
atomic
mass
26.982
Key
isotopes
27
S tate at 20C
Solid
Electron
configuration
[Ne]
3s23p 1
Al
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Figure 1.
Aluminum rod
B. Preparation of Workpiece
Aluminu m rod (Fig. 1) of 10 centimeter length with
good surface finish is required for further
mach ining process. The preparation of workpiece
involves the following steps:
1) Cutting into 10 cm pieces:The alu minu m
rod is cut into 10 cm pieces with the help of hand
saw. The aluminu m rod is held in vice as shown in
Fig. 2.
Figure 4.
Facing operation
Figure 5.
Turning operation
Figure 3.
Aluminum workpieces
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Figure 6.
Figure 7.
Figure 9.
Infrared thermometer
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V.
d is depth of cut in mm
and D is diameter of workpiece in mm
Cutting speed
N (rpm )
Feed
(mm/rev )
Depth of cut
d( mm )
90
0.071
0.3
139
0.143
0.6
S.N
.
Diameter(D)m
m
Feed
(f)
Speed(S)rp
m
Dept
h of
cut
(d)
mm/re
v
Temperature(T
)
C
Surface
roughnes
s
MRR(mm/min
)
Ra(m)
mm
1
24
0.071
90
0.3
35
0.853
144.54
24
0.071
90
0.6
37
0.734
289.08
24
0.071
139
0.3
35
0.981
223.23
24
0.071
139
0.6
39.5
1.341
446.46
24
0.143
90
0.3
37.4
1.921
291.11
24
0.143
90
0.6
37
2.12
582.23
24
0.143
139
0.3
38
2.321
449.60
24
0.143
139
0.6
37.2
2.403
899.21
TABLE IV.
S.N.
Diameter(D)
Feed (f)
Speed(S)
mm
mm/ rev
rpm
Depth of
cut (d)
Temperature(T)
C
mm
Surface
roughness
MRR(mm/ min)
Ra(m)
24
0.071
90
0.3
39
2.28
144.54
24
0.071
90
0.6
40
2.579
289.08
24
0.071
139
0.3
42
3.481
223.23
24
0.071
139
0.6
43
2.873
446.46
24
0.143
90
0.3
40
2.314
291.11
24
0.143
90
0.6
41.5
2.98
582.23
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24
0.143
139
0.3
43.5
1.78
449.60
24
0.143
139
0.6
46.7
1.813
899.21
TABLE V.
S.N.
Diameter(D)
Feed (f)
Speed(S)
mm
mm/rev
rpm
Depth
of cut
(d)
Temperature(T)
C
Surface
roughness
MRR(mm/min)
Ra(m)
mm
1
24
0.071
90
0.3
32
1.281
144.54
24
0.071
90
0.6
34.8
1.893
289.08
24
0.071
139
0.3
34.5
1.981
223.23
24
0.071
139
0.6
35.5
2.013
446.46
24
0.143
90
0.3
37
1.193
291.11
24
0.143
90
0.6
38
1.21
582.23
24
0.143
139
0.3
37.5
1.342
449.60
24
0.143
139
0.6
39
1.213
899.21
I. Validation Of Results
In order to verify the result obtained graph is
plotted between various input and output
parameters and compared with the standard result.
1) Variation of Temperature with input
parameters: Following graphs are plotted to
analyze the relationship between temperature at the
chip-tool interface with the input parameter speed,
feed and depth of cut. Moreover comparative plot
of temperature generated for uncoated tool, tool
coated with nickel and tool coated with zinc is
shown in follo wing graph.
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J. Discussion
1) Temperature: During the turning operation
high amount of heat energy is produced by
shearing and rubbing action. Maximu m amount of
heat is carried by flowing chips and some amount
passes to workpiece and tool material. For the
given set of speed, feed and depth of cut the
temperature the maximu m temperature observed is
46.7 C. However if the values of speed, feed and
depth of cut are increased to high level the rise in
temperature will be high.
Fro m the plot of temperature with respect to speed,
it is clearly seen that with increase in speed the heat
generation process increases causing rise in
interface temperature.
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Temperature
of
chip-too
interface
increased with increasing feed, depth of
cut and speed.
ACKNOWLEDGEMENT
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