Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Time: 11:18:13 PM

Description
Heading
Company:
Location: Mashhad Passenger Terminal
Service of Unit:
CCHP
Our Reference:
Item No.:
Your Reference:
Date:
6/12/2015
Rev No.: 00
Job No.: 01
Fluid name

Hot Side
Exhaust Gas

Cold Side
Water

Remarks

Application Options
Hot side application
Condensation curve
Condenser type

Gas, no phase change

Specified in input
Normal

Cold side application

Vaporization curve
Vaporizer type

Liquid, no phase change

Specified in input
Forced circulation

Location of hot fluid

Program mode

Tube side
Rating

Process Data
Hot Side
In
kg/s
kg/s
kg/s

Temperature
Dew / Bubble point

C
C

450

Operating pressure (absolute)

bar

1.03

Heat exchanged

kW

Allowable pressure drop

bar
m K/W

Fouling resistance
Heat Load Balance Options

Cold Side
Out

In

Out

180

120

140

2.2386

Fluid quantity, total

Vapor quantity
Liquid quantity

0.14
0.00018
Program

Databanks
Hot Side
Cold Side

Use properties from the following:

Use properties from the following:

Aspen Plus or Aspen Properties run file

Hot side composition specification
Cold side composition specification

Weight flowrate or %
Weight flowrate or %

Page 1

0.34
0.00035
Program

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Hot Side - Component

Components

Source

Vapor in

Liquid in

Liquid out

Component
type

Carbon
dioxide
Carbon
monoxide
Oxygen

Databank

14

Program

Databank

0.45

Program

Databank

0.5

Program

Nitrogen

Databank

72

Program

Nitrogen
dioxide
Water

Databank

0.35

Program

Databank

12.7

Program

Hot Side - Vapor Properties

Temperature Specific heat
C

kJ/(kg K)

Thermal
cond.

Viscosity

Density

W/(m K)

mPa s

kg/m

Molecular
weight

Diffusivity
m/s

Page 2
Time: 11:18:14 PM

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Cold Side - Component

Components
Water

Source

Liquid in

Vapor in

Vapor out

Databank

Component
type
Program

Cold Side - Liquid Properties

Temperature Specific heat
C

kJ/(kg K)

Thermal
cond.

Viscosity

Density

Surface
tension

W/(m K)

mPa s

kg/m

N/m

Page 3
Time: 11:18:14 PM

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 4
Time: 11:18:14 PM

Tubes
Tube type
Tube outside diameter
Tube wall thickness
Tube wall specification
Tube wall roughness
Tube pattern
Tube pitch

Plain
20

Fin height
Fin thickness
Fin density
Surface area per unit length
Outside/Inside surface area ratio

mm
mm
mm

Triangular
mm

Twisted tape ratio

Twisted tape width

mm

Tapered tube ends for knockback condensers

Bundle
Shell entrance construction
Shell exit construction

Program
Program

Pool boiler options

Provide disengagement space in shell
Percent of shell diameter for disengagement

Impingement protection type

Impingement plate diameter
Impingement plate length (parallel to tube axis)
Impingement plate width (normal to tube axis)
Impingement plate thickness
Impingement plate distance in from shell ID
Impingement plate clearance to tube edge
Impingement plate perforated area %

Program

Pass layout
Design symmetrical tube layout
Maximum % deviation in tubes per pass
Number of tie rods
Tie rod diameter
Spacer diameter
Number of sealing strip pairs
Minimum u-bend diameter
Pass partition lane width
Outer tube limit diameter

Program will optimize

Open space between shell ID and outermost tube

at top, S1
at bottom, S2
at sides, S3

mm
mm
mm
mm
mm
mm

mm
mm
mm
mm
mm
PercShellID

Distance
mm
mm
mm

Distance from tube center

to vert. center line, D1
to hor. center line, D2

mm
mm

Diametric clearances
Shell ID to baffle OD
Baffle OD to outer tube limit
Baffle tube hole to tube OD

mm
mm
mm

mm
mm
#/m
m

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 5
Time: 11:18:14 PM

Baffles
Baffle type
Baffle cut (% of diameter)
Baffle cut orientation

Program

Number of intermediate supports

at inlet
at outlet
between baffles

Program

Type U-bend support

Distance from nearest support/baffle to tangent of u-bend
Distance between partial supports at u-bend
U-bend mean radius

Program
mm
mm
mm

Inside diameter of ring

Inside diameter of ring
Support rod diameter
Total length of support rods per baffle

mm
mm
mm
mm

Rating/Simulation
Shell outside diameter
Shell inside diameter
Baffle spacing center-center
Baffle spacing at inlet
Baffle spacing at outlet
Baffle number
Tube length
Tube number
Tube passes
Shells in series
Shells in parallel

609.6
152.4
206.25
206.25
11
2000
446
2
1
1

mm
mm
mm
mm
mm

Kettle outside diameter

Kettle inside diameter

mm
mm

Vapor belt outside diameter

Vapor belt inside diameter
Vapor belt length

mm
mm
mm

Shell cylinder thickness

Front head cylinder thickness
Front tubesheet thickness
Rear tubesheet thickness
Baffle thickness

mm
mm
mm
mm
mm

mm

Nozzles
Diameter

Quantity

Orientation

mm

mm

Hot Side Inlet

Program

Hot Side Outlet

Program

Hot Side Condensate

Cold Side Inlet
Cold Side Outlet

Dome OD

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Time: 11:18:15 PM

Nozzles
Nozzle flange rating
Nozzle flange type
Flow direction for first tube pass
Location of nozzle at u-bend

Hot Side

Cold Side

Program
Program

Program
Program

Program
Program

Height above vessel center line

of liquid level in column (A)
of outlet piping back to column (B)

m
m

Equivalent length of inlet piping (C)

Equivalent length of outlet piping (D)

m
m

Inlet

Outlet
mm
m
m

Pipe inside diameter

Vertical pipe straight length
Horizontal pipe straight length
Number of 90 degree elbows (R/D = 1.5)
Number of 90 degree elbows (R/D = 1.0)
Type of valve
Manifold inside diameter

mm

Design Constraints
Increment
Shell diameter
Tube length
Tube passes
Baffle spacing

Minimum

Program
mm
Program
Program

Allowable number of baffles

Allow baffles under nozzles
Use proportional baffle cut

Program

Allowable pressure drop

Minimum fluid velocity
Maximum fluid velocity
Maximum % of allowable pressure drop for each nozzle
Minimum % excess surface area required

Maximum
mm
mm

Use shell ID or OD as reference

Use pipe or plate for small shells
Minimum shells in series
Minimum shells in parallel

Program
Program
Hot Side
0.14

bar
m/s
m/s

Page 6

Cold Side
0.34
bar
m/s
m/s

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 7
Time: 11:18:15 PM

Materials
Cylinder - hot side
Cylinder - cold side
Tubesheet
Double tubesheet (inner)
Baffles
Tube material

SA-204 K11820 Grd A Plate

SA-516 K02700 Grd 70 Plate
SA-204 K11820 Grd A Plate
SA-204 K11820 Grd A Plate
SA-179 K01200 Smls. tube

Thermal conductivity of tube material

W/(m K)

Tubesheet cladding - hot side

Tubesheet cladding - cold side
Gaskets - hot side
Gaskets - cold side

Specifications
Design Code
Service class
TEMA class
Material standard
Dimensional standard

ASME Code Sec VIII Div 1

Program
Program
Program
Hot Side

Design pressure
Design temperature
Vacuum design pressure
Test pressure
Corrosion allowance

Cold Side
bar
C
bar
bar
mm

Thermal Analysis Options

Hot Side

Cold Side

Heat transfer coefficient

Heat transfer coefficient multiplier
Pressure drop multiplier
Percent of u-bend area used for heat transfer
Maximum rating for thermosiphons
Mean temperature difference
Minimum allowable temperature approach
Minimum allowable MTD Ft correction factor
Maximum allowable heat flux
Flow direction for first tube pass
Maximum number of design mode iterations
Simulation mode area convergence tolerance
Number of calculation intervals
Type of interval calculation
Fouling calculation options
Hot / Cold side fouling ratio

W/(m K)

Program
C
C
kW/m
Program
0

Program
Program

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Correlations
Condensation Options
Desuperheating heat transfer method
Condensation heat transfer model
Shell side two phase heat transfer correlation
Tube side two phase heat transfer correlation
Liquid subcooling heat transfer method

Program
Program
Program
Program
Program

Vaporization Options
Suppress nucleate boiling coefficient
Minimum temperature difference for nucleate boiling
Shell side two phase heat transfer correlation
Tube side two phase heat transfer correlation
Mist flow heat transfer calculation method

C
Program
Program
Program

Pressure Drop Options

Shell side flow analysis calculation method
Shell side two phase pressure drop correlation
Tube side two phase pressure drop correlation

Program
Program
Program

VelocityHeadsForPressureDrop
Entering tubes
Exiting tubes
Hot Side
Inlet Nozzle
Outlet Nozzle

Change Codes

Cold Side

Page 8
Time: 11:18:15 PM

Heat Exchanger Thermal Design

File: cchp hex design2.EDR

Hetran 2006
Date: 6/12/2015

Page 9
Time: 11:18:15 PM

Warnings and Messages

Description
Note 23

Cold side flowrate has been set at 8.5747 kg/s to balance heat loads.

Note 588

A TEMA E shell with an odd number of horizontal cut single segmental baffles implies that the
inlet and outlet nozzles should both be on the same side of the exchanger (top or bottom).

Warning 47

The databank has been referenced for HOT Side fluid physical properties. The temperature
range for which properties were stored in the databank has been exceeded by one or more of
the components. ALL properties for that component will be taken at the limit of the range except
for vapor pressure and viscosity which will be extrapolated.

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 10
Time: 11:18:15 PM

Optimization Path
Shell

Tube Length

Pressure Drop

Size

Actual

Reqd.

Shell

Tube

mm
609.6

mm
2000

mm
1346.3

bar
0.0604

bar
0.09712

Baffle

Tube

Spacing No. Pass No.

mm
152.4

11

446

Units

Total

Price

Dollar(US)
27690

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 11
Time: 11:18:15 PM

Thermal Details - General

Tube Side

Shell Side
Gases (in/out)

kg/s

Liquids (in/out)

kg/s

Temperature (in/out)

Dew point or bubble point

Film coefficient
Fouling resistance

8.5747

8.5747

120

140

180

177.4

m K/W

0.00035

0.00018

0.22

73.66

Pressure drop (allow./calc.)

bar

0.34 0.0604

Total heat exchanged

kW

724.1 Type

BEM

hor
590

54.3 Tube No-OD

m
C

0.14

138.7 Shell size

W/(m K)

MTD corrected

450

5401.6

m/s

Effective surface area

2.2386

W/(m K)

Velocity

Overall coef. - dirty

2.2386

145.18 Baffles

1 ser 1 par
2000

446

single seg

0.95 Tube passes

MTD Ft correction factor

0.09712

mm
20

Thermal Details - Thermal Resistances

Clean

Spec. foul

Max. foul

33.2

35.9

54.3

63.56

50.96

Overall coefficient

W/(m K)

150.3

138.7

91.9

Overall resistance

m K/W

0.00665

0.00721

0.01088

Shell side fouling

m K/W

0.0

0.00035

0.00266

0.0

0.00018

0.00137

Area reqd.
Excess surface

Tube side fouling (at tube ID)

Distribution of overall resistance
Shell side film

2.78

2.57

1.7

Shell side fouling

0.0

4.86

24.48

0.41

0.38

0.25

Tube side fouling

0.0

2.85

14.38

Tube side film

96.8

89.34

59.19

Tube wall

0.00003

mm

24 % hor

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 12
Time: 11:18:15 PM

Thermal Details - Coefficients

Film coefficients
As calculated by program

Shell Side

Tube Side

5401.6

177.4

5401.6

177.4

W/(m K)

As specified by user in input

User specified multiplier
As used in design
Desuperheating coefficient
Condensing coefficient
Vapor sensible coefficient

177.4

Liquid sensible coefficient

5401.6

Boiling coefficient
Liquid cooling coefficient
Reynolds number

18097.49

26113.95

Beta factor
Gamma factor
Fin efficiency factor
Mean metal temperature

1
130.01

144.21

Thermal Details - MTD and Flux

Mean temperature difference

Corrected MTD used in design

145.18

Actual flux

LMTD

152.23

Boiling fluid

MTD Ft correction factor

0.95

Flux

Nucleate maximum flux

MTD delta correction factor

Program maximum flux

Long. baffle efficiency factor

Specified maximum flux

Calculated corrected MTD

User specified corrected MTD
Flow direction

145.18

Controlling maximum flux

kW/m
13.3

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 13
Time: 11:18:15 PM

Thermal Details - Pressure Drop

Pressure Drop

Shell Side

Tube Side

0.34

0.14

Calculated, clean

0.0604

0.09712

Calculated, dirty

0.07423

0.098

bar

Allowable

User specified bundle multiplier

m/s

bar

%dp

m/s

bar

%dp

Inlet nozzle

1.12

0.00888

14.7

65.08

0.00498

5.12

Entering bundle

0.86

0.01046

17.31

88.42

0.0092

9.47

Crossflow

0.22

0.02633

43.6

Through baffle windows

0.17

0.00284

4.7
73.66

0.07407

76.27

Velocity and pressure drop

Inlet piping

Through tubes
Exiting bundle

0.88

0.00888

14.7

55.39

0.00576

5.93

Outlet nozzle

1.14

0.00301

4.98

40.77

0.00312

3.21

Outlet piping

Thermal Details - Shell Side Stream Analysis

Shell Side Stream Analysis

Flow fraction
%

Diametric clearances
mm

Stream B: Crossflow

42.19

Stream A: Baffle hole - tube OD

25.94

0.79

Stream C: Baffle OD - shell ID

24.28

4.76

7.6

11.11

Stream E: Shell ID - bundle OTL

Stream F: Pass lanes

Rho*V2

TEMA limit

kg/(m s)

kg/(m s)

Inlet nozzle

1188

2232

Shell entrance

3058

5953

Bundle entrance

699

5953

Bundle exit

712

5953

Shell exit

3116

5953

Outlet nozzle

1208

Rho*V2 analysis

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 14
Time: 11:18:15 PM

Mechanical Details - Setting Plan

845

2000

235

1816

1400

600

184

610

Rear Head

337

Shell

610

337

610

3080
Front Head

Mechanical Details - Tube Layout

26
25
24
23
22
21
20
19
18
17
16
15
14

3
10
13
14
17
18
19
20
21
22
21
22
23

13
12
11
10
9
8
7
6
5
4
3
2
1

23
22
21
22
21
20
19
18
17
14
13
10
3
446

Shell ID
590.5 mm
O.T.L.
579.4 mm
Baffle cut to C/L 147.8 mm

223

223

12.5

21.65

25

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 15
Time: 11:18:15 PM

Mechanical Details - Shell

TEMA type:

BEM

Shell

Front head

Cylinder outside diameter

mm

609.6

609.6

Cylinder inside diameter

mm

590.55

590.55

Kettle outside diameter

mm

Vapor belt outside diameter

mm

Vapor belt length

mm

Nozzles - nominal OD / quantity

Shell Side

Tube Side

Inlet nozzle

mm

101.6

304.8

Outlet nozzle

mm

101.6

304.8

Drain

mm

Inlet dome

mm

Distributor belt

mm

Arrangement - total shells:

Total price

Connected in

parallel

series

27690

Dollar(US)

Mechanical Details - Bundle

single seg

Baffle type
Inlet spacing

mm

206.25

C-C spacing

mm

152.4

Outlet spacing

mm

206.25

Number of baffles

11

Shell id - bundle otl clearance

mm

11.11

Baffle hole - tube od clearance

mm

0.79

Shell id - baffle od clearance

mm

4.76

Baffle od - bundle otl clearance mm

6.35

Pass partition lane width

mm

15.88

Supports
Baffle cut

hor

24 % Impingement protection

Triple segmental intermediate cut

% Sealing strips (pairs)

Double/triple segmental outer cut

% Outer tube limit

None

mm

579.44

Baffle thickness

mm

3.18

Open distance at top

mm

7.53

Tube length

mm

2000

Open distance at bottom

mm

7.53

Tubesheet thickness (est.)

mm

31.75

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 16
Time: 11:18:15 PM

Mechanical Details - Tubes

Tube length

mm

Number of tubes
Tube pitch

2000
446

Tube o.d.

mm

20

Tube wall thickness

mm

1.24

25

Tube wall specification

Tube pattern

30

Tube type

Tube passes

Fin height

mm

Fin thickness

mm

Fin density

#/m

mm

Tube pass layout

Tubesheet thickness (est.)
Tube-tubesheet joint
Pass partition lane width
Deviation in tubes/pass

Ribbon
mm

31.75

Plain

1.14

Area ratio Ao/Ai

exp./seal wld
mm

avg

15.88

Twisted tape insert width

% Twist ratio

mm

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 17
Time: 11:18:15 PM

Mechanical Details - Vibration Analysis

For liquids and gases

Inlet

Bundle

Outlet

no

no

no

mm

358.65

304.8

358.65

Vibration Indication
Tube unsupported span
Crossflow velocity

m/s

0.86

0.22

0.88

Critical velocity

vc

m/s

13.04

11.62

13.1

0.07

0.02

0.07

459.9

409.9

461.9

Crossflow/critical velocity
v/vc
Vibration indicated if > 1.0
Tube natural frequency

fn

Hz

Vortex shedding amplitude

U-bend
no

mm

Vortex shedding amplitude limit

0.4

Turbulent buffeting amplitude

mm

Turbulent buffeting amplitude limit 0.4

Mechanical Details - Acoustic Analysis

For gases only
Acoustic resonance indication

Inlet

Bundle

no

no

Outlet
no

Tube unsupported span

mm

358.65

304.8

358.65

Crossflow velocity

m/s

0.86

0.22

0.88

Shell acoustic frequency

fa

Hz

Vortex shedding frequency

fs

Hz

9.6

2.4

9.8

Turbulent buffeting frequency ftb

Condition "a" ratio

Hz

fa/fs

fa/ftb
Resonance indicated if 0.8 - 1.2
Condition "b" velocity

m/s

Resonance indicated if v > "b" velocity

Condition "c" velocity

m/s
Condition "c"Resonance indicated if v > "c" velocity
and Condition "c" > 2000

U-bend
no

Heat Exchanger Specification Sheet

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

Company:
Location: Mashhad Passenger Terminal
Service of Unit:
CCHP
Our Reference:
Item No.:
Your Reference:
Date:
6/12/2015
Rev No.: 00
Job No.: 01
hor
590 -- 2000
1 parallel
1 series
Size
Type BEM
Connected in
mm
54.3
54.3
Surf/unit(eff.)
Shells/unit 1
Surf/shell (eff.)
m
m
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
Fluid allocation
Water
Exhaust Gas
Fluid name
8.5747
2.2386
Fluid quantity, Total
kg/s
2.2386
2.2386
Vapor (In/Out)
kg/s
8.5747
8.5747
Liquid
kg/s
Noncondensable
kg/s
Temperature (In/Out)
Dew / Bubble point
Density
Viscosity
Molecular wt, Vap
Molecular wt, NC
Specific heat
Thermal conductivity
Latent heat
Pressure
Velocity
Pressure drop, allow./calc.

C
C
kg/m
mPa s

120

140

450

180

942.78
0.242

925.39
0.21

0.47
0.032

0.75
0.023

4.209
4.232
1.24
1.161
kJ/(kg K)
0.687
0.689
0.053
0.033
W/(m K)
kJ/kg
7
1.03
bar
0.22
73.66
m/s
0.34
0.0604
0.14
0.09712
bar
0.00035
0.00018
Fouling resist. (min)
m K/W
724.1
145.18
Heat exchanged
MTD corrected
kW
C
91.9
138.7
Transfer rate, Service
Dirty
Clean 150.3
W/(m K)
CONSTRUCTION OF ONE SHELL
Sketch
Shell Side
Tube Side
5.17107
Design/Test pressure
Code
Code
bar 6.89476
176.67
487.78
Design temperature
C
1
2
Number passes per shell
1.59
1.59
Corrosion allowance
mm
101.6 150 ANSI
304.8 300 ANSI
Connections
In
101.6 150 ANSI
304.8 300 ANSI
Out
Size/rating
150 ANSI
300 ANSI
Intermediate
mm
Tks-avg 1.24
OD 20
Length 2000
Tube No. 446
mm
mm Pitch 25
mm
30
Material SA-179 K01200
Tube type Plain
Tube pattern
Shell SA-516 70
OD 609.6
ID
mm Shell cover
SA-204 A
Channel or bonnet
Channel cover
Tubesheet-stationary SA-204 A
Tubesheet-floating
Floating head cover
Impingement protection None
24 hor Spacing: c/c 152.4
Cut(%d)
single seg
Type
Baffle-crossing SA-204 A
mm
mm
Baffle-long
Seal type
Inlet
206.25

Supports-tube
Bypass seal
Expansion joint
RhoV2-Inlet nozzle
Gaskets - Shell side
Floating head
Code requirements
Weight/Shell
Remarks

U-bend
SA-516 70
1188

Type
Tube-tubesheet joint
Type
Bundle entrance 699
Tube Side

ASME Code Sec VIII Div 1

1493.4
Filled with water 2313.3

exp./seal wld
Bundle exit 712

TEMA class
Bundle

B
798.6

kg/(m s)

kg

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Recap of Designs
A
609.6

Shell size

mm

Tube length - actual

mm

2000

Tube length - required

mm

1346.3

Pressure drop, SS

bar

0.0604

Pressure drop, TS

bar 0.09712
mm 152.4

Baffle spacing

11

Number of baffles
Tube passes

Tube number

446

Number of units in series

Number of units in parallel

Total price

Dollar(US)

27690

RhoV2 problem

no

Vibration problem

no

Page 19
Time: 11:18:16 PM

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Calculation Details - Shell Side - Liquid Properties

Temperature

Density

Specific

Thermal

heat

conductivity

bulk

wall

kJ/(kg K)
4.209

W/(m K)
0.687

mPa s
0.242

mPa s
0.215

941.19

4.211

0.687

0.239

0.214

939.61

4.213

0.687

0.235

0.211

140.37

938.02

4.215

0.687

0.232

0.209

142.04

936.44

4.217

0.687

0.229

0.207

129.11

143.71

934.86

4.22

0.688

0.226

0.204

130.93

145.38

933.28

4.222

0.688

0.223

0.202

bulk

wall

C
120

C
136.26

kg/m
942.78

121.83

137.18

123.64

138.69

125.46
127.29

Viscosity

132.75

147.05

931.7

4.224

0.688

0.22

0.2

134.57

148.72

930.12

4.226

0.688

0.218

0.198

136.38

150.38

928.54

4.228

0.688

0.215

0.195

138.19

152.7

926.96

4.23

0.689

0.212

0.193

925.39

4.232

0.689

0.21

140

Calculation Details - Shell Side - Heat Load

Temp.

Flow rate

Sensible heat

Total

Liquid

Liquid

load

kg/s

kW

kW

120

8.5747

121.83

8.5747

65.8

65.8

123.64

8.5747

131.7

131.7

125.46

8.5747

197.5

197.5

127.29

8.5747

263.3

263.3

129.11

8.5747

329.1

329.1

130.93

8.5747

395

395

132.75

8.5747

460.8

460.8

134.57

8.5747

526.6

526.6

136.38

8.5747

592.4

592.4

138.19

8.5747

658.3

658.3

140

8.5747

724.1

724.1

Page 20
Time: 11:18:16 PM

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 21
Time: 11:18:16 PM

Calculation Details - Shell Side - Performance

Inlet

Outlet

Temp.

Heat load

Overall
coefficient

Area reqd. Temperature

difference

Pressure
drop

C
120

W/(m K)

121.83

9.09

138.1

9.13

145.18

123.64

9.09

138.7

9.09

145.18

4.34

125.46

9.09

138.8

9.09

145.18

4.94

127.29

9.09

138.8

9.08

145.18

4.94

%
32.02

129.11

9.09

138.9

9.08

145.18

4.94

130.93

9.09

138.9

9.08

145.18

4.94

132.75

9.09

138.9

9.08

145.18

4.94

134.57

9.09

138.9

9.08

145.18

4.94

136.38

9.09

138.9

9.08

145.18

4.94

138.19

9.09

138.9

9.08

145.18

4.94

140

9.09

138.4

9.12

145.18

140

2.45
19.68

Calculation Details - Shell Side - Coefficients

Temp.

Flow rate

bulk

Pr

Re

regime

C
120.91

1.47

122.73
124.55
126.38

1.42

128.2

1.4

130.02

1.38

18097.49 Turbulent

131.84

1.36

18334.42 Turbulent

133.66

1.34

18572.3

135.48

1.33

18811.1

137.29

1.31

139.09

1.3

Velocity

Coefficients

X-flow

Window

free

forced

Actual

12506.18 Turbulent

m/s
0.22

m/s
0.17

W/(m K)
1263.5

W/(m K)
4579.5

W/(m K)
4579.5

1.45

16237.94 Turbulent

0.22

0.17

1267.8

5328.3

5328.3

1.43

17390.66 Turbulent

0.22

0.17

1271.1

5538

5538

17625.58 Turbulent

0.22

0.17

1272.3

5558.8

5558.8

17861.51 Turbulent

0.22

0.17

1277.6

5579.5

5579.5

0.22

0.17

1280.8

5600.1

5600.1

0.22

0.17

1284

5620.6

5620.6

Turbulent

0.22

0.17

1287.1

5641

5641

Turbulent

0.22

0.17

1290.3

5661.3

5661.3

19049.89 Turbulent

0.22

0.17

1295.4

5681.4

5681.4

15023.24 Turbulent

0.22

0.17

1296.3

4895.3

4895.3

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Calculation Details - Tube Side - Vapor Properties

Temperature

Specific

Thermal

heat

conductivity

bulk

wall

kg/m
0.47

kJ/(kg K)
1.24

W/(m K)
0.053

mPa s
0.032

mPa s
0.023

153.45

0.49

1.232

0.051

0.032

0.023

151.2

0.5

1.225

0.049

0.031

0.023

378.19

148.99

0.52

1.217

0.048

0.03

0.023

353.95

146.81

0.54

1.209

0.046

0.029

0.023

329.54

144.67

0.57

1.201

0.044

0.028

0.023

305

142.56

0.59

1.194

0.042

0.028

0.023

bulk

wall

C
450

C
155.72

426.22
402.28

Density

Viscosity

280.29

140.5

0.62

1.186

0.04

0.027

0.023

255.43

138.48

0.65

1.179

0.039

0.026

0.023

230.43

136.5

0.68

1.172

0.037

0.025

0.023

205.27

134.57

0.71

1.166

0.035

0.024

0.023

0.75

1.161

0.033

0.023

180

Calculation Details - Tube Side - Heat Load

Temp.

Total
Vapor

Vapor

load

kg/s

kW

kW

450

2.2386

426.22

2.2386

65.8

65.8

402.28

2.2386

131.7

131.7

378.19

2.2386

197.5

197.5

353.95

2.2386

263.3

263.3

329.54

2.2386

329.1

329.1

305

2.2386

395

395

280.29

2.2386

460.8

460.8

255.43

2.2386

526.6

526.6

230.43

2.2386

592.4

592.4

205.27

2.2386

658.3

658.3

180

2.2386

724.1

724.1

Page 22
Time: 11:18:16 PM

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 23
Time: 11:18:17 PM

Calculation Details - Tube Side - Performance

Inlet

Outlet

Temp.

Heat load

Overall
coefficient

C
450

W/(m K)

426.22

9.09

402.28

9.09

378.19
353.95
329.54
305

Area reqd. Temperature

difference

Pressure
drop

%
14.59

148.4

8.5

145.18

7.57

146.6

8.61

145.18

7.46

9.09

144.7

8.71

145.18

7.34

9.09

142.9

8.83

145.18

7.22

9.09

141

8.94

145.18

7.09

9.09

139.1

9.07

145.18

6.96

280.29

9.09

137.2

9.2

145.18

6.82

255.43

9.09

135.2

9.33

145.18

6.68

230.43

9.09

133.3

9.46

145.18

6.53

205.27

9.09

131.3

9.6

145.18

6.38

180

9.09

129.4

9.75

145.18

6.21

180

9.14

Calculation Details - Tube Side - Coefficients

Temp.

Flow

bulk

Pr

C
438.11

0.76

Re

Velocity

regime

22816.72 Turbulent

m/s
86.94

Coefficients
free

forced

Actual

W/(m K)

W/(m K)
191.2

W/(m K)
191.2

414.25

0.76

23388.01 Turbulent

84.01

188.6

188.6

390.24

0.77

23998.21 Turbulent

81.06

186

186

366.07

0.77

24652.08 Turbulent

78.1

183.3

183.3

341.74

0.77

25355.15 Turbulent

75.12

180.6

180.6

317.27

0.78

26113.95 Turbulent

72.13

177.9

177.9

292.64

0.78

26936.6

Turbulent

69.12

175.1

175.1

267.86

0.78

27832.5

Turbulent

66.09

172.4

172.4

242.93

0.79

28812.61 Turbulent

63.05

169.6

169.6

217.85

0.79

29892.12 Turbulent

59.99

166.8

166.8

192.64

0.8

31088.71 Turbulent

56.9

164.1

164.1

Heat Exchanger Thermal Design

Hetran 2006

File: cchp hex design2.EDR

Date: 6/12/2015

Page 24
Time: 11:18:17 PM

Calculation Details Exchanger

Clean

Dirty

kW

815.1

804.7

W/(m K)

150.3

138.7

54.3

54.3

Corrected MTD

m
C

99.92

106.88

Shell side temperature in/out

120 142.53

120 142.24

Tube side temperature in/out

450 146.93

450 150.81

Outlet temperature for pass

Heat exchanged
Transfer rate
Effective surface area

1
2
3
4
5
6
7
8

212.43
146.93

218.98
150.81