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Service Programme Backhoe Loaders: Construction Equipment

This service program document provides a checklist for warranty inspections and maintenance of backhoe loaders and construction equipment. It lists inspection and service tasks to be completed at various operating hour intervals, including tasks related to the engine, electrical system, power transmission, brakes, steering, frame and wheels, cab, and hydraulic system. Notes sections are included for technicians to record additional information. The document is intended to ensure equipment is properly maintained according to the manufacturer's specifications.

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MACHINERY101GEAR
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304 views5 pages

Service Programme Backhoe Loaders: Construction Equipment

This service program document provides a checklist for warranty inspections and maintenance of backhoe loaders and construction equipment. It lists inspection and service tasks to be completed at various operating hour intervals, including tasks related to the engine, electrical system, power transmission, brakes, steering, frame and wheels, cab, and hydraulic system. Notes sections are included for technicians to record additional information. The document is intended to ensure equipment is properly maintained according to the manufacturer's specifications.

Uploaded by

MACHINERY101GEAR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERVICE PROGRAMME

Backhoe Loaders
Construction Equipment
Machine Type

Ser. No.

Operated Hours

Delivery Date

Page

1 (5)
Owner

Date

Dealer

Sign.

The Service Programme is to be used as a check list in connection with Warranty Inspections and maintenance.

Please pay attention to safety and environmental instructions in Operators and Service Manuals for the machines concerned.
See the Service Guide regarding specifications and the Operators Manual for information regarding checks and changes/
replacements.

OPERATING HOURS / INTERVAL


A = Warranty inspection
B = Maintenance

First
100

First
1000

10

50

250

500

1000

2000

General

1:1

Service History (included in the respective


Operators Manual), fill in.

1:2

Test-run and check:


Starting and stop functions (including any
cold-starting devices).
Instruments, lights, direction indicators,
reflectors, hazard flashers, wipers,
washer and horn, reversing alarm.
Steering system
Gear positions
Differential lock
Brake system (service and parking
brakes).
Climate control system, fan and controls
including air conditioning (if installed).
Optional equipment.

1:3

Bolted joints, check


tightening torques:
Engine mounting
Propeller shaft drive flanges
Wheel nut tightness
Transmission mounting
Axle mounting
Cab mounting

1:4

Lubrication, see Lubrication and Service


Chart in the Operators Manual.

1:5

Leakage, check.

1:6

Pipes, couplings and hoses, check.

Engine

2:1

Engine oil level, check.

Volvo Construction Equipment AB


Customer Support Division
SE-631 85 Eskilstuna
Sweden

Please send comments about the Service Programme to


sp@volvo.com

Notes

SERVICE PROGRAMME

Machine Type

Ser. No.

Operated Hours

Delivery Date

Page

2 (5)

Please pay attention to safety and environmental instructions in Opereators and Service Manuals for the machines concerned.
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance

First
100

First
1000

10

50

250

500

1000

2000

2:2

Coolant level, check.

2:3

Engine radiator, oil cooler and condenser (if


installed), clean.

2:4

Engine oil and engine oil filter, change/


replace. Requirements for 500 hour interval
between changes, see Operator's Manual.

2:5

Water trap, drain.

2:6

Air cleaner, primary filter, replace.


Longest interval between changes 1000
hours, otherwise follow instructions in
Operator's Manual.

2:7

Air cleaner, secondary filter, replace.


(2000 hours or after 5 primary filter replacements.)

2:8

Primary and secondary fuel filter, replace.


See Operators Manual.

2:9

Coolant, change every 3000 hours

2:10 Turbocharger incl. inlet and exhaust


systems, check.
2:11 Engine speed, low and high idling, check.

2:12 Valve clearance, check every 1500 hours

Electrical system

3:1

Battery, electrolyte level, cables and


connections, check.

Power transmission

4:1

Transmission including torque converter,


check pressures.

4:2

Transmission oil level, check.

4:3

Transmission, oil filter, replace.

Notes

SERVICE PROGRAMME

Machine Type

Ser. No.

Operated Hours

Delivery Date

Page

3 (5)

Please pay attention to safety and environmental instructions in Opereators and Service Manuals for the machines concerned.
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance

First
100

First
1000

10

50

250

500

1000

2000

4:4

Transmission suction filter, replace.

4:5

Transmission breather filter, replace.

4:6

Axles, oil level, check, including hubs.

4:7

Front and rear axle breather, clean.

4:8

Front and rear axle oil, change, including


front axle hubs.

4:9

Transmission oil, change.

Brakes

5:1

Pressure and function check according to


description in the Service Manual.

5:2

Parking brake, check function,see Service


Manual.

Steering

6:1

Steering cylinder, locking of pivot pins,


check.

6:2

Hydraulic pressure, check.

Frame and wheels

7:1

Air pressure in tyres, check.

7:2

Wheel nuts and tightening torque, check.

7:3

Extendible dipper (if installed) wear pads,


check.

7:4

Stabiliser legs, check wear pads.

Cab

8:1

Filter, replace (clean when necessary).

Notes

SERVICE PROGRAMME

Machine Type

Ser. No.

Operated Hours

Delivery Date

Page

4 (5)

Please pay attention to safety and environmental instructions in Opereators and Service Manuals for the machines concerned.
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance

First
100

First
1000

10

50

250

500

1000

2000

8:2

Gas springs, doors, rear window, check


function.

Hydraulic system

9:1

Hydraulic oil level, check.

9:2

Hydraulic pressure, check.

9:3

Hydraulic oil filter, replace.

9:4

Hydraulic oil, change.

9:5

Hydraulic oil tank breather filter, replace.

9:6

Hydraulic locking cylinders for sideshift


mechanism, check. Applies only to BL71.

9:7

Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots,
lubricate.

9:8

Boom lock function, check.

9:9

Propeller shafts, lubricate.

9:10 Hydraulic cylinders, check for oil leakage.

9:11 Hammer (if installed) hydraulic circuit, check


flow and pressures.
9:12 Hammer, lower tool bushing, check for
wear, see Operators Manual for hammer.

9:13 Hammer, tool retaining pin and the tool,


check, see Operators Manual for hammer.
9:14 Hammer, lubricate every two hours, see
Operators Manual for hammer.

9:15 Hammer, hydraulic hoses and connections,


check.

Notes

SERVICE PROGRAMME

Machine Type

Ser. No.

Operated Hours

Delivery Date

Page

5 (5)
Please pay attention to safety and environmental instructions in Operators and Service Manuals
for the machines concerned
OPERATING HOURS / INTERVAL
A = Warranty inspection
B = Maintenance
9:16 Hammer, seals and accumulator membranes, replace.

First
100

First
1000

10

50

250

500

1000

2000

9:17 Accumulator, check precharging pressure.


Notes

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Ref. No. VOE21D1000238


Printed in Sweden 2006.10
Volvo, Eskilstuna

English
CST

Notes

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