Hy 1000 Si
Hy 1000 Si
EN
PREFACE
Thank you for purchasing a Hyundai Portable Generator. Please
register your product in order for us to ensure your continuous
satisfaction with our product.
This manual covers the safety, operation and maintenance procedures for the HY1000SI and HY2000SI models.
All information in this publication is based on the latest product
information available at the time of approval for printing.
No part of this publication may be reproduced without written permission.
If a problem should arise, please contact us by using the contact
information at the end of this manual.
It is important that this manual be read and fully understood before
operating the generator set. Failure to do so may cause serious
injuries or equipment damage.
1.
EN
TABLE OF CONTENTS
1. Safety Precautions
1.1: Safety labels................................................... 3
1.2: Operations Safety........................................... 3
1.3: AC safety guidelines....................................... 4
1.4: Maintenance safety.........................................4
1.5: Other safety hazards.......................................5
2. Identification of Components.......................................... 6
3. Pre-Operation Inspection................................................11
4. Operation
2.
5. Maintenance
5.1: Importance of maintenance............................ 25
5.2: Maintenance schedule....................................25
5.3: Air filter service................................................27
5.4: Changing engine oil........................................ 28
5.5: Spark plug service.......................................... 29
5.6: Transportation & storage................................ 32
6. Troubleshooting.............................................................. 34
7. Specifications & Data..................................................... 36
8. Wiring Diagram............................................................... 38
9. Warranty........................................................................ 40
10. Glossary........................................................................43
11. Questionnaire................................................................45
12. Notes.............................................................................48
EN
1. SAFETY PRECAUTIONS
1.1: SAFETY LABELS
DANGER
This symbol warns of hazards which can result in severe
or lethal personal injury.
WARNING
This symbol refers to a hazardous or unsafe practice
which has the potential to result in personal injury or
product property damage.
CAUTION
This symbol warns of immediate hazards which will
result in severe or lethal personal injury.
1.2: OPERATIONS SAFETY
Operate the generator according to instructions for safe
and dependable service.
Always perform a pre-operation check before starting the
engine.
Properly clean and maintain the equipment.
Read the user manual carefully before operation. Otherwise, it may result in personal injuries or equipment damage.
Never run the generator in an enclosed area, since the
exhaust emits poisonous carbon monoxide gas.
Gasoline is a highly flammable and explosive liquid. Refuel
in a well ventilated area with the engine stopped.
Be careful not to touch the exhaust system during operation because it can cause burns.
Pay attention to the warning labels because the engine
exhaust system will become heated during operation and
remain hot immediately after the engine is stopped.
When refueling the generator, keep it away from the ciga-
3.
EN
4.
EN
5.
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2. IDENTIFICATION OF COMPONENTS
For HY1000Si
Cover of fuel cap
Control Panel
6.
Rear Cover
Choke Rocker
Maintenance Cover
Fuel Switch
Starter Grip
EN
For HY2000Si
Cover of fuel cap
Control Panel
7.
Choke Rocker
Starter Grip
Rear Cover
Maintenance cover
Primer Bulb
Fuel Switch
EN
AC socket
8.
Grounding
Start switch
ECON switch
DC socket
AC Circuit Protector
Control Panel for HY2000Si:
Overload
Output indicator
indicator
AC Circuit
Protector
AC socket
DC breaker
DC socket
ECON switch
Grounding
Start switch
EN
Label Placement
For HY1000Si
9.
OFF
FUEL
CARBURANT
ON
EN
Label Placement
For HY2000Si
10.
OFF
FUEL
CARBURANT
ON
EN
3. PRE-OPERATION INSPECTION
WARNING
Be sure to check the generator on a level surface with the
engine stopped
Ensure the generator is on a level surface
Engine Oil Inspection:
WARNING
Using non-detergent oil or 2-stroke engine oil could
shorten the generators life
1. Loosen the cover screws and remove the maintenance cover
(Refer to Fig. 3.0 for HY1000Si and Fig. 3.1 for HY2000Si)
2. Remove the oil filler cap and wipe the dipstick clean (Refer to
Fig. 3.2 for HY1000Si or HY2000Si)
Check the oil level by inserting the dipstick into the filler neck
without rotating it
3. If the level is low, fill to the upper limit of the oil filler neck with
the recommended oil
4. Reinstall the maintenance cover and tighten the cover screws
Cover Screw
Maintenance Cover
Fig. 3.0
11.
EN
Cover Screw
Maintenance Cover
Fig. 3.1
12.
A
L
L/2
A
Upper limit
Dipstick
Oil Filler Cap
Fig. 3.2
Lower limit
NOTICE
The Oil Alert System will automatically shut off the engine before
the oil level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually
inspect the oil level regularly.
Fuel level check:
1. Turn the engine start switch to STOP position
2. Open the fuel cap cover. Remove the fuel cap and check the fuel
level
3. Refill the fuel tank if the level is low. Refuel carefully to avoid
CAUTION
EN
spilling fuel. Do not fill above the upper limit mark (Refer to Fig. 3.3)
CAUTION
-Never use an oil/gasoline mixture or dirty gasoline
-Dont use fuel containing alcohol. Fuel system damage or
engine performance problems will result from the use of
fuels that contain alcohol
-Avoid repeated or prolonged contact with skin or breathing of fuel vapor
Fuel cap
Open
Fig. 3.3
13.
EN
WARNING
Never run the engine without the air filter. Rapid engine
wear will result from contaminants, such as dust and dirt,
being drawn through the carburetor, into the engine.
14.
Screws
4. OPERATION
4.1: STARTING THE GENERATING SET
NOTICE
-A hot engine will not start if there is too much gasoline in the cylinder. If this happens, wait for 5 to 10 minutes for the engine to cool
down before starting
-The engine will stop automatically when it is out of gasoline
EN
1. Rotate the fuel switch to the ON position according to the arrow direction. (Refer to Fig. 4.0 for HY1000Si and Fig. 4.1 for
HY2000Si)
2. If the engine is cold, move the choke rocker to the CLOSE position. Refer to Fig. 4.2 for HY1000Si and Fig. 4.3 for HY2000Si
Open
Fig. 4.2
Fig. 4.3 Primer Bulb
Choke Rocker
Open
3. Press the start switch to the RUN position (Refer Fig. 4.4 for
HY1000Si and Fig. 4.5 for HY2000Si)
Note: The choke lever direction of HY1000Si is opposite to that of
HY2000Si.
15.
EN
Start switch
16.
Fig. 4.4
Fig. 4.5
4. Pull slightly on the starter grip until you feel resistance and
then pull briskly. (Refer to Fig. 4.6 for HY1000Si and Fig. 4.7 for
HY2000Si)
Fig. 4.6
Fig. 4.7
5. After the engine warms up (above 50oF), slowly turn the choke
rocker to the OPEN position.
EN
WARNING
-Do not allow the starter grip to snap back. Return it slowly
by hand
-Grasp the carrying handle firmly to prevent the generator
from falling over when pulling the starting grip
NOTICE
-If the engine stops and will not restart, check the engine oil level
before troubleshooting other areas
-Make sure the ECON switch is OFF before turning on the connected device
Primer Bulb (For HY2000Si only)
The primer bulb is used for bringing small amounts of gasoline to
the throat opening of the carburetor. The problem is that sometimes
generator cannot start because the fuel cannot reach the carburetor (Refer to Fig. 4.3)
Procedure for using the primer bulb
a)
Set the choke rocker in the OPEN position
b)
Push the primer bulb 7 to 10 times
c)
Move the choke rocker to the CLOSE position and start the
engine
4.2: USING THE GENERATOR SET
WARNING
Connections for standby power to a buildings electrical
system must be done by a qualified electrician and must
comply with all applicable laws and electrical codes. Improper connections may cause serious injuries to electrical
workers during power outage, and when the utility power is
restored, the generator may explode or cause fires.
17.
EN
WARNING
-To prevent electrical shock from faulty appliances, the
generator should be grounded
-Limit operation requiring maximum power to 30 minutes
-Do not exceed the current limit specified for any one
receptacle
-Do not connect the generator to a household circuit
WARNING
18.
-Do not modify or use the generator for other purpose than
it is intended for.
-When an extension cable is required, be sure to use a
rubber sheathed flexible cable
-Limit length of extension cables: 60 m for cables of
1.5mm2 and 100 m for cables of 2.5 mm2
WARNING
-Keep the generator away from other electric cables or
wires such as distribution network
-The DC receptacle can be used while the AC power is
in use. If you use both at the same time, be sure not to
exceed the total power for AC and DC
EN
WARNING
-Before connecting a device to the generator, make sure
the electrical rating of the device does not exceed the electrical rating of the generator
-Be sure the device is turned off before plugging in the
power cord
WARNING
-When the output indicator light (green) is OFF and the
overload indicator light (red) is ON, press the start switch
to the STOP position, stop the engine at once and then
start the engine again.
19.
NOTICE
-When the device requires a large starting power, the overload
indicator light (red) and the output indicator light (green) may be
ON together for a short period, but this is no abnormality. After the
device starts, the overload indicator light (red) will go out and the
output indicator light (green) will stay ON.
GROUND TERMINAL
Before using generator, a ground wire must be connected to the
ground terminal.
Before using the ground terminal, consult a qualified electrician.
(Refer to 4.8 for HY1000Si and Fig. 4.9 for HY2000Si)
EN
Grounding
Grounding
Fig. 4.8
20.
Fig. 4.9
For AC Operation
1. Turn off the switches of the device before connecting to the
generator
2. Start the generator and make sure the output indicator lights
(green) come on. (Refer to Fig. 4.10 for HY1000Si and Fig. 4.11 for
HY2000Si)
Output indicator (green)
Overload indicator (red)
Plug
Fig. 4.10
EN
Plug
Fig. 4.11
NOTICE:
-Under normal operating conditions, the output indicator light
(green) will be ON
-If the generator is overloaded (in excess 100W), or if there is a
short circuit in a connected device, the overload indicator light (red)
will go ON.
-If the oil level falls below a safe limit, the low oil indicator light
(red) comes on and the engine will be automatically stopped. If
the engine stops or the low oil indicator light comes on when you
pull the starter grip, check the engine oil level before troubleshooting in other areas. (Refer to 4.12 for HY1000Si and Fig. 4.13 for
HY2000Si)
Overload indicator (red)
Overload indicator (red)
Output indicator
(green)
Output indicator (green)
AC Circuit
Protector
Fig. 4.12
21.
EN
3. Plug the power cord of the device into the AC socket, turn on the
AC circuit protector, and turn on the device. (Refer to Fig. 4.10 for
HY1000Si and Fig. 4.11 for HY2000Si)
For DC Operation
NOTICE:
-The DC socket is only used for charging a 12V battery. (Refer to
Fig. 4.14 for HY1000Si and Fig. 4.15 for HY2000Si)
-When using the DC socket, turn the ECON switch to the OFF position. (Refer to Fig. 4.14 for HY1000Si and Fig. 4.15 for HY2000Si)
DC Breaker switch
ECON switch
DC Outlet
Charge Wires
22.
Fig. 4.14
ECON switch
Charge Wires
DC Outlet
DC Breaker switch
Fig. 4.15
EN
WARNING
-The battery gives off explosive gases; keep sparks,
flames and cigarettes away. Provide adequate ventilation
when charging or using batteries
-Battery posts, terminals, and related accessories contain
lead components. Wash hands after handling
23.
EN
24.
EN
5. MAINTENANCE
Proper maintenance is important because it will ensure safe, economical and trouble-free operation. It will also reduce air pollution.
Improper maintenance may cause the generator to malfunction and
can lead to serious injuries or death.
5.2: Maintenance Schedule
WARNING
-Shut off the engine before performing any maintenance.
When the engine is running, make sure the area is well
ventilated. The exhaust contains poisonous carbon monoxide gas.
WARNING
-Use authorized parts or their equivalent. The use of
replacement parts which are not equivalent quality may
damage the generator
25.
EN
Item
Engine
Oil
Air
Filter
Maintenance
Each
using
time
Check
level
Change
Check
Clean
CheckSpark adjust
Plug
Replace
26.
Valve
clearance
Checkreadjust
Combustion
chamber
Clean
Fuel
tank
and
Filter
Clean
Fuel
line
Cleaning
1st
month
or 20
hours
Each
quarter
or 50
hours
Every 6
months
or 100
hours
Every
year
or 200
hours
(refer
to notice 1)
(refer
to notice 2)
After every 300 hrs (refer to notice 2)
(refer to
notice 2)
Every 2 years (Replace if necessary) (Refer to
notice 2)
NOTICE:
1. Service more frequently when used in dusty areas
2. Should be serviced by an authorized dealer
EN
Fig. 5.1
4. Reinstall the sponge and the air filter cover
27.
EN
WARNING
-Make sure the start switch is in the STOP position before
draining
-Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a
sealed container to your local service station for reclamation. Do not throw it in the trash or pour it on the ground.
WARNING
-Do not use gasoline for cleaning since it is flammable and
explosive under certain conditions.
28.
1. Press the start switch to the STOP position and make sure the
fuel cap is fully closed.
2. Loosen the cover screws and remove the maintenance cover
3. Place a container next to the engine to catch the used oil (Refer
to Fig. 5.2 for HY1000Si and Fig. 5.3 for HY2000Si)
4. Remove the oil filler cap/dipstick and drain the oil into the container by tilting the generator
Releasing Oil
Oil Container
Fig. 5.2
Oil Container
Fig. 5.3
EN
5. With the engine in a level position, add oil to the upper level
mark (Refer to Fig. 5.4)
A
L
L/2
A
Upper limit
Dipstick
Lower limit
Fig. 5.4
Screw
Screw
Fig. 5.5
Fig. 5.6
2. Remove the ignition coil (Refer to Fig. 5.7 for HY1000Si and Fig.
29.
EN
Ignition Coil
Ignition Coil
Fig. 5.7
Fig. 5.8
3. Clean any dirt and debris around the spark plug base
4. Use a wrench to remove the spark plug (Refer to Fig. 5.9 and
Fig. 5.11 for HY1000Si, Fig. 5.10 and Fig. 5.12 for HY2000Si)
30.
Fig. 5.9
Fig. 5.10
Ignition Coil
Ignition Coil
Spark Plug
Fig. 5.11
Spark Plug
Fig. 5.12
5. Visually inspect the spark plug. Clean the spark plug with a
brush if it is to be reused.
6. Measure the plug gap with a feeler gauge. The gap should be
0.7 to 0.8 mm (0.028 to 0.031 inch). Correct as necessary by carefully bending the side electrode (Refer to Fig. 5.13)
Side Electrode
EN
DC Wire
Fig. 5.13
7. Install the correctly gapped spark plug back into the original position.
8. Reinstall the ignition coil securely
9. Close the top maintenance cover and tighten the screw
31.
EN
WARNING
The spark plug must be securely tightened. An improperly
tightened plug can become very hot and possibly damage
the generator
WARNING
-Never use a spark plug with an improper heat range
-Never use a spark plug without damping resistance, or it
will cause no AC output.
32.
WARNING
-Gasoline is extremely flammable and explosive under
certain conditions
-Do not smoke or allow flames or sparks in the area
When transporting the generator:
Do not overfill the tank
If the generator has been used, allow it to cool for at least 15
minutes before loading it on the transport vehicle
To prevent fuel spillage, the generator should be secured
upright in its normal operating condition, with the start switch in
the STOP position.
Do not drop or strike the generator when transporting.
Do not place heavy objects on the generator.
Storage Procedure
1. Drain the gasoline. Unscrew the fuel tank cap, remove the debris
screen under the cap, and empty the fuel tank into an approved
gasoline pot. Rotate the fuel switch to the ON position (Refer to
Fig. 4.0 for HY1000Si and Fig. 4.1 for HY2000Si).
2. Start the generator and operate it in the idle position until all
remaining fuel is gone and the engine stops automatically. (Refer to
Gas
Pot
EN
Gas
Pot
Fig. 5.14
Fig. 5.15
3. Discharge Oil
a) Press the start switch to the STOP position and make sure
the fuel cap is fully closed.
b) Loosen the cover screws and remove the maintenance cover
c) Place a container next to the engine to catch the used oil
d) Remove the oil filler cap/dipstick and drain the oil into the
container by tilting the generator
e) Remove the screw, top maintenance cover and the spark
plug.
f) Fill the spark plug orifice with 2 ccs (about a tablespoon) of
fresh oil. Pull the start motor 3-4 times to distribute the oil.
g) Reinstall the spark plug, top maintenance cover and screw
securely
h) Pull the starter grip slowly until you feel resistance, then
return the starter grip gently. This closes the valves so moisture
cannot enter.
33.
EN
6. TROUBLESHOOTING
WARNING
-Many troubleshooting procedures present hazards which
can result in severe personal injury or death. Only trained
and experienced service personnel with knowledge of
fuels, electricity, and machinery hazards should perform
service procedures. Review Safety Precautions.
WARNING
-A hot generator can cause severe burns. Always allow the
generator set to cool before performing any maintenance
service.
34.
If the engine doesnt start:
--Make sure there is no spilled fuel around the spark plug
-If the engine still doesnt start, have the generator repaired by a
licensed repair person
Problem
Recommended Action
Add fuel
Problem
Both the Output indicator light
and the Overload indicator are
no ON
Recommended Action
Send the generator to an
authorized dealer
Problem
Spark plug
not working
Send
generator
to authorized dealer
Replace
spark plug
Recommended
Action
EN
Deficient AC Output:
Problem
Dirty
air filter
Recommended
Action
Clean or replace air
Problem
Dirty
air filter
Recommended
Action
Clean or replace air
Dirty airgasoline
filter
Improper
Improper gasoline
Improper gasoline
filter sponge
filter sponge
Replace
gasoline
Clean or replace air
filter sponge
Replace
gasoline dealer
Send generator
to authorized
Replace
gasoline dealer
Send generator
to authorized
Send generator to authorized dealer
35.
HY1000i
GENERATOR
EN
Type
Frequency
Rated AC Output Power (kW)
Max AC Output Power (kW)
0.9
1
120V
Model
XG142F
ENGINE
60Hz
Voltage
Type
36.
Displacement (cc)
53
1.2/5000rpm
1.4/5500rpm
Ignition mode
T.D.I
Recommended fuel
Unleaded Gasoline
2.7
420g/kw.h
0.25 (15W40)
Starting system
Continuous work time (hours)
Indicator light
AC Overload Protector
AC Socket
DC Socket (12v/8.3A)
DIMENSIONS
STANDARD
FEATURES
58 (7m)
OPTIONAL
FEATURES
DC Protector
Packing dimensions (mm)
T or V Type
O
490 x 300 x 410
N.W (kg)
14
G.W (kg)
16
GENERATOR
Type
Frequency
Rated AC Output Power (kW)
60Hz
Voltage (V)
120V
Model
Type
Bore x Stroke (mm x mm)
ENGINE
EN
HY2000Si
XG152F
OHV, Forced-Air Cooling, single cylinder,
4 stroke, Gasoline engine
52 x 58
Displacement (cc)
125
3.5/5000rpm
3.8/5500rpm
Ignition mode
T.D.I
Recommended fuel
Unleaded Gasoline
380g/kw.h
Indicator light
AC Overload Protector
AC Socket
DC Socket (12v/8.3A)
DIMENSIONS
STANDARD
FEATURES
65 (7m)
OPTIONAL
FEATURES
0.45 (15W40)
Pulling recoil starting
DC Protector
Packing dimensions (mm)
T or V Type
O
575 x 330 x 525
N.W (kg)
30
G.W (kg)
32
37.
EN
38.
8. WIRE DIAGRAMS
For HY1000Si
Oil Warning
Ignition
Charging
Winding
Auxillary
Power
Control
Winding
DC
Winding
Main
Winding
Stator
N S
Step Motor
Rectifier
black
white
white
black
blue
red
Inverter
blue
red
white
white
red
red
black
orange
blue
black
blue
black
blue
red
Control Panel
red
black
black
white
blue
blue
white
blue
Reset Switch
DC Output
Engine Switch
Pilot (Green)
Indicator Board
Overload (Red)
yellow
and green
white
orange
red
white
DC OUTPUT RECEPTACLE
blue
blue
blue
AC OUTPUT
blue
blue
EN
For HY2000Si
39.
EN
9. WARRANTY
Warranty Terms and Conditions
Canadian distribution of Hyundai branded Portable generators are
distributed by:
Midland International
26 Huddersfield Rd.
Unit #2
M9W-5Z6 Canada
This product is warranted to be free of defects in material and
workmanship for two years from date of purchase. This warranty
guarantees that any defective parts will be repaired or replaced at
no cost, including diagnosis and replacement parts.
Limited Warranty periods:
40.
EN
41.
EN
42.
EN
10. GLOSSARY
AC socket- The receptacle for the device plug used for AC application
AC Circuit Protector- It protects AC circuits from being damaged
due to overload or short circuit by stopping the flow of electricity
between the generator and device.
Air Filter- It removes dust from engine intake air.
Carburetor- A device used to properly mix fuel and air in the correct proportions and delivering the mixture into the engines combustion chamber.
Choke Rocker- It is used to provide proper starting mixture when
the engine is cold. The choke lever must be pulled out to ON position when starting a cold engine.
DC Breaker Switch- It protects DC circuits from being damaged
due to overload or short circuit by stopping the flow of electricity
between the generator and device.
DC socket- the receptacle used for charging a 12 V battery
Dipstick- It seals off engine oil fill hole and is used for indicating the
engine oil level.
Drain Plug- A plug that can be removed to allow the fluid contents
of the engine to be drained off.
ECON Switch- It is used for automatically reducing engine speed
when all loads are turned off or disconnected. If high electrical
loads are connected simultaneously, turn the ECON switch to OFF
position to reduce voltage changes. When using the DC output,
turn the ECON switch to OFF position.
ON position: To minimize fuel consumption and further reduce
noise levels when no load is applied
OFF position: The ECON system does not operate
Fuel Switch- It controls flow of fuel from fuel tank to carburetor.
Ground Terminal - It connects generator to ground wire for grounding protection.
Oil Indicator light- Before the oil level falls below a safe limit, the
Oil Indicator light (red) will go ON and the Oil Alert system will automatically stop the engine.
43.
EN
Output Indicator Light- The output indicator light (green) is illuminated when the generator is operating normally. It indicates that the
generator is producing power at the receptacles
Overload Indicator Light- If the generator is overloaded, or if
there is a short circuit in a connected device, the overload indicator
light (red) will go ON. It will stay ON, and after about four seconds,
the device will shut off and the output indicator light (green) will go
OFF.
Recoil Starter- A pull cord is attached to the engine and you pull
the T-handle attached to the starter cord assembly to spin the flywheel and start the engine.
Spark Plug- A device screwed into the combustion chamber of a
spark ignition engine. The plug supplied the spark that ignites the
air/fuel mixture so that combustion can occur.
44.
EN
City:
Province:
Product Information
45.
Model name:
Serial number:
Date of purchase:
Questionnaire
Store name and number:
Purchase price:
Why our generator?
Price
Ease of use
Power rating
Brand
Portability
Appearance
EN
Questionnaire
How did you find
out about us
In-Store
Internet
Radio/TV
Store flyer
Word of mouth
Recreational
Emergency
Tools
Home
Work
Male
Female
Married
Single
Primary usage
Primary location
of usage
46.
Gender
Martial status
Date of birth
Number of people
in household
Primary residence
EN
Questionnaire
other
Own
Rent
Partial
Secondary
Full
Secondary
Education
University
47.
College
Household income
(thousand)
Primary method of
purchasing items
In-Store
Online
TV
Mail order
EN
48.
NOTES
EN
NOTES
49.
EN
50.
NOTES
EN
NOTES
51.
EN
52.
NOTES