Study Notes On Cost Accounting
Study Notes On Cost Accounting
Article shared by
The examples provided by the table are not exhaustive. In practice, much
more information is produced and used. The usefulness of costing information
is enhanced when the actual results and costs are compared with some target
or standard figure.
ADVERTISEMENTS:
ADVERTISEMENTS:
In many industries higher costs and lower profits arise due to seasonal
changes in activities. The cost accountant may make an attempt to alleviate
the situation by presenting figures showing costs and losses that result from
irregular employment of labour, plant and machinery.
The cost reports can exhibit the idle time of workers and machinery, cost of
storing raw materials and finished products, unabsorbed overhead costs and
general decay in the morale of personnel that result from subnormal
operations. The use of budgetary control combined with cost accounting may
go a long way to bring about stability in industrial activity which will ultimately
benefit the shareholders, employers and the society at large.
(d) Cost Accounting and expansion policy:
Every business unit has to face national and international changes that occur
frequently due to changes in governments political and economic policies.
These changes have considerable effect on costs. Moreover, the
management has to adopt policies to face the ever growing competition, to
develop new markets for its products. The cost accountant is required to
investigate and to prepare reports to keep the management abreast of the
relative advantages and profitability of one policy as compared to others.
(e) Budgeting:
Participation of cost accounting in the formulation and execution of budgets
and standards:
Cost information for managerial decision making and planning is the most
important justification of a sound cost accounting system.
the other hand, generates information for controlling operations with a view to
maximising efficiency and profit.
So, it may be termed as Control Accounting. Since Management Accounting
communicates necessary information to the management for efficient running
of the business, it is known as Decision Accounting.
departments can feed the costing department with the supply of accurate cost
data. The maximum amount of required information should flow to the system.
(v) Easy, simple, economical and flexible:
The system to be introduced should be simple and easy to operate. For this,
form and records of original entry should be designed in such a way as to
minimise clerical work and expenditure. The cost of the system to be installed
should be considered. It should be kept in mind that the installation and
operation of the system should be economic.
(vi) Coordination and cooperation:
Various departments that are involved in the system should be well
coordinated so that they can function harmoniously and with a sense of
cooperation to make the system effective. The benefits that accrue from the
system should be explained to various persons concerned and the sense of
awareness should be created.
(vii) Cost Control:
The system should be so designed that cost control can effectively be
exercised.
(viii) Communication of information:
The costing system should incorporate a suitable procedure for
communicating required information with promptness to the various levels of
management for making appropriate decisions.
(ix) Interlocking of financial and cost accounts:
The cost and financial accounts could be interlocked into a single integral
accounting system. If, that is done, the results of separate sets of accounts
could be reconciled by means of control accounts for accuracy.
number to it. In job costing all costs of direct materials, direct labour and other
direct expenses are directly charged to the specific job or product.
Job cost sheets are used for the accumulation of job costs. The job cost
sheets serve a control function. This method is very much popular in
enterprises engaged in house building, ship building, production of machinery
and repairs. Batch costing, contract costing and composite costing are the
other variations of job costing.
(i) Batch Costing:
Batch costing refers to that method of costing which determines the cost of a
group of identical products. This method is applied to general engineering
factories which produce components in economical batches for subsequent
assembly. Batch costing can conveniently be applied to companies engaged
in manufacturing radios, televisions, watches, cars, electronic goods,
medicines, biscuits, confectionery, etc.
(ii) Contract Costing:
This method of costing is based on the principle of job costing. A specific
contract becomes the cost unit. A particular contract is treated as a whole job
and the cost of the contract is ascertained. It is also known as Terminal
Costing since the job cost is completed with the completion of the work.
Contract costing is used in building and civil engineering works, ship building
and aircraft manufacture.
(iii) Composite Costing or Multiple Costing:
Under this method of costing, costs for each component or each group of
components to be assembled into a final product are ascertained separately.
Industries which manufacture radios, televisions, motor car, aircraft, etc. make
use of this method of costing.
(b) Process Costing:
Process costing is a system which applies costs to like products that are mass
produced in continuous fashion through a series of production steps known as
processes. The finished goods of earlier processes become the raw materials
of the latte processes.
Costs are identified for each process and charged to that process. Cost of
each process is ascertained separately. Chemical industries, oil refineries, gas
and electricity generating concerns, textiles, paints, flour, food processing,
paper, mining and cement industries etc. make use of this system of costing.
Other variations of process costing are: operating cost, operation cost and
single or output cost.
(i) Operation Cost:
The cost unit is the operation instead of the process. This system is used by
the manufacturing concern where methods of production consist of a number
of distinct operations. The per unit cost is arrived at the end of each
accounting period by dividing the cost of an operation by the number of units
completed in the operation centre.
(ii) Operating Cost:
Operating cost is used for finding out the cost of the appropriate cost unit for a
particular service. It is used by those organisations which render services
such as transport, power house, schools, catering, hospitals, boiler houses
etc.
These are notional costs. They do not involve cash outlay. From this point of
view, it is similar to opportunity cost. These costs are computed only for the
purpose of decision making. They are also used for evaluating the
performance of profit centres.
Chart showing the method of costing applicable to industry:
right time from the right source to acquire the right quantity at the right
price and quality.
Inefficient materials control results in loss through misuse, and waste of
resources may be caused by many factors like buying the wrong articles,
buying materials of inadequate quality, buying too much, buying too little.
Financial loss results from materials stolen, pilfered, spoilage and damage to
materials before use, scrap and spoilage during use. All these lead to
Ineffective employment of working capital. An inadequate system of material
control proves to be costly to the business firm and reduces competitiveness
in the market because of high cost of the product.
Advantages of Material Control:
The following are the advantages of material control:
(i) Efficient material control eliminates wastages in course of purchases,
storage handling and production;
(ii) It ensures continuous flow of materials for use in production;
(iii) It also facilitates preparation of accurate monthly or periodical statement
required for management information;
(iv) Reduces, to the minimum the working capital locked up in various
inventories;
(v) Reduces the risk of fraud and theft; and
(vi) Provides for accountability on the part of those who are involved in the
process of material management.
(ix) Ideal stock level should be maintained by the stores so that replenishment
of stock can take place at an appropriate time. It should see that the
production departments do not suffer from dearth of materials.
(x) Stock taking is carried out on a periodic or continuous basis. Continuous
stock taking is essential for perpetual inventory systems.
(vii) Welfare, sports and social facilities, safety and medical facilities.
(viii) Manpower planning and forecasting.
In brief, the personnel department has the responsibility to provide an efficient
labour-force which is cost effective and to keep labour turnover to a minimum.
B. Engineering Department:
This department helps to maintain control over working conditions, production
methods, job performance. It is also responsible for maintaining safety and
efficient working conditions. It has to initiate and supervise research and
development (R & D) and to make method study, motion study and time study.
Making job evaluation, merit rating and job analysis are the important
functions of the Engineering Department.
This department should aim at improving labour efficiency or productivity,
thereby cutting down the effective labour cost. The Engineering Department
maintains control over working conditions and production methods for each
job or process by performing the above functions.
C. Time-Keeping Department:
The function of this department is to maintain the exact time for which each
worker has worked.
Proper time-keeping in labour costing and control is very important
because of the following reasons:
(a) It accumulates the total number of hours worked by each worker so that
his total periodical earnings can be computed.
Wages paid to machine operators and assemblers are treated as direct labour
costs.
Indirect Labour:
According to the Institute of Cost and Management Accountants (U.K.) indirect
labour costs mean wage costs other than direct wage costs. According to
Horngren indirect labour refers to that activity of employees which is not
possible and economically feasible to trace to any specific products via
physical observation.
Otherwise, the indirect labour cost is the cost which cannot be allocated to
any specific job but can be apportioned or absorbed by cost centres or cost
units.
Examples:
Factory Supervisors salary, Storekeepers salaries, Foremens salaries etc.
are examples of indirect labour costs.
Distinction between Direct and Indirect labour cost:
The distinction between direct labour cost and indirect labour cost is very
important for the following reasons:
(i) To provide a more accurate product cost;
(ii) To provide a strict control over labour costs because direct labour efficiency
can be measured by the number of units completed by direct labour;
(iii) If this distinction is not made, proper allocation of overheads will be
erroneous.
Direct labour cost is the cost for employees efforts and skills used directly for
a product or saleable service. The nature of the work of an employee is to be
considered for making a distinction between direct labour and indirect labour.
A machine mans work is treated as direct labour but while he spends time to
repair a machine or to clean it up, his labour for doing so is to be treated as
indirect labour because it is not directly connected with production process.
From this view-point, labour activities can be classified into the
following categories to draw a line of distinction between direct and
indirect labour:
(i) Contribution Activities:
They refer to those activities which are directly connected with the production
of goods or services which generate the firms income. The costs of these
activities are treated as direct labour cost.
(ii) Service Activities:
These activities are those which support contribution activities but do not
generate income. All such labour is treated as indirect labour.
(iii) Control Activities:
These are the activities which are necessary to control the employees. They
relate to the control or supervision or managerial aspect of the whole show.
These activities do not create income for the firm but help to generate income
in a better way. All such labour is treated as indirect labour.
Need for distinguishing between direct and indirect labour:
The distinction between direct and indirect labour is essential from costing
point of view for the following reasons:
(a) The distinction between direct and indirect labour is important for
calculating labour cost accurately which provides a basis for labour control;
(b) It facilitates the measurement of labour efficiency;
(c) Such distinction helps allocation of overheads;
(d) Introduction of incentive schemes for payment of wages becomes feasible
and easy; and
(e) It also helps to estimate total labour cost.
Definition:
Fixed Costs are those which remain fixed and do not vary with the increase or
decrease in volume of output for a given period of time.
Examples:
Rent of building, Property taxes, Management salaries, Building depreciation,
Salaries of Works Managers, Supervisors, Accountants, Stationery, Printing
etc.
(b) Variable Costs:
Definition:
Variable Costs refer to those costs which do vary with the change in the level
of production. This type of cost tends to vary in direct proportion to changes in
the volume of output.
Examples:
Indirect labour; Indirect material; Power and Fuel; Lighting ; Power ; Repairs
and Maintenance ; Tools and Spares ; Overtime pay etc.
(c) Semi-variable Costs:
Definition:
Costs that contain both fixed and variable elements, which are, therefore,
partly affected by fluctuations in the volume of output or turnover are known
as semi-variable costs. These costs remain fixed in total amount over a
relatively short range of variation in output and then are abruptly changed to a
new level of production.
Examples:
All workers employed at the contract site shall be treated as direct labour and,
as such, wages paid to them should be debited to Contract Account.
(g) Contract Plant:
Plant includes cranes, trucks, excavators, mixers and lorries. The usual
ways in which cost of plant is dealt with are as follows:
A. When plant is purchased:
The following two methods are in common use:
(i) Charge new plant at cost to the contract. When the plant is no longer
required and is transferred to another contract, the original contract is credited
with the depreciated value of the plant. In this way the contract bears the
charge of depreciation.
(ii) Where plant is moved frequently from contract to contract, each contract is
charged a daily or weekly rental.
B. When Plant is leased:
The leasing charges are charged directly to the contract.
Note:
Whatever method is followed, the ordinary running costs like fuel, repairs and
insurance, would be charged direct to the Contract Account.
Profit on Incomplete Contracts:
A contract may take more than one financial year for its completion. In such a
case problem arises as to how much profit shall be credited to P & L A/c. It
becomes necessary to compute profit on partly completed contract and take
credit for a part of it in the accounts at the year end.
The amount of profit that is to be credited to Profit & Loss A/c depends upon
the fact that how far the contract has advanced i.e. the stage of completion it
has reached.
The computation of profit is done in the following ways:
(i) Profit should be considered in respect of work certified only. Work
uncertified should always be valued at cost.
(ii) For contract which has been taken just in hand or which has not advanced
far or 1/4th has been completed, no profit should be taken to the credit of
Profit and Loss A/c. This is because it would be too early to forecast or
estimate profit with a reasonable degree of accuracy.
(iii) In case of a contract which is covered by Architects certificate, profit is
computed by deducting the cost of contract from work certified. A portion of
this notional profit is taken to new Profit & Loss Account and the balance of
notional profit is carried forward as profit in suspense. Conventionally, 1/3 or
2/3rds of profit is credited to Profit and Loss Account.
If less than 50% but more than 25% of contract is completed then the
portion of profit to be taken to the credit of profit and loss account is
computed as follows:
1/3 x Notional profit x (Cash received Work certified)
But, where more than 50% but less than 75% of contract is completed
then Profit is computed for taking to Profit and Loss Account:
2/3 x Notional Profit x (Cash received Work certified).
(iv) Where the contract is almost complete, an estimated total profit is
ascertained by deducting the total cost and additional expenditure to be
incurred to complete the contract from the contract price. The Profit and Loss
Account should be credited with that proportion of total estimated profit on a
cash basis, which the work certified bears to the total contract price.
The formula is as follows:
Estimated total profit x (Value of work certified Contract price):
(v) If there is any loss, the total loss should be transferred to Profit and Loss
Account by crediting the Contract Account.
Profit & Loss Account Dr.
To Contract Account
The Costing Entries:
A separate account will be maintained for each contract with the object of
finding out the overall Profit or Loss of the contract.
To do this, a proforma of a contract account is shown on the next page:
Both direct and indirect wages paid to direct workers and indirect workers like
supervisory staff are debited to the Process Account. However, where workers
are engaged in more than one process, the gross wages are distributed to
each process on the basis of time spent on each process. Generally, the cost
of direct labour forms a very small part of the cost of production in industries
that adopt process costing.
(iii) Direct Expenses:
Direct expenses which can easily be directly allocated to a particular process
are known as direct expenses. Examples of such expenses are cost of
design, cost of electricity, depreciation and hire charges of equipment. These
expenses are debited to Process Account.
(iv) Production Overhead:
In process costing the overhead element forms a major part of total cost. So,
great care should be taken to ensure that each process is charged with a
reasonable share of overhead. Overheads are to be apportioned where they
cannot be directly allotted and actual overhead in respect of a particular
process should be charged or debited to the Process concerned.
Overhead may be recovered at a predetermined rates and charged to the
Process. Having discussed the elements of cost we now proceed towards the
preparation of Process Account where there is no process loss.
The following steps are involved in costing procedure:
(i) Debit the cost of basic raw materials to the first process account showing
both quantity and amount.
(ii) Debit costs of other materials, direct labour and direct expenses pertaining
to each process.
(iii) Debit each process account with production overheads as given or on
some equitable basis.
(iv) Credit the process account with realisable value of scrap.
(v) Ascertain the total cost of the process and calculate average cost per unit.
(vi) If the whole output of a process has been transferred to the next process,
the total cost may be shown on the credit side as transfer to next process and
the same shall be shown on the debit side of the next process account.
(vii) If a portion of the output has been earmarked for sale or has been sold
show its cost as transfer to stores and the balance as transfer to the next
process. It should be noted that when a portion of output has been sold, the
process account should credited only with its cost and not the sale value.
(viii) The cost of containers used for packaging the finished goods should be
debited to the last process account.
(ix) The total cost of the last process shall be transferred to Finished Stock
Account
Treatment of Process Losses, Scrap and Wastage:
In the course of production through different processes, some losses are
bound to occur. The quantity and weight of the process output will be-less
than the quantity, weight or volume of the materials input.
A separate account is opened for abnormal losses to which is debited the cost
of materials, labour and proportionate overhead incurred by the wastage.
Since the value of abnormal loss is not treated as a part of cost of production
it is written off to the Costing Profit and Loss Account.
Treatment of Abnormal Gain in Process Costing:
Abnormal Gain arises when the actual loss is smaller than estimated loss.
According to Wheldon, sometimes the actual loss in a process is smaller
than was expected, in which case an abnormal gain results. The value of
abnormal gain is calculated at the rate at which the effective output would
have been valued if normal wastage had taken place according to
expectation.
Relevant Process Account is debited with the value of Abnormal Gain and
Abnormal gain A/c is credited by Process A/c. The Abnormal Gain A/c is
debited with the Scrap Sales A/c and the balance is written off to Profit and
Loss A/c.
Abnormal Gain = Normal Loss Actual Loss
Value of Abnormal Gain
(ii) Store transactions are recorded in the Stores Control Account. For store
purchased Store Control Account is debited and credited to
Cash/Bank/Creditors Account.
(iii) Payment of wages is debited to Wage Control Account. Similarly, for
overhead expenses incurred Overhead Control Account is debited and Sundry
Creditors/ Cash/Bank Account is credited.
(iv) At the end of the accounting period, the total of Wages Control A/c, Stores
Control A/c and Overhead Control A/c is transferred to Work-in-Progress
Account. The entry is:
Work-in-Progress Control A/c Dr.
To Stores Control A/c
To Wages Control A/c
To Overhead Control A/c
(v) All accruals are debited and advance payments are credited. While capital
expenditure is separated in the process of Cost analysis and debited to
Capital Assets Account.
Advantages of Integrated Accounting System:
The following are the advantages of integral accounting system:
(a) Duplication in accounting and analysis can easily be avoided.
(b) Since the need for maintaining of separate sets of financial and Cost
accounts ledgers is absent, preparation of reconciliation statement is not
required.
(c) There is an automatic check on the correctness of the cost data, which
creates confidence in the management.
(d) Centralisation of accounting function leads to economy.
(e) As Cost accounts are posted immediately from the original entries, there is
no delay in obtaining cost data.
Accordingly, the management can plan profit with reference to cost volume
profit analysis.
(ii) Preparation of Flexible Budget:
Cost volume profit analysis is of special help in the preparation of flexible
budget that indicates cost and profit at various levels of activity.
(iii) Decision Making:
Cost volume profit analysis is very much useful in making decisions like
make or buy, pricing, selection of a product mix, selection of the best channel
of distribution, and selection of best method of production.
(iv) Cost Control:
In the area of cost control, cost volume profit analysis is of great
assistance to the management. The effect on cost of changes in volume can
be evaluated for the purpose of reviewing profits achieved and cost incurred.
The price and quantity are the two constituents of cost elements for which
standards are specified. The production engineer specifies the quantity of
materials to be required and the purchasing manager sets a standard price for
the materials on the basis of current prices.
Time department will set the labour times and wage rates will be set according
to the type of labour required and anticipated average rates. Direct expenses
will be assessed and overhead absorption rates will be calculated as
appropriate. Standards are set before the commencement of a period and
should cover all aspects of production.
Advantages of Standard Costing:
The introduction of a system of standard costing may offer the following
advantages:
(i) The setting of standards leads to economics by determining best materials
and methods.
(ii) Actual performance may easily be compared with the predetermined
standards. Showing separately the favourable or unfavorable variance.
(iii) A detailed analysis of variance enables the management to investigate the
causes of inefficiencies of labour, of the use of materials and of the operation
of plant and machineries.
(iv) A target of efficiency can be set for the employees to reach and the sense
of cost consciousness is thereby stimulated.
(v) Since variances can be calculated, the operation of the principle
management by exception becomes possible.
(vi) Gains and losses arising out of market fluctuations in prices of raw
materials, as distinct from variations due to manufacturing conversion are
revealed.
(vii) Standard costs provide a valuable aid to the management in fixing up
prices and formulating policies.
(viii) The effects of variations in the price and use of materials, the ratio of
labour wages to other expenses and the volume of production are
demonstrated at short intervals.
(ix) It is a management tool for having effective cost control.
(x) Costing procedures can be made simple.
(xi) It facilitates the evaluation of stock and optimizes the use of plant facilities,
current assets and working capital.
(xii) Since attention is focused on the variances, weak areas can be identified,
as a result, management can take corrective and prompt actions on right
spots.
(xiii) Better allocations and utilization of resources are possible due to critical
study of all the operations, methods in respect of production, sales and
administration.
(xiv) A properly developed standards costing system with full participation and
involvement creates a positive and cost effective attitude through all levels of
management.
However, the greatest benefit can be gained when the manufacturing method
involves a substantial degree of repetition. Its major application in practice is
in organisation involved in mass production and/or repetitive assembly work.
Types of Standard:
There are different types of standard which are discussed below:
(i) Ideal Standard:
This is the standard which can be attained under the most favourable
conditions possible. In other words, ideal standards are based on perfect
performance. It is assumed that there is no wastage, no idle time, no
inefficiencies or other imperfections in the manufacturing process. But it is
very difficult to attain such standards in practice.
(ii) Expected Standard:
This is the standard which may be anticipated to be attained during a future
specified budget period. Expected standards are based on expected
performance. In setting these standards, a reasonable allowance is made for
wastages and other inevitable lapses. It is more realistic than ideal standard.
This type of standard is best suited from cost control point of view.
(iii) Basic Standard:
This is a standard which is established for use unaltered over a long period of
time. Basic standards are set up for some base year and is not changed as
material prices and labour rates change. It is suited for those items of
expenses which are fixed in nature. But basic standard is of no practical
importance from cost control point of view.
(iv) Normal-Standard: