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Energysaving e PDF

1) Mitsubishi offers energy saving supporting devices that enable visible energy management through compact and convenient tools. 2) Growing concerns about issues like climate change, rising energy costs, and environmental standards have increased focus on energy conservation. Mitsubishi's devices help measure and analyze energy usage to identify inefficiencies and improve productivity. 3) By making energy usage visible through measurement and data analysis, Mitsubishi's system construction and devices support customers' energy saving activities according to the PDCA (plan-do-check-act) cycle to increase efficiency and cut costs.

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46 views4 pages

Energysaving e PDF

1) Mitsubishi offers energy saving supporting devices that enable visible energy management through compact and convenient tools. 2) Growing concerns about issues like climate change, rising energy costs, and environmental standards have increased focus on energy conservation. Mitsubishi's devices help measure and analyze energy usage to identify inefficiencies and improve productivity. 3) By making energy usage visible through measurement and data analysis, Mitsubishi's system construction and devices support customers' energy saving activities according to the PDCA (plan-do-check-act) cycle to increase efficiency and cut costs.

Uploaded by

gustafparlindungan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Mitsubishi energy saving supporting devices

Visible
energy
management

Energy saving proposal from Mitsubishi


Mitsubishi energy saving supporting devices support
your energy saving measures as a Simple, convenient, compact
energy saving supporting tool by visible management.

Energy conservation contributes


Growing recognition of energy conservation
Increase of
the electric rate

The Kyoto protocol


(Entered into force: 2005)

ISO-14001

Due to the recent increase


in oil prices and rise in
electricity costs in certain
countries, energy saving
has been regarded as
necessary to cut the
electricity costs.

With
global
warming
becoming more serious
each year, countries that
ratify this protocol commit
to reduce their emissions of
greenhouse gases compared
to the 1990 emission levels.
Global movements for energy
saving have become more
active.

More companies are being certified according to


ISO-14001. This growing concern for environmental
problems and environmental preservation efforts by
companies is seen as one of their management priorities.
1

Management system
based on ISO-14001
ISO-14001 requires companies

Environmental
policy

Revision by
manager

to manage the cycle below for


continuous improvement.

Plan

Continuous
improvement

Check and
corrective action

Implementation

Steps for the energy saving activities


Energy saving activities can ultimately lead to
the improvement of factory productivity:
Management

Key words for energy saving


1. Improvement of productivity
2. Visible Management
3. Monitoring factory productivity
conditions

Improvement of productivity

Unit consumption
= Electrical energy production quantity
Identification of energy waste
Production improvement

Energy saving activities

ISO management system


Data disclosure

Consumer
electricity
payments

Electricity
management
(Stable supply
of electricity)

Measuring for stable supply


Measuring consumer energy consumption
Electricity management by data logger

Supply
meters

Achievement
of
Energy Saving

Facility unit
consumption
management

Hourly measurement of electric power consumption,


production quantity and production loss.
Productivity improved by 49% at a line at Fukuyama Works.

How to identify unit consumption line measurement


Management
How to implement unit consumption management
By Objective
(MBO)
Factory electricity costs drastically cut

Application of collected data


for energy saving
Stable supply
of electricity

Improvement
of
productivity

at Mitsubishi Fukuyama Works


Concerns about the implementation of objective management

Measuring energy is the


starting point to conserve
energy.

Non-contributing energy saving processes


Transformer load check
Wiring load check
Circuit breaker load check

High voltage
feeders

Measuring locations
Plant
facilities

Local
substations

Main
panels

Distribution
boards

Production
lines

Facilities

Concepts of energy saving


What do you need if you are to go on a diet? Measuring your
weight and making a graph of the weight fluctuation can lead
to success in a diet. The same holds for energy saving.
Measuring energy and analyzing current factory conditions by
Visible Management is the starting point to conserve energy.

Weight Measurement

Electronic Energy Measurement

For energy saving, measuring and managing product production energy units is
necessary.

Measurement (grasp and analyze current conditions) and improvement activities are necessary for energy saving.

to improve the product efficiency.


Methods for Energy Saving (PDCA)

Example of use
High unit consumption

Action
Apply the result to other areas

Analyze the current factory


conditions and identify energy
waste
Estimate the effect of
eliminating waste

Understanding
current conditions

Check

Daily unit consumption graph

Plan

Measuring
management

Before and after data comparison

High unit consumption (waste/worsening

Causal Analysis

Do

Implementing the program

productivity)

If improved, kwh/day of

Measurement
necessary

electricity can be saved.

Starting machines too early

Mitsubishi measuring devices

Setting appropriate starting time

Before and after data comparison


(kwh/day of electricity saved)

Continuous improvement
Application of plan to other facilities

Effects of Energy Saving


Increase of productivity
Productivity at normal conditions can be analyzed by managing unit consumptions (Electrical
power/production quantity). For example, one reason of worsening unit consumption can be facility
breakdown. By finding the cause, the unit consumptions will decrease, which leads to improvement
in productivity. Moreover, surveillance of upper/lower limits contributes to maintaining electrical

ity nt
tivme
c
u e
od ov
Prmpr
I

machines and equipment.

Increase of Energy Efficiency


Effective energy saving activities start from grasping the current conditions by making energy
usage amount visible. Efficiency of energy usage becomes possible by thorough energy

Visible
Management

management by department, and usage by unit consumption management by each line facility.
At factories
Realize visible management by building a model
factory for energy saving
Realize visible management where everyone
participates by disclosing data
Finding waste by unit consumption management at
each facility
Finding waste by measuring facility management
Strengthen unit consumption management by time, line
and facility

At buildings
Realize visible management where everyone participates
by data disclosure
Implement and promote energy saving activities by
Management By Objective
Strengthen each floors time and energy usage management

Increase of Production Process Efficiency


By measuring electrical power on a short cycle (1 sec, 1 min etc),
how each load changes throughout the manufacturing process
can be observed. You can analyze if there is any unprofitable
waiting time or unnecessary load current running during a waiting
time.

Cutting
Waste

Example at Mitsubishi
Fukuyama Works
Production unit
consumption cut by

14.6%

(in 2004, compared to 1990)

Mitsubishi energy saving supporting devices


System construction example for measuring energy
Power company

Power receiving room/whole factory

MELSECNET/IO

Department/shop level

Low voltage Air Circuit Breaker


AE-SW series

Energy measuring unit


EcoMonitorPro

MDU breaker

Electric multi measuring instrument


ME series

MELSEC series

Energy measuring unit


EcoMonitorPro

MDU breaker

CC-Link

Facility line level

Support your energy saving activities Mitsubishi measuring devices


MDU breaker

Energy measuring unit EcoMonitorPro

Measuring Display Units (MDU) installed on


breakers, which measure and display circuit
information.

ACB (Low voltage Air Circuit Breaker)


Air circuit breakers with measuring functions.
Separate module units for functions satisfy various needs. Functions can
be chosen according to your needs.

Packaged function modules flexibly satisfy


your diverse needs.

Electric multi measuring instrument (ME series)


One measuring unit can be applied to diverse
circuits, from incoming circuits to high voltage
feeders, and secondary transformer circuits.

HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN.

Y-0650 0603 (MDOC)

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