Determination of The Coefficient of Discharge of Given Orifice Meter
Determination of The Coefficient of Discharge of Given Orifice Meter
-------------------- (1)
where,
Qa =. Actual Discharge
(Calculated value)
(m3/sec)
Q t =Theoretical Discharge
(Calculated value)
(m3/sec)
2
CALCULATION:
i).To determine actual Discharge (Qa)
Qa = AH/ t
(m3/sec)
(m2)
(cm)
(sec)
where,
(m3/sec)
where,
a1 =Area of inlet
(Measured value)
(m2)
a2 =.Area of orifice
(Measured value)
(m2)
(Known value)
(m/sec2)
h = Differential head
(m)
(m)
(m)
(m)
where,
(m2)
a2 = .d 22 / 4
(m2)
where
d1 = Diameter of the inlet
(Measured value)
(m)
(Measured value)
(m)
3
PROCEDURE:
1. The diagram relating to the experimental setup (Orifice meter) is given in
Figure showing the inlet valve, outlet valve, drain valve, differential manometer
etc.
2. The diameter of the inlet (d1), diameter of the orifice (d2) and the internal planned
dimension of collecting tank (L and B) are measured.
3. The outlet valve is closed and the inlet valve is opened fully.
4. The outlet valve is opened slightly.
5. The pressure difference between the two limbs of the differential manometer
is measured (h1and h2).
6. The drain valve is closed and the time taken (t) for10cm rise in the collecting tank
is noted using stopwatch and values are noted in Table.
7. Repeat the step 3 to 5 by varying the flow rate using the outlet valve.
8. Calculate the co-efficient of discharge (C d) of the orifice meter and its mean value
from Table.
1. Main valve
2. Inlet valve
3. Differential manometer
4. Meter scale
5. Orifice meter
6. Outlet valve
7. Collecting tank
8. Piezometer
9. Drain valve.
Main Components
5
Table
Diameter of the inlet (d1)
Length
Breadth
Manometer Reading
S.
No
h1
h2
cm
cm
Difference
x=h1~h2
m
Differential
head (h)
m
h
m
Time for
H(10cm) rise
Actual
Discharge
Theoretical
Discharge
Co-efficient
of Discharge
Qa
Qt
Cd
sec
(m3/sec)
(m3/sec)
1.
2.
3
4
5.
6
Mean Co-efficient of Discharge
6
GRAPH:
1. Draw a graph between square root of differential head (h) along X-axis and
actual discharge (Qa) along Y-axis using Table.
2. Draw a graph between differential head (h) along X-axis and actual discharge
(Qa) along Y-axis using Table.
Y- axis
Q a vs h
Qa
(m /sec)
3
Q a vs h
X- axis
h &h (metre)
The graph is linear. Obtain the slope (Q a / h)
Using the value of the slope (Q a / h).from the graph, measured values a1 and a2
and known value of g determine the co-efficient of discharge (C d) of the
Orifice meter, from the Equation (1)
RESULT:
The mean value of co-efficient of discharge (C d)
of the orifice meter as obtained in Table
-------------------- (1)
where,
Qa =. Actual Discharge
(Calculated value)
(m3/sec)
Q t =Theoretical Discharge
(Calculated value)
(m3/sec)
CALCULATION:
i).To determine actual Discharge (Qa)
Qa = AH/ t
(m3/sec)
(m2)
(cm)
(sec)
where,
(m3/sec)
a1 =Area of inlet
(m2)
a2 =.Area of orifice
(m2)
(m/sec2)
h = Differential head
(m)
where,
(m)
(m)
(m)
where,
(m2)
a2 = .d 22 / 4
(m2)
where ,
d1 = Diameter of the inlet
(Measured value)
(m)
(Measured value)
(m)
9
Using the calculated values of Qa and Qt, the coefficient of discharge of the
Venturimeter is calculated from Equation (1)
PROCEDURE:
1.The diagram relating to the experimental setup (Venturi meter) is given in
Figure showing the inlet valve, outlet valve, drain valve, differential manometer
etc.
2.The diameter of the inlet (d1), diameter of the throat (d2) and the internal planned
dimension of collecting tank (L and B) are measured.
3.The outlet valve is closed and the inlet valve is opened fully
4.The outlet valve is opened slightly.
5.The pressure difference between the two limbs of the tube differential manometer
is measured (h1and h2).
6.The drain valve is closed and the time taken (t) for10cm rise in the collecting tank
is noted using stopwatch and values are noted in Table.
7. Repeat the step 3 to 5 by varying the flow rate using the outlet valve.
8. Calculate the co-efficient of discharge (C d) of the Venturimeter and its mean value
from Table.
1. Main valve
2. Inlet valve
3. Differential U tube
manometer
4. Meter scale
5. Venturimeter
6. Outlet valve
7. Connecting tank
8. Piezometer
9. Drain valve
Main components
10
Table
Diameter of the inlet (d1)
Length
Breadth
Manometer Reading
S.
No
h1
h2
cm
cm
Difference
x=h1~h2
m
Differential
head(h)
m
h
m
Time for
H(10cm) rise
Actual
Discharge
Theortical
Discharge
Co-efficient
of Discharge
Qa
Qt
Cd
sec
(m3/sec)
(m3/sec)
1.
2.
3
4
5.
6
Mean Co-efficient of Discharge
13
GRAPH :
1. Draw a graph between square root of differential head (h) along X-axis and
actual discharge (Qa) along Y-axis using Table.
2. . Draw a graph between differential head (h) along X-axis and
actual discharge (Qa) along Y-axis using Table.
Y- axis
Q a vs h
Qa
3
(m /sec)
Q a vs h
X- axis
h & h (metre)
The graph is linear. Obtain the slope (Q a / h)
Using the value of the slope (Q a / h). From the graph, measured values a1 and a2
and known value of g determine the co-efficient of discharge (C d) of the
Venturi meter, from the Equation (1)
RESULT:
The mean value of co-efficient of discharge (C d)
of the Venturi meter as obtained in Table
14
---------------(1)
Where,
Qa =. Actual Discharge
(Calculated value)
(m3/sec)
Qm = Rotometer reading
(Measured value)
(litre / min)
15
CALCULATION:
i)To determine the actual discharge( Qa)
Actual Discharge =AH / t
(m3/sec)
where
A= Area of the collecting tank (L x B).
( m2)
(cm)
(sec)
PROCEDURE:
1. The diagram relating to the experimental setup (Rotometer) is given in
Figure showing the inlet valve, Rotometer etc
2. The internal planned dimension of collecting tank (L and B) is measured.
3. The outlet valve is closed and the inlet valve is opened fully
4. The outlet valve is opened slightly.
5. The reading in the Rotometer is noted simultaneously for the discharge.
6. The drain valve is closed and the time taken (t) for10cm rise in the collecting tank
is noted using stopwatch.
7. The procedure is repeated by varying the flow rate using the outlet valve.
8. Calculate the rate of flow, the coefficient of discharge( C d) and percentage error
from Table.
1. Roto meter
2. Pipe
3. Inlet valve
Main components
1. Rotometer
2. Pipe
3. Inlet valve
Main components
16
Table
Internal plan dimension of the collecting tank:
S.
No
Length =
(m)
Breadth=
(m)
Rotometer
Rotometer
Reading
Qm
Litre/ sec
Reading
Qm
3
(m /sec)
Time for
H(10cm) rise
Actual
Discharge
Percentage
of error.
Co-efficient of
Discharge
t
Sec
Qa
(m3/sec)
Cd
1.
2.
3.
4.
5.
6.
Mean Co-efficient of Discharge (Cd)
19
GRAPH:
Draw a graph between actual discharge( Qa )along X-axis and Rotometer
Reading( Qm ) along Y-axis using table 1.
Y- axis
Qm
(m 3/sec)
o
X-axis
Qa(m 3/sec)
20
DETERMINATION OF FRICTION FACTOR FOR A GIVEN SET OF PIPES
AIM:
To determine the friction factor f of the given pipe
APPARATUS REQUIRED:
1.A pipe provided with inlet, outlet and pressure tapping.
2.Differential U-tube manometer.
3.Collecting tank fitted with Piezometer and control valve.
4.Stop clock.
5.Metre scale.
THEORY:
When a liquid is flowing through a pipe, the velocity of the liquid layer
adjacent to the pipe wall is zero. The velocity of liquid goes on increasing from the
wall and hence shear stresses are produced in the whole due to viscosity. This
viscous action causes loss of energy, which is usually known as friction loss.
Darcys Weisbach equation for finding loss of head due to friction is given by
hf = f.L.V2 / d.2g
From the above equation (1) the friction factor (f) is given by,
f = 2g.d hf / LV2
---------------(2)
where,
f = Friction factor
g = acceleration due to gravity
(Known value) .
(m/sec2)
(Measured value)
(m)
(Measured value)
(m)
21
CALCULATION:
i) To determine loss of head due to friction (hf);
The loss of head due to friction (hf) is given by
hf = x [ (sm- sl) / sl ]
(m)
where
h1=Manometer head in one limb of the manometer.
(m)
(m)
(m3/sec)
(m2)
(cm)
(sec)
where
(m2)
(m)
where
iv)To determine the velocity (V) of flow in the pipe
The velocity (V) of flow in the pipe is given by
V=Q / a
(m/sec)
where
Q= Discharge (m3/sec)
a = Area of the delivery pipe
(m2)
Using the calculated value of hf and V, measured values of L and d and known value
of g, the friction factor f is calculated from the Equation (2).
22
PROCEDURE:
1.The diagram relating to the experimental setup (Flow through Pipes) is given in
Figure showing the inlet valve, outlet valve, drain valve, differential manometer
etc.
2. The diameter of the pipe (d), the length of the pipe line (L) and the internal
planned dimension of the collecting tank (Land B) are measured.
3.The outlet valve is closed and the inlet valve is opened completely.
4.The outlet valve is opened slightly.
5.The pressure difference between the two limbs of the tube differential manometer
is measured (h1and h2).
6.The drain valve is closed and the time taken (t) for10cm rise in the collecting tank
is noted using stopwatch and values are noted in Table.
7.Repeat the step 3 to 5 by varying the flow rate using the outlet valve.
8.Calculate the friction factor (f) and its mean value from Table.
Main valve
Inlet valve
Differential manometer
Meter scale
Pipe
Outlet valve
Collecting tank
Piezometer
Drain valve.
Main components
23
24
Table.
Diameter of the pipe (d)
(L)
(m)
Breadth=
(m)
Manometer Reading
Time for
H(10cm) rise
Discharge
Velocity
Velocity2
hf
V2
Sec
m3/sec
m/sec
m2/sec2
S.
No
h1
h2
cm
cm
Difference
h=h1~h2
M
1.
2.
3
4
5.
Mean value of Friction Factor
Friction
factor
f
25
GRAPH:
Draw a graph between loss of head due to friction (hf) along X-axis and square
of the Velocity (V2) along Y-axis using Table.
Y- axis
V2
(m/sec)2
o
X-axis
hf (Metre)
RESULT:
The mean value of friction factor of the given pipe
as obtained in Table
26
PERFORMANCE TEST ON CENTRIFUGAL PUMP
AIM:
To conduct performance test on single stage centrifugal pump and to plot
various characteristic curves.
APPARATUS REQUIRED:
1. Stop Clock
2.Metre scale
THEORY:
The hydraulic machines, which convert mechanical energy into
hydraulic energy are called pump. If the mechanical energy is converted into
pressure energy by means of centrifugal force acting on the fluid, the machine is
called Centrifugal pump.
The Centrifugal pump works on the principle of forced vortex flow,
which means that when an external torque rotates a certain mass of liquid, the rise
in pressure head of rotating liquid takes place. Thus at the outlet of the impeller
where radius is more, the rise in pressure head will be more and the liquid will be
discharged at the outlet with a high-pressure head. Due to this high-pressure head,
the liquid can be lifted to a high level.
The Efficiency of the pump is given by
= Po / Pi X 100
-----------------(1)
where,
Po = Output power
(Calculated value)
(Kw)
(Calculated value)
(Kw)
27
CALCULATION:
i).To determine the output power (Po) :
P0 = W Q.h / 1000
(kw)
where,
W= Specific weight of water
(Known value)
(N/m3)
Q = Discharge
(Calculated value)
(m3/sec)
h =Total head
(Measured value)
(m)
(m3/sec)
(m2)
(m)
(m)
(m )
(sec)
where,
(m)
(m)
hd = Delivery Head
(m)
where,
(Kw)
where,
Ne = Energy meter constant
(Known value)
(Known value)
(rev/kw hr
(sec)
Using the calculated value of Po and Pi the efficiency () is calculated from the
Equation (1) .
28
PROCEDURE:
1.The diagram relating to the experimental setup (Centrifugal pump) is given in
Figure showing the delivery pipe, delivery valve, suction pipe etc
2.The internal planned dimensions of collecting tank (Land B) are measured and
energy meter constant ( Ne) are observed.
2.The delivery valve is opened completely.
3. Start the motor and adjust the gate valve to required pressure.
4.The following observations are noted,
i. The pressure gauge reading (hd) in delivery pipe.
ii. The vacuum gauge reading (hs) in suction pipe.
iii. Time taken (t) for H (10 cm) rise of water in collecting tank.
iv. Time taken (T) for 3 revolutions of energy meter disc
5.The delivery valve is gradually closed and the above observations
are made for different valve positions .
6.The observation is tabulated and the efficiency () of the pump is calculated from
Table.
1. Delivery pipe
2. Delivery valve
3. Casing
4. Impeller
5. Eye of pump
6. Suction pipe
7. Sump level
8. Foot valve & strainer.
Main components
29
Table
i. Internal plan dimension of the collecting tank :
Length=
(m)
Breadth
(m)
rev/kw hr
= 1.0
S.
No
= 13.6
vii. 1 kg/cm2
= 10 m of water
vii.1 mm of Hg
= 0. 0131 m of water
Delivery head
hd
kg/cm2
1
2
3
4
5
hd
m of
H2o
Suction head
hs
mm of
Hg
hs
m of
H2o
H= hd+hs
Time
taken
for H
cm rise
t
sec
Total
head
Time for 3
revolutions
Discharge
Output
power
Input
power
Po
Pi
sec
m3/sec
kw
kw
Efficiency
31
Operating characteristic curves of a Centrifugal pump
Draw curves between Discharge (Q), along X-axis and Total head ( h),
Efficiency () and Input power (P i) along Y-axis using Table
Efficiency ()
Input power(P i )
Head (h), m
Efficiency ()
Input power (Pi), Kw
Y-axis
Head (h)
X-axis
Discharge (Q)
RESULT:
The characteristics curves of the centrifugal pump are drawn.
Maximum percentage of efficiency ()
as obtained in Table
m3/sec
kw
kw
=
32
-----------------(1)
where,
Po = Output power
(Calculated value)
(Kw)
(Calculated value)
(Kw)
33
CALCULATION:
i).To determine the output power (Po) :
P0 = W.Q.h / 1000
(kw)
where,
W= Specific weight of water
(Known value)
(N/m3)
Q = Discharge
(Calculated value)
(m3/sec)
h =Total head
(Measured value)
(m)
(m3/sec)
( m2)
( m)
( m)
(m)
( sec)
where,
(m)
(m)
hd = Delivery Head
(m)
where,
(Kw)
where,
Ne = Energy meter constant
(Known value)
(Known value)
(rev/kw hr)
(sec)
Using the calculated value of Po and Pi the efficiency () is calculated from the
Equation (1) .
34
PROCEDURE:
1.The diagram relating to the experimental setup (Reciprocating pump) is
given in Figure showing the delivery pipe, delivery valve, suction pipe,
suction valve etc.
2.The internal planned dimensions of collecting tank (Land B ) are
measured and energy meter constant ( Ne) are observed.
3.The delivery valve is opened completely.
4. Start the motor and adjust the gate valve to required pressure.
5.The following observations are noted,
i. The pressure gauge reading (hd) in delivery pipe.
ii. The vacuum gauge reading (hs) in suction pipe.
iii. Time taken (t) for H (10 cm) rise of water in collecting tank.
iv. Time taken (T) for 3 revolutions of energy meter disc.
6.The delivery valve is gradually closed and the above observations
are made for different valve positions .
7.The observation is tabulated and the efficiency of the pump is calculated
from Table.
Delivery pipe
Delivery valve
Cylinder
Piston
Suction valve
Suction pipe
Sump level
Piston rod
Connecting rod
Crank.
Main components
35
Table
i. Internal plan dimension of the collecting tank :
Length =
ii. Number of revolutions (Nr)
(m)
No
kg/cm2
1
2
3
4
5
6
rev/ kw hr
= 1.0
= 9810 N /m 3
= 13.6
= 0. 0131 m of water
Delivery head
hd
(m)
= 10 m of water
Vii.1 mm of Hg
S.
Breadth
hd
m of
H2o
Suction head
hs
mm of
Hg
hs
m of
H2o
h= hd+hs
Time
taken
for H
cm rise
t
sec
Total
head
Time for 3
revolutions
Discharge
Output
power
Input
power
Po
Pi
sec
m3/sec
kw
kw
Efficiency
37
Operating characteristic curves of a Reciprocating pump
Draw curves between Discharge (Q), along X-axis and Total head (h), Efficiency ()
and Input power (P i) along Y-axis using Table
Efficiency ()
Input power(Pi )
Head (h), m
Efficiency ()
Input power (Pi), Kw
Y-axis
Head (h)
X-axis
Discharge (Q) m3/sec
RESULT:
The characteristics curves of the Reciprocating pump are drawn.
Maximum percentage of efficiency ()
as obtained in Table
m3/sec
kw
kw
=
38
-----------------(1)
where,
Po = Output power
(Calculated value)
(Kw)
(Calculated value)
(Kw)
39
CALCULATION:
i).To determine the output power (Po) :
P0 = W.Q.h / 1000
(kw)
where,
W= Specific weight of oil
(Known value)
(N/m3)
Q = Discharge
(Calculated value)
(m3/sec)
h =Total head
(Measured value)
(m)
(m3/sec)
( m2)
( m)
( m)
(m)
where,
( sec)
(m)
(m)
hd = Delivery Head
(m)
where,
(Kw)
where,
Ne = Energy meter constant
(Known value)
(Known value)
(rev/kw hr)
(sec)
Using the calculated value of Po and Pi the efficiency () is calculated from the
Equation (1) .
40
PROCEDURE:
1.The diagram relating to the experimental setup (Gear pump) is given in
Figure showing the delivery, suction etc.
2.The internal planned dimensions of collecting tank (Land B) are
measured and energy meter constant ( Ne) are observed.
3.The delivery valve is opened completely.
4. Start the motor and adjust the gate valve to required pressure.
5.The following observations are noted,
i. The pressure gauge reading (hd) in delivery pipe.
ii. The vacuum gauge reading (hs) in suction pipe.
iii. Time taken (t) for H (10 cm) rise of oil in collecting tank.
iv. Time taken (T) for 3 revolutions of energy meter disc.
6.The delivery valve is gradually closed and the above observations
are made for different valve positions .
7.The observation is tabulated and the efficiency of the pump is calculated
from Table.
1.Suction
2.Delivery
3.Oil
4.Casing
Main components
41
42
Table
i. Internal plan dimension of the collecting tank :
Length =
(m)
Breadth
(m)
rev/kw hr
= 0.9
= 8829 N /m 3
= 11.11 m of oil
Viii.1 mm of Hg
= 0. 0151 m of oil
S.
No
Delivery head
hd
kg/cm2
1
2
3
4
5
hd
m of
oil
Suction head
hs
mm of
Hg
hs
m of
oil
h= hd+hs
Time
taken
for H
cm rise
t
sec
Total
head
Time for 3
revolutions
Discharge
Output
power
Input
power
Po
Pi
sec
m3/sec
kw
kw
Efficiency
43
Operating characteristic curves of a Gear pump
Draw curves between Discharge (Q), along X-axis and Total head (h), Efficiency ()
and Input power (P i) along Y-axis using Table
Efficiency ()
Input power (Pi )
Head (h), m
Efficiency ()
Input power (Pi), Kw
Y-axis
Head (h)
X-axis
Discharge (Q) m3/sec
RESULT:
The characteristics curves of the Gear pump are drawn.
Maximum percentage of efficiency ()
as obtained in Table
m3/sec
kw
kw
=
44
AIM:
To conduct the performance tests on Pelton Turbine at rated head and at
constant spear opening and to draw the characteristic curves.
APPARATUS REQUIRED:
1. Stop watch
2.Meter scale
3.Tachometer
THEORY:
The Pelton Turbine is a tangential flow impulse turbine. The water strikes the
bucket along the tangent of the runner. The energy available at the inlet of the
turbine is only kinetic energy. The pressure at the inlet and the outlet of the turbine is
atmospheric. This turbine is used for high heads.
The efficiency of the turbine is given by
Efficiency () = Po / Pi x 100
-----------(1)
where
Po = Output power
(Calculated value)
(Kw)
Pi = Input power
(Calculated value)
(Kw)
45
CALCULATION:
i ) To determine Output power (Po) ;
Po = (2 N T) / 60
(Kw)
where,
N = Speed of turbine
(Measured value)
(rpm)
T = Torque applied
(Calculated value)
(Nm)
(N-m)
where,
W = Weight of hanger
(Known value)
(Kg)
(Measured value)
(Kg)
(Known value)
(mm)
d = Diameter of rope
(Known value)
(mm)
(Calculated value)
(N/m3)
(Measured value)
(m)
Q = Discharge
(Calculated value)
(m3 / sec)
(Known value)
h = Venturimeter head
(Measured value)
(mm)
A1 = Area of inlet
(Calculated value)
(m2)
A2 = Area of throat
(Calculated value)
(m2)
46
(m2)
(m2)
(Known value)
(m)
(Known value)
(m)
Using the calculated value of Po and Pi the efficiency () is calculated from the
Equation (1).
PROCEDURE:
1.Before starting the experiment it is ensured that there is no load on the
weight hanger and the Venturimeter logs are on closed position.
2.The circumference of break drum and thickness of rope is measured.
3.The centrifugal pump is primed, the gate valve is fully closed and the pump
is started.
4.Open the gate valve for required discharge. The guide position and the gate
valve opening is adjusted to required head.
5.Load the turbine by adding weights (dead weight) in the weight hanger.
The dead weight and the spring balance weight are observed.
6.The turbine speed (N) is measured with Tachometer.
7.The Venturimeter pressure gauge readings and spear position are noted.
8.The procedure is repeated for different load conditions and the efficiency
are calculated from table.
9.After the experiments gets over the loads are removed from the hanger and
the gate valve is fully closed and the motor is switched off.
Main Components
Penstock
Spear
Nozzle
Runner
jet of Water
Buckets
casing
Break Nozzle
47
48
Table
S.
No
mm
mm
mm
Kg/cm2
Manometer reading
Head
Discharge
Shaft
speed
Dead
weight
Spear
opening
Spring
weight
Net
Weight
Torque
Output
power
Input
power
Efficiency
49
P1
Kg/
cm2
1
2
3
4
5
X1
m
of
H2O
P2
Kg/
cm2
X2
h
(x1-x2)
m3/sec
rpm
Kg
w-s
Po
Pi
Kg
Kg
Nm
Kw
Kw
m
of
H2O
cm
50
Operating characteristic curves of Pelton Turbine:
Draw curves between Discharge (Q), along X-axis,, Efficiency () and
Input power (P i) along Y-axis using the values in Table
Y-axis
Efficiency ()
Input power (Pi), Kw
X-axis
0
RESULT:
The characteristics curves of the Pelton Turbine are drawn.
Maximum percentage of efficiency ()
as obtained from Table
kw
kw
-----------(1)
where
Po = Output power
(Calculated value)
(Kw)
Pi = Input power
(Calculated value)
(Kw)
53
CALCULATION:
i ) To determine Output power (Po) ;
Po = (2 N T) / 60
(Kw)
where,
N = Speed of turbine
(Measured value)
(rpm)
T = Torque applied
(Calculated value)
(Nm)
(N-m)
where,
W = Weight of hanger
(Known value)
(Kg)
(Measured value)
(Kg)
(Known value)
(mm)
d = Diameter of rope
(Known value)
(mm)
(Calculated value)
(N/m3)
(Measured value)
(m)
Q = Discharge
(Calculated value)
(m3 / sec)
(Known value)
h = Venturimeter head
(Measured value)
(mm)
A1 = Area of inlet
(Calculated value)
(m2)
A2 = Area of throat
(Calculated value)
(m2)
54
A1= d12 /4
(m2)
A2 = d22 /4
Where,
d1 = diameter of inlet
d2 = diameter of throat
(m2)
(Known value)
(m)
(Known value)
(m)
Using the calculated value of Po and Pi the efficiency () is calculated from the
Equation (1).
PROCEDURE:
1.Before starting the experiment it is ensured that there is no load on the
weight hanger and the Venturimeter logs are on closed position.
2.The circumference of break drum and thickness of rope is measured.
3.The centrifugal pump is primed, the gate valve is fully closed and the pump
is started.
4.Open the gate valve for required discharge. The guide position and the gate
valve opening is adjusted to required head.
5.Load the turbine by adding weights (dead weight) in the weight hanger .
The dead weight and the spring balance weight are observed.
6.The turbine speed (N) is measured with Tachometer.
7.The Venturimeter pressure gauge readings and spear position are noted.
8.The procedure is repeated for different load conditions and the efficiency
are calculated from table.
9.After the experiments gets over the loads are removed from the hanger and
Main Components
Shaft
Guide blades
Spiral casing
Runner
Draft Tube
Tail Race
Guide Wheel
From Penstock
Guide blades
the gate valve is fully closed and the motor is switched off.
55
Table
S.
No
Manometer reading
Head
=
=
=
=
Discharge
mm
mm
mm
Kg/cm2
Shaft
speed
Dead
weight
Spear
opening
Spring
weight
Net
Weight
Torque
Output
power
Input
power
Efficiency
57
P1
Kg/
cm2
1
2
3
4
5
X1
m
of
H2O
P2
Kg/
cm2
X2
h
(x1-x2)
m3/sec
rpm
Kg
w-s
Po
Pi
Kg
Kg
Nm
Kw
Kw
m
of
H2O
cm
58
Operating characteristic curves of a Francis Turbine
Draw curves between Discharge (Q), along X-axis, Efficiency () and Input power
(P i) along Y-axis using the values in Table
Y-axis
Efficiency ()
Input power (Pi), Kw
X-axis
0
RESULT:
The characteristics curves of the Francis Turbine are drawn.
Maximum percentage of efficiency ()
as obtained from Table
kw
kw
59
AIM:
To conduct the performance tests on Kaplan turbine at rated head and to draw
the characteristic curves.
APPARATUS REQUIRED:
1. Stop watch
2. Meter scale
3. Tachometer
THEORY:
If the water flows parallel to the axis of the rotation of the shaft, the turbine is
known as axial flow turbine, and if the head at the inlet of the turbine is the sum of
pressure energy and kinetic energy and during the flow of water through the runner
a part of pressure energy is converted in to kinetic energy, the turbine is known as
reaction turbine.
For axial flow reaction turbine, the shaft of the turbine is vertical. The lower of
the shaft is made larger which is known as hub. The vanes are fixed on the hub and
hence hub acts as a runner for axial flow reaction turbine. If the vanes on the hub or
boss are adjustable the turbine is known as a Kaplan Turbine.
The efficiency of the turbine given by
Efficiency () = Po / Pi x 100
-----------(1)
where
Po = Output power
(Calculated value)
(Kw)
Pi = Input power
(Calculated value)
(Kw)
60
CALCULATION:
i ) To determine Output power (Po) ;
Po = (2 N T) / 60
(Kw)
where,
N = Speed of turbine
(Measured value)
(rpm)
T = Torque applied
(Calculated value)
(Nm)
(N-m)
where,
W = Weight of hanger
(Known value)
(Kg)
(Measured value)
(Kg)
(Known value)
(mm)
d = Diameter of rope
(Known value)
(mm)
(Calculated value)
(N/m3)
(Measured value)
(m)
Q = Discharge
(Calculated value)
(m3 / sec)
(Known value)
h = Venturimeter head
(Measured value)
(mm)
A1 = Area of inlet
(Calculated value)
(m2)
A2 = Area of throat
(Calculated value)
(m2)
61
(m2)
(m2)
(Known value)
(m)
(Known value)
(m)
Using the calculated value of Po and Pi the efficiency () is calculated from the
Equation (1).
PROCEDURE:
1.Before starting the experiment it is ensured that there is no load on the
weight hanger and the Venturimeter logs are on closed position.
2.The circumference of break drum and thickness of rope is measured.
3.The centrifugal pump is primed, the gate valve is fully closed and the pump
is started.
4.Open the gate valve for required discharge. the guide position and the gate
valve opening is adjusted to required head.
5.Load the turbine by adding weights (dead weight) in the weight hanger.
The dead weight and the spring balance weight are observed.
6.The turbine speed (N) is measured with Tachometer.
7.The Venturimeter pressure gauge readings and spear position are noted.
8.The procedure is repeated for different load conditions and the efficiency
are calculated from table.
9.After the experiments gets over the loads are removed from the hanger and
the gate valve is fully closed and the motor is switched off.
1. Guide vanes
2. Shaft
3. Guide vanes
4. Scroll casing
5. Runner vanes
6. Boxes
7.Inlet of runner vanes
8.Outrlet of vanes
9.Tail race
10.Draft tube.
Main components
62
63
Table
mm
mm
mm
Kg/cm2
S.
No
Manometer reading
Head
Discharge
Shaft
speed
Dead
weight
Spear
opening
Spring
weight
Net
Weight
Torque
Output
power
Input
power
Efficiency
64
P1
Kg/
cm2
1
2
3
4
5
X1
m
of
H2O
P2
Kg/
cm2
X2
h
(x1-x2)
m3/sec
rpm
Kg
w-s
Po
Pi
Kg
Kg
Nm
Kw
Kw
m
of
H2O
cm
Y-axis
Efficiency ()
Input power (Pi), Kw
X-axis
0
RESULT:
The characteristics curves of the Kaplan Turbine are drawn.
Maximum percentage of efficiency ()
as obtained from Table
kw
kw