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Modern Manufacturing Methods

This document outlines the units and topics covered in a course on Modern Manufacturing Methods (MOOC III). Unit I introduces non-traditional machining methods and rapid prototyping techniques. Unit II covers ultrasonic machining, abrasive jet machining, water jet machining, and abrasive water jet machining. Unit III discusses electrochemical processes like electrochemical machining and grinding. Unit IV focuses on thermal metal removal processes such as EDM, wire cut EDM, and electric discharge grinding. Unit V examines electron beam machining and laser beam machining. The document lists two primary textbooks and three reference books for the course.

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Sree Murthy
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893 views3 pages

Modern Manufacturing Methods

This document outlines the units and topics covered in a course on Modern Manufacturing Methods (MOOC III). Unit I introduces non-traditional machining methods and rapid prototyping techniques. Unit II covers ultrasonic machining, abrasive jet machining, water jet machining, and abrasive water jet machining. Unit III discusses electrochemical processes like electrochemical machining and grinding. Unit IV focuses on thermal metal removal processes such as EDM, wire cut EDM, and electric discharge grinding. Unit V examines electron beam machining and laser beam machining. The document lists two primary textbooks and three reference books for the course.

Uploaded by

Sree Murthy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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MODERN MANUFACTURING METHODS

(MOOC III)

UNIT I

Need for Modern Manufacturing Methods: Non-traditional machining methods and rapid
prototyping

methods - their relevance for precision and lean manufacturing.

Classification of non-traditional processes - their selection for processing of different materials


and the range of applications.

Introduction to rapid prototyping - Classification of rapid prototyping methods -


sterolithography, fused deposition methods - materials, principle of prototyping and various
applications.

UNIT II

Ultrasonic machining Elements of the process, mechanics of material removal, process


parameters,

applications and limitations.

Abrasive jet, Water jet and abrasive water jet machining: Basic mechanics of material removal,

descriptive of equipment, process variables, applications and limitations.

UNIT III

Electro Chemical Processes: Fundamentals of electro chemical machining, electrochemical


grinding, metal removal rate in ECM, Tooling, process variables, applications, economic aspects
of ECM.

Chemical Machining: Fundamentals of chemical machining- Principle of material removal-


maskants etchants- process variables, advantages and applications.

UNIT IV

Thermal Metal Removal Processes: Basic principle of spark erosion (EDM), Wire cut EDM, and
Electric Discharge Grinding processes - Mechanics of machining, process parameters, selection
of tool electrode and dielectric fluids, choice of parameters for improved surface finish and
machining accuracy -

Applications of different processes and their limitations.

Plasma Machining: Principle of material removal, description of process and equipment, process

variables, scope of applications and the process limitations.

UNIT V

Electron Beam Machining: Generation and control of electron beam for machining, theory of
electron

beam machining, comparison of thermal and non-thermal processes - process mechanics,


parameters,

applications and limitations.

Laser Beam Machining: Process description, Mechanism of material removal, process


parameters,

capabilities and limitations, features of machining, applications and limitations.

Text Books:

1. Advanced machining processes, VK Jain, Allied publishers.

2. Manufacturing processes for engineering materials by Serope Kalpakjian and Steven R


Schmid,

5edn, Pearson Pub.


Reference Books:

1. New Technology , Bhattacharya A, The Institution of Engineers, India 1984

2. Manufacturing Technology, Kalpakzian,Pearson

3. Modern Machining Process , Pandey P.C. and Shah H.S., TMH.

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