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Manual Completo Nuevas Bleed Valve WGPW

Bleed Valve WGPW

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0% found this document useful (0 votes)
161 views66 pages

Manual Completo Nuevas Bleed Valve WGPW

Bleed Valve WGPW

Uploaded by

Jake Navarrete
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 66

~""k_. ~ ~ eL.

_ ~U-~ ~ ()-{_~

() ~~~~! ~.W~itney

FT 4C N ew Bleed V alve Installation

Service Bulletin 02M07


IDm Wood Group Pratt & Whitney
Industrial Turbinc Scrviccs, LLC
e Pratt & Whltn~
._,.___,,......., \J.,i,of\"'""<:-1""' NI--..,

This document has been issued as an addendum to Power


Systems Bulletin No.
02M07 to assist in the installation of the electronically
controlled bleed valves.

Prior to beginning the retrofit, the current valves (3),


that were removed from the 'Bill of Material' valve and
actuator assemblies must have been reworked to incorporate
Service Bulletins 78B08 and 01Bl2. Valves that have not
been modified should be shipped to Wood Group Pratt Whitney
Industrial Turbine Services, LLC for rework or exchange.

Technical assistance in completing the retrofit is


available on request.

The kit required for complete engine modification is


packaged complete with all material required for fitting
and operation of the valve and actuator assemblies on the
engine at the top, right and left bleed valve ports. Kits
are available for engines with fabricated or cast inlet,
intermediate and diffuser cases.
Wood Group Pratt & Whitney
O~!~~~~y Industrial Turbine Services, LLC
AJ<>lnl \'nuun:Cumpn~ ISO?OO! Hti:bitml

FT4C New Bleed Actuator lnstallation

This document has been issued as an addendum to Power Systems 8ulletin No.
02M07 to assist in the installation of the electronically controlled bleed valves.

Prior to beginning the retrofit, the current valves (3), that were removed from the
"8ill of Material" valve and actuator assemblies must have been reworked to
incorporate Service 8ulletins 78808 and 01812. Valves that have not been
modified should be shipped to Wood Group Pratt & Whitney Industrial Turbine
Services, LLC for rework or exchange.

Technical assistance in completing the retrofit is available on request.

The kit required for complete engine modification is packaged complete with all
material required for fitting and operation of the valve and actuator assemblies on
the engine at the top, right and left bleed valve ports. Kits are available for
engines with fabricated or cast inlet, intermediate and diffuser cases.

General Procedure:

1) Remove original valve and actuator assemblies including support brackets


from engine.
2) Separate butterfly valve from actuator.
3) lnspect butterfly valve, ensure that the butterfly rotates freely and there are no
loose parts. The pisten ring and bushings should be removed per 88 01812
and 78808.
4) Assemble each Valve and Actuator Assembly as follows:
a) Place the valve on the mounting plate. Use the packing provided
between the valve and plate, fasten loosely with work bolts and nuts.
b) Fit the linkage spline to the valve shaft while holding the valve in the
closed position. Actuator link should be 40/45 degrees (CW) from
vertical. (Figure 1)
e) Open the valve by hand to the fully open position and check travel to
ensure that there is no binding. Should adjustment be necessary,
loosen "jam nut" on the end of actuator shaft. Turn shaft to adjust.
(Figure 2)
d) lnstall support bracket to bottom of actuator plate. (Figure 3)
e) Cut the head from 2 pieces of ".250x28x1" bolts. Taper the cut end,
and thread into the bleed port flange. Use as guide pins for mounting
the valve assembly, and place packing between th.e valve and flange.
;:::8. ,' :_' ,-, ~ ;! '( / !/' ',}"" '
~ "
1
f) lnstall (1 O) bolts and nuts, then torqu.

RA 7-29-08 Page 1 of7


Wood Group Pratt & Whitney
e !,rat~~ltney Industrial Turbine Services, LLC
1\Jfllnl \'..,lu,..,Co"'I"'BY IS09IJII! R<11i1~rtd

Coarse adjust
using splines
"~~ '"' ~ '

Figure 1 - Linkage Setup


1

Figure 2 - Linkage, open position

5) Repeat task 4 for the remaining two assemblies.


6) lnstall the actuator/valve assemblies on the engine. Location of a particular
assembly is no longer importan! as with the original actuators:
a) lnstall the appropriate support bracket to the back of each actuator plate.
Leave the bolts loase. See Service Bulletin for flange nuts to remove.
(Figure 3).
b) lt can be helpful to make a short guide pin by cutting the head off a Y.-28
bolt and grinding a point on it. Thread this into one of the flange hales to
help guide the assemblies into position.
RA 7-29-08 Page 2 of 7
Wood Group Pratt & Whitney
O~!~~~~v Industrial Turbine Services, LLC
AJ<>Ial Vnlu..., C<>..,puy IS0900% R<J:hl<ml

e) lnstall a new o-ring underneath the actuator plate.


d) Position the actuator on the bleed port flange and install longer bolts
provided in kit and lock washers previously removed (Figures 4-6).
e) lnstall all flange and bracket hardware and torque lo Standard
Specifications.
7) lnstall Hoses
a) lnstall connecting hoses from ends of Ps4 supply tu bes to connection on
actuator control valve. Use mal e to male adapters.

Figure 3- Typical Support Bracket

RA 7-29-08 Page 3 of7


Wood Group Pratt & Whitney
Industrial Turbine Services, LLC

RA 7-29-08 Page 4 of7


Wood Group Pratt & Whitney
Industrial Turbine Services, LLC

Re-route or protect hose


as necessary to avoid
contact with actuator

Figure 6 - Right Side Assembly (fabri


8) lnstall Control Box and Cables (Figure 7 & 8)
a) Connect solenoid coils on ends of cables to pilot valves on actuators.
i) Break loase and remove the hose connection near the pilot valve.
ii) Remove the small brass filter; lock washer, thumb nut and wave
washer from valve post. Slide coil over post. Re-install wave washer,
thumb nut, lock washer and brass filler.
iii) Re-connect hose.
b) Route cables along engine flanges down to base per the Service Bulletin
or way possible using brackets and clamps and tie-wraps as necessary.
Make su re the cable is not under tension at the coil end. (Figure 7).
e) Locate Control Box underneath engine in most convenient, accessible
location that cables will reach to. Use hardware provided as necessary to
secure box to base.
d) lnsert plugs, P1, 2 & 3 into corresponding jacks J1, 2 & 3.
e) Connect power supply cable to source of 125vdc. This is usually available
in the junction box under the compressor. Black to (+) positive, white to (-)
negative and green to ground. Cut cable to length as necessary.
f) lnsert power supply plug P4 into jack J4.

RA 7-29-08 Page 5 of?


Wood Group Pratt & Whitney
e A---.:-.-.
Pratt & Whitney Industrial Turbine Services, LLC
AJnlllt \'m Hu., C<>MjUb} ISO 900! Rq:h.toml

Figure 7- Solenoid Coil lnstallation

Figure 8 - Control Box

9) lnstall Ps4 Sense Line Hose (Figure 9)


a) The Ps4 sense line hose can be connected directly to one of the two
fittings on the Jeft side of the diffuser case. lf both fittings are being use a
lee must be pul in line. Another option is to tee into the sense line that
RA 7-29-08 Page 6 of?
e Pratt & Whitney
Pratt & Whitney Power Systems, lnc.

POWER SYSTEMS BULLETIN


REVISION NOTICE
NO. 02M07
REVISION A

TITLE
Compressor Air Bleed System - Modification

MODEL APPLICATION
FT4C

THIS IS A PARTIAL REVISION - Please insert the attached


pages into your copy of Bulletin No. 02M07. Destroy the
superseded pages so that the resultant contents are in
accordance with the following list of effective pages.

REASON FOR REVISION


Add NOTE: to Added Data and Data On Interchangeable Parts
Sections.
Make editorial changes in Accomplishment Instructions
Section.
Correct and clarify parts in Material Section.

A copy of this Revision Notice and any further revision


notices must be filed as a permanent record with your copy of
the subject bulletin.
PAGE REVISION NO. DATE
1 A October 15/02
2 Original May 31/02
3 and 4 A October 15/02
5 through 7 Original May 31/02
8 and 9 A October 15/02
10 through 32 Original May 31/02

Date October 15/02


Page 1 of 2

Pratt & Whitney Power Systems, lnc.


Wood Group Pratt & Whitney
fiP4.- ~ratt & W~!~~~J
'V.,...~,,...,..,.,.,..,..<-.-,.
lndustdal Turbine Services, LLC
<~.Jui"t h~!wl"<" c..,.,,,."~ h0?1~12 ll<::hmf

goes down to the base and back to the control room using a compression
type fitting with a 37 leg. Connect other end of hose to control box.

Connect Hose
Directly to Fitting or
Add Tee (customer
supplied)

Other option is to install a


compression lee into this
line down away from
engine and connect to it

Figure 9 - Ps4 Sense Une Hose Connection

10)Test lnstallation
a) The installation should be tested prior to running the engine. This can be
accomplished using shop air and a regulator to simulate engine operation.
b) Tee the output from the regulator to one of the actuators and to the control
box. Slowly raise the air pressure from zero. The actuator should open
by 1O PSI. lt should then clase at about 1O PSI above the control switch
set pressure. Values will be as follows:
Pressure Switch JackiPiug Starting Opening Closing
PIN PIN Pressure Pressure Pressure
CT117603-2 J11P1 70 psig 75 +51- 10 + 1-5
o psig
psig above
opening
CT117603-4 J21P2 90 psig 95 +51- 10 + 1-5
o psig
psig above
opening
CT117603-6 J31P3 110 psig 115+ 51- 10 + 1-5
o psig
psig above
opening

RA 7-29-08 Page 7 of 7
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

o PAGE REVISION NO.


REVISION A

DATE
33 A October 15/02
34 through 49 Original May 31/02
50 through 55 A October 15/02

Distribution Code
4108

o Date October 15/02 Page 2


o ~-~~,.~~:~~m~~"' (-:)
POWER SVSTEMS BULLETIN

NO. 02M07

TITLE
Compressor Air Bleed System - Modification

EOUIPMENT
FT4C

TYPE OF BULLETIN
o
Modification

Bulletin Compliance
IF DESIRED

Distribution Code Internal Reference No.


4108

Date May 31/02


DBT/RJD OOJC009 o
Revision A October 15/02 Page 1 of 55

R Pratt & Whitney Power Systems, lnc.


Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o l. Planning lnformation
Summary
The purpose of this bulletin is to provide a new more
durable compressor air bleed valve system incorporating
new bleed valve actuating cylinders, air supply hoses,
control box assembly, wiring harnesses and related support
hardware.
A. MODELS AFFECTED
GG4C-1, -lD and GG4C-3F, Gas Generator. lncorporate
as required in delivered units with the direction of
P&W Power Systems Customer Technical Services.
B. REASON FOR BULLETIN
The current bleed actuator assembly is likely to
malfunction due to contamination and vibration induced
wear. Bleed valve malfunction can lead to engine
stalls or lost performance. The new bleed actuator
assembly is designed using off-the-shelf industrial
components that are more durable, less costly and

o easier to maintain.
C. MANUFACTURER'S RECOMMENDATION

Recommended: lf Desired
D. REFERENCES
(1) Overhaul Standard Practices Manual, PN 585005.
(2) GG4C Parts Catalog PN 729004
(3) GG4C Maintenance Manual PN 729002
(4) GG4C Overhaul Manual PN 729003
(5) Service Bulletin No. 01B12: Bleed Valve -
Compressor - Modification
(6) Service Bulletin No. 78B08: Actuator and Valve
Assemblies Bleed, Upper, Left, and Right -
Modification of
E. PUBLICATIONS AFFECTED
GG4C Parts Catalog PN 729004
GG4C Maintenance Manual PN 729002

o
GG4C Overhaul Manual PN 729003

Date May 31/02


Page 2
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
F. NECESSARY TOOLS
No new Too1(s) are necessary.
o
G. ADDED DATA
Number va1ues shown in parenthesis adjacent to U.S.
va1ues are Systeme lnternationa1e equiva1ents.
NOTE: lt is required that B1eed Va1ve Assemb1ies,
PN 1071833 and PN 1071834 be used with this
Service Bu11etin. Existing bi11-of-material
b1eed va1ve assemb1ies may be used if Service
Bu11etins 78B08 and 01B12 are incorporated.

END OF SECTI ON 1

Date May 31/02


o
Revision A October 15/02 Page 3
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o 2. Accomplishment Instructions

GG4C-l. -ID and GG4C-3F


A. Remove the left, right and upper bleed actuator and
valve assemblies with attaching brackets. Refer to
Reference (3), Chapter/Section 10, Removal and
Installation. See Figure 1, Sheet 1 andas follows:

NOTE: Reta in attaching parts and hardware necessary for


installation.
(1) Remove bleed valve assemblies from actuators.
Retain bleed valves. See Figure 1, Sheet 2.
NOTE: It is required that Bleed Valve Assemblies,
PN 1071833 and PN 1071834 be used with this
Service Bulletin. Existing bill-of-material
bleed valve assemblies may be used if
Service Bulletins 78B08 and 01Bl2 are
incorporated.

o
GG4C-l -ID
B. Installation of Bleed Valve Actuator Assembly,
PN 1074195-01. See Figures 2, 3, 4 andas follows:
NOTE: To align brackets, when installing bleed valve
actuator assemblies, it may be necessary to
loasen and retorque the attaching bolts and nuts.
(1) Insta!! Bracket, PN 1074176, rear of F1ange D,
ang1e forward with three new Bolts, PN MS9916-12.
See Figure 2, Sheet 3.
(2) Install two Brackets, PN 1074117, rear of Flange E,
angle rearward. See Figure 2, Sheet 3.
(a) For GG4C-ILF and GG4C-IDLF engines, insta!!
Bracket, PN 1074291, at the 4 o'clock position
on Flange E.
(3) lnstall Brackets, PN 1074178 and PN 1074115, rear
of Flange E, angle forward. See Figure 2, Sheet 3.
(4) Torque nuts on Flange D andE to 180 - 200 lb-in.
(20.337- 22.597 N.m).

o Date May 31/02


Revision A October 15/02 Page 4
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
(5) lnstall Bracket, PN 1074177, to inner side of
Bracket, PN 1074115, on Flange E. Attach bracket
o
with two Bolts, PN 1074212, and two Nuts,
PN STIM2073-04. Torque nuts to 85 - 95 lb-in.
(9.604 - 10.734 N.m). See Figure 2, Sheet 3,
View H-H.
(6) lnstall upper Bleed Actuator Assembly,
PN 1074149-01. See Figure 2, Figure 3, Sheet 2 and
as follows:
NOTE: Use previously removed bleed valve from this
location.
(a) Place a Packing, PN MS9386-261, into groove of
bracket assembly on bleed actuator assembly.
See Figure 2, Sheet 2.
(b) Place a new bill-of-material packing
(PN MS9386-261) into graove of previously
removed bleed valve assembly. See Figure 2,
Sheet 2.
(e) With bleed valve in the fully closed positian,
insert shaft end into spline end of actuator
arm. Align bolt hales in bleed with hales in
bracket.
o
NOTE: Make sure installed packings are in the
correct position.
(d) Position the assembled bleed valve actuator
assembly at the opening on compressor case
with actuator body towards left side of engine
and rearward. See Figure 3, Sheet l.
(e) lnstall 10 Bolts, PN STIM2010-20, around bleed
valve and attach bleed valve actuator bracket
assembly to bracket on Flange E with two
Bolts, PN AS3101-13, four Washers, PN 1074218
and two Nuts, PN STIM2073-05. See Figure 2,
Sheets 2 and 3, View AG-AG.
(f) Torque bolts at bleed valve to 75 - 85 lb-in.
(8.474 - 9.604 N.m).
(g) Torque nuts at brackets to 180 - 200 lb-in.
(20.337 - 22.597 N.m).

Date May 31102


o
Page 5
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o (h) Torque nut on bleed valve arm to 36 - 40
lb-in. (4.067 - 4.519 N.m). See Figure 2,
Sheet 2.
(i) Check bleed valve for fully closed position.
Adjustment can be made by loosening nut at rod
end bearing and turning shaft. Torque nut to
675 - 750 lb-in. (76.265- 84.739 N.m).
See Figure 2, Sheet 2.
(7) Insta!! right Bleed Actuator Assembly,
PN 1074149-01. See Figure 2, Figure 4, Sheet 1 and
as follows:
NOTE: Use previously removed bleed valve from this
location.
(a) Follow the same procedure as last installed
upper bleed actuator assembly. Refer to
Paragraph B.6., Steps (a) through (i), except
for the following:
1 Step (d) - Position actuator body upward
and rearward.

() ~ Step (e) - Attach bleed valve actuator


bracket assembly to bracket on Flange E.
See Figure 2, Sheets 2 and 3, View K-K.
(8) Insta!! left Bleed Actuator Assembly,
PN 1074149-01. See Figure 2, Figure 3, Sheet 1 and
as follows:
NOTE: Use previously removed bleed valve from this
location.
(a) Follow the same procedure as first instal!ed
upper bleed actuator assembly. Refer to
Paragraph B.6., Steps (a) through (i), except
for the following:
1 Step (d) - Position actuator body rearward,
angled upward and forward. See Figure 3,
Sheet l.
2 Step (e) - Attach bleed valve actuator
bracket assembly to bracket on Flange E.
See Figure 2, Sheets 2 and 3, View H-H.
(9) Insta!! Control Box Assembly, PN 1074206. See
Figure 2, Sheet 1, Figure 4, Sheet 1 andas
o follows:
Date May 31/02
Page 6
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
(a) Attach control box assembly with the following
,__
(\
)
parts:
1 Two Channels, PN 1074208, bolt/weld to base
2 Four Bolts, PN 1074210
3 Four Washers, PN 1074215
4 20 Spacers, PN 1074213
~ Four Nuts, PN 1074209
(b) Torque bolts to 65 - 70 lb-in. (7.344 -
7.909 N.m).
(lO)Connect left bleed valve actuator assembly to Ps4
tube. See Figures 2, 3 andas follows:
(a) lnstall Tube Union, PN 1074217, to left Ps4
tube nut. Torque tube nut to 450 - 500
lb-in. (50.843 - 56.493 N.m). See Figure 2,
Sheet l.
(b) lnstall one end of Nonmetallic Hose,
PN 1074203, to left bleed valve actuator
assembly and opposite end to last installed
tube union. Torque hose nuts to 450 - 500
lb-in. (50.843 - 56.493 N.m). See Figure 2,
o
Sheets 1 and 2.
(e) lnstall Clamp, PN STIM2059-08, on nonmetallic
hose and attach to Bracket, PN 1074177, with
Bolt, PN 1074211-01 and Nut, PN STIM2073-03.
Torque nut to 36 - 40 lb-in. (4.067 -
4.519 N.m). See Figure 2, Sheet 3, View H-H.
(d) lnstall Clamp, PN 1074292, on nonmetallic hose
and secure to actuator bracket with
attaching/existing hardware. Torque nut to 65
- 70 lb-in. (7.344 - 7.909 N.m). See Figure 3,
View AS-AS.
(ll)Connect the right and upper bleed valve actuator
assembly to Ps4 tube. See Figure 2, Sheets 1 and
2, Figure 4, Sheets 1 and 3, and as follows:
(a) lnstall Tube Union, PN 1074217, to upper Ps4
manifold tube nut and Elbow, PN 1074216, to
lower Ps4 manifold tube nut. Torque tube nuts
to 450 - 500 lb-in. (50.843 - 56.493 N.m).

Date May 31/02


o
Page 7
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()
'~
(b) lnstall one end of Nonmetallic Hose,
PN 1074203, to upper bleed valve actuator
assembly and opposite end to upper union on
Ps4 manifold. See Figure 2, Sheet l.
(e) lnstall Clamp, PN 1074292, to hose at valve
assembly and attach to bleed valve with
previously installed bolt. Torque bolt to 75
- 85 lb-in. ((8.474 - 9.604 N.m). See Figure
4, Sheets 1 and 3, View AJ-AJ.
(d) lnstall one end of Nonmetallic Hose,
PN 1074199, to right bleed valve actuator
1 assembly and opposite end to lower elbow on
Ps4 manifold.
(e) Torque hose nuts to 450 - 500 lb-in. (50.843 -
56.493 N.m).
(12)Install one end of Nonmetallic Hose, PN 1074219, to
forward elbow on cover assembly at diffuser case
and opposite end to upper tee, left side of control
box assembly. See Figure 2, Sheet 1, Figure 3, and
as follows:

o (a) Attach Clamps, PN STIM2059-07 and


PN STIM2059-08 to hose and plumbing with
Bolts, PN 1074211-01 and Nuts, PN STIM2073-03,
seven places. See Figure 3, View AV.
(b) Torque hose nuts to 270 - 300 lb-in. (30.506 -
33.896 N.m).
(e) Torque nuts at clamps to 32 - 36 lb-in. (3.616
- 4.067 N.m).
(13)Install Wire Harness Assembly, PN 1074207-03.
See Figure 2, Sheet 1 and as follows:
(a) Connect one end of wiring harness to left
bleed valve actuator assembly and opposite end
to control box assembly, (P3)to(J3).
NOTE: Routing of wiring harness is down, under
engine, forward of gearbox.
(14)Install Wire Harness Assembly, PN 1074207-01.
See Figure 4, Sheet 1 andas follows:
(a) Connect one end of wiring harness to right
bleed valve actuator assembly and opposite end

o to control box assembly, (Pl)to(JI).

Date May 31/02


Revision A October 15/02 Page 8
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
NOTE: Routing of wiring harness is upward (above
()
~--
bleed actuator assembly), forward and
downward.
(15)Install Wire Harness Assembly, PN 1074207-02.
See Figure 4, Sheet 1 andas follows:
(a) Connect one end of wiring harness to upper
bleed valve actuator assembly and oposite end
to control box assembly, (P2)to(J2).
NOTE: Routing of wiring harness is down, forward
(above last installed wiring harness) and
downward.
(16)Left Side & Bottom - Install Clamps,
PN STIM2059-04, PN STIM2059-07, PN STIM2059-08 and
PN STIM2059-10 to wiring harnesses, nonmetallic
hoses and plumbing with Bolts, PN 1074211-01,
PN 1074211-02 and Nuts, PN STIM2073-03.
See Figure 3, Views, AH, AK, AL, AR and AV.
(17)Right Side - Install Clamps, PN ST1594-24
(previously retained), PN STIM2059-04 and
PN STIM2059-08 to wiring harnesses, plumbing and
brackets with Bolts, PN 1074211-01, PN 1074211-02
o
and Nuts, PN STIM2073-03. See Figure 4, Views P,
AD, AF, AT, S-S, AC-AC, and AU-AU.
(18)Torque bolts or nuts at clamps to 36 - 40
lb-in. (4.067 - 4.519 N.m).
(19)Connect one end of Wire Harness Assembly,
PN 1074207-04, to control box assembly, (P4)to
(14), and opposite end toan electical source of
125 Vdc, 3 Amps, Black to positive, White to
negative, Green to ground .. See Figure 2, Sheet l.
(20)Install Retainers, PN 1074214, at locations as
needed to support wiring harnesses.
See Figure 2, Sheet l.
GG4C 3F
C. lnstallation of Bleed Valve Actuator Assembly,
PN 1074195-02. See Figures 5, 6, 7 and as follows:
NOTE: To align brackets, when installing bleed valve
actuator assemblies, it may be necessary to
loasen and retorque the attaching bolts and nuts.

Date May 31/02


o
Revision A October 15/02 Page 9
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o (1) Install Bracket, PN 1074176, rear of Flange D,
angle forward with three new Bolts, PN MS9916-12.
See Figure 5, Sheet 3 and Figure 7, Sheet l.
(2) Install Bracket, PN 1074114, rear of Flange D,
angle rearward with three new Bolts, PN MS9698-12.
See Figure 5, Sheet 3.
(3) Install Bracket, PN 1074179, rear of Flange E,
angle forward. See Figure 5, Sheet 3 and Figure 7,
Sheet l.
(4) Install Bracket, PN 1074116 or PN 1074260 (for use
with GG4C-3FLF engines), rear of Flange E, angle
rearward. See Figure 5, Sheet 3.
(5) Install Bracket, PN 1074180, rear of Flange E,
angle forward, See Figure 5, Sheet 1 and
Figure 6, Sheet l.
(6) Torque nuts on Flange D andE to 180 - 200 lb-in.
(20.337 - 22.597 N.m).
(7) Install upper Bleed Actuator Assembly,
PN 1074149-01. See Figure 5, Sheets 1, 2,

o Figure 7, Sheets 1, 3, andas follows:


NOTE: Use previously removed bleed valve from this
location.
(a) Install Bracket, PN 1074124, with two new
Bolts, PN STIM2004-048, to upper pad on outer
bolt holes, right side of engine, Use
existing bill-of-material nuts. See Figure 7,
Sheets 1 and 3, View M and AH-AH.
(b) Install Bracket, PN 1074175, to rear bolt
holes, nut side of pad with existing bolts and
nuts, angle upward and downward. See
Figure 7, Sheets 1 and 3, View M.
(e) Place a Packing, PN MS9386-261, into groove of
bracket assembly on bleed actuator assembly.
See Figure 7, Sheet 3.
(d) Place a new bill-of-material packing
(PN MS9386-261) into groove of previously
removed bleed valve assembly. See Figure 7,
Sheet 3.

o Date May 31/02


Page 10
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
(e) With bleed valve in the full close position,
insert shaft end into spline end of actuator
o
arm. Align bolt holes in bleed with holes in
bracket.
NOTE: Make sure installed packings are in the
correct position.
(f) Position the assembled bleed valve actuator
assembly at the opening on compressor case
with actuator body rearward and towards right
side of engine See Figure 5, Sheet 1 and
Figure 7, Sheet l.
(g) Install 10 new Bolts, PN STIM2010-020, around
bleed valve and attach bracket assembly to
last installed bracket on pad with two Bolts,
PN AS3101-13, four Washers, PN 1074218 and two
Nuts, PN STIM2073-05. See Figure 5, Sheet 2
and Figure 7, Sheet 3, View M and AH-AH.
(h) Torque bolts at bleed valve to 75 - 85 lb-in.
(8.474 - 9.604 N.m).
( i) Torque nuts on bolts attaching brackets to
upper pad to 600- 650 lb-in. (67.791 -
o
73.440 N.m). -
(j) Torque nuts on bolts attaching bleed valve
actuator to last torqued bracket to 180 - 200
lb-in. (20.337 - 22.597 N.m).
(k) Torque nut on bleed valve arm to 36 - 40
lb-in.(4.067- 4.519 N.m). See Figure 5,
Sheet 2.
(l) Check bleed valve for full close position.
Adjustment can be made by loosening nut at rod
end bearing and turning shaft. Torqtie nut to
675- 750 lb-in. (76.265- 84.739 N.m).
See Figure 5, Sheet 2.
(8) lnstall right Bleed Actuator Assembly,
PN 1074149-01. See Figure 5, Figure 7, Sheets 1, 3
andas follows:
NOTE: Use previously removed bleed valve from this
location.

Date May 31/02


o
Page 11
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
(J (a) Follow the same procedure as last installed
upper bleed actuator assembly. Refer to
Paragraph C.7., Steps (a) through (1), except
for the following:
l Step (a) and (b) - Delete.
2 Step (f) - Position actuator body upward
and rearward. See Figure 7, Sheet l.
~ Step (g) - Attach bleed valve actuator
bracket assembly to bracket on Flange E.
See Figure 5, Sheets 2 and 3, View L-L.
4 Step (i) - Delete.
~ Step (j) - Torque nuts on bolts attaching
bleed valve actuator to bracket on
Flange E.
(9) Install left Bleed Actuator Assembly,
PN 1074149-01. See Figure 5, Figure 6, Sheet 1,
Figure 7, Sheet 3 andas follows:
NOTE: Use previously removed bleed valve from this

o location.
(a) Follow the same procedure as last installed
right bleed actuator assembly, except for the
following:
l Step (f) - Position actuator body upward
and forward. See Figure 6, Sheet l.
2 Step (g) - Attach bleed valve actuator
bracket asembly to bracket on Flange D.
See Figure 5, Sheets 2 and 3, View J-J.
3 Step (j) - Torque nuts on bolts attaching
bleed valve actuator to bracket on
Flange D.
(lO)Install Control Box Assembly, PN 1074206.
See Figure 5, Sheet 1 and as follows:
(a) Attach control box assembly with the following
parts:
l Two Channels, PN 1074208, bolt/weld to base
2 Four Bolts, PN 1074210

o Date May 31/02


3 Four Washers, PN 1074215

Page 12
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
4 20 Spaeers, PN 1074213 A
-
5 Four Nuts, PN 1074209
(b) Torque bolts to 65 - 70 lb-in. (7.344 -
7.909 N.m).
(ll)Conneet left bleed valve aetuator assembly to Ps4
tube. See Figure 6, andas follows:
(a) Install Clamp, PN STIM2059-08, on Ps4 tube and
attaeh to previously installed Braeket,
PN 1074180, on Flange E with Bolt,
PN 1074211-02 and Nut, PN STIM2073-03. Torque
nut to 36 - 40 lb-in. (4.067 - 4.519 N.m).
See Figure 6, View R-R.
(b) Install Elbow, PN 1074216, to left Ps4 tube
nut. Torque tube nut to 450 - 500
lb-in. (50.843 - 56.493 N.m). See Figure 6,
Sheet l.
(e) Install one end of Nonmetallie Hose,
PN 1074199, to left bleed valve aetuator
assembly and opposite end to last installed
elbow. Torque hose nut to 450 - 500
lb-in. (50.843 - 56.493 N.m). See Figure 6,
c-J
~
Sheet l.
(12)Conneet the right and upper bleed valve aetuator
assembly to Ps4 tube. See Figure 6, Sheet 1,
Figure 7, Sheets 1 and 2, andas follows:
(a) Install two Elbows, PN 1074216, one to lower
Ps4 manifold tube nut and one to upper Ps4
manifold tube nut. Torque tube nuts to 450 -
500 lb-in. (50.843 - 56.493 N.m).
(b) Install two Clamps, PN STIM2059-08 at eaeh end
of Ps4 manifold near last installed elbows and
attaeh to braekets with Bolt, PN 1074211-01
(upper braeket), Bolt, PN 1074211-02 (lower
braeket), and Nuts, PN STIM2073-03. See
Figure 7, Sheets 1 and 2, View N-N and W-W.
(e) Install one end of Nonmetallie Hose,
PN 1074199, to right bleed valve aetuator
assembly and opposite end to lower elbow on
Ps4 manifold. See Figure 7, Sheet l.

Date May 31102


o
Page 13
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
(J (d) lnstall one end of Nonmetallic Hose,
PN 1074203, to upper bleed valve actuator
assembly and to upper elbow on Ps4 manifold.
See Figure 6, Sheet l.
(e) Torque hose nuts to 450 - 500 lb-in. (50.843 -
56.493 N.m).
(f) Torque clamp nut at Flange E bracket to 36 -
40 lb-in.(4.067- 4.519 N.m). See Figure 7,
Sheets 1 and 2, View N-N.
NOTE: Torque clamp nut at upper bracket, View
W-W, later in operation with attaching
harness clamp.
(13)Install Nonmetallic Hose, PN 1074219, to front
elbow on cover assembly at diffuser case and to
upper tee, left side of control box assembly. See
Figure 5, Sheet l, Figure 6, andas follows:
NOTE: Hose to travel forward and downward.
(a) lnstall Clamps, PN STIM2059-07 and
PN STIM2059-08 to hose and plumping with

o Bolts, PN 1074211-01 and Nuts, PN STIM2073-03,


seven places. See Figure 6, View AA.
(b) Torque hose nuts to 270- 300 lb-in.(30.506-
33.896 N.m).
(e) Torque nuts at clamps to 32 - 36 lb-in. (3.616
- 4.067 N.m).
(l4)Install Wire Harness Assembly, PN 1074207-03.
See Figure 5, Sheet 1 and as follows:
(a) Connect one end of wiring harness to left
bleed valve actuator assembly and opposite end
to control box assembly, (P3)to(J3).
NOTE: Routing of wiring harness is down, under
engine, forward of gearbox.
(15)Install Wire Harness Assembly, PN 1074207-01.
See Figure 7, Sheet 1 andas follows:
(a) Connect one end of wiring harness to right
bleed valve actuator assembly and opposite end
to control box assembly, (Pl)to(JI).

o Date May 31/02


Page 14
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
(~)
NOTE: Routing of wiring harness is upward (above \.__/
bleed valve actuator assembly), forward and
downward.
(16)Install Wire Harness Assembly, PN 1074207-02.
See Figure 7, Sheet 1 andas follows:
(a) Connect one end of wiring harness to upper
bleed valve actuator assembly and opposite end
to control box assembly, (P2)to(J2).
NOTE: Routing of wiring harness is down, forward
(above last installed wiring harness) and
downward.
(17)Left Side & Bottom - Install Clamps,
PN STIM2059-04, PN STIM2059-08 and STIM2059-10 to
wiring harnesses and plumbing with Bolts,
PN 1074211-01 and Nuts, PN STIM2073-03.
See Figure 6, Views AM and AN.
(18)Right Side - Install Clamps, PN STIM2059-04 and
PN STIM2059-08, to nonmetallic hose, wiring
harnesses, plumbing and brackets with Bolts,
PN 1074211-01, PN 1074211-02 and Nuts,
PN STIM2073-03. See Figure 7, Sheets 1 and 2,
Views U, Y, Z, AB, G-G, N-N, T-T, and W-W.
o
(19)Torque bolts or nuts at clamps to 36 - 40
lb-in. (4.067- 4.519 N.m).
(20)Connect one end of Wire Harness Assembly,
PN 1074207-04, to control box assembly, (P4)to
(14), and opposite end toan electrical source of
125 Vdc, 3 Amps, Black to positive, White to
negative and Green to ground. See Figure 5,
Sheet l.
(2l)Install Retainers, PN 1074214, at locations as
needed to support wiring harnesses. See Figure 5,
Sheet l.

Date May 31/02


o
Page 15
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o

1071834
R EMOV E ACTUA 1'01'1 BLEEDVALVE
ANO VALVE
ASSEMBLY
ASSEMBLY
(REF)

REMOVE
ACTUATOR
ANO VAL VE ~ -1071833
ASSEMBLY . 6U:ED VAL VE
...:
1 0 ASSEMBLY
(REF)

o
REMO VE
ACTUATOR
ANDVALVE
ASSE:MBLY

1071833
BLEEDVALVE
ASSEMBLY
{REF)
F80093

o Location of Bleed Valve and Actuator Assemblies (Typical)


Figure 1, Sheet 1

Date May 31/02


Page 16
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o
~---~.--: a_
,.,- ......-.-.---~7:5,..--..:.-:--~
~-- ::~ ~~~ --~
;

~~
-~
...;'............ . ~~
__;..~
-... .... -=.
:f~
...:~-
~
....J.
:
~ ~..
.. .;#r'
+
~ ....
~ . .. ~ ~
-
,il
:o.:..:: #....
# ....:~
.r;........ ~~~ ........_ ~~
"-
~~- .~ ~ ....::."" ~'7--: ...
~~7 ~k-o;;..,
~....::.:- -~-
,. _ _,..,-

.,.~~ - ~~~r.,..
* .
........ ;.4 -
:t.?. :;-::;-...::::.. _
.... ~....... ..::=..-:._ -.;--r
~-~~:;:::;.-~ .
.: ~ ~~ .. :' ~ --..;:"!.... r;:e-. ~
t. !. ~y-;.~----~ ~ "; :-~~
r -

..-.; l.
~~
-.. --_.#" ...
----___-!' ;~~?
-------

=-
;....

..__....:::;....._ -
;;: Y;
..: . .
r ~ ~
;;:.
r
:;:!! --~ ...
~...: ...-~"t~~~ ..... -~
... ........ -_.......
flEMOVE
AJ\1122583
-- ~ ~
-~~~..:-.:;..~
..:'
........_!-'
WASHER~G
/RE MOVE
~ MS938&218
REMO~E
270404
.
A
,.,
PACKJNG

NUT ()

RE MOVE
1071833
OR
1071834
BLEEOVALVE
ASSEMBLY

FB0119

Location of Bleed Valve and Actuator Assemblies (Typical)

Date May 31/02


Figure 1, Sheet 2
o
Page 17
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o

FRONT Vlf;:W
FB0095
lnstallation of Bleed Val ve Actuator Assembly, PN 1074195-01

o Date May 31/02


(GG4C-1, -ID)
Figure 2, Sheet 1

Page 18
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Bleed Actuator Assembly, PN 1074149-01, 3 Required


o
2. Nonmetallic Hose, PN 1074203, 2 Required
3. Tube Union, PN 1074217
4. Nonmetallic Hose, PN 1074219
5. Wire Harness Assembly, PN 1074207-03
6. Bolt, PN 1074210, 4 Required
7. Nut, PN 1074209, 4 Required
8. Washer, PN 1074215, 4 Required
9. Spacer, PN 1074213, 20 Required
10. Channel, PN 1074208, 2 Required
11. Wire Harness Assembly, PN 1074207-04
12. Control Box Assembly, PN 1074206
13. Retainer, PN 1074214, 40 Required (Location As Needed
to Support Wire Harness Assembly)

Key To Figure 2, Sheet 1

Date May 31/02


o
Page 19
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()
2

SECTION M-M

VIEW E-E VIEWAH


VIEW DD 2PLACES
VIEW F-F FBOOOO

lnstallation of Bleed Val ve Actuator Assembly, PN 1074195-01


(GG4C-1, -ID)

o Date May 31/02


Figure 2, Sheet 2

Page 20
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
()
l. Rod End Bearing, Reference
2. Bleed Valve Arm, Reference
3. Bolt, PN STIM2010-020, 30 Required
4. Bleed Valve Assembly, PN1071834 (Upper)
5. Existing Bill-Of-Material Packing (PN MS9386-261),
3 Required
6. Packing, PN MS9386-261, 3 Required
7. Bleed Actuator Assembly, 3 Required, Reference
8. Bleed Valve Assembly, PN 1071833, 2 Required (Right &
Left Side)
9. Clamp, PN STIM2059-08, 2 Required
10. Bolt, PN 1074211-01, 2 Required
11. Clamp, PN STIM2059-04, 2 Required
12. Nut, PN STIM2073-03, 2 Required

Key To Figure 2, Sheet 2

(J
\-

Date May 31/02


o
Page 21
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
u
tO
11 J ~
12 y ~~

VIEWK~K
vew AG-AG

o VJEWH-H

J
\\\H-tr

6
5

r ' lli,
:.:1t
-~ ----- .!
_, ______ ~/
-~ 1
'

1
1
'
1

'
/fHf+1~
4
16
::);:=' .
/

lJji;~
.

i . 1\\

1 1 ' T1Tf1'
FLG E
FLG O FBOOG7
REAR VIEW REARVIEW

Installation of Bleed Val ve Actuator Assembly, PN 1074195-01


(GG4C-l, -ID)

o Date May 31/02


Figure 2, Sheet 3

Page 22
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Bolt, PN 1074212, 2 Required


o
2. Nut, PN STIM2073-04, 2 Required
3. Bracket, PN 1074176
4. Bracket, PN 1074117, 2 Required
5. Bracket, PN 1074178
6. Bracket, PN 1074115
7. Nut, PN STIM2073-03
8. Bolt, PN 1074211-01
9. Clamp, PN STIM2059-08
10. Washer, PN 1074218, 12 Required
11. Nut, PN STIM2073-05, 6 Required
12. Bolt, PN AS3101-13, 6 Required
13. Bracket, PN 1074177
14. Clamp, PN STIM2059-04
15. Bolt, PN MS9916-12, 3 Required
16. Bracket, PN 1074291 (For Use With GG4C-1LF And
GG4C-1DLF Engines)

Key To Figure 2, Sheet 3


CJ

()
Date May 31102
Page 23
Pratt & Whitney Power Systems, Inc.
o PSB No. 02M07 -----.

o -~,

LEFTSIDE

FB0098

Installation of' Bleed Val ve Actuator Assembly, PN 107 4195-01


(GG4C-l, -ID)
Figure 3, Sheet 1

() Date May 31102 .~

Page 24
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()
TRIS IS AN EMPTY PAGE

Date May 31/02


o
Page 25
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o

VIEWAS-AS

2
3
7

o 5
VIEWAL
VIEWAK

2
3

VIEWAV
VIEWAR TYP 7 PLACI:S

FB0116
lnstallat ion of Bleed Val ve Actuator Assembly, PN 1074195-01
. (GG4C-1, -ID)
Figure 3, Sheet 2

o Date May 31/02


Page 26
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Clamp, PN 1074292
()
2. Bolt, PN 1074211-01, 10 Required
3. Nut, PN STIM2073-03, 10 Required
4. Clamp, PN STIM2059-07, 7 Required
5. Clamp, PN STIM2059-08, 8 Required
6. Clamp, PN STIM2059-10
7. Clamp, PN STIM2059-04, 4 Required

Key To Figure 3, Sheet 2

Date May 31102


o
Page 27
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o AJ-AJ

AF:II! ~~
9 lll .~

RIGHTSIDE
../r:T.IlW-MA

f'B0099

Installat ion of Bleed Val ve Actuator Assembly, PN 1074195-01


(GG4C-1, -ID)

o
Figure 4, Sheet 1

Date May 31102


Page 28
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()
l. Union, PN 1074217
2. Bracket, PN 1074178, Reference
3. Elbow, PN 1074216
4. Bracket, PN 1074176, Reference
5. Wire Harness Assemb1y, PN 1074207-02
6. 0.125 Inch(3.175mm), We1d Per AWS Dl.l Latest Revision,
4 P1aces.
7. Wire Harness Assemb1y, PN 1074207-01
8. Nonmetallic Hose, PN 1074199
9. Ps4 Manifold Assemb1y, Reference

Key To Figure 4, Sheet 1

Date May 31/02


o
Page 29
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
(J
1
2
3

VIEWP
VIEW S-S

2
1 1
3

o 4 1

VIEWAD
TYPICAL 2 PLAC:ES

5 2
VIEW AC-AC
3

VIEWAF

FB0100

lnstallat ion of Bleed Val ve Actuator Assembly, PN 1074195-01


(GG4C-l, -ID)
o Date May 31/02
Figure 4, Sheet 2

Page 30
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Clamp, PN STIM2059-04, 8 Required


o
2. Bolt, PN 1074211-01, 4 Required
3. Nut, PN STIM2073-03, 9 Required
4. Clamp, PN STIM2059-08, 5 Required
5. Bolt, PN 1074211-02, 5 Required

Key To Figure 4, Sheet 2

Date May 31/02


o
Page 31
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()

VIEWAT
FOR ANTI-ICE ENGINES
ONLY

o 2

1
TOP POSITION
ONLY

VIEW AJ~AJ
VIEWAU~AU

FB0117

Installation of Bleed Val ve Actuator Assembly, PN 1074195-01


(GG4C-1, -ID)

o Date May 31/02


Figure 4, Sheet 3

Page 32
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
()
l. Clamp, PN 1074292
1 2.
3.
Clamp Assembly, PN ST1594-24, 2 Required, Reference
Bolt, PN 1074211-02, 2 Required
4. Nut, PN STIM2073-03, 2 Required
5. Clamp, PN STIM2059-04, 2 Required

Key To Figure 4, Sheet 3

Date May 31/02


o
Revision A October 15/02 Page 33
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o

~
o 1

a..._-9
FRONTVIEW FB0101

Insta11ation of B1eed Va1ve Actuator Assemb1y, PN 1074195-02


(GG4C-3F)
o Date May 31102
Figure 5, Sheet 1

Page 34
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Support Assembly, PN 1074149-01, 3 Required


o
2. Bracket, PN 1074180
3. Wire Harness Assembly, PN 1074207-03
4. Bolt, PN 1074210, 4 Required
5. Nut, PN 1074209, 4 Required
6. Washer, PN 1074215, 4 Required
7. Spacer, PN 1074213, 20 Required
8. Control Box Assembly, PN 1074206
9. Wire Harness Assembly, PN 1074207-04
10. Retainer, PN 1074214, 40 Required, Location As Need To
Support Wire Harness Assembly
11. Channel, PN 1074208, 2 Required
12. Nonmetallic Hose, PN 1074219

Key To Figure 5, Sheet 1

Date May 31/02


o
Page 35
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()
2

o
VIEWA-A
VIEWB-B
V\EW C-C
FB01D2

Installat ion of Bleed Val ve Actuator Assembly, PN 1074195-02


(GG4C-3F)
Figure 5, Sheet 2

o Date May 31/02


Page 36
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Rod End Bearing, Reference


o
2. Bleed Valve Arm, Reference
3. Bolt, PN STIM2010-020, 30 Required
4. Bleed Valve Assembly, PN 1071834 (Upper)
5. Bleed Valve Assembly, PN 1071833, 2 Required (Right &
Left Side)
6. Bleed Valve Actuator Assembly, 3 Required, Reference

Key To Figure 5, Sheet 2

Date May 31/02


o
Page 37
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o
:~
9
4

FLG E (REF)

VHTsm'
/
FLG D (REF')
lEFT SIDE

VIEW J-J

VIEW L-L

o A$1

--*---
=::::-
_____ _
1
_.;,-

9
FLGE
REAR VIEW F80103

lnstallat ion of Bleed Val ve Actuator Assembly, PN 1074195-02

o Date May 31/02


(GG4C-3F)
Figure 5, Sheet 3

Page 38
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07

l. Bolt, PN AS3101-13, 4 Required


o
2. Nut, PN STIM2073-05, 4 Required
3. Washer, PN 1074218, 8 Required
4. Bracket, PN 1074116
5. Bracket, PN 1074179
6. Bracket, PN 1074260 (For Use With GG4C-3FLF Engines)
7. Bracket, PN 1074180, Reference
8. Bracket, PN 1074176
9. Bracket, PN 1074114
10. Bolt, PN MS9698-12, 3 Required
11. Bolt, PN MS9916-12, 3 Required

Key To Figure 5, Sheet 3

Date May 31/02


o
Page 39
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o

FLG E

LEFT SI DE FB0104

lnsta11ation of B1eed Va1ve Actuator Assemb1y, PN 1074195-02

o (GG4C-3F)
Figure 6, Sheet 1

Date May 31/02


Page 40
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Nonmetallic Hose, PN 1074203


o
2. Bracket, PN 1074180, Reference
3. Elbow, PN 1074216
4. Nonmetallic Hose, PN 1074199

Key To Figure 6, Sheet 1

Date May 31/02


o
Page 41
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
() 7
2

3 1 3

VIEW R..:R

VIEWAA
TYPICAL 7 PLACES

2
5
3

o
5

VlEWAM
VIEWAN

FB0118

lnstallation of Bleed Valve Actuator Assembly, PN 1074195-02


(GG4C-3F)

o Date May 31/02


Figure 6, Sheet 2

Page 42
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07

l. Clamp, PN STIM2059-08, 9 Required


o
2. Bolt, PN 1074211-01, 9 Required
3. Nut, PN STIM2073-03, 10 Required
4. Clamp, PN STIM2059-07, 7 Required
5. Clamp, PN STIM2059-10
6. Clamp, PN STIM2059-04, 2 Required
7. Bolt, PN 1074211-02

Key To Figure 6, Sheet 2

Date May 31/02


o
Page 43
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()
,._ua; ~ ~ '1[ M

o AB ;'1 ;r

RIGHTSIDE
FB0105

lnstallation of Bleed Val ve Actuator Assembly, PN 1074195-02


(GG4C-3F)
o Date May 31102
Figure 7, Sheet 1

Page 44
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Bracket, PN 1074179, Reference


o
2. Elbow, PN 1074216, 2 Required
3. Bracket, PN 1074176, Reference
4. Wire Harness Assembly, PN 1074207-02
5. 0.125 Inch(3.175mm), Weld Per AWS Dl.l Latest Revision,
4 Places.
6. Wire Harness Assembly, PN 1074207-01
7. Nonmetallic Hose, PN 1074199
8. Ps4 Manifold Assembly, Reference
9. Bracket, PN 1074175

Key To Figure 7, Sheet 1

Date May 31/02


o
Page 45
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o 3
1
2

VIEWU S
TYPICAL 2 PLACES VIEWAB
3 3

2
4

3
2

o 4
VIEWN-N
VIEWT-T

VJEWY VIEW W-W

3
t VIEWZ VIEWG-G FB0106

Installat ion of Bleed Val ve Actuator Assembly, PN 1074195-02

o
(GG4C-3F)
Figure 7, Sheet 2

Date May 31/02


Page 46
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Bolt, PN 1074211-01, 5 Required


o
2. Nut, PN STIM2073-03, 10 Required
3. Clamp, PN STIM2059-04, 11 Required
4. Bolt, PN 1074211-02, 7 Required
5. Clamp, PN STIM2059-08, 6 Required

Key To Figure 7, Sheet 2

Date May 31/02


o
Page 47
Pratt & Whitney Power Systems, Inc.
() PSB No. 02M07 \

AH

[
AH ~ofn fplj 1 1 ntnt=== (-'

o VIEWM.

.,
$
........__,

3
(fiEF

VIEW AH-AH FB0107

Installation o:f Bleed Val ve Actuator Assembly, PN 1074195-02


(GG4C-3F)
Figure 7, Sheet 3

() Date May 31102


Page 48
~.
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

l. Existing Bill-Of-Material Packing (PN MS9386-261),


o
3 Required
2. Packing, PN MS9386-261, 3 Required
3. Bracket, PN 1074124
4. Bolt, PN STIM2004-048, 2 Required
5. Use Existing Bill-Of-Material Parts
6. Bolt, PN AS3101-13, 2 Required
7. Nut, PN STIM2073-05, 2 Required
8. Washer, PN 1074218, 4 Required
9. Bracket, PN 1074175

Key To Figure 7, Sheet 3

Date May 31/02


END OF SECTI ON 2
o
Page 49
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o 3. Material Information
A. MATERIAL DATA:

NOTE: It is possible to use the Chapter/Section and


Figure/Item reference number shown below the old
part number to find the part in the Illustrated
Parts Catalog.
Instructions-
New PN Q!.x. Key Word Old PN Disposition

GG4C-l. -ID
1074195-01 1 Actuator Assy (2) (A)
(3) (N) (P)

1
1071833 2 .Valve Assy 1071833
1071834 1 .Valve Assy 1071834 (3) (N) (P)
1074149-01 3 .Actuator Assy (2) (D)
STIM2010-020 30 . Bol t (2) (D)
MS9386-261 3 .Packing (2) (D)

o 1074115
1074117
1
2
.Bracket
.Bracket
(2) (D)
(2) (D)
1074212 2 .Bolt (2) (D)
1074176 1 .Bracket (2) (D)
1074177 1 .Bracket (2) (D)
1074178 1 .Bracket (2) (D)
STIM2073-04 2 .Nut (2) (D)
1074207-01 1 .Wire Harness Assy (2) (D)
107 4207-02 1 . Wi re Harness Assy (2) (D)
1074207-03 1 .Wire Harness Assy (2) (D)
1074219 1 .Hose (2) (D)
STIM2059-04 17 .Clamp (2) (D)
STIM2059-07 7 .Clamp (2) (D)
STIM2059-08 16 . Clamp (2) (D)
1074211-01 17 .Bolt (2) (D)

o Date May 31/02


Revision A October 15/02 Page 50
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

New PN ~ Kev Word Old PN


Instructions-
Disoosition
o
1074211-02 7 .Bolt (2) (D)
1074207-04 1 .Wire Harness Assy (2) (D)
AS3101-13 6 .Bolt (2) (D)
STIM2073-05 6 .Nut (2) (D)
1074218 12 .Washer (2) (D)
STIM2073- 03 24 .Nut (2) (D)
1074217 2 .Union (2) (D)
1074206 1 .Control Box Assy (2) (D)
1074208 2 .Channel (2) (D)
1074209 4 .Nut (2) (D)
1074210 4 .Bolt (2) (D)
1074215 4 .Washer (2) (D)
1074213
1074214
20
40
.Spacer
.Retainer
(2) (D)
(2) (D) o
1074199 1 .Hose (2) (D)
MS9916-12 3 .Bolt (2) (D)
1074291 1 .Bracket (2) (D)
STIM2059-10 1 .Clamp (2) (D)
1074292 2 .Clamp (2) (D)
1074203 2 .Hose (2) (D)
1 ST1594-24 2 .Clb.mp (3) (D)
1074216 1 .Elbow (2) (D)

GG4C-3FLF, -3FGF, -3FDF


1 Actuator & Valve 1071826 (L)
Assy, Upper
2 .Washer AN122583 (L)
(01-75-2-2)

Date May 31/02


o
Revision A October 15/02 Page 51
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

o New PN lhY. Kev Word Old PN


Instructions-
Disoosition

1 .Packing MS9386-218 (L)


(01-75-2-1)
1 .Actuator Assy 1071829 (L)
1 1 .Valve Assy 1071834 (N)
2 .Nut Option 270404 (L)
(01-75-2-3)
1 Actuator & Valve 1071827 (L)
Assy, Right
2 .Washer AN122583 (L)
(01-75-2-2)
1 .Packing MS9386-218 (L)
(01-75-2-1)
1 .Actuator Assy 1071830 (L)
1 1 .Valve Assy 1071833 (N)

o 2

1
.Nut Option

Actuator & Valve


270404
(01-75-2-3)
1071828
(L)

(L)
Assy, Left
2 .Washer AN122583 (L)
(01-75-2-2)
1 .Packing MS9386-218 (L)
(01-75-2-1)
1 .Actuator Assy 1071831 (L)
1 1 .Va1ve Assy 1071833 (N)
2 .Nut Option 270404 (L)
(01-75-2-3)
1074195-02 1 Actuator Assy (2) (A)
11071833 2 .Va1ve Assy (3) (P)
1071834 1 .Valve Assy (3) (P)
1074149-01 3 .Actuator Assy (2) (D)

o Date May 31/02


Revision A October 15/02 Page 52
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07

New PN ~ Key Word Old PN


Instructions-
Disposition
o
STIM2010-02030 .Bolt MS90726-8 (2) (D) (L)
(01-17-2-4)
(01-17-2-9)
(01-17-2-24)
30 . Washer MS35338-139 (L)
(01-17-2-3)
(01-17-2-18)
(01-17-2-23)
MS9386-261 3 . Packing (2) (D)
1074114 1 . Bracket (2) (D)
1074116 1 . Bracket (2) (D)
1074124 1 .Bracket (2) (D)
1074175 1 . Bracket (2) (D)
1074176 1 .Bracket (2) (D)
1074179
1074180
STIM2004-048 2
1
1
.Bracket
.Bracket
.Bo1t
(2) (D)
(2) (D)
STIM2004-044 (2) (D) (L)
o
(01-34-1-90A)
MS9698-12 3 .Bo1t (2) (D)
1074207-01 1 . Wi re Harness Assy (2) (D)
1074207-02 1 . Wi re Harness Assy (2) (D)
1074207-03 1 . Wi re .Harness Assy (2) (D)
1074219 1 .Hose (2) (D)
STIM2059-04 13 . Clamp (2) (D)
STIM2059-07 7 . Clamp (2) (D)
STIM2059-08 15 . Clamp (2) (D)
1074211-01 14 .Bolt (2) (D)
1074211-02 8 .Bolt (2) (D)
107 4207-04 1 . Wi re Harness Assy (2) (D)
AS3101-13 6 .Bolt (2) (D)
()
Date May 31/02
Revision A October 15/02 Page 53
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
o NewPN ~ Kev Word Old PN
Instructions-
Disoosition

STIM2073-05 6 .Nut (2) (D)


1074218 12 .Washer (2) (D)
STIM2073-03 20 .Nut (2) (D)
1074206 1 .Control Box Assy (2) (D)
1074208 2 .Channel (2) (D)
1074209 4 .Nut (2) (D)
1074210 4 .Bolt (2) (D)
1074215 4 .Washer (2) (D)
1074213 20 .Spacer (2) (D)
1074214 40 .Retainer (2) (D)
1074199 2 .Hose (2) (D)
MS9916-12 3 .Bolt MS9148-10 (2) (D) (L)
(01-34-1-77)

o 1074260
STIM2059-10
1
1
.Bracket
.Clamp
(2) (D)
(2) (D)
1074203 1 .Hose (2) (D)
1074216 3 .Elbow (2) (D)

Parts Modification Conditions


(2) The new part is a replacement part only, and cannot be
obtained by modification of the old part.
1 (3) The new part is not provided with Kit Assembly.
Spare Parts Availability
(A) The new part is available.
(D) The new part is a detail of the assembly. It is
available as a replacement part.
(L) The old part will be supplied until no longer available.
(N) The old part is not available.
1 (P) The part is a detail of the assembly.

o Date May 31/02


Revision A October 15/02 Page 54
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
B. DATA ON INTERCHANGEABLE PARTS
(,,---..J' '

Old and new parts are interchangeable only in full


sets.
NOTE: lt is required that Bleed Valve Assemblies,
PN 1071833 and PN 1071834 be used with this
Service Bulletin. Existing bi11-of-material
bleed valve assemblies may be used if Service
Bulletins 78B08 and 01B12 are incorporated.

END OF SECTI ON 3

(J

c.'-..

(j
Date May 31/02
Revision A October 15/02 Page 55

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