Manual Completo Nuevas Bleed Valve WGPW
Manual Completo Nuevas Bleed Valve WGPW
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This document has been issued as an addendum to Power Systems 8ulletin No.
02M07 to assist in the installation of the electronically controlled bleed valves.
Prior to beginning the retrofit, the current valves (3), that were removed from the
"8ill of Material" valve and actuator assemblies must have been reworked to
incorporate Service 8ulletins 78808 and 01812. Valves that have not been
modified should be shipped to Wood Group Pratt & Whitney Industrial Turbine
Services, LLC for rework or exchange.
The kit required for complete engine modification is packaged complete with all
material required for fitting and operation of the valve and actuator assemblies on
the engine at the top, right and left bleed valve ports. Kits are available for
engines with fabricated or cast inlet, intermediate and diffuser cases.
General Procedure:
Coarse adjust
using splines
"~~ '"' ~ '
TITLE
Compressor Air Bleed System - Modification
MODEL APPLICATION
FT4C
goes down to the base and back to the control room using a compression
type fitting with a 37 leg. Connect other end of hose to control box.
Connect Hose
Directly to Fitting or
Add Tee (customer
supplied)
10)Test lnstallation
a) The installation should be tested prior to running the engine. This can be
accomplished using shop air and a regulator to simulate engine operation.
b) Tee the output from the regulator to one of the actuators and to the control
box. Slowly raise the air pressure from zero. The actuator should open
by 1O PSI. lt should then clase at about 1O PSI above the control switch
set pressure. Values will be as follows:
Pressure Switch JackiPiug Starting Opening Closing
PIN PIN Pressure Pressure Pressure
CT117603-2 J11P1 70 psig 75 +51- 10 + 1-5
o psig
psig above
opening
CT117603-4 J21P2 90 psig 95 +51- 10 + 1-5
o psig
psig above
opening
CT117603-6 J31P3 110 psig 115+ 51- 10 + 1-5
o psig
psig above
opening
RA 7-29-08 Page 7 of 7
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
DATE
33 A October 15/02
34 through 49 Original May 31/02
50 through 55 A October 15/02
Distribution Code
4108
NO. 02M07
TITLE
Compressor Air Bleed System - Modification
EOUIPMENT
FT4C
TYPE OF BULLETIN
o
Modification
Bulletin Compliance
IF DESIRED
o easier to maintain.
C. MANUFACTURER'S RECOMMENDATION
Recommended: lf Desired
D. REFERENCES
(1) Overhaul Standard Practices Manual, PN 585005.
(2) GG4C Parts Catalog PN 729004
(3) GG4C Maintenance Manual PN 729002
(4) GG4C Overhaul Manual PN 729003
(5) Service Bulletin No. 01B12: Bleed Valve -
Compressor - Modification
(6) Service Bulletin No. 78B08: Actuator and Valve
Assemblies Bleed, Upper, Left, and Right -
Modification of
E. PUBLICATIONS AFFECTED
GG4C Parts Catalog PN 729004
GG4C Maintenance Manual PN 729002
o
GG4C Overhaul Manual PN 729003
END OF SECTI ON 1
o
GG4C-l -ID
B. Installation of Bleed Valve Actuator Assembly,
PN 1074195-01. See Figures 2, 3, 4 andas follows:
NOTE: To align brackets, when installing bleed valve
actuator assemblies, it may be necessary to
loasen and retorque the attaching bolts and nuts.
(1) Insta!! Bracket, PN 1074176, rear of F1ange D,
ang1e forward with three new Bolts, PN MS9916-12.
See Figure 2, Sheet 3.
(2) Install two Brackets, PN 1074117, rear of Flange E,
angle rearward. See Figure 2, Sheet 3.
(a) For GG4C-ILF and GG4C-IDLF engines, insta!!
Bracket, PN 1074291, at the 4 o'clock position
on Flange E.
(3) lnstall Brackets, PN 1074178 and PN 1074115, rear
of Flange E, angle forward. See Figure 2, Sheet 3.
(4) Torque nuts on Flange D andE to 180 - 200 lb-in.
(20.337- 22.597 N.m).
o location.
(a) Follow the same procedure as last installed
right bleed actuator assembly, except for the
following:
l Step (f) - Position actuator body upward
and forward. See Figure 6, Sheet l.
2 Step (g) - Attach bleed valve actuator
bracket asembly to bracket on Flange D.
See Figure 5, Sheets 2 and 3, View J-J.
3 Step (j) - Torque nuts on bolts attaching
bleed valve actuator to bracket on
Flange D.
(lO)Install Control Box Assembly, PN 1074206.
See Figure 5, Sheet 1 and as follows:
(a) Attach control box assembly with the following
parts:
l Two Channels, PN 1074208, bolt/weld to base
2 Four Bolts, PN 1074210
Page 12
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
4 20 Spaeers, PN 1074213 A
-
5 Four Nuts, PN 1074209
(b) Torque bolts to 65 - 70 lb-in. (7.344 -
7.909 N.m).
(ll)Conneet left bleed valve aetuator assembly to Ps4
tube. See Figure 6, andas follows:
(a) Install Clamp, PN STIM2059-08, on Ps4 tube and
attaeh to previously installed Braeket,
PN 1074180, on Flange E with Bolt,
PN 1074211-02 and Nut, PN STIM2073-03. Torque
nut to 36 - 40 lb-in. (4.067 - 4.519 N.m).
See Figure 6, View R-R.
(b) Install Elbow, PN 1074216, to left Ps4 tube
nut. Torque tube nut to 450 - 500
lb-in. (50.843 - 56.493 N.m). See Figure 6,
Sheet l.
(e) Install one end of Nonmetallie Hose,
PN 1074199, to left bleed valve aetuator
assembly and opposite end to last installed
elbow. Torque hose nut to 450 - 500
lb-in. (50.843 - 56.493 N.m). See Figure 6,
c-J
~
Sheet l.
(12)Conneet the right and upper bleed valve aetuator
assembly to Ps4 tube. See Figure 6, Sheet 1,
Figure 7, Sheets 1 and 2, andas follows:
(a) Install two Elbows, PN 1074216, one to lower
Ps4 manifold tube nut and one to upper Ps4
manifold tube nut. Torque tube nuts to 450 -
500 lb-in. (50.843 - 56.493 N.m).
(b) Install two Clamps, PN STIM2059-08 at eaeh end
of Ps4 manifold near last installed elbows and
attaeh to braekets with Bolt, PN 1074211-01
(upper braeket), Bolt, PN 1074211-02 (lower
braeket), and Nuts, PN STIM2073-03. See
Figure 7, Sheets 1 and 2, View N-N and W-W.
(e) Install one end of Nonmetallie Hose,
PN 1074199, to right bleed valve aetuator
assembly and opposite end to lower elbow on
Ps4 manifold. See Figure 7, Sheet l.
1071834
R EMOV E ACTUA 1'01'1 BLEEDVALVE
ANO VALVE
ASSEMBLY
ASSEMBLY
(REF)
REMOVE
ACTUATOR
ANO VAL VE ~ -1071833
ASSEMBLY . 6U:ED VAL VE
...:
1 0 ASSEMBLY
(REF)
o
REMO VE
ACTUATOR
ANDVALVE
ASSE:MBLY
1071833
BLEEDVALVE
ASSEMBLY
{REF)
F80093
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flEMOVE
AJ\1122583
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........_!-'
WASHER~G
/RE MOVE
~ MS938&218
REMO~E
270404
.
A
,.,
PACKJNG
NUT ()
RE MOVE
1071833
OR
1071834
BLEEOVALVE
ASSEMBLY
FB0119
FRONT Vlf;:W
FB0095
lnstallation of Bleed Val ve Actuator Assembly, PN 1074195-01
Page 18
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
SECTION M-M
Page 20
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
()
l. Rod End Bearing, Reference
2. Bleed Valve Arm, Reference
3. Bolt, PN STIM2010-020, 30 Required
4. Bleed Valve Assembly, PN1071834 (Upper)
5. Existing Bill-Of-Material Packing (PN MS9386-261),
3 Required
6. Packing, PN MS9386-261, 3 Required
7. Bleed Actuator Assembly, 3 Required, Reference
8. Bleed Valve Assembly, PN 1071833, 2 Required (Right &
Left Side)
9. Clamp, PN STIM2059-08, 2 Required
10. Bolt, PN 1074211-01, 2 Required
11. Clamp, PN STIM2059-04, 2 Required
12. Nut, PN STIM2073-03, 2 Required
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FLG E
FLG O FBOOG7
REAR VIEW REARVIEW
Page 22
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()
Date May 31102
Page 23
Pratt & Whitney Power Systems, Inc.
o PSB No. 02M07 -----.
o -~,
LEFTSIDE
FB0098
Page 24
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
()
TRIS IS AN EMPTY PAGE
VIEWAS-AS
2
3
7
o 5
VIEWAL
VIEWAK
2
3
VIEWAV
VIEWAR TYP 7 PLACI:S
FB0116
lnstallat ion of Bleed Val ve Actuator Assembly, PN 1074195-01
. (GG4C-1, -ID)
Figure 3, Sheet 2
l. Clamp, PN 1074292
()
2. Bolt, PN 1074211-01, 10 Required
3. Nut, PN STIM2073-03, 10 Required
4. Clamp, PN STIM2059-07, 7 Required
5. Clamp, PN STIM2059-08, 8 Required
6. Clamp, PN STIM2059-10
7. Clamp, PN STIM2059-04, 4 Required
AF:II! ~~
9 lll .~
RIGHTSIDE
../r:T.IlW-MA
f'B0099
o
Figure 4, Sheet 1
VIEWP
VIEW S-S
2
1 1
3
o 4 1
VIEWAD
TYPICAL 2 PLAC:ES
5 2
VIEW AC-AC
3
VIEWAF
FB0100
Page 30
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
VIEWAT
FOR ANTI-ICE ENGINES
ONLY
o 2
1
TOP POSITION
ONLY
VIEW AJ~AJ
VIEWAU~AU
FB0117
Page 32
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
()
l. Clamp, PN 1074292
1 2.
3.
Clamp Assembly, PN ST1594-24, 2 Required, Reference
Bolt, PN 1074211-02, 2 Required
4. Nut, PN STIM2073-03, 2 Required
5. Clamp, PN STIM2059-04, 2 Required
~
o 1
a..._-9
FRONTVIEW FB0101
Page 34
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
o
VIEWA-A
VIEWB-B
V\EW C-C
FB01D2
FLG E (REF)
VHTsm'
/
FLG D (REF')
lEFT SIDE
VIEW J-J
VIEW L-L
o A$1
--*---
=::::-
_____ _
1
_.;,-
9
FLGE
REAR VIEW F80103
Page 38
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
FLG E
LEFT SI DE FB0104
o (GG4C-3F)
Figure 6, Sheet 1
3 1 3
VIEW R..:R
VIEWAA
TYPICAL 7 PLACES
2
5
3
o
5
VlEWAM
VIEWAN
FB0118
Page 42
Pratt & Whitney Power Systems, lnc.
PSB No. 02M07
o AB ;'1 ;r
RIGHTSIDE
FB0105
Page 44
Pratt & Whitney Power Systems, Inc.
PSB No. 02M07
VIEWU S
TYPICAL 2 PLACES VIEWAB
3 3
2
4
3
2
o 4
VIEWN-N
VIEWT-T
3
t VIEWZ VIEWG-G FB0106
o
(GG4C-3F)
Figure 7, Sheet 2
AH
[
AH ~ofn fplj 1 1 ntnt=== (-'
o VIEWM.
.,
$
........__,
3
(fiEF
GG4C-l. -ID
1074195-01 1 Actuator Assy (2) (A)
(3) (N) (P)
1
1071833 2 .Valve Assy 1071833
1071834 1 .Valve Assy 1071834 (3) (N) (P)
1074149-01 3 .Actuator Assy (2) (D)
STIM2010-020 30 . Bol t (2) (D)
MS9386-261 3 .Packing (2) (D)
o 1074115
1074117
1
2
.Bracket
.Bracket
(2) (D)
(2) (D)
1074212 2 .Bolt (2) (D)
1074176 1 .Bracket (2) (D)
1074177 1 .Bracket (2) (D)
1074178 1 .Bracket (2) (D)
STIM2073-04 2 .Nut (2) (D)
1074207-01 1 .Wire Harness Assy (2) (D)
107 4207-02 1 . Wi re Harness Assy (2) (D)
1074207-03 1 .Wire Harness Assy (2) (D)
1074219 1 .Hose (2) (D)
STIM2059-04 17 .Clamp (2) (D)
STIM2059-07 7 .Clamp (2) (D)
STIM2059-08 16 . Clamp (2) (D)
1074211-01 17 .Bolt (2) (D)
o 2
1
.Nut Option
(L)
Assy, Left
2 .Washer AN122583 (L)
(01-75-2-2)
1 .Packing MS9386-218 (L)
(01-75-2-1)
1 .Actuator Assy 1071831 (L)
1 1 .Va1ve Assy 1071833 (N)
2 .Nut Option 270404 (L)
(01-75-2-3)
1074195-02 1 Actuator Assy (2) (A)
11071833 2 .Va1ve Assy (3) (P)
1071834 1 .Valve Assy (3) (P)
1074149-01 3 .Actuator Assy (2) (D)
o 1074260
STIM2059-10
1
1
.Bracket
.Clamp
(2) (D)
(2) (D)
1074203 1 .Hose (2) (D)
1074216 3 .Elbow (2) (D)
END OF SECTI ON 3
(J
c.'-..
(j
Date May 31/02
Revision A October 15/02 Page 55