MANUALADDITIOII & REVISIOII LIST

Machine model : MAM-600HF

Control model : MATSUURA SYSTEM I80

Manual No. : MAINTENANCE MANUAL

T2I8 MAM-oOOHF
MNT.E.O3 I8O APR/I993

Revised date : JUNE /24/ 1993

Matsuura Machinery Gorporation

JAPAN
MANUAL ADDITION & RIIVISION LIST

Mach.ine model : MAM-600Iltr

Control model : MATSUURA SYSTEM I80

Manual No. : MAINTENANCE MANUAL

,T278 MAM-6OOFItr

MNT-lt-O3 I80 APIì/1993

Revised date : JUNI!,1241I993

Matsuura Macirinery Corporabion

JAPAN
 ()RIGINÀL

REVISION

PAGE: i-3 '1 1-2-1

Example : XCLPFN 1: Switch or relav is actuated"'
How to displav 0: Switch or relav is not actuated"'
I NPUT/OUTPUT
,I.XAHP 0: Switch or relav is actuated' "
signals 1: Switch or relav is not actuated"'
<ÀDDITION>

Add PAEE 7 - PAEE 30 ¡-2_2 LiSt Of INPUT/OUTPUT SIGNÀLS)

of this revision manual.

PAGE: 1,-4 >;. l-ó Method of displavine and settine
Displav and sett- i. Depress MÀINT process kev on CRT panel'
ine of sequence
:

parameters 7, S9t !,h9 ¡gttine Pm 109 19 0',

<ADDITION>

Àdd Paee 31 - Paee 45 (SEQUENCE PÀRAMETER) of this

revision manual.
P/\GE:1-5 ,:, 1-4-1 The displav of the error number and contents of the
Message displav error.
when the PS alarm lThen PS alarm is caused, PS ÀLÀRM Iamp on the rnain -
larnp is lit. l;
Set the tool nunrber of the sPindle and the pallet -
[ 3103 ÄTC ARM POS. ERROR STT THE TOOL. ]

[ 3104 PÄLLET POS. ERROR SET THE PALLTT. ]

<ÄDDITION>

Adcl Paee 46 (Example of alarm displav) of this revision

manual.
21OO MAOÀZINE POCKET IS NOT HOl',lE POS.
PÄGE:1-1 'r 1-4-3
Àlarm message When T function or M06 commanded, the trans'
detai I I ist ;

3O2I PALLET CONDITION ERRC|R

The same Pal let, À or B, is found -

when comnqndgd !lC! !v¡9).
M61/1,,162
is
<ADDITION>

Àdd Paee 47 - Paee 60 (1-4-4 Detailed error) of this

revrslon nanuat.

I
 ORICINAL
REVISION

PÄGE: 1-1 ,'; F5-2 #1900: SEQ. TIME OVER ÄLÄRM (SEO. NO. #7510)
The contents and No. 1: In notion of transfer column (Rapid feed)
displav example o :i
sequence motion No.53: In motion of pallet UNCLAMP.

number <ÄDDITION>

Àdd Paee 61 -
82 and Paee 83 of tbis revision
Paee manual

The contents are as follows.

,l 1-5-3 The contents of sequence operation number
,¡ 1-6 Indication of trouble message concerning
rnachi starti ng
ne
':. 1-6-1 Method of indicatine a trouble messase
concerning nachine startine conditions:
,t, I-6-2 Description ol the trouble messase concerning
machi ne starting conditions :

PA0E: 2-6 ,i, 2-6 Warm-up of the spindle must be done everv dav to achieve
Routine warm-up sood spindle bearing Iife,. This is necessarv -
or after holidav ii
(for spindle) Matsuura will not take anv Suarantee for spindle bearing
life if the above warnì-up is not performed.
<REVISION>

Delete Paee 2-6 of the orieinal nranual.

I'AGE: 3- 1
<ÄDDIT ION>

Lubrication of spindle rotation coupline (Option)

Used rotation coupling

lvfanufacture : DUBLIN

Type : 1109-040-188

Mai ntenance

DUBLIN rotation union

The has been eupplied beforehand for life to
oil
model that has neithcr srease nipple nor oil cup.
Therefore, maintenance to protect leakage bv the
natural friction must be regularlv needed.

PAGE: 4-5 'r Fl0. 4-I <ADDITION>

HYDRAULIC UNIT Add Paee 84 - Paee 85 (IIYDRAULIC DIAGRAM and TABLE. 4-I
PARTS LIST OF HYDRAULIC DIACRAM) of this revision manual.
 oqclltAL
REVISION

,t 4-2-Z Pressure and flow rate are both factorv-set -

PA0E: 4-7
FIow rate adjust- follow the Procedure. below:
ments
When flow rate is not adjusted correctlv'
values'
each actuator should be made rneeting these
<ADDITION>

Eliminale4-2-2andaddPage36ofthisrevisionmanual.
f . f¡it .tlinc.ler neecls
pressure onlv at the time of un-
PÀ08: 4-8 ,1,4-4-l
tìel ievine air fr clamping motion,
the automatic tool <REVISION>

unclamp cYl inder Delete 4-4-I.

PÀGE: 4-9 :t 4-4-2 l- f¡i" cvlinder is mounted at the upper part oI suo-
Relieving air fro bagg llrellg tþ-"- litllgigl 9lT P99!91 ¡l 9d99-d:
the cvlinder for <REVISION>

HORIZONTAL/VERTI_ Delete 4-4'-2'

CAL of the ÀTC
transfer arm
pocket
.,. Á
a'T1V -Â -Q 1. The air rel ief set screw is located on the end block
Relievine air fro 9f th9 cylindgi.
<REVISION>
the ADVÀNCE/
RETRÄCT cYI inder +-4-g is chaneed ro 4-4-1"

of ÀPC base

AGE:5-t2 FIG.5-3-2
<ADDITION>
LUBRI CÀTOR

ÀSSEMBLY 5-3 Reducine valve for spindle flange air purge

This reducine valve is used for spindle flanee air blow'

The pressure regulated air supplied from tlle air control

(0'02MPa)'
unit is further reduced to 0'ZkeT/cn'
The construction of this reducing valve
is the same as
the reducing valve used in the lubrication unit
of the
air control unit.
 0Rl q I
IAL
REVISION

<ADD IT
'r FIG. 5-3-2
I ON>
PAGE: 5-1
LUBRI CÄTOR 5-4 Reducins valve indexine table air purse
for
ASSEMBLY This reducine valve is used for indexing table air
purge. The pressure regulated air supplied from the air
(0. lI!|Pa )
control unit is further reduced to 1.0kef/cm'
The construction of this reducing valve is the same
as

the reducing valve used in the Iubrication unit of the

air control unit'
PAGE: 5-1 ,1 5-5-1 5-5-1 Àir filter (Fie. Þ-9: 10)
Air f i Iter <REVIS ION>

5-5-1 Äir fi I ter

PÄGE: 5-1 ':, 5-5-3
5-5-3 Reduction valve (Fie. 5-6,14)
Reduction valve .[EylÞ l0l{'
5-5-3 Reduction valve (Fis. h-v 1,
Pressure srr.itch for detecting air Pressure
'1 5-5-4
Pressure switch suppl ied to Z-a;<i s slidewav (Fie. 5-6, 15)
for detectins air <REVISION>

pressure suPPl ied 5-5-4 Pressure switch for detecting air Pressure

to Z-axis slide- suppl ied to Z-axis slidewaY

\ri ay
,1 5-5-5 5-5-5 Solenoid valve for air supplied to Z-axis
Solenoid valve slidewav (Fie. 5-6, 16)
for air supPl ied <REVISION>

to Z-axis slide 5-5-5 Solenoid valve for air supplied to Z-axis

slidewav (Fie.5-9,10)
 OIIIO INÀL
ITEM
REVISION

,i, 5-7 -6 Manufacturer: TOKIMEC

PAGE: 5_
Model I l2IK0t/4270/5947 (100\/ 50/60h2)
Solenoid valve fo
air blast for chi :

M functions commanded bv the program are as follows;

removal
M128: Àir blast 0N

M129: Air blast OFF

<ÀDDITION>

Àdd Page 8? - Pase 94 of this revision manual'

(The contents are as fol Iows' )
*, 5-8 Àir pressure detection switch
,1 5-8-1 Pressure detection switch for air
supplv

,:. 5-8-2 Air pressure detection switch for

ÀTC trans'

arm Pocket
,¡ 5-9 SPeed contlo I I er
automatic door of
5-9-1 Speed controller for
ÀTC
,1.

unit
,i:5-9-2 Speed controller for movement of tool break-

age detect'ion unit

,r 5-10 Cushion adjustment for each cvlinder
r, PNTUMATIC DIAGRAM (8000min-')
(8000min-')
,r. PÀRTS LIST 0F PNEUMÀTIC DIA0RAl'l

PNEUMATIC DIAGRAM
(15000min-')
'r
,r,PÀRTSLIST0FPNEUMÄTICDIÀGRÀl\4(i5000min-')
,r, Fie. 5-9 PNEUMÀTlC CONTROL

PÀCE:6-1 6-2
,1, 6-2 Àdjustments of the pallet seating check
pal let seating
Adj ustments of 6-2-I PrinciPle for detection of the
switch for the check

pal let seating ri

check 2) tihen the Pallet is seated'
pallet seatine'
the pressure switch is operated - the
3) When the Pallet is not seated' -
it is iudeed that the pal let is not seated.
<REVISION>

6-2 Àdjustments of the pallet position check

pallet position
6-2-I Principle for detection of the
check

the Pallet is Positioned' -

'
2) lThen
pallet position'
the pressure switch is operated - the
3) When the pallet is not positioned'
it is iudeed that the pallet is not positioned'
 PAGE I TTM ORICINAL
REVISION

PAGE:6-18 ,i, 6-2-2 6-2-2 Adjustrne¡tL of the pressure switch for seating check
Adjustment of tlìe 1) Pressure switch for seatine check is located on the
pressure switch air supplv portion at the !a9k of tirg 1q9hi-¡9'
for seating check <REVISION & ADDITION>
6-2-2 Adjustment of the pressure switch for position
check
1) Pressure switch for position check is located on the
air supplv portion (Fis. 5-9) at the back of the
machi ne.
3) Adjust the volume to operate as fol Iows I
The indicatine lamp of operation is lit -
The indicatins lamp of operation is gltilglilt gd _
<REVISION & ÀDDITI(]N>
3) The adj ustrnent must be executed bv manual operation.

Add the followins sentences.

4) Äfter the pal let is unclamped, reduce the pressure'
5) Set the pressure switch for position check to the
max. point.
6) The pal letis clamped.
7) Adiust the pressure switch while the gap check is
executed. Turn the switch to the min. point slowlv
for adj ustment.
After the lamp is lit, turn it aeain a half sraduatio
from the point.
8) lÏhen the pallet is positioned, the indicatine of Iamp
operation is Iit. lThen the pallet is not positioned'
the indicating lanrp of operation is extinguished.
1-2-z P cØ^fr)jlÊË-H.t
LIST of INPUT/OUTPUT SIGNÀLS
l= Ê: t#tfr--;PC
SigNAI: MÀCIIINE--+PC <MAM_6OOHF I8O>
DIAGNOSIS SI (ìNÀL Functi on I NPUT

I/0 r=2 - F"+& tBr Êv /,htaj,ila

#1000 b0 XMDl I,IODESELECTl €_I.'ìEIR 1 slr1
b1 XMD2 MODESELECT2 €_FJË+R 2 Slr1
b2 XMD4 MOI]ESELECT4 €_I-IJE+R 4 st{1
b3 f,+ FEED (*) 74-F (+) PB9
b4 À- FEED (-) 74-F (-) PBlO
b5 XSETUP SET UP l'lODE ÍþqY,V) € _ F SlÏ2O
b6 XSPOLM SPINDLE OL PROTECT MODE ÃÉ7F,I, I-II_u-P -)u¡,1 I-F
b7 XSRN RESTÀRT 7Uì7ÀFffi
PROGRAI\,I SW15 111
#1001 b0 XFVl FEEDRÄTE 0VERRIDE i jÉ9)81ç.t -t{-74 FI stï6
b1 XFV2 il 2 il 2 Slr6
b2 XF\/4 ll t
4 IT 4 Slr6
b3 XFV8 il 8 8 S116

b4 XFVi6 16 I( slr6
b5 XSPA SPINDLE OVERRIDE A ,rËy}J,I, I-l{_',f F A Slr5
b6 XSPB B B stï5
b7 XSPC t slr5
#1002 b0 XSSTl'l MANUÀL SPINDLE STÀRT ífr)Iz Uy N IvffiIÜI SÏÏ21
b1 I,XSSPM þ|iINUAL SPINDLE STOP #fi)Iz 'tr.7 N )VI+JL. SlÏ21
b2 XCONlì,Í COOLÀNT STÄRT & STOP , -7 7 t frÉEù&.í+-"È PB11
b3 XDI TNG DOOR INTERLOCK NECLECT F 7 4 Y 2 _ u'y ? ffiðF, SIYSO

b4 X4UCM 4TH-ÄXIS CLAMP & UNCLÀMP 4*ùrn-i & 7:/,iv) PB22

b5 XsUCM 5TH-ÄXIS CLÂMP & UNCLAlr,lP \fiùr¡vI & 77,iv-1 PB23
b6 XÄTCON ÄUTO COOLÁNT NEGLECT Êfr)J, _, y I. ffiTÃ PB15
b7 XZNG Z-ÃilS NEGLECT Z+ú{*TH sw14 L8
 P CØ^ühl=-+-ÉÅ*.
LIST Of INPUT/OUTPUT SIGNÄLS

lâ +: +ffm-'Pc
sienal: MACHINE--+PC

D I AGNOS IS S IGNAL Functi on I NPUT

l/0 Ê=l - F-Êñ fff Êv

1 ie/t89)ËÉ-I ^h+&â*
+1003 bo XJVl iOG FEEDRATE sn7

b1 XJV2 2 2 slr7
I

b2 XJV4 4 + SIT'7

b3 XJVs 8 I SrÏ7
il
b4 XJV16 16 16 sl¡f7

b5 Xl},lPl MANUÀL pULSE MULTIpLy .,r7 F )v4#4 stï2

b6 XMP2 slr2
IDI '-7 XED I TS EDIT LOCK SrT tF*HHILZ4 ,Yî SlT31

#1004 bo XÀS1 ÄXIS SELECT 1 +Ù JËÌR1 sw3

bi XÄS2 t2al SlÏ3

b2 XAS4 il4ttL Slr3

b3 XCPRN l\,fACHINING INTERRUPTION RET. POS st1t32 113

fi:r+ üÍ È.LÐfr
b4 XROVl RAPID OVERRIDE 1 F)XV)þ-2'_Z{_74 I:I Slr4

b5 XROV2 il 2 2 stï4

b6 *.X20TR zND OT RELEÀSE ffizo Tfi4Pî PB1

1n
\JI XSBK SINGLE BL0CK iY/)v7u'Y2 Slr8 L2

+1005 b0 XHX HÀNDLE AXIS X zr7 lj/t+ùìE+R X4dl sll'16

b1 XHY n\zY{ü SIÏ 16

b2 XHZ tt Z tt Z*ü stï16

b3 XH4 n4t4lü SIY16

b4 XH5 n $ tt 5+dl st1t16

b5 XBDT OPTI0NÄL BLOCK SKIP t)va'rtv 7u'vì A\'v) st'tg L3

b6 XDÀN DRY RUN F74'Y Srr1O L4

b7 XOPT OPTIONÄL STOP 17' AI)V7I'Y7 stï11 L5

 P CØ^ilhlâ+-ÉÅ#..
LIST of INPUT/OUTPUT SIGNÄLS
lâ Ë : l*tfr-+Pc
signal: MACHINE--+PC

DIÀGNOSIS S I GNAL Functi on I NPUT

l/0 t=/ - tâ+À +& ÊE Nr+ffiâ*

#1006 b0 XST CYCLE START T4 )V^' _I PB6
b1 '¡XSP FEED HOLD 7 4 '- l-rfi-/t, lr' P87
b2 XOLSTM OIL ÄIR MÄNUÀL STÄRT T 4 ¡Va7 _+É)JffiüJ PBT2
b3 XMLK MÀCHINE LOCK ?>YU y I SW12 L6
b4 XTLM I INPUT
T. L. ll4. :ttrËiÄüË € _ I.' PB16

b5 XRET RETRÀCT Ëi & lÐlîr PB17

b6 XUCPM lvlÄNUAL TOOL UNCLÀMP #ú)I Y_IV 7v,1J-1 PB8

b7 XAFL M.S.T. LOCK M,'S. T. a'y2 SW13 L7
+i007 bo XFi FlDIGIT F' 1 üi srï18 110
b1 XPLYBK PLÄYBÀCK 7v4Å'yl Slr19 112
b2 XATCRE ÀTC POSITION RETRACT ATC4üE:1EIñ PB13
b3 XMANMD MANUAL OPERÀTION +É¡Ï*,IFEJÊE PB2I
b4 XTAPON TÄP OlL 0N ì 7t 4 )vt y
,y PB2O

b5 XOSlTl'l OlL 0N/0FF

SHOIÏER t4'tþ !rr- tv/tt PB18
b6 XOHM OlL H0LE 0N/0FF t4,v t)v tv/tt PB19

b7 XCHFI,| CHIP FLÀSH 0N/0FF f'fi tryY" tv/t7 PBi4

#1016 b0 I.XDECX DECELERATION LS X ÆËIEiñùüJËX LS3

b1 ,i.XDECY tÌ I il Y LS4
b2 ,'TXDECZ n
L Z LS5
b3 r,XDEC4 4 4 LS32
b4 f.XDECS 5 il 5
b5 'tX0TY Y-OT Y+üTì$ L S LS33
b6 ';.X0TZ Z_OT LS Z+ù+I} LS34
b7 X I NVÀL ÄTC ARlv| INVERTER ÀLÀRl',l ATO 7-À 1V^-'- 71-]^ I NVERTER

#i017 b0 ,KXÀl1fHP ÄTC ARl'l HOI|,IE POSITION7-À ,I-À,füË ÀTC LS19

b1 '!XATC1 ÀTC ARM UNCLAMP TRIGGER ATC 7-À 7V"fi IIil- LS2O

b2 {.XÄTC2 ATC ARIí CLÀMP TRIGGER ATC 7-À IIù- LS21

b3 XTCLPF SPINDLE TOOL CLÄMP FIN
"V'1
ÃËY}:'I, Y_IV IIV-I frA LS43
b4 XTUCLF SPINDLE TOOL UNCLÀMP FIN 'I_'IV 7'J'JV-I frÍ LS44
^ËyF'I,
b5 Xl'lcDCL MÀGAZINE TOOL SETTING DOOR CLOSE LS52
vüJv IFÍÈqXll.lüË 17 H
b6 XTP I NF TRÀNSFER ÀRM POCKET FORWÄRD FIN

lffi;Éz - ,",¡Ër'y t- ÈiìËñ7 LSz4

b7 XTPRMF TRANSFER ÀRM BACK FIN

lÄiiË7 - Àrr:t"y llâßftf LS25

 P cØ^ühtraä-H.#
LIST Of INPUT/OUTPUT SIGNÄLS

l=- É : ffitfr--rP[
sienal : MACHI NE--+PC

DIÀGNOSIS S IGNÄL Functi on I NPUT

l/0 É=/ - tâËñ ttr ÊE åË

+1018 bO XTPHFN TRANSFER ARM HORIZONTÄL FIN Iff:ËZ-¡ 7K+fr,7 ^r+åf

LS22

b1 XTPVFN TRANSFER ARM MIDDLE POS. FIN IÁiìÉ7-À +Td,füËË7 LS23

b2 XTPDNF TRÄNSFER ARl',l POCKET VERTICAL FIN LS27

lffiËz-¡ TrAftËñr
b3 XTPUPF TRÀNSFER ARl'l POCKET HORIZONTÄL POS. FIN LS28

ItriÉz-¡ l'rår,füÊ.f,A
b4 XTPTCF TRANSFED ÀRM ATC POS. FIN LS29

Itr;Ëz-r^R T ClüÊ.fr,A
b5
b6 XTD2OF ATC D00R 1 OPEN FIN 'Y )v F 7 1 f,flfrA
- LS 174

b7 XTDzCF ÀTC D00R 1 CLOSE FIN )v ¡- 7 1 f*7f,,7

"/ - LS18A

#1019 bO XTD3OF ÀTC DOOR 2 OPEN FIN AT C F7 2ïÃft,7 LS17B

b1 XTDsCF ATC DOOR 2 CLOSE FIN AT C F7 zPÃfrf LS18B

b2
b3
b4 XLUB LUBRICÄTION ALÀRM iI{ÌåÌÈ7 _ LUB. UNIl
b5 XAI RPR ÄIR PRESSURE SlT f.7 _ E)I' Z ^4 ,y î PSi
b6 Xl'4RD MÄCHINE REÀDY ?>YVT 4 MSl

b7 XEI\,ÍFI N EXTERNÄL l'l FIN

CODE 4+,B|JM:? _ FË7 CR59

#1020 b0 r.X4BRK 4TH-ÀXIS BRÀKE *

4*ù17 V _ PS4

b1 ,|.XPCLF pALLET CLAMp FIN t\Vy F7v-+fr,Í PS6

b2 XOLAAL OlL-AIft UNIT ALARM À'4tv t7- z='vl 71-lt OIL AIR
b3 XOLÀLV OlL-ÂlR LEVEL ALARM t4tv 17- V\rv 71-t\ UNIT

b4 XOCLAL OIL COOLER ALARlv| t4)Vr-2-72-r. SP. COOLEI

b5 '¡XDRYA ÀtR DRYER ALÀRlvl r.7- Fr4\- 71-tt AIR DRYEI

b6
b7 T,XTHAL THERMÄL RELÄY ALARM T-?)VI) V_72 _L 1LL,2,3,1
7 ,10, 17 ,

19

10
 P cØ^thlâË"H.*.
LIST Of INPUT/OUTPUT SIGNALS

lâ Ë : +ffffr-,Pc
sienal: MÄCHINE--+PC

DIAGNOSIS S IGNÄL Functi on I NPUT

l/0r=/ - ÊËñ t& ÉE

#to2t b0 XPDA11 T00L N0. POCKET N0. 1 DIGIT v-,1' N0. ^)1+ffi#
,frvf N0. 1'lti DSIÏ1
b1 XPDA12

b2 XPDÀ14 il il

b3 XPDA18

b4 XPDÀ21 T00L N0. POCKET N0. 2 DIGIT v-ù N0. ,frvl' N0. 2ìú DSlÏl

b5 xPD¡.22

b6 XPDÀ24

b7 XPDA28

+7022 b0 XPDA31 T00L N0. P0CKET N0. 3 DIGIT v-,1, N0. fitvl' N0. sltl DSIÏ1

b1 XPDA32

b2 XPDA34

b3 XPDA38

b4 XPDÄ41 T00L N0. POCKET N0. 4 DIGIT v-rl, N0. fifvl' N0. 41f4) DSlrl

b5 xPD/r'4z

b6 XPDÀ44

b7 XPDA48

#1,O23 bO XTDAl 1 T00L N0. 1 DIGIT y -/l,N O. 1,üî DSIÏ2

b1 XTDÄ12

b2 XTDA14

b3 XTDAiS
b4 XTDÄ21 T00LN0.2DIGIT '2-lÞNO. zJûI DSI{'2

b5 XTDÁ22
b6 XTDÄ24
il

b7 XTDA28 il

11
 P CØ^ixhl*ÊË-v?.#.
LIST Of INPUT/OUTPUT SIGN,{LS

l:=i Ë: fÆüA-rPC
sienal : M^CHINE+PC
DIAGNOSIS S IGNAL Functi on I NPUT

I/0 +=/ - tâËÀ Ìtr ÉE +AJ-fl*

+1.O24 b0 XTDAS T00LN0.3DIGIT 1 ')-ir,NO. 3túî ^h

DSIYz

b1 XTDÄ32

b2 xTuÀ34
b3 XTDA38

b4 XTDA41 T00LN0.4DIGIT ')-/t,NO. 4túi

b5 XTDA42

b6 XTDA44

b7 XTDÄ48 Ìt

#1025 bO XMN I NT MAGAZ I NE MANUÄL OPERAAT I ON < V +üT*IF sh'21

b1 Xl'4GRES MÄGAZINE RESTÄRT v 'I '
)ÌV>#BT1 PB32
b2 XÄTUCL MÂGAZINE T00L UNCLA¡4p ?tlJv ,t-tv 7vrjv-l srY28

b3 XTLCÀL T00L 0R P0CKET N0. CÄLL )-ù *l¡tù firvl N0. r$t PB33

b4 XAl|,lCAL þÍAGAZINE ÄRll{ CALL ?IIYV7 _ À[+ü PB34

b5 XLTSET LÄRGE TOOL NO. SETTING A:44,2 _ /I/ N O . -ñ4Ë PB35

b6 XSTSET SMALL TOOL NO. SETTING ù1*.,Y _ /' N O . ËEË PB36

b7 XÀTCAN T00L N0. CLEAR ') - /r, N O . t) 7 PB37

#1.O26 b0 XTLSND T00L SETTING & ST0RE '

'y - )v=î*.ft.. tåñil PB38

b1 XTAUPM TRÀNSFER ARM UP If,iiÉ7 _ Àl'+ sl'd22

b2 XTADNM TRÀNSFER ARM DOÏTN ItrJX7 _ ÀTPñ slfl22

b3 XTALFl'l TRANSFER ARM LEFT ItrJË7 _ SlÏ23
RIGHT IIUiËZ _ LãIAI)
^È.IAI]
b4 XTÀRI M TRÄNSFER ÄRM slr23
b5 XTPFOl'4 TRÀNSFER ARþl P0CKET F0RITARD lffiiXz-l^,flvl' Èi#{üH SÏÏ24
b6 XTPBAM TRANSFER ÄRI4 POCKET BACK lfüìX7-À,fr.vt 1AßIiÊ stï24
b7 XTPHOM TRÄNSFER ÀRM HORIZONTAL }ffi;Ër-¡ ,F+'lüË stï25

T2
 PCØ
^fr)Jl=-Ë-*Åt
LIST Of INPUT/OUTPUT SIGNÄLS

Tâ E: T&¿Nfr+PC

sienal: l'lÀCHINE--rPC

DIAGNOSIS S I GNÀL Function I NPUT

l/0 t=/ - IâEñ i# ÊE xh+ffiä*

#1.O27 b0 XTPVEM TRANSFER ÄRlì,l MIDDLE POS. IAÏËZ-I^ +Td,füH slÏ25
b1 XTPDNM TRÀNSFER ÄRM POCKET VERTICÄL POS. SlÏ29
lü¡Ëz-l^,frvI Trfu4üË
b2 XTPUPlI4 TRANSFER ÄRM POCKET HORIZONTAL POS. slÏ29
iliìËz-¡,Ílv I
}. IåJ'fü Ei
b3 XTAHSP MAGÄZINE ARM HIGI] SPEED l',lAN. _
+ÚJIIIÏìX7 ÀHìË sl1l26

b4 XTI DRE TOOL ID REÄD ,2 _

)V I D ffiqX PB39

b5 XT I DlÏR TOOL ID WRITE _

'Y )V I D#ìA PB4O

b6 XTNOSL TOOL N0. SELECT '7-)VNO. ËqË sl{27

b7 XPNSOL POCKET N0. SELECT ¡ËT'v l- N O. -ñq.Ë
#1.O28 b0 XTPl\,lDM TRANSFER ARl'4 TO MIDDLEPOS. Iffr;ËZ-¡ #F{,füË^ Slr33

b1 XTPAT}',| TRANSFER ARþl TO ÄTC POS. Itr;ËZ-¡ ATC,füË". st{33

b2
b3
b4
b5
b6
b7
#7029 b0 XZPD ZERO SPEED È+É+JË
bi XNDET SPEED DETECT È+ùJËÉ+Âil
b2 XAGREE SPEED ÀGREE È*ùJËËS|IJ+ INVERTER

b3 XTDET TOROUE. DETECT F IV 2 Tfr.il UNIT FOR

b4 ,I,XSALM SPINDLE ÄLAR}'I È+ü77_^ SP I NDLE

b5 XOREND gRIENTÄTIgN END tt)ttî_ray füT

b6 XCHlÏE CHÄNGE WINDING END #îË,IlJ*åft7
b7

13
 P CØ^fr)1i¡=ÊË-*È.#
LIST of INPUT/OUTPUT SIGNALS

l-a E: ÌHtfr-+PC
sienal : MACHINE-+PC

DIÀGNOSIS S I GNÀL Functi on I NPUT

l/0 Ê,=/ - tâËñ i# ÊE

#1032 bO XERRl SERVO ERROR & ALARM +I-,T r:- & 7,-1^ ^h+Alw
b1 XÄUTO1 AUTO MODE ËÉ¡€_ I..' MÄGÄZI NE

b2 XMANl MANUÀL MODE #S}T _ ¡S ARM SERVC

b3 XCOINl P0SITION C0lN diYYaYa'f Y -1 HORIZC

b4 XNEARl POSITION NEAR ¡J{YY a Yú.1* NTAL MOVE

b5 XBTALl BÀTTERY ÄLÄRM r\ Y 7 t) -T 7 - L ll4ENT

b6
b7
#1033 bO XPOSOl ÄREA CODE 0 :r '/ Z: - ¡s 0 MAGÄZI NE

b1 XPOSl 1 TI 1 1 ÄRM SERV

b2 XPO521 il 2 il 2 -1 HORIZ

b3 XPOS31 il 3 3 NTÀL l',fOV

b4 XPOS4l 4 il 4 MENT

b5
b6
b7 XTLHLD T00L H0LDING Y-)V¡li-tVî¡ y/ LS26
#1034 b0 XERR2 SERV0 ERR0R & ALÄRlt4 2 Y-di 17- & Tr-t^ 2
bt XÀUTO2 ÀuTO MODE 2 äÉfÉ- F'2 ll,fAcÄZI NE

b2 Xl\4ÀN2 MANUAL MODE 2 #frhI_ F2 ARM SERVC

b3 XCO I N2 POSITI0N C0lN 2 ,i{YY aYz4Yz -2 VERTIC

b4 XNEÄR2 POSITI0N NEÄR 2 ¡J{YY a vút#Z ÀL l'{OVEl',lE

b5 XBTAL2 BATTERY ÀLÄRlvl 2 tsYTf -7r-L2 NT,

b6
b7

I4
 P cØ^ürtÊË-H.*.
LIST of INPUT/OUTPUT SIGNALS

lä +: lßÍt¡t-,Pc
sienal: MACIIINE--+PC

DIÀGNOSIS S IGNAL Functi on I NPUT

l/0 Ê=y' - tâÈ& +H ÊE xh+ÆãP"
#1035 bO XPOSO2 ÀREÄ CODE 0 :rt)7= - Iì0
b1 XPOS12 1 1
I MAGÄZI NE
b2 XPOS22 2 2 SERVO-2
b3 XPOS32 3 3 VERT I CAL

b4 XPOS42 lt 4 4 MOVEl'{ENT

b5
b6
b7
#1036 bO XPBFOF PÀLLET BÄSE ADVÄNCE FIN t\V,r ¡- åÈiìËñ7 LSlOO
b1 XPBBAF PÀLLET BASE RETRACT FIN t\V,y F âtkiÉftT LSIOi
b2 XPBCIÏF BASE C'' FIN .t\V )t Ì. åCWfrÍ LS1O3
b3 XPBClÏD
'ALLET BÄSE Cir DECELERÄTION
PÄLLET Åv ,/ l- å C WùdiË 1S123
b4 XPBCCF PALLET BÄSE CCIT FIN ÅV.r l- å C C Wñf LS 104
b5 XPBCCD PALLET BASE CCIT DECELERATION zS V ,y F å C C Wi,:üJË LST24
b6 XPBUPF PALLET BASE UP FIN ÅV \I FâLNñ-T LS 106
b7 XPBDNF PALLET BÄSE D0WN FIN t\v'/ l. åTfãñ7 LS 105
J+1037 b0 XBDT2 OPTI0NAL STOP 2 t'lyaÌtv tf,y-j 2
b1 XBDTS ó ó
b2 XBDT4 + 4
b3 XBDTS
- 5

b4 XBDT6 6 b
b5 XBDTT
n
I
ì7
t

b6 XBDTS B 8
b7 XBDT9 o il q

i5
 P CØ ü)11¡âË-EÈT.
LIST of INPUT/OUTPUT SIGNALS

lâ Ê: +ffffr--rPc
sienal: MACHINE-IPC
DIÄGNOSIS S I GNAL Function I NPUT

I/0 t=2 - tâ+À +ffi ÊE xrt+Hã*

+1038 bO XOLGON OlL GUN 0N t 4 )v)tyty LS91
b1 XOLAON OIL AIR ONFIN t4tvt7- z=,'tl t't frl CR25
b2 XI{SUPF lrORK STATION UP FIN ÍPq'Y,V) â_Þ.frfrA LS 111
b3 XlÏSDNF ITORK STATION DOlrN FIN ÍP4XV) åTF4ñ7 LDI12
b4 XCOFI N COOLANT ON FIN MS3

b5 XOHFI N OIL HOLE ON FIN '_>YFTYfrA

t'( )v¡h-/t,tvfr,T MSlO
b6 XOSFI N OlL SHOIÏER 0N FIN t4tv Y\'1- tv 5ET MS8

b7 XCFFI N Ct'llP FLÄSll 0N FIN ív) tr'yv, t:/ frT MS4

1+1039 b0 X I DFOR SENS0R FIN

T0 T00L SIDE )-rt{f[r¡vy-;7
b1 X I DBÄC SENSOR TO HOME POS. FIN ¡-¡4¿ffiA.tVt_ftT
b2 XSNHOM T00L BREAKÀGE SENSOR H0ME POS. :tRIr&TËtyt-,t-À,füË LS6O

b3 XSNSTB TOOL BREÄKAGE SENSOR STÀND-BY POS. LS59

IF{&ïFtvt- )\4,fü Ën
^r/
b4 XTOOL SIGNAL
TOOL TOUCI.I 2_ )V/ 'Y 1.1âË TOOL

b5 XPROBE PR0BE T0UCH SIGNAL 7a-7P'yîlâË SENSOR

b6 XDCL DOOR CLOSE F 7ÞT LS UNIT

b7 ,3XPRÀL PROBE INTERFACE ALARM TOOL
-luj ,tvt-tú7, D-tt SENSOR

#1040 b0 XÄUTOF AUTO POITER OFF Ê Éùz.t v - À'7 SlÏ55

b1 XÀST ÀUTO STÀRT ÊÉ)Iz, _ F MSX

b2 XCFBFN CHIP FLASH B FIN tv-l tr'yv' B tt ft7 I,{S7

b3 XI CLPF INDEX CLAl',lP FIN 4vív2A Iifi ftT LS55

b4 X I UCLF INIIEX UNCLAMP IrlN 4vívtt\, ttl¡v) ftT LS56
b5 XSCLPF sTH AXIS CLÄMP FIN 5+ù' Y7ftf
b6 XsUCLF 5TH AXIS UNCLÀMP FIN '
5+]i7Y'2V7f,Í
b7 XMPCOP MÄGAZINE POT CHUCK OPEN v¿Jv fivl' î+'yI PÃ PS2

16
 P CØAiXrtEË-H,#
LIST of INPUT/OUTPUT SIGNALS
lâ Ë : ïffffi--rPc
sienal: lr,lÄCHINE--+PC

DIAGNOSIS S I GNAL Functi on I NPUT

I/0 t=/ - l=.+ñ i# ÊE

+1041 b0 XPMOl PC MANUÄL MOTION SELECT i PC +Íjr9r4FiEfR 1 ^h+Æw

SlÏ45
b1 XPl,lO2 2 2 SlÏ45
b2 XPMO4 4 4 srï45
b3 XPMOs 8 8 sÏi45
b4 XPAMOS PC MANUAL MOTION STÄRT P C+Í¡T*|FFNTâ PB45
b5 XPÄM I N PC INTERL0CK NEGLECT P C4vt-u.yr1&4H SW46

b6 XPGÀP PÄLLET GÀP CHECK tV'yt $r'y-l lyl PS7

b7
#1045 bO XEIN EXTERNAL INPUT ¿
b1 XEOUT EXTERNÀL OUTPUT 'I*II
,I*IJü77
b2 XEVER EXTERNAL VERIFY

b3 XECLl',f EXTERNÀL MEI'{ORY CLEAR 'IgtJA(â

U7
b4 'N*ß'
b5
b6
b7
+t1048 bo XC4I O1 C4OH

b1 xc4I02 C4OH

b2 XC4I 03 C4OH

b3 XC4I 04 C4OH

b4 XC4I O5 C4OH

b5 XC4I 06 C4OH

b6 xcLI07 C4OH

b7 xc4t 08 C4OH

+7049 b0 XC4 I 09 C4OH

b1 XC4I 1O C4OH

b2 XC4I11 C4OH

b3 xc+t12 C4OH

b4 XC4 I 13 C4OH

b5 XC4 I 14 C4OH

b6 XC4 I 15 C4OH

' rt
 P C0)^ilhlâ+-*È.t
LIST of INPUT/OUTPUT SIONÀLS

l"å Ë: t*ffr--,Pc
sienal: MACIIINE-IPC
DIAGNCISIS S IGNÁL þ-uncti on I NPUT

l/0 Ê,=/ - tâ+ñ f# ÊE

++1050 b0 XCARES CÄRRIER RESTÀRT IfifìÉåE*ÈÉ¡ ^h+g"ä*

PB72
b1 XCFHLD CÀRRIER FEED HOLD lfüìÉå 7¿-tjt-[,]¡ PB73
b2 XPCLMD ÀUTO PALLET LOADING MODE ÊTiJIWyI.dIJÅat-r PB74
b3 XCYEND CYCLE END T4, )Vr.y F Slr71
b4 XPNSET PALLET N0. SETTING & STORE Áryl-N0. =ñËË&fåf;rrl PB75
b5 XÏÏSRDY ÏÏORK SETREÀDY V_'ËqËJë,f/Hñ7 PB76
b6 XSPPCL SPECIFIED PALLET CALL +FË#ãryü PB77
b7 XDSPSL lrORK STATION DISPLAY SELECT r-t\i-lav *ñËfË Sl\'72
+1051bO XPDAl 1 PALLET NO. l DIGIT IvY }. NO. 1T1î DSlr71
b1 XPDÀ12 DSW71

b2 XPDA14 DSII71
b3 XPDA18 il DSrÏTi
b4 XPDÄ21 PALLET N0. 2 DIGIT ttLy l. NO. ztúI DSlr72
b5 XPDi.22 DSlr72
b6 XPDA24 DSlr72
b7 XPDÄ28 DSlr72
++1052 bO XCll4Nl14D C/\RR ER MANUAL MODE IfiI;Xå*gIË _ F SlI81
b1 XCHSPD CÄRRIER HIGH SPEED SELECT IfiiJÉåHJËJE+J( slr82
b2 XCUP CARR ER uP tfiiÉåÌ5- Slr83
b3 XCDOI1lN CARR ER DOlrN 1füìËåTp4 SW83

b4 XCHOl},lE CARR ER H0ll,lE POS I T I 0N

- À,fü Ë lÍiìÉ å ,Jr stll84
b5 XCl'4ACH CARRIER TO Ì',íÄCHINE ItrJ*å?>Y^ slr84
b6 XCLEFT CÄRRIER TO LEFT lfiiìXåÈlÄlJ,. Sl1lBS

b7 XCR I TH CÄRRIER T0 RIGIIT lÍiìËåäülü^ slr85

lô
1Õ
 F cØ^ühtâÊ--H.#.
LIST of INPUT/OUTPUT SIGNALS
I-â +: tÄf{fr--+Pc
sisnal: MÄCHINE-IPC
DIAGNOSIS S IGNAL Functi on I NPUT

l/0 +=y' - täËñ +tr Êv

+1058 bO XERRB SERVO ERR & ALARlt4 B-ÀXIS I}-I.r7- & 7'-À B$ù ^h+A.r#
b1 XAUTOB ÀUTO I'{ODE B-ÀXIS HE,J€ _ I-.. B+ù
b2 XMÄNB B-ÀXIS
lt4ANUÀL MODE +EIJE _ l... B+ù B-AX I S

b3 XCO I NB POSITION COIN B-AXIS ni)i a ,:1 4 7 B+d SERVO

b4 XNEÄRB P0SITION NEAR B-ÀXIS )l{/} a y)El* B+lll

b5 XBTÄLB BATTERY ALÀRM B-AXIS )\yîl- 7r-t^ B+rt
b6
b7
1+1059 b0 XP()S()B CODE 0 ¿t) 7z - l-'0
b1 XPOSlB ^ll[Ä 1
1
I B-ÀX I S
b2 XPOS2B 2 2 SERVO

b3 XPOSSB 3
b4 XPOS4B 4 4
b5
b6
b7
#1061 b0 XPININ lrORK STÄTION PIN IN Í.P\Y,V) åt _ À,IüË LS71

LS1O8

b1 XFTSlr IV0RK STATION F00T STY âtvt t't'y|

Ípqy.v) FS71
b2 XlfsDOP ITORK STATION DOOR OPEN ÍPÐXO å 7ffi
}S LS72

b3 XPONlvS PALLET 0N THE ll'0RKSTÀTI0N ipqt â^v,y FÊ v) LS73

b4 XPONCP PÀLLET' 0N THE ÄPC POSITION ä144üËzs v,y FÈ LS77
b5 XlÏSOGN ITORK STATION OIL GUN ON ÍþqXO ât'tIV )II Tv LS74
b6 XTrSUPM I{ORK STATION MÄNUAL UP ÍþW9 å+É¡}'ã Slr51
b7 XIl'SDll'l\,f IYORK STÄTION MANUAL DOlrN ÉþWV) å+E¡TPñ srï51

19
 pc o)

LIST of^ll)tlâä-Eï.f<
INPUT/OUTPUT SIGNÄLS

lâ + : PC--+lffi'd
sienal: PC-+lvlACHINE

DIAGNOSIS S I GNAL Func ti on OUTPUT

l/0 t=y' - tâËñ lßf þE tlhw#

#1100 bo YLUBL LUBRI CAl I ON OIL ÄLÄRl}| iHiåÌü 7 2 _ LI4
b1 YPSLP PSÄLARl',f PS7'_^ ^ 115
b2 YOHON OlL HOLE 0N t 4 ¡vÀ;, - tVt y 116
b3 YCOON COOLANT ON L77
b4 YMOOL M00/M01 '_7YFTY
M0 O,/Mo 7 118
b5 YATRL ATC POS. RETRACT ACTIVE AT C t'vÊ4ålñ 119
b6 YSPL FEED HOLD 7.1 _ NÈ_/' I.I' L20
b7 YSRUN SPINDLE REVOLUTION È+üE+Ã L2T
#1101 b0 YTLl'4O T.L.MOUT T. L. M€_F L22
GEJ\R POSITION H +7,füË
I{
DI YHI GL HJÊ f n4
LL')

b2 YLOÏÏGL L n {ÉiË L24

b3 YSETUP SET UP MODE Í9q'.9 € _ F' L25
b4 YSTL CYCLE START +T4 )V^' _ F L26
b5 YABSLP MÄNUÄL ÀBSOLUTE íÉtr' 7, t) ,z - l- 2- :
0N L27
b6 Y4UCLL 4TH-AXIS UNCLAIr4P LAMP 44i17 y, , y7 L28
b7 Y5UCLL 5TH-AXIS UNCLAMP LÄMP 5+ü7 >2 Y7 L29
+1.1.O2 b0 YLZPX 1ST REFERENCE POINT X '
X+ÙÆ,È,füË 130
bi YTZPY ll Y Y+ú tt LóI-
b2 YIZPZ zz+úil L32
b3 YlZP4 tt 4 ffi4+ú tÌ Lóó
b4 YflP' n 5 HS+ù Ìt L34
b5 YSPOLM SPINDLÐ 0L LÀl'4P
M0DE xËyltrl t-rl-u-ls t-F i-tl 135
b6 YATCL ÀTC POSITION LAlr{P A T C 4iLÊ^> y7 136
b7 YÁPSL APC POSITION LAMP A P C IüÊ.> Y7 L37

20
 P cØ^ühl-â+-H#.
LIST Of INPUT/OUTPUT SIGNÀLS

lâ É : PC--+i#tfr
sienal: PC-+MACHINE

DIAGNOSIS S I GNAL Functi on OUTPUT

l/0 Ê=2 - tâËÀ +H ÊV frh+Hå*

#1103 b0 YPROBL PROBE TOUCH LAl'lP 7u -7ì'v12YA 138
b1 YTOOL T00L T0UCH LAMP ', - )vr' 'v î7 Y7 139
b2 YCHFON CHIP FLASH ON î,y 77 7 ,y i z.T Y 140

b3 YOLAON OlLÄlR0N t4)vr-7-tv L+1,

b4 YHANML H,{NDLE M0DE .,r 7 l-'/Þ

jÉ
- ls L42
b5
b6 YOSirON OlL SH0lrER 0N 4 )VirV -tY
-,f L44
b7 YATCNL ÀUTO COOLÀNT NECLECT LAMP âú)1,_>TM}F,7 Y7 145

+1116 b0 YSPUCL SPINDLE TOOL UNCLAMP È*IllY-P 7V,7V-1 CRzO 1

SOLS

b1 YSPABL SPINDLE ÀIR BLOlv È*üT77P _ CRZO2

SOL6

b2 YsCLP 5TH_ÄXIS CLAMP S+iJ, , VA CRzO3

b3 YPCKOP TRANSFER ÀRM POCKET CHUCK OFEN CRLO4

Jii;Ëz-l^ tf,r'yt f+,y/ Bil SOLz1

b4 YPOTHR TRANSFER ÄR}'l HORIZONTÄL #Ii;ËZ-¡ ,T+1üE CR2O5

SOL22

b5 YPOTVE TRANSFER ÀRll{ MIDDLE POS. I,{fi;ËZ-¡ +H,füË CRzO6

SOL23

b6 YPOTRÌ',f TRANSFER ÀRlY| POCKET BACK Iffi¡ËZ-¡ fr|-'YI 'TA.ß/.ü.Ê. CR\O7

SOL24

b7 YPOTI N TRÄNSFER ÀRl',l POCKET F0RWÀRD #iiËz-l^ ,ï'vl ÈiìË'füË CR2OB

SOL25

2I
 P CØAùhTâtr-H#,
LIST Of INPUT/OUTPUT SIGNALS

lá Ë: PC--+l*ffr
sienal: PC--+MAClllNE

DIÀGNOSIS S IGNÄL Functi on OUTPUT

l/0 Ê,=/ - 4=^Eñ t& ÉE ü)ttffi#

#71.77 bO YPOTDN TRANSFER ÀRM POCKET VERTIC/\L Iff¡ËZ-¡,fIYITrfu,IüË CRzO9

SOLl9
bi YPOTUP TRANSFER ARM POCKET IIORIZONTÄL IffìXZ-¿.fiIvI.I,IåJ,füE CRz1O

SOL2O

b2

b3 YPUCLP pALLET UNCLAlr,tp ÅV ,y F T y, 7 y7 CR2T2

s01110
b4 YPBFlÏD PALLET BASE ÀDVANCE I\V y I. "* _ XÈi]É CRz13

sOLi01
b5 YPBBAC PÄLLET BASE RETRÄCT ¡f V'y I- .{ - 7IAJE cR21,4

s01102
b6 YPBUP PALLET BASE UP t\V'Y l' -{- r}.n CRz15

s01106
b7 YPBDIÏN PALLET BÄSE DOWN t\V 'v l. '^{' - xTFã CRz16

s01105

#1118 b0 YPBAI R PALLET BASE AIR BLOll rltzvf "{ -7 t7-7u- CR2T7

s01103
b1 YOSST OIL SHOI{ER START À.4 )Vi+V _TY CR218

MS8 M9

b2 YÀI RON AIR ON T7_IV CR219

SOL36

b3 Y4UCLP 4TH AXIS UNCLAI,IP 44ù7 V 7 VA CR22O

' SOLlO

b4 YPOTMD TRANSFER ARI,I TO MIDDLE POS. Iff¡Ër-¡ +Tfl,füË CR22I

SOL17

b5 YPOTAT TRÀNSFER ARl\,f TO ÀTC POSITION lffi¡XZ-¡ AT C,IüË CR222

SOL18

b6 YTDlOP ÄTCDOORlOPEN U T fjfl CR223

s0126Ä
b7 YTDlCL ÄTC DOOR 1 CLOSE II 1. H CR224
SOL27A

22
 P cØ^ü)1/,âE-H.#.
LIST Of INPUT/OUTPUT SIGNALS

l+" È : PC--+ìffffi
sienal: PC-+MACHINE

DIAGNOSIS S IGNAL Functi on OUTPUT

I/0 t=/ - tâ+ñ Itr þE ilh+Hw

#1119 bO YTD3OP ÀTC DOOR 2 OPEN AT C F7 2 ffi CR225

SOL26B

b1 YTDsCL ATC DOOR 2 CLOSE ATC F72 YÃ CR226

SOL27B

b2 YDCLK DOOR LOCK F7P'vl CR227

b3 CR228

b4 CR229

b5 YCOST COOLÄNT START CR23O

'_'>FTY MS3 M3

b6 YOHST OlL H0LE START t 4 )v,-tr - )vt v CR231

MSlO M17
b7 YCFST CHIP FLASH START 1'ü tr'vv' tv CR232

MS7 MlOO

#71,20 b0 YI DUCL INDEX UNCLAMP 4Ví'yI7 IV,II'I CR233

SOLl 1

b1 YCFSOl CHIP FLASH SOL 1 1,v"1 t),vY, ,v/4Y tl CR23i'

SOL37

b2 YÏrSlUP ITORK STATION UP Íf.ILy..I/) å}'F CR235

sOLi i5
b3 YlrsTDN ITORK STÀTION DOI1IN ÍPHXV) ÊTFä CR236

sOL1 16

b4 YITSABL w0RK STÀTION AIR BLOll| Íþg¡yvl â tr 7u_ CR237

s01117
b5 YCRMAB CHIP REM0VING AIR BLOlll t,]¡tj)htrz)u- tt CR238

s0128
b6 YTÀPOL TÄP OlL 0N , 'v7t 4 tvtY CR239

SOLz9

b7 YCLCON CLEÀNING COOLANT ON ÌËffiI _ F IV CRz4O

SOL39

23
 P Co)^ilhlâ+-*È.t
LIST Of INPUT/OUTPUT SIGNÄLS

lÊ. É: Pc-'t&ffr
si enal : PC--+MACHI NE

DIÀGNOS IS S ICNÀL Functi on OUTPUT

l/0 t=l - 1âÉ& fft þE frh+ffiw

1+1.72r b0 YSPRES RESET È+ürtvl.
b1 YEMSTP EMERGENCY STOP
b2 YFOR FORIlIORD REV0LUTI0N ÈilùÊiË^
'FH,I+È I NVERTER

b3 YREV REVERSE REVOLUTION ÈilIltí¿fr^ UNIT FOR

b4 YSSCÀN SOFT STÄRT CANCEL Y7 F^' - I.J!4I'1 SP INI]LE

b5 YTL I þfH TORQUE LIMIT HIGH F )V) U I'y I-ËJË
b6 YCHll' CHANGE TTINDING #I,i,TX#
b7 YORCM ORIENTÄTI0N COMlvlÄND tt)wî_!ar 1?tF
#1,722 bo YDATAA T00L P0CKET N0. DISPLAY )-rl, ,f7vl- N0. *ñ
b1 YDATAB

b2 YDÄTÀC DISPLAY

b3 YDÀTÀD UNI T

b4 YCKl
b5 YCKS

b6 YCK4

b7 YCKS

#71,23 b0 YBLÀNK

b1 YMN I NT I4ÀGAZINE MÄNUALOPERÄTION ? ìI U Y+fiht*lF 151

b2 YlvlGRES MÄGAZINE RESET ? /Ì V 7 I) .V,Y I' L52

b3 YTLCAL T00L 0R POCKET N0. SELECT )-¡1, *l:lù ,ftvl N0. iËjR 153

b4 YAMCAL MÀGAZINE ARM CALL ?IJ'VY7 _ À[+ü 154

b5 YLTSET LÀRGE TOOL SETTING *1Í,Y _ )VIç.ft. 155

b6 YSTSET SMÀLL SETTING tJrlL'Y - )v=-,*.ft. 156

b7 YATCÀN T00L N0. CLEÀR '2- /1, N O . , t) 7 L57

+7124 b0 YTLRED DATA REÀD LÄMP 1 _ #¡IY7 Y7

b1 YTLlÏRT DATA WRITE LAl'lP I - ', #rL7 Ya
b2 YTI DÄL LAMP
DATÄ ALARI,I 1_ 7 7 _ A7 Y7
b3 Y I DFOK SENSOR TO TOOL I DE
S þ Y '
+T _ 'Y _ II,IJ{|J I
b4
b5
b6
b7

oÀ
L+
 P cØ^frhl=-tr"H.t
LIST Of INPUT/OUTPUT SIGNÄLS

l=" +: PC-rlffffr
signal: PC-rMÀCHINE
DIÄGNOSIS S I GNAL Functi on OUTPUT

l/0 t=2 - l=.Ëñ +ffi ÊE ù,ht\j,ir*

#7r32 b0 YASTl AUTO STÄRT âfrIX' _ I lvlÀûAZ I NE

bi YSTPl STP(FEED H0LD) 7 4 - l" th - /t, l" ÀRl',f SERV(

b2 YMÄN1 MANUÀL li4ODE #4,üI _ IS -1 HOR.

b3 YPl'{l'{FL PC MÀNUÀL l'lOTION FIN LÀMP P C+SJÉ,JIFñI¡VI L46

b4 YSPHt},f SPINDLE HOUR I'4ETER È+ù77 _ IOUR METEB

b5 YClÏl MÄNUÀL CI\' +ÍI C WEliÃ'_' MÀGÄZ I NE

b6 YCCIÏl MANUÀL CCII +ÉtJ C C WE{'Ã ÀRtr4 SERVI

b7 YRSTl ÀLÄRM RESET 7r-Àf t'v l' -1 H0R.

+1133 bO YAST2 AUTO START âfr)IZ, _ F MAGAZI NE

b1 YASTP2 STP(FEED HOLD) 74 _ F¡h_/I, IJ ARl\,l SERV(

b2 YMÄN2 MÄNUÄL MODE SÐII _ F -2 VER.

b3 YM34MD M34 M0DE M34€- Iì' CR46

SOL34

b4 YOLAI R OlL AIR VALUE 0N tltþ ¡7- itÙl ilüÉü CR26

SOL3 1

b5 YCr'iJz MANUÄL Clr ífr)ICWEfh MÄGÀZI NE

b6 YCclrz MANUAL CCrr +frhc C WEI¡Iã ARl'l SERVT

b7 YRST2 ALÄRM RESET 77-Àri tv l' _2 VER.

#1134 b0 YSPDl 1 SPEED SELECT 1 rËË¡äË 1 I,ÍAGAZ I NE

b1 YSPD2l il 2ilz ÀRl',l SERV(

-1 H0R.

b2 YSPD12 lill MAGAZ I NE

b3 YSPD22 2ilz ARM SERV(

-2 VER.

b4 YTLSND T00L SET ÀT T00L STOCKER rRÃl.vå_(rÃ-ilË 161

b5 YTLSTK TOOL STOCKER TOOL NO. OR POCKET NO. DISPLAY L62

t-rr(lÐt- ')-Ì,N0. il¿lt ,ffvl- N0. äi
b6 YTLÀRlvl I',IAGÀZINE ÀRM TOOL NO, OR RETURN POCKET NO. DISPLAY 163
lfi¡Éz-¡ Ft,ff'rl'*ñ
v-rl,NO. *t¿tù
b7 YTOLNO T00L N0. DISPLAY :LFNO. #zr 164

otr
¿J¿
 P CØ^ühlâ^+-H.t
LIST Of INPUT/OUTPUT SIGNALS

lâ Ë : PC--;lHtfr
sienal : PC--+MACHINE

DIAGNOSIS S I GNAL Function OUTPUT

l/0 É,=2 - l=aËÀ +tr þv ilh+HE*

#1135 bO YCDOl POSITION COM¡4ÄND O {üË=-"7 }S O

b1 YCD1l 1 L MÀGAZI NE

b2 YCD2l il 2 2 SERVO-1

b3 YCD31 il ó 3 HOR.

b4 YCD41 4 4 l',fOVEMENT

b5 YMÀCH1 M^CHINE POSITION 1 lHf/Jt,J{Y2aY 1

o
b6 Yll4ACH2 /, 2
ln
DI YPOTNO POCKET DISPLÀY
N0. ¡ËT'v l- N O. #ñ 165

+t1136 b0 YCDO2 POSITION COMMÀND O {üffi=V7IJ O

b1 YCDl2 1 1 MÄGAZ I NE

b2 YCD22 il 9
p 2 ARll,l SERV(

b3 YCD32 il 3 -2 VER.

b4 YCD42
I
+ 4 MOVEMENT

b5 Yl},l86 MS6MODE M86€_N CR44

b6 YM63 M63 AIR BL0l{ M6 3 t77P - CR45

SOL35

b7 YOMST OtL MIST 0N t4 )V ì X l-f 7 CR7

s0L9Ä,98
+1,1.37 b0 Yl',ll5O M150 Ëlni'4+trËE CR51 CRSÍ
b1 Yl',l151 M151 il CR52 CR5ç

b2 YM152 IiI52 tt CR53 CR5!

b3 Ylt,f153 M153 tt CR54 CRSS

b4 Yþl154 M154 tt CR55 CR5ç

b5 YM155 M155 tt CR56 CR6C

b6 YM156 M156 tt CR57 CR6]

b7 YM157 M157 tt CRSB CR62

26
 P CØxfr,hlâ+-H.#
LIST Of INPUT/OUTPUT SIGNÀLS

lÊ_E : PC---rtHffi
sisnal: PC+l'lÄCHINE
DIAGNOSIS S IGNAL Functi on OUTPUT

l/0 t=y' - Tä+A +fr ÉE i1h+ffi#*

#1138 b0 YPBCIÏ PÄLLET BÀSE CW trV 'Y l- -{ - x CW APC BASE

b1 YPBCrlD PALLET BASE Cll' DECELERAT I0N z\ V 'v l- -{ - z C WJilìS Clr SOL

b2 YPBCclll PÀLLET BÄSE CCT|| t\V 'Y l- -\ - Z C C W ÄPC BÄSE

b3 YPBCCD PÀLLET BÀSE CCIT DECELERÄTION CClr SOL

t\V'/ l.'{'- z.CCWiJiliË
b4 YMARDY MACHINE READY <'VlFIffiñ,I CR1

b5 YÄl'fCIÏ ATC ARlvl CIT AT C7_ I NVERTER

ATC ÀRM CCII|

^CW
ATCT_LCCW
b6 YAMCClr I NVERTER

b7 YÀI,lDEC ÀTC ÀR[4 DECELERATION ATCT-ÀÌdJË I NVERTER

+1139 bo YAUTOF OFF

AUTO P0I{ER ÊÉlusv -t7 CR31

b1 YÄLl\,l NC ALÀRM NC7 1 _

b2 YOLGON OlL GUN 0N ^
t 4 )VtJ'vÀ'> MSi9

b3 YOLSTT OlL AIR UNIT 0N t4tvx7- z=vl t't CRz5

b4 YPEND PROGRÀþ| END 7 U I, F CR37

CHIP FLASH B STÄRT

^T-Y
1'Y-11)'YY, B Ã'-I
b5 YCFBST MS7 OL7
M100

b6
b7
#1140 b0 YM31 COUNTER
lrORK V_' ùVV' _
b1 YHl',l HOURMETER 7V'_2 -
b2 YPTLS2 PATLIGHT SPEC. 2 t\ l- 7'f l''llïË 2 CR38

b3 YPTLS3 ó 3 CR39

b4
b5
b6
b7

27
 PCØ Aüfi[ÊiÊ-EÅT,
LIST Of INPUT/OUTPUT SIGNÀLS

lÊ ë: PC--+t#t¡fi
sienal: PC-+MACHINE

DIAGN()SIS S IGNAL Functi on OUTPUT

I/0 t=) - I=Eñ +ffi, Êg Ð1lN#

+1148 bO YC400 1 C4OH

b1 YC4002 C4OH

b2 YC4003 C4OH

b3 YC4004 C4OH

b4 yc4005 C4OH

b5 YC4006 C4OH

b6 YC4007 C4OH

b7 YC4OOB C4OH

+1.749 bo YC4009 C4()H

b1 YC40'10 C4OH

b2 YC40 11 C4OH

b3 YC+OIZ C4OH

b4 yc4013 C4OH

b5 YC4014 C4OH

b6 YC4015 C4OH

b7 YC40 16 C4OH

#1i50 b0 YC4OI7 C4OH

b1 YC4018 C4OH

b2 YC4019 C4OH

b3 YC4020 C4OH

b4 YC4O2I C4OH

b5 YC4022 C4OH

b6 yc4023 C4OH

b7 YC4024 C4OH

28
 P CØ^frhlá+-*Å.*.
LIST Of INPUT/OUTPUT SIGNÄLS

lâ E: PC--+låtf¡fi

sienal: PC-rMÀCHINE
DIAGNOSIS S IGNÄL Functi on OUTPUT

l/0 Ê.=l - lâ"Êñ {# frE ünffiå$

#1151 b0 YPF I NL FINISH LÀMP IJN:Ifr,T 2 V7 L201
b1 YPRDYL REÄDY LAll,lP YSIiHfrT 2 Y7 L202
b2 YPNGL NG LÄ[lP NG7 V7 1203

b3 YCFHDL CARRIER FEED HOLD LAMP IIi¡XÊZ,I-}. ii-IVF 17.1 L204

b4 YC/\LML AUTO PALLET LOADING l'lODE LAlI,lP L205
äfr)Jì\v'yl 4l¿¿l t-lr )v-1

b5 YPNST PÀLLET N0. SETTING ÄCT LÀMP /luvl' N0. ¡þ.fr. ûhlFzt) L206
b6 YtlPRDL ïTORK SET REÄDY ACT LAMP t-r I'vt #ûffifr,Í >v) L207

b7 YSPCLL SpECIFED p^LLET CALL LA¡4p !"ft.#Ët\w I ff¡[¡ 7y; 1208

#1,1.52 bO YPDÀTÄ DISPLÀY DÄTA #A1_ A

b1 YPDÀTB
' B
b2 YPDÄTC DI SPLAY

b3 YPDÄTD D UNI T

b4 YPCKl DISPLAY CLOCK 1 #,,lB+P{ i

b5 YPCK4 II 4 4
b6 YPBLÀN DISPLAY BLANK #ñRùffi
b7 YCMOPL MANUAL OPERATION LAl'lP +Í¡Ì*,If 7 YA L21.1

#1153 b0 YPI NOT PALLET A (pC2) prN OUT Í-pB''v)â^V,z l.A

14r.ST. L7L CR71

b1 YllISDLK IYORK STAT]ON DOOR LOCK ÍÞqrq å }.'Z P 'Y 2 CR61 CRT'
b2 YP2RDY ITORK SET REÀDY LAMP '1-t þ'vt #ltffiñ,Í >tj L72

b3 YP2UDL lllORK STÀTION UPIDOÏÏN FIN LÀl',fP L73

Íþ\v,9 â _b^F-/Ípþ frÍ 7 vt
b4 YCALl\,l ÄPC ÀLÄRM, ST0CKER ÄLÀRM 1.PC 7r-l^,71'vÌt- 71-t^ L74 CR75

b5 YCCNNG
pÄLLET B, CÄRRIER NG Ípfi.v) f,Áurt B, illijÉ*.f+N G L75 CR74
b6 YCCNOK PC ÀCTIVE, CARRIER OK P Cú¡,fF+, IfiiìNâü{Str'ÊE 176 CR73
b7 Ylr'OILG OtL GUN 0N t 4 )VtÌvtv [,lS71

'29
 P CØxtfilâ+-H#-
LIST Of INPUT/OUTPUT SIGNALS

lâ ë : PC-r#ffi
sienal : PC--+MÄCHI NE

DIAGNOSIS SI GNÄL Functi on OUTPUT

I/0 + =2 - tâËñ +tr É^E il7T+Hå$

#1154 b0 YCDOB B_AXIS POSITION COMI'íAND O B+ú,füË]?Y I..O

b1 YCDlB
1
I 7

b2 YCD2B 2 2
a il 3
b3 YCD3B rJ B-AX I S

b4 YCD48 4 4 SERVO

b5 YCD5B 5 5
b6 YCD6B 6 t)
n 11
b7 YCDTB

#1155 bO YCDSB B-ÄXIS POSITION COMMNAD 8 B+ùiüË= V Y }T 8

b1 YMÄNB MÀNUAL þ|ODE +gÙ'É _ i:
b2 YCiTB I4ANUÀL ClY +ÍJ CW

b3 YCCl'iB MÄNUÀL CClìl +g¡ C C W B-AXI S

b4 YRSTB ÀLÀRM RESET 7 I - À ¡/ lz 'z l' SERVO

b5 YSPDlB SPEED SELECT 1 JËËËËË 1

b6 YSPD2B 2
b7
+1156 b0 YSVONB B_ÀXI S 0N
SERVO B +ü +¡ _ ¡f t y B-ÀXI S

b1 YÄSTB B-AXIS ÄUTO START B+dIËûIZY _ T SERVO

b2 YSTPB B-AXIS STOP BüÙX F'Y7

b3
b4
b5
b6
b7

30
 >-t'vz )\7r-, - (SEOUENCE PARAMETER)
NUMBER UNIT VÀLUE MEANING

. PrnTOOO l=Bms 20 4+ùt7v-+OFFr4\Yf

4TH ÀXIS BRAKE OFF TII4INO
Pm7OO1 1=8ms 20 5#i17V-*OFFr4iYl
5TH ÀXIS BRAKE OFF TIMING
Pv7OOZ 0

Pm7OO3 1=100ms 2 S+Eâñ7/4\vl

S COl',fl'4AND FIN TIIì,ÍING

Pn7OO4 1=0. 1s 10 l'Y7t4)VON|4?-

TÀP OIL ON TIMER

Pm7OO5 1=50ms 2 44ù7V-+ONt4\>l

4TH AXIS BRÀKE ON TIMING
, Pm7 O O 6 1=50ms 2 54ù7v .-+O Nr 4 \v/
. 5TH AXIS BRÀKE ON TIMING
' Pv7OO7 1=8ms 0 ,'YYY/74?- i
TAPPING TIMER 1

'i Pm7OO8 1=8ms 0 t'YYvÌt4?- 2

TAPPING TIMER 2

Pm7 00 9 0

Pm7O1O 1=50ms 5 APC^l-77'Y7zr-Fr4?-

ÀPC BÀSE UP START TIMER
FROM ÄRl'4 ÄDVANCE FIN
Pm7O11 1=50ms 5 APC-{-7t)F7rF7r-Fr4?-
ÀPC BASE RETRACT START TIMER
FROl\,l ÀRlt,l DOlllN FIN
pn7O1.2 1=l00ms 20 *-¡r'271t'y2t4?-
OÀP CHECK TIMER

Pm7 013 0

Pn7O74 1=1sec 2 t4)Vl-2-77-L=,+ãr4?-

ÀLLOII|ANCE TIME OF OIL COOLER ALARl\,l
Pn7 O 1 5 1=1sec 30 ÉE¡€iHffiW, 4 -" -
AUTO POlliER OFF TIMER

Pm7 016 0

Pn70'1.7 1=50ms 4 ?lJ'vV7-^¡ßT',vFr2V7r4-"-

(¡ßl^'v F 4 v+¡- l- ft,Í t q )
I|ÀCAZINE POCKET CLAMP TIMER
FROM POCKET INSERT

ót
i-lvz ).\7,-, - (SEOUENCE P.A.RAMETER)
NUMBER UNIT VÄLUE MEÀNING

Pm7 0 1 B 0

Pm7OL9 1=100ms I 'ttt/'.vl-')7v7frf,4?-

PÀLLET CLÀMP FIN TIMER

Pn7O20 1=100ns 3 tslzvl'7v,rv7fr'7'4?-

PALLET UNCLÀMP FIN TIMER

Pn7o21, 1=1sec 15 1-v777y):'PdRlïJï+nL'4?- 1

CHIP FLÄSH ON/OFF TIMER 1

pn7o22 1=1sec 15 î'y777'yitPåRi)lv)I ì-r4<- 2

CHIP FLÄSH ON/OFF TIMER 2
Pn7O23 1=100ns 2 APCfrA{¡E'îF,Y4<-
ÀPC END CHECK TIMER

Pn7 O24 1=100ns 5 APC^--7yÜv7, - Fr 4<-

(APC7-L180" CCWñ719)
ÀPC BASE DOWN START TIMER
FROl'l BÄSE 18O.CCIY FIN

Pm7 O25 0

pn7 o 2 6 1=50ms 10 t4'1,ìÃl a=yl 71-l^ \fial# ytt-

OIL MIST UNIT ALARÌI,{ INPUT TIMER
Pn7O27 1=50ms 10 4ili17v-+úllFï,ntþ,4<-
4TH AXIS BRAKE START TIMER
Pn7o28 1=50ms 10 5+ù7v-XfiIlFPÃthr4?-
5TH ÄXIS BRÀKE STÀRT TIMER
Pn7O29 1=1sec 30 >-rY\r4Lt-z\-1t'Y',4?-
SEOUENCE TIME OVER CHECK TIMER
Pm7O3O 1=100ms 50 ATCrÅ r4Lt-z{-ît'v"4<-
ÀTC TIME OVER CHECK TIMER .:

pm7o31 1=100ms 60 ttJtyt-1,$8frir,-r-u4Fr4l"t-tt-1sll4t-

l',fÀGÀZINE I4OTOR TIME OVER CI]ECK TIMER
pn7 O B 2 1=b0ms 20 vz)Jy,ff'rl' Lfr /Ífr ñTÍ#:d,ylt-
}',|AGÀZINE POCKET UP/DOII/N FIN CHECK TIl''lER

Pm7O33 1=50ns 9 APC-{-KËEl+iiJ¡jiËr4arÌr4?-

ÄPC BÀSE Cl1l DECELERÄTION TIl',lINC TIMER

Pn7O34 1=50ms 7 APC'{-7-ÈøÛ¡iiüjÉr4ìv/r4?-

ÀPC BÀSE Cclll DECELERÀTION TIMING TIMER

Pm7O35 1=50ms 10 APC'\-xE{ïñfIft-Éßr4?-

ÄPC BASE CWICC!1| FIN CHECK TIMER

e9
 ,_'.YA )\7'_'_ (SEOUENCE PARAMETER)

NUMBER UNIT VÀLUE MEANING

Pm7036 1=8ms 10 E'lÉiËË'ñqÈ.r4?- (7F'v7r-)

COMI4UNICATION SPEED SETTING (STOCKER)
pn7O37 l=1min Z î1t777.y7*B OFFr4?-
CHIP FLÀSH B OFF TIMER
Pm7038 l=min 15 À'4tVt7-ONr4?-
OIL-ÄIR UNIT ON TIl-,lER
Pm7 O 3 9 1=0. 1s 0 ATC l'''7Þ5r 4 \v/r 4?- (M0 6)
ATC DOOR CLOSE TIMING TIMER (MO6)
Pn7 O 4O 1=0. ls 80 È+ùr--z\-I?- Iil+.#trþlþEZ, - Fr 4<-
SPINDLE OVERLOAD PROTECT lllODE START TIMER
pn7 0 4 1. 1=0. ls 20 È+ú )ffi.ü\Ère' 4 ? -
l- )V
'
SPINDLE TOROUE DETECT DELAY TIl',fER
Pn7O42 0

Pn7O43

Pn7 O 44

Pn7 O45 1=4ms ATCTYTT>7r 4?-

ATC UNCLAMP TIMER
Pn7O46 1=4ms ATCr7Y7r4?-
ÀTC CLAMP TIMER
Pn7O47 1=4ms ATCTF'Y7r4?-
ATC STOP TIMER
Pn7O4B 1=4ms 5 vù"Ùv¡Ër'vl7YrrY7r4?-
(È+ù7v'7v7trE+Èt0)
MAGÀZINE POCKET UNCLAMP TIMER
:

FROM SPINDLE UNCLAMP TIMER

Pn7O49 1=4ms 10 ?llVY-,f:T'YF22Y7r4?-

(ÈilttrrvTtE+!9)
Ì'4AGAZINE POCKET CLAMP TIl',{ER
FROl\,f SPINDLE CLÀMP COI',IMAND

Pm7o5o ',s *1*.'2 )v,=ËTvf'#ãrëË

LARGE TOOL POCKET NUMBER SETTING
Pm7 O 5 1 l. tt+',y - )vîßr' 'z Ì'6ËnrË
LÀRGE TCOL POCKET NUMBER SETTING
Pn7052 ,r tlã'y-)vrßîvl'#ã'¡ËË
LAROE TOOL POCKET NUMBER SETTING
Pm 7 O 5 3 ,:. t1*.'Y - )v ,'ËT'z Ì' #ä¡ËË
LARGE TOOL POCKET NUMBER SETTING

óó
 i-lvZ ')\7'-' (SEOUENCE. PARÄMETER)

NUtr,lBER UNIT VALUE lt,lEÄNING

Pn7O54 *læ'v - )viËT 'z l- #Ë¡ëË

LARGE TOOL POCKET NUMBER SETTING
Pm7 O 55 )i<
*1XY: )vrßl 'z l-#Ë-ñEË
LÄRGE TOOL POCKET NUMBER SETTING
Pm7 056 *1&,v - )v#T y t- #ãF{Ë
LARGE TOOL POCKET NUMBER SETTING
Pn7 O 57 ìk *a¡x'y - )v'ÌßT y l. #åñ4Ë
LARGE TOOL POCKET NUI',|BER SETTING
Pm7 058 0

Pn7 O 5 9 0

Pm7 O 6 O 0

Pm7 06 1 0

Pn7O62 0

Pn7 0 6 3 0

Pn7O64 0

Pm7 065 0

Pm7 066 0

Pn7O67 0

Pm7 068 0

Pm7 069 0

Pn7O7O 0

Pn7O7t 0

Pn7O72 0

Pn7O73 0

34
,_IY7 )\7./_, _ .(
SESUENCE FARAMETER)

NUÌ'4BER. UNIT VALUE MEANING

Pn7O74 0

Pn7O75 0

Pn7 O7 6

Pn7O77 0

Pm7O78 )k ÍÊHYlå& TotZ

NUMBER OF ll|ORK STÀTION

PnZ O 7 9 >Y )s y'z l'ÉliÍ PC2=2 PCLZ=IZ PC27=27

NUMBER OF PALLET

óc
 >-TY7 )\2r-r- (SEOUENCE PARAMETER)
Ë+ffiËËryE (DETAIL)
NUMBER

Pm7OSO D0: M#ËEBÍ4 I:ÈÐt O:**äf

FUNCTION
EXTRA lul8 1 :EFFECTIVE o:INEFFECTIVE
D1: Ê9JËti!{lrRr'&rË&ÉE O:Èl)t 1:íffi#r
AUTOMÀTIC MEASURING & TOOL BREÀKÄGE O :EFFECTIVE 1 : INEFFECTIVE
D2: FT4>r-u,ylt\ÅÊE I:Ël)t O:IRÞJ
GURD DOOR INTERLOCK FUNCTION 1 =EFFECTIVE O:INEFFECTIVE
D3: ü.¡-'t) -'4?-+HÊ8, 1,:Èlh O=fiRÞJ
WEEKLY TIMER 1 :EFFECTIVE O:INEFFECTIVE
D4:

D5: 'fF#ñTf Ë*T L:È*)t O :**Ð

CYCLE END ÄNNUNCIÄTION :
1 :EFFECTIVE O INEFFECTIVE
H4$rh
D6: :ÈÐt 1 O :ffiÐl
4TH AXIS 1 =EFFECTIVE O:INEFFECTIVE
D7: H 5 $tl 1, :Ê-,¡h O :íffiÐ
5TH AXIS 1 :EFFECTIVE O:INEFFECTIVE
Pm7081 D0: ATo?tÌVyltffi D1 D0
ATC MAGAZINE SPEC. O O 7 zOä.t-X 120 TOOLS BASE
D1: AT Cvå')yltl#, o 1 1 8 oä.(-Ã 180 T00LS B,{SE
ÄTC I',IÀGAZINE SPEC. i O 2 4 OA.I-X 240 TOOLS B,{SE
D2:?rlvvF7s,y2lfj.'ÊE 1,:ÈM o:*R#l'
MAGÄZINE DOOR INTERLOCK FUNCTION 1 :EFFECTIVE O:INEFFECTIVE
D3:

D4:

D5:

D6 t
4 ¡vt-T - È*h/#,ç#J 1. :ÈÐt
O :1ffiÐ
OIL-AIR EFFECTIVE/INEFFECTIVE 1:EFFECTIVE O:INEFFECTIVE
t
D7 2 4 tvt T -ætHO NEIEIXE i. =ÈÐt O =S,Rîy)
ON
OIL-AIR UNIT ON ITHEN POlrER 1 :EFFECTIVE O:INEFFECTIVE

Õo
DZi

D3:

D4:

D5:

D6:

D7: MO 6 fr71.t. ltT\Ãøy 4 \v/ 0:ffi#

1' --Ê}ìt
:INEFFETTIVE
!106 FIN IS TIlr,lING OF DOOR OLOSED 1 =EFFECTIVE O

37
 i-Tvz')\7ì-t - (SEOUENCE PARÄMETER)
#ñ[ËËEE (DETAI L)
NUl*,lBER
pm7o83 D0:+9,itrÈ.18,ñiË1fi€-¡.' I:ÈM o:ffþ!
l',lODE 1 =EFFECTIVE O : INEFFECTIVE
ZERO RETURN CONTINUAS
Dl:ÆRlËrÉÈiFìËriËËiË+F 7=5o% o:25%
RAPID FEED BEF0RE ZER0 RETURN 1- =50% O:25%
D2 IF,RlElñt- t'Ëv4-rKfrÊt O=Ê*)t 1, :M*)t
r-iJOG SITITCH IN ZERO RETURNl'lODE O:EFFECTIVE 1 :INEFFECTIVE
D3 È#rtiHÌË:2.=y l- 7' -À^7TìË+R 0 :EHF{ 1 :ÈHFI
SPINDLE LUB. UNIT ALÀRlvl SELECT O =NORMAL OPEN
1 :N0RMAL CL0SE
D4: È$ù#{Ér#üniE+R 1. =ä*l O:JftïyJ
SPINDLE ON TIME FOR HOUR METER 1 :EFFECTIVE O:INEFFECTIVE
Pm7 0 83 : ¿
D5: O o). (Pm7083 D5:=0)
D5: Êú¡E{ãä{El,ËtfirìE+R 1,:ËÐt o:lRÐ
CYCLE TIME FOR HOUR METER 1 :EFFECTIVE O:INEFFECTIVE
pn7 Og3 D4: :Oo)a¿ (pm70g3 D4:=0)
D6: 7 -, NO. +/-fB+. 0#äzlt*¿v',¡SøI&IsiË*R
I{ORK NO. SERCH SEOUENCE SELECT (IN CÀSE OF THERE IS NO O-NUI'IBER)
I : Aì f) ì,
_ u t^tÌ _f t,, lRtVv |t I*t) frI
O:7 7 - A
1 =STÀRT PROGRAIr4 SEARCH

AND SELECT NEXT PÄLLET

0:ÄLÀRM
D7: ÅV)¡ l.{r1v71zy/g¡|fjË+R 0:r7- 1,:t4tV
PALLET GAP CHECK SEQUENCE SELECT O:ÀIR 1 :OIL

óö
 >-lYz )\2/-r- (SEOUENCE PARAMETER)
#IflËËEE (DETAI L)
NUt',lBER

Pn7O84 D0: ATCI''7 O:ÈÐt 1:1ffiÐl

ATCDOOR O:EFFECTIVE 1:INEFFECTIVE
D1: t\V,:t l-ls7 I:ãq O:{+L
PÀLLETDOOR 1:EFFECTIVE O:INEFFECTIVE
Dzt rr-t-lvrrW-| UF#fr,7tg-) O:È-,ìt 1. =ffi/ìt
STÄRT PROORÄþ| SERCH O =EFFECTIVE 1 : INEFFECTIVE
ll3: /\ 1,, y l- ltt,q A P C 1, :Ê*)t 0 : lt{t#t
APC OK IÏITHOUT PÀLLET 1 =EFFECTIVE O : INEFFECTIVE
D4: ¡\V,y F ËfA'füË*'l+ o =Èlh :*ftij
1
( Y,Z+ùH 1ÆH tl¡lù Y, Z#tlffi21F.È. ) 0:EFFECTIVE 1 :INEFFECTIVE
PALLET CHANGE POS.
(
Y,Z 1ST ZERO POS. OR zND ZERO POS. )
D5: trv ,y l- äTARH 7 , - ÀÌÌ5* 1. :Ê*)t 0 :jftÐt
PALLET CIJANGE l'lOTION ALARM ERASE 1 :EFFECTIVE O = INEFFECTIVE
>i< )sv'z l- ä14iâ4'eø)FHlëtL#øT 7
- Àr+tt. *Ifrr - ÀEH{ü
Ê181il1k, Åv'y F v 7t- À1ÃlJür(. t&ùfi r{ ¿ ä}41üËØrr v'y F #Ë
tË*ft.L *T. r.0)t\V,y F#ã="iËü¿I9 77 -Àlift4PâëtLâf¿v>
iÉH'lËÆ L *'tr¿.
D6: rÃä+4,1üË*.f+ (x+ùffi2ÆR) o =Êl)t 1:ffiÐr
ATC P0SITION (X zND ZERO P0S. ) 0 =EFFECTIVE 1 : INEFFECTIVE
D7: ¡\V 'r l. + + ,y 71 t
,y 2 tþÅÊE 1. :ãM 0 : l{ftÐ
PALLET GÀP CHECK 7:EFFECTIVE O:INEFFECTIVE

eo
 >-ïY7 )*7r-r- (SEOUENCE PARAMETER)
##flIFËBE (DETAI L)
NUMBER
pm7 o 8 5 D0: MD I t-lj[+Ø Fr4vl-u'v)trFÅÊE 1. :Ê/it O :JRäl
IN MDI-MODE 1 :EFFECTIVE O:INEFFECTIVE
DOOR INTERLOCK FUNCTION
D1: å"- tr l-,'7FËr+. Èilú'l+ù 1 O:lRäll :Ëî)t
SPINDLE STOP ÀT GUARD DOOR OPEN 1
:EFFECTIVE O : INEFFECTIVE
D2:
?ffiffiffii ií,ffi',35fåî* i :H#",i':ä?,*EFFECTT'E
IN CYCLE STÀRT
D3: Y74'tì-u'v7t{kðH¡¿vtoNns ,t4ltv7/-lu'v? 1. =Ë*)t 0 : ltRâi
CYCLE STÀRT LOCK AT DOOR INTERLOCK 1 =EFFECTIVE O = INEFFECTIVE
NEGLECT SlYITCH ON

D4:

D5: tÉfî\fih4Fn#qz)irv\74/r-v'yrt1j.'a? O =Êi)t 1 :1ffiÞl

MÀGAZINE DOOR INTERLOCK O =EFFECTIVE 1 :INEFFECTIVE
AT MÄNUÄL OP.

D6: / ,v vv /41/- F |s 7Fflr+. ,F'#'l+È I =ÈM o :ltttî¡l

EÌI,ÍERGENCY STOP AT DOOR OPEN 1 =EFFECTIVE O:INEFFECTIVE
IN TAPPING CYCLE
nrt.
UI.

Pm7O86 D0: ËÈ,zsF74 l'Ë.*T 7=Ê*ìs 0:lRÞi

YOOË,
TELLOIT PATLICHT ON AT tr,l00 1 =EFFECTIVE O:INEFFECTIVE
D1: M O O r*. fté.,.t F, 4 l- H*T 1.=Ë*)t 0 =ffiÐ
GREEN PATLIGI-IT ON AT MOO 1 :EFFECTIVE O : INEFFECTIVE
D2: Ill'tv r-f +. fi*èrll':'f l'H*T 7 =ÊM O:ffiI¡J
GREEN RÀTLIGHT ON ÀT CYCLE STÀRT 1 =EFFECTIVE O =INEFFECTIVE
D3: 7,7 - Àr+. ËÉzt Ì'7 4 l'R*T 1' =ÈM 0 :*HÐ :

ÀLÀRM
TELLOI,I, PATLIGHT ON AT 1 :EFFECTIVE O:INEFFECTIVE
O+: 4F#<frf +Ê (MZ 8 ) r+. 1' =Ê*À 0:ffiÐ
fi*È,zs F, 4 l'R*T 1 =EFFECTIVE 0 =INEFFECTIVE
GREEN PÀTLIOHT ON ÄT CYCLE END ANNUNCIÀTION
ns: IFH'fHLtnS. fiz\ l- 7 4 l- H.ltT L :È*ho :**ä
IED PATLIGHT ON ÄT EMERGENCY STOP 1 :EFFECTIVE O : INEFFECTIVE
D6: t7 -E4Hr+. #rs l-, 7 4 l- H*T 1. :Ê*l0 :*RÞJ
. IED PATLIGHT ON AT AIR PRESSURE ÀLARM1 =EFFECTIVE O =INEFFECTIVE
' D7: fËqxg,füËl;ritzvl.Ë Ãl.'rü-rîl-7.f O 1 :ll$fi)
IË{Æ.*T =È*h
TELLOII| PÀTLIGHT(STOCKTR IlIORK STÀTION) O:EFFECTIVE 1 =INEFFECTIVE
ON ÄT PÄLLET ON THE lllORK STÀTION

40
 (SEOUENCE PARAMETER)

D0: î,v77 7'v !. t/ Alv t Ørú#+R 7:ÊNt 0 :ffiÞ! (Hr()

CHIP FLASH NOZZILE 1 SELECT ]. :EFFECTIVE O : INTERMITTENT

D1: 1'v77 7 v ! e- ) î,)V2ØU#+R 1.:Ê*)t O:íffiÐ (PåX)

CHIP FLASH NOZZTLE 2 SELECT 1 :EFFECTIVE O : INTERMITTENT
D2: 1 ':¡ 7Z 7 ,v 2.tfft#iiËTÃ 1, :ßfi 2lÊ O:ltt/4FÐlI

CHIP FLASH SYSTEI',í SELECT 1 :2 PUMPS, 0 =SOLENOID

CHANGE

D3:

D4:

D5:

D6:

D7z

Pm7O88 D0: ?=:7)V77Vt);z-l' ON 1 :ÊM :*(*i

0
lvfANUAL ABSOLUTE ON 1 :EFFECTIVE O: INEFFECTIVE

Dl:

D2:

D3:

D4:

D5:

D6:

D7l

4I
>_T'7 )\2'_'_ (SEOUENCE PARAMETER)
#ffi;ËqE (DETAI L)
NUMBER

Pm7O89 D0:

D1:

D2:

D3:

D4:

D5:

D6:

D7:

pm7OgO D0: NC+¡I 4vr-v'vrffiïH 7=ã*l 0=*&Þi

NC INTERLOCK NEGLECT ]. :EFFECTIVE O:INEFFECTIVE
D1: ATC NTBEÊ{-ØZþü4 vy -u 2
v O :Êï)t 1" =#&f)t

Z AXIS INTERLOCK ÀT ÀTC DOOR OPEN ]. =EFFECTIVE O:INEFFECTIVE

,
DZ: tT4 )vzt 2M4F,
l- p 'v
- 1.:ÈM 0 =l{RÐ
NEGLECT
CYCLE START LOCK ]. :EFFECTIVE O =INEFFECTIVE
D3: ATCFTTtViz-î¿vlr,- FjE+R I:Êlh 0=lRÞ!
ATC TROUBLE SHOOTING lr,lODE SELECT 1
:EFFECTIVE O:INEFFECTIVE

¡42 dlltti)tw,-î,rvlt-rjE+R 7 =ÈM O =ffiÞ!

:EFFECTIVE O:INEFFECTIVE
¡4AGÄZINE TROUBLE SHOOTINO lvfODE SELECT 1
D5: APCF77tV!z^-î4://t- lsiE+R 7:Ê*)t o:fi*þ! ''

ÀPC TROUBLE SHOOTING l'lODE SELECT 1

:EFFECTIVE O:INEFFECTIVE
D6: vî¡ilR iËfñzsvyläß(M61) 1:ÊM 0:1ffi#l
CoNTINUoUS APC(M61) II|ITHOUT REÀDY 1 =EFFECTIVE 0 =INEFFECTIVE
¡7: tü!vt-¡5[$fr-f-üüu.rË-FiË+R L =ÊÐt 0:f.RÞ]
MÀGÀZINE ÀRM MOTOR SPEED SELECT 1 :EFFECTIVE O = INEFFECTIVE
ÀT ZERO POINT SETTING

42
 t-rY7 r.\7,-,- (SEOUENCE PARAMETER)

NUMBER MEÀNING VALUE

Pn7 0 9 L

PnT O 9 2 ', - )v#WäqË (äEÈ{H) 60, 90, 120, 150, 180, 210, 240
T00L P0CKET NUMBET'lN MÀGÄZINE (MUSTN'T BE CHÄNGED) :l< .

Pm7 093

Pn7 O 9 4 7, - F 7u /7 ¿^#+Êç.È (*btü.zìfrî) o

STÄRT PROGRÀM NUMBER SET. (UPPER 2 DIGIT)
5
Pm7 O e - l7u /7 ^#ËËqË (T'lizüÎ) 1
^t
STÄRT PROGRÀI,| NUI'|BER SET. (LOlllER 2 DIGIT)
pm7oe6 v4 -rt) -r4?-7u/2^#ËÊç.ft (Llü.ztilî) )ir

WEEKLY TII4ER PROGRAI'| NUMBER SET. (UPPER 2 DIGIT)

pn7oe7 ù4-ru-r4?-7a17^&ëÊ*Ë(T.fü2üî) >:<

WEEKLY TIll,fER PROGRAI},I NUMBER SET. (LOII'ER 2 DIGIT)

Pm7 098

Pm7 099

43
 *-7rÊt) (KEEP MEMORY)
NUMBER VALUE
. NUMBER VÄLUE

#7 47 0 'l
I #7493 11

#7 47 L 0 #7 4e 4 T2

#7 47 2 48 ' # 7 49 5 i3

#7 47 3 32 #7 496 I4

+7 47 4 32 #7 497 15

#7 47 5 80 #7 498 16

#7 47I 0 #7 499 17

#7 480 1

#7487 1

#7 482 1

#7 483 1

#7 484 2

+7485 3

#7 486 4

+7 487 5

#7 488 6

#7 489 7

#7 4eO 8

#74er I
#7 492 10

44
The following data is set or automaticallv set on the tool screen, so it must not be set.

+752 O Final two-dieit of spindle tool number (binarv data)

#7 5 21, Final two-dieit of spindle tool nunber (binarv data)
#7 5 22 Final two-disit of. tool number in No. 1 pocket (binarv data)
#7 523 First two-dieit of tool number in No.1 pocket (binarv data)
#7 5 24 Final two-dieit of tool number in No.2 pochet (binary data)
#7 5 25 First two-digit of tool number in No.2 pocket (binary data)
#7 5 26 Final two-disit of tool number in No.3 pocket (binary data)
#7 5 27 First two-dieit of tool number in No.3 pocket (binarv data)

1+7998 Final two-dieit of tool number in No.240 pocket (binarv data)

#7 999 First two-dieit of tool number in No.240 pocket (binarv data)

#7500 Final two-dieit of next tool numben (binary data)

#7501 First two-dieit of next tool number (binary data)
#75O2 Final two-dieit of spindle tool number (bínarv data)
+7503 First two-dieit of spindle tool number (binary data)
+ 7 5 O4 Final two-digit of tool number in maeazine arm (binary data)
#7505 First two-dieit of tool number'in maeazine arm (binarv data)
+7506 Final two-dieit of tool number in maeazine arm at the tool
setting position (binary data)
#75O7 First two-disit of tool number in maeazine arm at the tool
settine position (binary data)

+75 1 0 Displav of sequence number

#7 571.

Settine of tappine data (llhen solid tap mode is not set)

#7 514 Set spindle speed data 1 when tappine is set.

++ 7 5 1 5 Set spindle speed data 1 when tappine is set.
#7 5 7 6 Set spindle speed data 2 when tappine is set.
+7 51.7 Set spindle speed data 2 when tappine is set.

45
Example of alar¡n disPlaY

ALARM COMMON 0,¡*r¡1. N{,i.{<{.

2180 : SEO. ERROR 1

Et_]EET]E
TEEEEEE

L-4-2 LísE of the error nu¡nber classified per group and

the general nature of t'he error of the group'

1IOO: MAGAZINE ALARM

12OO: T-COMMAND ALARM

1300: ATC ( 06 ) AtARt'f

1400: M-COMMAND ALÀRM

I5OO: S-COMMAND ALARM

I51O : G93-COMMAND ALARM

L52OZ SPINDLE LUB.UNIT ALARM

1600: PALLET CHANGE ALARM

1610: WORK NO. SEARCH ALARM

17OO: TOOL SETTING ALARM

L-4-4 DeEailed error

2,IOO MAGAZINE POCKET IS NOT HOI\48 POS.

When T function or M06 is comtnanded, the trans. ar¡n pockeL is not aE

hone position.

The conditions for seEbing Lhe trans. arrn aE Ehe horne position are
as EolIows;
Condibion 1. The trans. ar¡n is aE rrHorizontal position".

2. The trans. artn pocket is aL "Back position"'

3. The trans. ar¡n pockeE is aL "VerLicaI posiLion".

When the trans. arm pocket is nob at the home position, set it a[
the ho¡ne posibion by using magazine operat,ion panel.
When [he trans. arrn is ab bhe home posiLion, confir¡n the following
signals on the I,/O rnonitor"
Condit.ion t Confir¡nation of "Horizontal position"

llI0IB b0 XTPHFN L (L522 is defect when 0 is seb. )

$1018 bI XTPVFN 0 (LS23 is defect when I is seb. )

+1018 b4 XTPTCF 0 (LS29 is defect when I is se[. )

Condi bion 2 Conf irtnation of 'rBack position"

llI017 b6 XTPINT 0 (LS24 is defect v¡hen I is seb. )

Sf0I7 b7 XTPRMF 1 (LS25 is <lefect when 0 is set. )

Condi bion 3 Conf ir¡nation of trVer bical position"

fl1018 b2 XTPDNF L (L527 is def ec t r.¡hen 0 is set. )

ll101B b3 XTPVPF 0 (LS2B is defect when 1 is set. )

2LO2 THERE IS NO RETURN POCKET

There is no pocl<et to return the tool. After bhe alarrn is cleared,

depress bhe TTTRANS. ARM CALLTT on the ATC operation panel. The
trans. ar¡n is called to a EooI setting position. After the I'SMALL
TOOL" or "LARGE TOoL" is depressed, then depress the rrSTORErr. The
LooI of the t.rans. arrn is st.ored in Ehe pocket.
2103 TOOL HOLDING ERROR (T=0 TOOI-,)

There is unseE tool in Ehe spindle. Is the trans. arn pocket

holding a Eool?
When Ehe arn pocket is holding a Lool, seL Ehe tool in lhe trans.
arm pocket or renove it,.
When the arm pocket. is not holding a tool, confírm bhe tool
confirmation signal (#1033 b7; XTLHLD).
#1033 b7 0 (LS26 is failure of adjustment, when 1 is set.)

2IO4 MAGAZINE. SERVO ERROR

Servo error for driving the trans. arm. This alarm is occurred when
the servo unit. for RIGHT/LEFT movemenE or llP/Do!'lN movemenL is under
the alarn condition.
When XERR1 #1032 bo=I is setr the servo uniL for RIGHT/LEFT movemenE
has an alarm.
When XERR2 *L034 bO=I is se t,r the servo uni E f or UPrIDOWN move¡nenL
has an alarm.
When Ehe alarm lamp of the servo unit is lighted, solve the troubles
by referring a rnanual of the servo unib.

LBD lamp for alarm display indication

0: Abso Error B: Position Error
I; Overcurrent C: PG Dísconnection
2: MCB Trip F: Open Phase

3: lRegenerative Error H: Hardware Error

4: Overvoltage J: Overflow
5: Overspeed L: Overrun
6: Main Circuit Poeter Supply Error .Y: Parameter Error
7: overload D¡ BatLery VolLage ReducLion

When b.he alarm lamp of b.he servo unit is not, lighted.

When XERRT *1032 bO=I is set, defect. of relay CRA for alarm
detection or faul[y of servo unib for RIGHT/LEFT novernenL are
considered. Please make contact with a maker.
When XERR2 S1034 bO=I is seb,, defecE of relay CR5 for alarm
detection or faulEy of servo uni. E for UPrlDovlN novenent are
considered. Please make contacL with a maker.
2LO5 MAGAZINE POCKET IS NOT ATC POSITION
Trans" arrn pocket is not at, ÀTC posiEion.

When the trans . arm pockeb is aE bhe ATC pos i b,ion, conf irm b'he
following signals on Lhe I,/o moniEor.
*1018 b0 XTPHFN 0 (L522 is defect when I is set.)
*1018 bL XTPVFN I (tS23 is defect when 0 is set.)

#IOIB b4 XTPTCF 1 (LS29 is defect when 0 is set'.)

2TO7 AIR PRESSURE DOWN'

Main aír pressure is noL enough.

Confirm the ¡nain air Pressure"

glhenthe main air pressure is nor¡nal value (enough), defect, of
adjustment (pressure switch: PSt) is considered.

21OB MAGAZINE SERVO IS NOT AUTO MODE

Servo for driving the trans. arn is not, auto. mode.

Confirm bhab Lhe connector of the servo for the Lrans. arm is firmly
connec t ed .

It is considered thaL t.he wiríng of the servo for Lhe Lrans. ar¡n is
defect or the servo for Ehe t,rans. arm is fau1Ey. Please contact
wiEh a maker.

2TO9 THERE IS NO TOOL

When T function is commanded, bhe specified Lool number is not set'.

Is lhe program correöt?
Is seEting of the t.ool number correct?

2TIO MAGAZINE POCKET CO¡4MAND ERROR

Magazine pocket data EhaE is over ¡nax. tool capacity has been
spec i f ied.

Ylagazine pockeL data bhaL is over max. tool capacity can not be set
Eo Lhe daLa tab1e.

il75I8 Spindle tool nunber

*7520 No.I Pocket EooI nu¡nber

*7628 No.60 PockeL Lool nunber

*7688 No.90 Poc Eool number

 +7748 No"l20 poL tool number

#7808 No.I50 pot, tool number

#7868 No.180 poL tool nu¡nber

#7928 No.2I0 pot tool number

{7988 No.240 pot b,ool number

22OO UNUSABLE T-CODE

T code that can not be used has been connanded.

Is Ehe program correct?
T codes that can be used are as follows;
T0000-T9997

T0000 is, however, for special use.

23OT ATC POSITION ERROR

When M06 is connanded, each axis is not at ATC positíon.

Are X, Y and Z axes posiLioned aE bhe 2nd reEerence point? Program
must, be checked.
ttATCposition" means Ehe specified position of Ehe machine that can
change the tool.

This posibion is the 2nd reference poinL for XrY and Z axes. When
the all axes of t.he machine are positioned aÈ Ehe 2nd reference
point, trATC position lamprron the rnain operation panel is Iit.

2302 THERE IS NO T-CODE

When M06 is commanded, T code is not specified.

Isntt the program correcl?
This alarm is occurred when T function that. has not, been commanded
bef ore hhe command of Ì'f 06 or sa¡ne block wi th M06.

2303 LS20 | L'S2I CONDITION ERROR

tS20(cIamp Erigger) and tS21(unclamp trigger) condit,ions are
abnormal.

Is Ehe ATC arm at nornal posiLion?

Whenthe arn is not at normal posiLion, return the ATC arm aE the
normal position ín the following way.

I. PosiEion Ehe machine at. ÀTC posiEion.

2. Open Ehe ATC door.

 3. Remove the tool in the spindle and trans. arm.

4. OrientaLe Ehe spindle by conmanding M19.

5. Set the paraneter P¡n7090 D3 (ATC trouble shooLing mode) to 1.

6. ÀTC arm can be rotaLed by Ehe feed button. Àfeer b,he ÀTC arm is
returned ab Ehe normal position, the arm can be sEopped.
7" Cancel the orientaLion of 'Ehe spindle by cornmanding M20.

8. Return the parameb.er Pm7090 D3 to 0.

When t.he armis at t.he normal position, confirm Ehe following

signals on the I/O ¡nonit,or screen.
#1017 bI *XATCL I (LS20 is defect when 0 is set.)

$1017 b2 *XÀTC2 I (tS21 is defect when 0 is seL.)

2304 ATC ARM HOME POS. ERROR

ATC arm is. noL at, Lhe ATC position.

Is the ATC ar¡n at normal position?

Whenthe arm is noL at the norrnal posit.íon, return the ar¡n to Ehe
normal position. (Same way as the alarm 2303)

When bhe arm is at the normal position, confirrn the following

signals on the I/O monitor screen.
*1017 b0 *XAMHP 0 (tst9 is defect of adjustment when I is set.)

24OO UNUSABLE M-CODE

M code that can not be used has been commanded.

Isnrt the program co'rrect?

The sLandard M codes that can be used are as follows;

I't00-M06, M08, M09, M15, Ml6 , vlL9-l'122t 1429, M30, M38, M39, M48 , r¡i49,
M52, M53, M61 , I'162, M70l. 1473, V174, M77, M9B, M99, M110-Mrl2

Option M code
MO7, M13, Mf4, 1423-M28, M3I, M34, M35, M50, I'151' M55, M58' M59, M68,
I't69 , M76, M81, 1"182, M86-M88, Ml50-l'tr57
The used M codes (including option M codes) are described in Section
2, 2-3 oE prograrnming manual.
240I Skip signal check error
Skip signal is input at M81 command.
Skip signal is not input. ab M82 command.
* Àny programrning error?
* Chips are sitting on the measurement surface ( on b,he workpiece).
* Def ec tive b,ouch probe sensor.
* Program example

N1 å0, * #100++4-5
M81 Check if skip signal is noL
G91 G31 xt0 input. ** See Notes
{+113 = $506r + #500
N2 M82 Check if skip sígnal is inpul.
#105 = #506r
M99

** Note:

T. If Ehe program is wrong,

the probe touches bhe rvall
and skip signal is input.
Or, the chips give false
cont.acE signal and skip
signal is inpuE.
2. If skip signal is input for
causes other than 1. above,
touch sensor probe or the
sysLem is defecEive.
3. If. MïL/82 are commanded
when t.ouch probe i s no t in
the spindle or M59 is not
commanded, it wilI be
er ror .
2402 PROBE INTERFACE ALARM
occurrence of an error regarding inEerface of Ehe touch probe.

't Àn error in the int,erf ace uni E of Ehe touch probe is cons idered t.o
be caused by Ehe following:
1. The inf rared signal ouLpubed f ro¡n t,he touch probe may be
obstruc b,ed.
CIean the optical nodule machine.
2. A drop batt,ery voltage of the babtery buíIt in the touch
probe. fn this case, replace bhe battery by refering to the
instruction ¡nanual aELached to the touch probe.
3. Touch probe is out of t,ransniCtable range.
4. Inclusion of opEical or electrical noíse in the transrniEted
signal.

2403 THERE TS NO S-CODE

When M03 or M04 is commanded, S code is not, specified.

This alarn ís occurred r,¡hen S code has not been commanded before t,he
comnand of M03 and I'104 or same block of Ehen.

2404 SPINDLE TOOL IS NOT CLAMPED

When M03, M04, M06, MIO r I't29 and M59 are conmanded, Ehe spindle tool
i s no t clarnped .

Is b,he spindle tool normally clamped?

flhen the spindle EooI is not normally clarnped, disc spring and
unclamp cylinder are defected.

When Ehe spindle [ool is normally clamped, confir¡n Ehe EooI clamp
confirmation signal on Lhe IrlO rnonitor screen.
#f0I7 b3 XTCLPF 1 (LS43 is defect when 0 ís seL.)

2405 SPINDLE SERVO ERROR

An alarm occurred in t.he spindle motor and inverter unit"
* Check the alarm number of spindle inverLer unit.
I. Open Ehe door of elect.ric box on.the right hand of Ehe machine.
NoLe: Release the door key of the elecEric box to open the door, not
Eurning off the power.

Open t.he door after Ehe set screw for door OPEN/CLOSE thaL is
on bhe nain poeter is turned.
2. Spindle servo unit is inside of Lhe box. Àn alarm number
indicater is center of the unit.
3. ÀfEer the alarm nu¡nber is noted down, please cont.act, wiEh a maker
or YASNAC.
2406 IN M59-MODE

I'll3/l'104/l420 are commanded by M59 . (OrientaEion f or rneasurement )

* Is t,he program wrong?

* l\re H|3AlOqnlzO/HLLO or the command of manual spindle specified,

after H59 ïas com¡nanded.
* x59 can be cancelled by an orientat.ion that is used for bhe auto.
measurement, not by H20 or H1I0.
The cancellat,ion is com¡nanded by HSB.

2407 IN G93-MODE
The sync tap mode is executed.

Isnrt the progrant wrong?

When M00, M01, M05, M06, MI9, M29r M59 are co¡nmanded during t.he
sync tap mode, this alarm is occurred.

24OB TOOI, BREAKAGE SENSOR POSITION ERROR

When the Eool breakage deteclion sensor is aE t.he position where

the measure¡nent, is possible, coolant system is cornmanded. Or
I'|6L/M62 is commanded.

f,Ihen the tool breakage debection sensor is aE'the posiEion where

the measurement is Possible,
- fs Ehe program wrong?

- Is the operation for the rnacþine wrong?

Ílhen Ehe tool breakage detec[íon sensor is not at Ehe position
v¡here the neasure¡nent is possible, confirm lhe following signals
on the I,/O ¡nonito.r screen.
$1039 b2 XSNHOM I (When 0 is set, LS60 is defect'.)
#1039 b3 XSNSTB 0 (When 1 is seE' LS59 is defecE.)

24TO COOLANT OR CHIP FLASH IS NOT STOP

When M34 is comrnanded, qoolant' or chip flush is not sLoppeó.

ArenrE Ehe progra¡n or operation wrong?

If M34 is commanded when È.he coolanL is not sLopped, this alarm
is occurred.
25OO UNUSED B-CODE

Unused B code is comrnanded" (One degree indexing)

fsnrt. lhe program wrong?
The range of B code thaL can be used is OSs(¡eOo

25OI B-AXIS IS NOT CLAMPED

þthen the B code is commanded, the index is not under Ehe clamp
condiEion"

Is t.he index clarnped?

When the index is not ctamped, isn't the program wrong?

This alar¡n is occurred ín Ehe following cases;

M22 ís commanded in El¡e same block with B axis rotaLion comrnand.

1422 ís com¡nanded bef ore B axis ro tat ion comrnaná.

When the index is clamped, confirrn t,he follwing signals on the I/O
noni t or s.creen.

#1040 b3 XICLPF I (When 0 is seE, LS55 is defect.)

il1040 b4 XIUCLF 0 (When I is set, LS56 is defect. )

2502 B-AXIS SERVO ALARM

Servo unit error for one degree indexing.

When an alarm lamp of the servo unie is lighbed, solve t.he troubles,
refering Ehe manual of the servo unit.

LED lamp for alarm display indicat,ion

0: Abso Error B : Pos i bion Error

I: OvercurrenL C: PG Disconnection

2: MCB Trip F: Open Phase

3: lRegenerative Error H: Ilardware Error
4: Overvoltage J: Overflow
5: Overspeed L: Overrun
6: Main Circuit, Power Supply Error Y: Paramet.er Error
7: Overload D: Battery VoIEage ReducEíon

When the alarm lamp of the servo unit is not lighted, defect of
relay CRB for deLect.ing the alarm or faulty of the servo unit are
considered. Please contact wiEh a maker.
2503 B-AXIS POSITION ERROR

0 degree indexing of B axis has been completed, and t.he signal of 0

degree is nob, turned on.
Is the 0 degree indexing of B axis normally executed?
* Iilhen 0 degree indexíng is not normally execubed' faulty of the
servo unit, for B axis indexing is considered.
* t{hen 0 degree indexing is execut.ed, confirm the following signals
on t,he IrlO nonitor screen.
Is *1016 b3 *XDECA seb to I?
When it is seL to l, defecLs of adjust¡nent, (LS32) and parts are
cons idered.

2600 APC POSITION ERROR

When M61 , 1,162 are commanded, each axis is not aE APC position.
Is Ehe X axís posibioned at bhe 3rd reference poÍnt?
Are the Y, z axes positioned at bhe lst. or 2nd reference point?
Is Lhe 4bh'axis posibioned at 0 position (one degree indexing) or
bhe 1sE reference position (volunbary indexing)? Please check Lhe
program.
lApC posítionrrmeans the specified positíon where the pallet can be
changed. I'APC positionI is Ehe following positions.

- X axis is aE Ehe 3rd reference point.

- Y and Z axes are at the lst or 2nd reference point.
- 4Ch axis is aE 0 (zero) position (One degree indexing ) or the
1s t ref erence po i.na ( volunLary indexing ) .

rrAPC
llhen the machine is posiEioned aE the above poinLs' posiLion
Iamp't is 1it.

2602 PALI,ET ARM IS NOT HOME POSTTION

APC base is not at hone PosiLion.

The conditions for the home posiLion of the ÀPC base are as follows¡

Cond i b ion

L . APC base ¡nus t be trcwtt or rrCCV'Irr ro tat ion pos i t ion.

2. The base must be TTRETRACT'' posiEion.

3. The base musE be l'DowN" posibion.
 4 . The palle t ¡nus t be clamped.
when Ehe base is not at home posit,ion, seb it there by using t,he
manuar palleE operation panel. when the base is ab, the horne
position, confir¡n the foltowing signars on the r/o rnonitor screen.
Condition t
Confirmation of t'Cll" rob,ation. posiLion
#f036 b2 XPBCWF I (When 0 is set., LSIO3 is defecb.)
#1036 b4 XPBCCF 0 (When I Ís set, LSt04 is defect. )

#f036 b5 XPBCCD 0 (When I is seb, LSI23 is defect.)

Conf irmab,íon of rrCCWrr rotation posit ion
$f036 b2 XPBCWF 0 (When 1 is seL, LSI03 is defecb.)
*1036 b4 XPBCCF 1 (When 0 ís seE, LSI04 is defecL. )
flI036 b3 XPBCWD 0 (When I is set, LS123 is defeót. )

Condition 2

Confirmation of TTRETRÀCTrl position

#1036 b0 XPBFOF 0 (When I is set, LS100 is defect.)

*1036 bl XPBBÀF I (When 0 is set, LSI0I is defect.)

Condit,ion 3

Conf ir¡nation of 'TDOWN pos i tion"

#1036 b6 XPBUPF 0 (LS106 is defecb when 1 is seb.)

#L036 b7 XPBDNF I (tSI05 is defect when 0 is seL.)

Condition 4

Confirmation of palIet. clamp

*1020 bI XPCLF I (PS6 is defect when 0 is seÈ,.)

* When AIC door is operat,ed.

1. Is *1018 b6 XTDI0F seb Eo 1?

When iE isnrt seE to I, defect.s of adjustment (LSÌ7A) and parts are
cons idered.

Is lll019 b0 XTD2OF se! Eo 1?

When it isnrE set b,o I, defects of adjusEment (LS178) and parts are
cons idered .

2, Is air pressure norrnal?

2604 PAI,I,ET GAP CHECK ERROR

Àfter bhe palleb, is clamped, the signal of gap check can not be
input.ed.

't The following ite¡ns are considered.

1. Foreign maLter such as ¡netal chips or dust is caughb beLween the
taper cone and taper hole when bhe palleL is clamped.
Check and clean the taper hole on the back of the pallet and
t,aper cone.

2. InsufficíenE of t.he coolant is considered.

Check t.he quanbi ty of the coolant.

3. FauIEy of the gap check detection

4. CooIanE purnp is damaged or thermal relay for coolant purnp motor
is Eripped.
* AfEer the causes are checked and measures are taken, confirn Ehat
bhe gap is normally checl<ed.

1. After LheTTPALLET CLAMPil operation node on the manual palle[

operat,ion panet is selected, depress the I'MoTIoN STARTT| swiLch.

2. Select the I'PALLET GAP CHECKTI operation mode, and then depress
the "MoTroN srARTrr swib.ch.
3. Depress Ehe swit,ch. When Ehe pallet is nornally clamped, the
Iamp on the "MOTIoN START'| switch is lighted.

2610 NOT MEMORY MODE

When Ehe program is s b.ar b,ed by the weekly t imer f unc tion, mode swi bh
is not memory mode.
When [he program is started by the weekly t,imer function, if the
node switch on the main operaLion panel is not rnernory rnode, auto':
start can not be executed.
* Set Lhe ¡node Eo bhe me¡nory mode.

26IT WORK NO. DATA ERROR

I^then M70 is commanded, specified work number (progran) can not be

founded.

* Work number (prograrn) for pallet A or pallet B is not registered

in nemory.
RegisEer Ehe program t.o the ¡ne¡nory.

* Program number is not se! on the pallet screen.

Set the prograln nunber Lo l-he pallet screen.
27OO SAME TOOL NO. IS SETTING

Same tool number is set.

Is setting of the tool number correct?
Vfhen sane tool number is set, this alarm is occurred.

3OI2 NOT APC POS]TION

X, Y and Z axes are not ah, APC posihion.
Dispose them in the sa¡ne way as 2600 APC POSITION ERROR"

3013 THERE IS NO PALLET ON APC ARM

When M62 is commanded, there Ís no paIIeE on the work sLation or at

APc posiEion.

Is there any pallet on the work station or APC position?

When there is a palleL Ehere, confirm the following signals on the
rrlo monitor screen.
*1061 b3 XPONWS L (LS73 is defect when 0 ís set..)

3014 WORK STATION NOT DOWN

When M62 is commanded, the work station is not ab the down posib,ion.
( In case of. PC-2)
Is the operation correct?
Is Ehe work sEaLion at Ehe down posi!ío.n?

When the work sbation is not ab the down position, seb, iE to Lhere
by using the palle!, operaLion panel.
!ùhen the work sbaEion is at the down posit.ion, confir¡n that the
followíng signals on the I/o monitor screen.
+1038 b2 XWSUPF 0 (LSIII is defect when 1 is set.)
+1038 b3 XWDNF I (tS1I2 is defect when 0 is set.)

3017 WORK STATION GUARD OPEN

When M62 is commanded, Ehe safeby guard of Ehe work station is

opened. (PC2)

Is Ehe safeLy guard of the work sbation opened?

when the guard is opened while I'f 62 is commanded, hhis alar¡n is

occurred.

when t.he guard is closed, confirm lhe following signals on Ehe IrlO
monitor screen.
 +106I b2 XWSDOP O (L572 is defected when I is set.)

3019 ATC DOOR IS NOT CLOSED

!'lhen M61 and M62 are commanded, ATC door is not closed.
Is the ATC door opened?

When t.he ATCdoor is opened while M6I and M62 are co¡n¡nanded, this
alarm is occurred.
when Ehe door is closed, confirn the following signals on the rrlo
nonitor screen.
*1018 b6 XTDIOF 0 (tSI7A is defected when I is set.)

*1018 b7 XTDICF I (tS18A is dqfected when 0 is seb. )

#f0I9 b0 XTD2OF 0 (LS17B is defect,ed when I is set.)

#1019 bt XTD2CF I (tSlBB is defect,ed when 0 is.seL.)

302I PALLET CONDTTTON ERROR (PCz)

When M6I/M62.are co¡nmanded, botlr of Ewo patleLs are seE as A or B.

Are the pallet nurnbers of the table side and nachine side set on the
pallet screen correctly?
1-5-3 Ihe contents of Sequence operation number

: SEQ. TII{E OVER AI,AR}I ( SEO. #7510 )

19 0 0

No.1: Trans. arm is moving. (Rapid feed)

HR servo motor is moving.
Simultaneous 2 axes control.
Confirm the following ite¡ns in numerical order.
* Iilhen the t.rans. arm is not operated.
I. Isnrt an alarm occurred to HR servo?

2. Isn't the trans. arm damaged rnechanically?

r When the trans. arm is operat,ed.
I. Is a relay (CR6) for cancellaLion of brake turned on during
UP/DoWN move¡nent?

When the relay is not, turned on, faulhy of HR servo and defect of
wiring are considered
2. Is Ehe brake cancelled during Ehe UPrIDOWN moveme¡rt?

When the brake is not cancelled, defects of Ehe CR 6 and wiring

are considererd.
3. The faulEy of HR servo is considered. Please cont,act wiEh a
¡naker.

No.2¡ Trans. arm is moving. (Low speed)

HR servo motor is moving.
Tool is during IN or OUT.
Con f i rrn the same i Eems as No . I .

No.3 3 UP/DOWN axid of the trans. arm is moving.

a EooI in the following magazine is removed, the arm can
l.Ihen
not be horizontal. Therefore, aft,er Ehe arm is moved to upper
point, set, it Eo be virtical.
Conf i rm the sarne i t ems as No . I.

No.4: Chuck for trans. arm pocket is opened.

Confirm Ehe fotlowing items in numerical order'
t l{hen the chuck for trans. arm pocket is not operated.
I. Confir¡n [haE *If16 b3 YPCKOP is set Eo I.
2. Is CR204 turned on? l,Ihen iE is not turned on, defecLs of I/O
unít and wíring are considered.

11
OI
 3. Is SOL2I turned on? When it is not t.urned on, defects of CR 204
and wiring are co¡rsidered.

4, Is air pressure nor¡na1?

The mechanical trouble of the chuck for the b.ans. arrn pocket and
defect of SoL2l are considered"
* I{hen the chuck for trans. arm pocket is operated.
1. Is $1040 b7 XMPCOP set to 1?

When ib is not. set to 1, defecbs o€ adjusLment (Ps2) and parts

are considered.
2. rs air pressure nornal?

No.5: Chuck for trans. arm pocket is closed.

Confirm the following items in numerical order.
* When the chuck for Lrans. arm pocket. is not operated.
l. Confirm that #1116 b3 YPCKOP is seb to 0.

2. Is CR204 turned off? þthen it is not turned off, defecls oE T/O

uniL and wiríng are considered"
3. Is SOL21 turned off? When it. is not Eurned off, defecEs and
wiring of CR204 are considered.
4. Is air pressure normal?
The mechanical trouble of the chuck for the trans. arm pocket and
defecE of SOL2I are considered.
r When the chuck for the trans. arm pocket is operated.
1. Is $1040 b7 XMPCOP seE Eo 0?

when iE is not set to 0, defecLs of adjusEment (Psz) and parts

are considered.
2, Is air pressure nornal?

No.6 ADVANCE movement of the trans. arm Pocket

Confirm bhe followíng iLens in numerical order.
* l{hen the ADVANCE movement of the trans. arm pocket is executed.
t. Confirm the foltowing natters.
- *1116 b7 YPOTIN is seL Eo 1.
- SlIl6 b6 YPOTRT'Í is set t'o 0.
 2, Is CR208 turned on?

Is CR207 turned off?

when cR208 is noL turned on and cR207 is not turned off, defects
of I/O unit and wiring are considered.
3. Is SOL25 turned on?

Is SOL24 turned off?

When SOL25 is noh turned on, defects of CR 208 and wiring are
cons idered.

When SOL24 is not, turned off, defects of CR207 and r,¡iring are
cons idered.

4. Is hydraulic pressure normal?

The mechanical trouble of the trans. arm pockeb, and defects of
SOL25, SOL24 are considered.
r l{hen the ÀDVÀNCE ¡nove¡nent of the trans. arm pocket is execut,ed.
1. Is +1017 b6 XTPINF seL to 1?

When it is not set, to 1, defects of adjusÈ.ment. (LS24) and parts

are considered.
Is #1017 b7 XTPRMF seb to 0?

When it is not set to 0, defecEs of adjustrnent (LS25) and parLs

are considered.
2. Is hydraulic pressure normal?

No.7 RETRACT movement of the trans. arm pocket

Confirm the following items in numerical order.
* When the RßTRÀCT hovement of the trans. arm pocket is not
execut.ed.

1. Confirm l,haL Ehe following maLters.

- $1116 b7 YPOTIN is seL Lo 0
- +1116 b6 YPOTRI'I is set Eo I
2. Is CR207 turned on?

Is CR208 turnned off?

When CR207 is not. turned on and CR208 is not. turned off' defects
of. r./o uni E and wiring are cons idered.

3. Is SOL24 turned on?

Is SOL25 t.urned off?

When SOL24 is not turned on, defects oE CR207 and wiring are
considered.
 V{hen SoL25 is not Eurned off, defects of CR208 and wiring are
cons idered "

4. Is hydraulic pressure normal?

The mechanical trouble of Èhe trans. ar¡n pockeL and defecEs of
SOL25, SOL24 are considered.
* When the RETIUICT movement, of the trans. arm pocket is executed.
l. Is llI0t7'b6 XTPINF set, [o 0?

When it is not set to 0, defects of adjustment. (L524) and parts

are considered.
Is #1017 b7 XTPRMF set bo I?
When it is not set to 1, defects of adjustment (tS25) and parts
are considered.
2. Is hydraulic pressure normal?

No.B Trans. arm is aL HORIZONTAL position

Conf irm.[he following it,e¡ns in nuetnerical order.
* When the Lrans. arm is not operated t,o the horizontal posiEion.
I. Confir¡n thaE the following mabEers.

- 111116b4 YPOTHR i s se t Eo I
- $1116 b5 YPOTVE is set to 0

2. Is CR205 is turned on?

Is CR206 is Eurned off?
When CR205 is not Lurned on and CR206 is not, turned off, defecLs
of. r/o unit and wiring are considered.

3. Is SOL22 turned on?

Is SOL23 Eurned off?

When SOL22 ís not turned on, defects of CR205 and wiring are
cons idered .

When SOL23 is noL Eurned off, defecLs of CR206 and wiring are
cons idered .

4. Is hydraulíc pressure normal?

The mechanical trouble of the trans. ar¡n and defecEs of SOL22,
SOL23 are considered.

* When the trans. arm is operated to the horizonLal position.

1. Is #1018 b0 XTPHFN seL to I?
When it, is not set Eo l, defect.s of adjustment (L522) and parts
are considered.
 Is #1018 bl XTPVFN se! to 0?

llhen iE is noE set Eo 0, defecEs of adjust¡nent (LS23) and part,s

are considered.
2. Is hydraulic pressure nor¡nal?

No.9 Trans. arm is aT MIDDLE POSITION

Confirm the following iE.ems in numerical order.
* Ilhen the trans. arm is not operated Lo the middle position.
1. Conf irm thaE the following matt,ers.
- #1116 b4 YPOTHR is seE to 0
- srll6 b5 yporvu is set to I
2. Is CR206 turned on?

Is CR205 turned off?

l.Ihen CR206 is not Lurned on and CR205 is not turned off, defecLs
of. f./O unit and wiring are considered.
3. fs SOL23 turne<l on?
Is SQL22 b,urned off?

When SOL23 is not turned on, defects of CR206 and wiring are
cons idered.

When SOL22 is not turned off, defects of CR205 and wiring are
cons idered.

4. Is hydraulic pressure normal?

The ¡nechanical EroubLe of t.he t,rans. arm and def ecEs of SOL22,
SOL23 are considered

* llhen the trans. arm is operated to the horizont,al position. "

l. Is S1018 b0 XTPHFN set Eo 0?

When it is not seE to 0, defecLs of adjustment (L522) and parts
are considered.
Is #1018 bI XTPVFN seL to 1?

When it is not. set to I, defects of adjustmenb, (tS23) and par[s

are considered.
2. Is the hydraulic pressure normal?

No.10 Trans. arm pocket is at VERTICAL

Confirm t,he following ite¡ns in nuemerical order.

* lùhen the trans. arm pockeL is not operated to the VERTICAL
pos i tion.
 I. Confirm EhaE bhe following matLers"
- #1117 b0 YPOTDN is set, bo I
- #1II7 bI YPOTUP is set to 0
2. Is CR209 turned on?

Is CR210 turned off?

when cR209 is not turned on ancl cR2r0 is not turned off, defects
oE r/O unit and wiring.

3. Is SOLI9 t.urned on?

Is SOL20 turned off?

Ílhen SOL19 is not, turned on, defects of CR209 and wiring are
cons idered .

When SOL20 is not. Lurned off, defects of CR2l0 and wiring are
cons idered.

4. Is hydraulic pressure normal?

The ¡nechanical trroubre of Ehe trans. ar¡n pocket and defects of
SOLI9, SOL2O are considered.
r When the trans. arm pocket is operated t.o the VERTICAL position.
1. Is $1018 b2 XTPDNF set, to 1?

When it is not set t.o 1, defects of adjustnent (L527) and parLs

are considered.
Is #1018 b3 XTPUPF seL Eo 0?
When it is not set to 0, defects of adjustment (LS28) and part,s
are considered.
2. Is Lhe hydraulic pressure normal?

No.11 Trans. arm pocket is at HORIZONTAL position

Confirm Ehe following items ín numerical order.
r YÍhen the trans. arm pocket is noL operated t,o the EORIZOIITÀL
pos i t ion.

I. Confirm Ehat Ehe following matters.

- #1117 b0 YPOTDN is set to 0
- #1117 bI YPOTUP Is set, to 1

2. Is CR2I0 turned on?

Is CR209 turned off?
I,lhen CR2I0 is not. t.urned on and CR209 is noE, t.urned off, defect.s
of, f./O unit and wiring are considered.
 3. Is SoL20 turned on?

Is SOL19 turned off?

When SoL20 is not, turned on, defecLs of CR210 and wiring are
cons idered.

When SoLIg is not turned off, defecbs of CR209 and wiring are
cons ídered .

4. Is Ehe hydraulic pressure normal?

The mechanical trouble of the Lrans. arn pockeE and defects of
SOLl9 and SOL20 are considered.
* tfhen the trans. arm pocket is operated to the EORIZOIITAL
position.
I. Is #1018 b2 XTPDNF seL to 0?

Flhenit is not seb, to 0, defects of adjust¡nent (L527) and parts

are considered.
Is #I0I8 b3 XTPUPF set Eo 1?
When ib is not. set, Eo I, defects of adjustment (tS28) and parEs
are considered.
2. rs b,he hydraulic pressure nor¡nal?

No.12 ATC door is opened.

Conf ir¡n Ehe following items in nu¡nerical order.
* iùhen the ATC door is not, operat,ed.
I. Confir¡n Ehe following naEters.
- $L1I8 b6 YTDloP
- +1118 b7 YTDICL 0

- #1119 b0 YTD2oP I
- #1rr9 bl YTD2CL 0

2, Is CR223 turned on?

Is CP.224 t,urned off?

Is CR225 turned on?

Is CR226 Eurned off?

When CR223rCR225 are not turned on and CR224rCR226 are noL turned
off, defects of I/O unit. and wiring are considered.

ht
 3. Is SOL26A turned on?

When it is not burned on, defecLs of CR223 and Íriring are

cons idered.

Is SOL27A turned off?

When it is not turned off, defecL,s of CR224 and wiring are
cons idered.

Is SOL26B turned on?

When it is noL burned on, defect.s of CR2ZS and wiríng are

cons idered.

Is SOL278 t,urned off?

When it is noL turned off, defects of CR2Z6 and wiring are
cons idered .

4. Is air pressure nor¡nal?

The mechanical troubre of Ehe ATC door and defécEs of soL26A,
27A, 26Ð, 27F are considered.

No.13 ATC door is closed.

Confir¡n the following ite¡ns in numerical order.
* I{hen the ATC door is not operat.ed.
1" Confirm the follwoing matters.
- #rrr8 b6 YTDIoP 0

- ü1118 b7 YTDICL I
- #1119 b0 YrD2OP 0
- *1119 bI YTD2CL 'I
2. Is CR223 Eurned off?
Is CR224 turned on?

Is CR225 Eurned off?

Is CR226 turned on?

When CR223, CR225 are not turned off and CR224t CR226 are not
Eurned on, defec[s of T/O uníE and wiring are considered.
3. Is SOL26A turned off? When SOL26A is noL turned off, defecbs of
CR223 and wiring are considered.
Is SOL27A turned on? When SOL27À is not turned on, defecEs of CR224
and wiring are considered.
 rs soL26B turned off? when soL26B is not turned off, defects of
CR225 and wiring are considered.

rs soL27B t,urned on? when SOL27B is not turned on, defecLs of cR226
and wiring are considered.

4. Is air pressure nor¡nal?

The mechanical trouble of ATC door and defecls of soL26A, soL27A,
SOL268 and SOL278 are considered.
r Hhen ATC door is operated.
1. Is S1018 b7 XTDICF set, t,o 1?

when it is not set to r, defects of adjust¡nent (tsl8A) and parts are

cons idred.
Is *1019 bI XTD2CF seÈ to 1?

llhen it is noL set to r, defects of adjustment (LsrBB) and parts are

cons idered.

2. Is air pressure normal?

No.14 Spindle tool unclamp

Confirm the following items.
* IÍhen the spindle doesnrt execute unclarnp operation.
L. Confirm bhaL #I1f6 b0 YSPUCL I is set.
2, Is CR20I turned on?

When CR201 is turned on, defecLs of I/A unit and wiring are
cons idered.

3. fs SOL5 turned on?

When SOL5 is noL Eurned on, defecLs of CR20I and wiring are
considered.

4, Is hydraulíc pressure normal?

The nechanical trouble of the spindle unclamp rnechanis¡n and
defecL of SOL5 are considered.
* I{hen the spindle executes unclamp operation.
I. Is #I0I7 b4 XTUCLF seL to l?
When iE is not set to l, defect of adjust.ment (tSaa) is
cons idered.

2. Is the hydraulic pressure normal?

No.l5 Spindle tool clamp
Conf irm b,he f ollowing i b,ens .
r f{hen the spindle doesnrE execute clanp operation.
I. Confir¡n LhaE *1f16 b0 YSPUCL 0 ís seL.
2. Is CR20I turned off?
When CR20I is not turned off, defect.s of IrlO unib, and wiring are
cons idered.

3. Is SOL5 turned off?

When SOL5 is not turned off' defects of CR20I and wiring are
cons idered,

4. The mechanical troubles of spindle clamp ¡nechanism and defech of

SOL5 are considered.

* When the spindle exect.s clamp operat,ion.

1. Is #1017 b3 XTCLPF set to I?
l,lhen it isn'L seE to 1, defect of adjustnent (LS43) is
cons idered.

No.l"6 In orientation ON

Conf irm the f ollowing i t.ems.

r i{hen the spindle doesnrt operate orient,ation.
1. Isnrt an alarrn occurred to spindle inverter?
When the alarm is occurred, solve the reason of bhe alarm,
referring Ehe ¡nanual of spindle inverter.
2. Conf irm bhaL flll2'I b7 YORCM I is seL.
3. Confirm whether the orienEat,ion signal is inpuE or not, referring
the manual of spindle inverter. When Ehe oriebahion signal is
not input,, defecls of. I/O unib, and wiring are considered. l'lhen
the orientation signal is input., defecE of spindle inverter is
considered. Please contact with a maker"
r When the spindle operat,es orientaEion.
t. Is *1029 b5 XOREND seE to I?

When iE is not set to l, defects of wiring of the spindle inverter

and spindle inverEer ibself are considered. Please contact wiEh a
maker.
No.17 In orientation OFF"

Confir¡n the following items.

1. Confirn Ehat #LI2L b7 YORCM 0 is set.
2. confir¡n r,¡hether orientabion signal is input or not, refering the
manual of spindle inverter.
when bhe orientaLion signar is inpuL, defecLs of r/o
wiring are considered. '^nit and

3. Is #1029 b5 XOREND seL !o 0?

when it is noL set to 0, defecL of bhe spindle invert.er is

considered. Contact wigh a maker.

No.21 The spindle arrive signal is not arrived during

command of spindle rotation. (M03, M04)
Isn't any alarrn in the following list occurred?
2403 THERE IS NO S-CODE
2304 ATC ARM HOME POS. ERROR

2IO7 ATR PRESSURE DOWN

2404 SPINDLE TOOL IS NOT CLAMPED

2406 IN M59 MODE

Remove the reasons, referring t.he content and disposib,ion of alarm

in bhis section.

No.22 In spindle stop command (ZERO speed doesnrt come)

* confirm that parameter of 0 speed detecting level is correcEry
set, refering the manual of spindle invert.er.

No.23 fn coolant operation

Confirm the following iterns.
* When the standard coolant is commanded.

1. Confirm EhaL +1ff9 b5 YCOST I is seE.

2. Is CR230 turned on? When CR230 is noL turned on, defects of IrlO
uniE and wiring are considered.
3. Is MS3 turned on? !.Ihen MS3 is not, turned on, defect.s of CR230
and wiring are considered.

4. Is #1038 b4 XCOFIN set, Eo 0?

When 0 is set, defects of MS3 and wiring are considered.

 * When oil hole coolant is co¡nmanded.

l. Conf ir¡n t,hab #1119 b6 YOHST I is seb.

2. Is CR231 turned on? when cR23I is not turned on, defects of I/o
uniL and wiring are considered.
3. Is MS10 turned on? When MSIO is not Lurned on, defects of CR23t
and wiring are considered.
4, Is flI038 b5 XOHFIN is seL !o 0?

When it is seE Eo 0, defecEs of t'tSl0 and wiring are considered.

* Ilhen oil shower coolant is conmanded.

1. Confirm thaL +lflS bl YOSST I is set.

2. Is CR21B turned on? When CR21B is not turned on, defect's of I/O
uniL and wiring are considered.
3. Is MS8 burned on? t{hen MS8 ís noE turned on, defects of CR2IB
and wiring are considered.

4. Is #1038 b6 XOSFIN seL to 0?

When ib, is seE Èo 0, defecbs of MSIo and wiring are considered.

No.24 In coolant stoP

Conf irm Ehe f ollowing it'ems.
1. Confirm Ehat +I1I9 b5 YCOST 0 is set.
2. Is cR230 Lurned off? when iE is noE, turned off, defecLs of I/o
unit and wíring are considered.
3. Is MS3turned off? When iL is not turned off, defects of CR230
and wiring are considered.

No.25 In Ath axis clamPing

Confirm Ehe following items.
I. Confirm that +1II8 b3 Y4UCLP 0 is set''
2. Is cR220 turned off? when it. is not, turned off, defect,s of I/o
unit and wiring are considered.
3. Is SOLI0 turned off? When it Ís not t,urned off, defects of CR22O
and wiríng are considered.

4. Is 11020 b0 *X4BRK seb, Lo I?

when it is not set to 1, defects of adjusbment (Ps4) and parLs

are considered.
No.26 In Ath axis unclamPing
Conf irm b.he f ollowing i tems "

l. Confirm that *lItB b3 Y4UCLP is set Eo 1.

2. Is CR220 turned on?

when CR220 is noL turned on, defects of rrlo unit and wiring are
cons idered.
3. Is SOL10 t,urned on?

When SOLIo is noL turned on, defects of CR220 and wiring are
cons idered.

4. Is the hydraulic pressure norrnal?

5. Is SI020 b0 *X4BRK seL to 0?

When iE is not seE to 0, def ecEs of adjust,¡nent, (PS4 ) and parL are
cons idered.

No.27 In .5th axis clamPing

Conf irm b,he f ollowing iEens.

I. Conf irrn thaL #1116 b2 YSUCLP Ís set t'o 0 '

2. Is CR203 turned off?
When CR203 is not turned off, defects of T./O unít and wiring are
cons idered .

3. Is SOL for Ehe 5th unctarnp Lurned off?

When t,he SOL is not turned off, defects of CR203 and wiring are
cons idered.

4. Is *1040 b5 XSCLPT set Eo I? ':

when it, is noL set to t, defects of adjustnent and part,s for Ehe
detect.er to confirm the 5Eh axis clamp are considered.
5. Is ilI040 b6 XSUCLF set to 0?

' Vlhenit is noL set to 0, defecLs of adjustment and parts for the
detecter to confirm Lhe 5bh axis clamp are consídered.

No.28 In 5th axis unclamPing

Conf ir¡n t,he f ollowing i Eems.
I. Confirn t.hat +If16 b2 Y5UCLP is seb Eo 1'

2. Is CR203 turned on?

When CR203 is not turned on, defect's of I/O unít' and wiring are
cons idered "
 3. Is SOL for Ehe Sbh axis unclamp turned on?

When lhe SOL is not turned on, defecLs of CR203 and wiring are
cons idered.

4. Are the pressure for Èhe hydraulic and air normal?

5. Is *1040 b5 x5CLPr seb bo 0?
When it isnrE set. to 0, defect,s of adjustment. and parEs for L,he
detecter t,o confirrn the 5b,h axis clamp are considered.
6. Is SI040 b6 XSUCLF seL Eo I?
When it isnrt seb to I, defecLs of adjusÈment and parts for bhe
deLect,er to confirm the 5Eh axis unclarnp are considered.

No.29 In index clamping

Confirn the following items.
I. Confírm Ehat, *1120 b0 yIDUNC is set to 0.

2. Is CR233 turned off?

When it is noL t,urned off, defects of IrlO uniE and wiring are
cons idered.

3. Is SOLI1 turned off?

When it is not turned off, defects of CR233 and wiring are
considered.

4. Is #1040 b3 XICLPF set Eo l?

When it is not set to I, defects of adjustment (tS55) and parLs
are considered.
5. Is *1040 b4 XIUCLF seL to 0?

when iE is not set to 0, defects of adjustment (LS56) and parts

are considered.

No.30 rn index unclamping

Confirn the following maLters in numerical order.
I. Conf ir¡n t,haE +f f 20 b0 YIDUNC is set Eo 1.
2. Is CR233 turned on?

When CR233 is not t.urned on, defects of I/O unit and wiring are
cons idered.

3. Is SOLII turned on?

when soLll is noL turned on, defecbs of cR233 and wiring are
cons ide red.
 4. Is #1040 b3 XICLPF seb to 0?

l'Ihen it is not set to 0, defects of adjustrnent (Ls55) and parts

are considered.
5. Is #1040 b4 XIUCLF seL to I?
when it is not set to l, defecEs of adjustment (Ls56) and parts
are considered.

No.31 In B axis indexing

Confirm the following rnatEers in numerical order.
r. rsnrt an alarm occurred to Ehe servo uniE for B axis indexing?
2. rs a connect.er of the servo unit for B axis indexing norma].ry
connec ted?

3. The fault,y of the servo unit for B axis indexing and ¡nechanical
trouble are considered.
Please contact wiEh a maker.

No.32 Tn motion of work station Up

Conf irn the f ollowing it,ems in nunterical order.

* When the sork st,ation does not move up.
l. Conf ir¡n the f ollowing mat t.ers.

- #1120 b2 YI,¡STUP is se E Eo 1.

- #1120 b3 YWSTDN is set, to 0.

2. Is CR235 turned on?

Is CR236 t.urned o'ff?

when cR235 is not turned on and cR236 is not turned off, defects of
I/O uniL and wiring are considered.
3. Is SOLllS turned on?

Is SOLLlG Eurned off?

l.then SOLIIS is not turned on, defects of CR235 and wiring are
cons idered.

When SOLlL6 is noL turned off, defect,s of CR236 and wiring are
cons idered.

4. Is Ehe hydraulic pressure nornal?

The mechanical t,rouble of the work sEaLion and defects of SOLlIs,
SOLII6 are considered.
 * I{hen the work station Ís moved up.
1. Is #1038 b2 XI4SUPF set to I?
When iE is not set Lo I, defects of adjustment (LS1II) and parts
are considered.
Is #1038 b3 Xþ¡SDNF seL Eo 0?

l.then it is not seb to 0, defecE,s of adjustnent (tSIf2) and parts

are considered.
2, Is the hydraulic pressure normal?

No.33 In motion of \.vork staLion DOWN

Confir¡n the following iÈ,ens in numerical order.

r l{hen the work station is not moved donn.
I. Confirm Ehe following matters.
- #1120 b2 YWSTUP is set to 0.
- #1120 b3 YWSTDN is set to I.
2. Is CR235 turned off?
Is CR236 turned on?

Ílhen CR235 is noE turned off, and CR236 Ís not turned on, defects
oE r/A unit and wiring are considered.

3. Is SOLI15 Eurned off?

Is SOLI16 turned on?

When SoL115 Eurned off, defecEs of CR235 and wiring are considered.
When SoL116 isntE turned on, defects of CR236 and t¡iring are
cons idered. :

4. Is the hydraulic pressure normal?

The mechanical trouble and defect,s of SOL1IS, SOLI16 are considered.
r tlhen the rork stat,ion is moved dosn.

1. Is $1038 b? XWSUPE seE to 0?

l.lhen it is noE set to 0, defect.s of adjustment (LSI11) and parts are

cons idered.
Is fl1038 b3 XWSDNF set, bo 1?

When ib is no! set to 1, defecbs of adjuËtment, (LSl12). and parLs are

cons idered.

2. Is the hydraulic pressure normal?

No.44 In motion of APC base ADVANCE

Confirm bhe following iterns in numerical order.

* Ílhen the APC base does¡trt execut,e the ÀDVAI{CE movement.

1. Conf ir¡n the f olowing i te¡ns.

- #1117 b4 YPBFWD t
- #1117 b5 YPBBAC 0

2, Is CR213 turned o¡r?

Is CR214 turned off?

When CR2I3 is not turned on and CR2l4 is not turned off, defects of
I,/O uniE and wiríng are considered.

3. Is SOLIOI Lurned on?

Is SOLIO2 Lurned off?

When SOLt0l is not turned on, defecLs of CR213 and wiring are
cons idered.

When SOL102 is not Lurned off, defects of CR214 and wíring are
cons idered.

4. Is hydraulic pressure normal?

The ¡nechanical troubles of APC base and defecbs of SOLIOl, SOLIO2
are consídered.
* I{hen APC base execuÈes ADVÀI{CE movemenË.

1. Is S1036 b0 XPBFOF 1 seb?

When it is not set to 1, defecLs of adjustment (LSf00) and parts are

cons idered.

Is #1036 bL XPBBAI'0 seL?

When iE is no[ set. to 0, defects of adjustment of (LS101) and parts
are considered.
2. Is hydraulic pressure normal?

No.45 In motion of APC base RETRACT

Confirm Ehe following ite¡ns in numerical order.
r flhen ÀPC base doesnrt execute RBTRÀCT operat.ion
,

1. Confirm the following matters.

- +1rr7 b4 YPBFWD 0

- #I1I7 b5 YPBBAC 1
 2. Is CR2I3 turned off?
Is CR2I4 turned on?

When CR2I3 is noL turned off and CR2t4 is no! turned on, defects
oÊ. f/o uniE and wiring are considered.

3. Is SoLlOI turned off?

Is SOLIO2 turned on?

l.Ihen SOLIQI is not turned off, defect,s of CR213 and wiring are
cons idered.
When SoL102 is not, turned on, defecLs of CR214 and wiring are
cons idered.

4. Is the hydraulic pressure normal?

The mechanical Erouble of Ehe APC base and defecEs of SOL1OI, SOL102
are considered
* lùhen APC base execuÈes RETR.ACT movement

I. Is #1036 b0 YPBFOF 0 seL?

when it is not set to 0, defects of adjusLment (ts100) and parts are

cons idered.
Is *1036 bI XPBBAF I seb,?

when iL is not set to 1, defecb,s of adjusLment (Ls10I) and parts are

cons idered.
2. Is the hydraulic pressure normal?

No.46 In motion of APC base 180"CV'l

Confirm the following iLems in numerical order'

* tlhen the APC base doesnrt execute 180oCW movement

1. Confirm the following nat'ters.

- #1138 b0 YPBCW r

- *1138 B2 yPBCCW 0

2. Is SoL unit for 180oc}{ of APC base turned on?

rs soL uniL for 180"cc!,¡ of APC base turned off?

 when sol, uni t, f or lB0ocw of Apc base is t.urned .of f and soL uni E
for rS0occw of Apc base is turned on, defecL,s of r/o unít and
wiring are considered.
3. Is Ehe hydraulic pressure normal?
The mechanicar Eroubre of Apc base,and defecEs of sol, uniE for
I80oc!,¡ and 1BOoCC!.I of Apc base are cons idered.

* Ilhen the ÀPC base execuLes l80oCl{ movement

1. Is #1036 b2 XPBCWF I seL?

when it is not set to t, defects of adjustment,. of LSl03 and parts

are considered.

Is #I036 b4 XPBCCF 0 seb,?

when it is not set to 0, defects of adjust¡nent of LSr04 and parts

are considered.
Is $1036 b5 XPBCCD 0 seL?

when it is not set to 0, defecLs of adjustmenL; of. LSL24 and parts

are considered.

No.47 In 180'ccw of APC base

Conf irm t.he following ite¡ns in numerical order.
* l.Ihen the ÀPC bace doesnrt execute IOO"CCII movement

I. Confir¡n Ehe following iEems.

- #1138 b0 YPBCW 0

- ilIr.38 b2 YPBCCW I
2. Is SoL uniL for 1'80ocFt of APC base turned off?
Is soL uniL for IBooCCs¡ of ApC base turned on?
When SOL unit for 180oCW of APC base is turned on and SOL unit for
ISO.CCW of APC base is turned off, defects of r/o uníE and wiring
are considered.
3. Is the hydraulic pressure normal?
The mechanical trouble of APC base rand defecEs of SOL unib, for
I80ocÍl of APc base and lBooccv.¡ of ApC base are considered.
* flhen the ÀPC base executes lBOoCCl{ operation
1. Is #1036 b2 XPBCWF 0 seL?

When it, is noE set, Eo 0, defects of adjustnent of LS103 and parbs

are considered.
Is $1036 b4 XPBCCF I seL?
 When it is not seb to l, defecEs of adjustment of LS104 and parts
are considered.
Is #1036 b3 XPBCWD 0 seE?

When it is not set. to 0, defects of adjust¡nent (tS123)and par[s

are considered.

No.4B In moLion of APC base UP

Confirm t,he following items in numerical order.

* I{hen ÀPC base doesnrt executes UP movement.

I. Confir¡n the following matters.

- *Lr17 b6 YPBUP r
- #rlr7 b7 TPBDWN 0

2. Is CR2I5 turned on?

Is CR216 turned off?

lJhen CR215is noL turned on and CR 216 is not turned off' defecLs
of I/O unit and wiring are considered.
3. Is SOL106 Eurned on?

When iE is noL turned on, defects of CR215 and wiring are

cons idered.

Is SOLI05 t,urned off?

tlhen ib is noL turned off, defecbs of CR2t6 and wiring are
cons idered.

4. Is hydraulic pressure nornal?

The mechanical Erouble of Ehe APC base and defecLs of SOL105' SOL106
are considered.
* llhen the APC base executes UP movement.

1. Is $1036 b6 XPBUPF 1 set?

when it is not set to I, defects of adjustment of LS106 and parts
are considered.
Is #1036 b7 XPBDNF 0 set?
ÍIhen it is not set to 0, defects of adjustment (tsf0s)and part.s
are considered.
No.49 fn motion of APC base DOWN

Confir¡n the following íbe¡ns in numerícal order.

* l{hen ltPC base doesnrt executes DO$ll{ movement.

1. Confirm the following maLters.

- +r1r7 b6 YPBUP 0

- fl1117 b7 YPBDWN I
2. Is CR2I5 turned off?

Is CR216 turned on?

When CR2l5 is not t.urned off and CR 216 is not t,urned on, defects
of I/O unit and wiring are considered.
3. Is SOLI06 Lurned off?
When iE is noL t,urned off, defects of CR215 and wiring are
cons idered .

Is SOLIO5 turned on?

When iE is not turned on, defects of CR2I6 and wiring are

cons idered.

4. Is hydraulic pressure normal?

The mechanical trouble of the APC base and defects of SOL105, SOL106
are considered.
* úfhen Ehe APC base executes DOÍ{N ¡novement,.

I. Is #1036 b6 XPBUPF 0 set?

When iE is noL seL to 0, defecEs of adjustment (tSI06) and parLs are
cons idered.

Is #1036 b7 XPBDNF I seE?

When it is noL set to 1, defect.s of adjust,menL (LsI05) and parts are

cons idered.

No.50 In motion of pallet clamPing

Confir¡n the following iterns in numerical order.
1. Confir¡n Ehat #1117 b3 YPUCLP.
2. Is CR212 turned off?
When it is not turned off, defects of L/O tunít and wiring are
cons idered ,

3. Is SOLII0 Eurned off?

 when it is not turned off, defects of cRzL2 ancr wiring are
cons idered.
4. Is $1020 bI *XPCLF 0 seL?

when iL is noL seL to 0, defecLs'of adjuscnent (ps6) and part,s

are considered.

No.51 In motion of pallet'unclamping

Confir¡n the following items in numerical order.
I. Confirm that +1117 b3 TpUCLp is set to I.
2, Is CR2I2 turned on?

when it is not turned on, defects of r/o unit and wiring are
cons idered.
3. Is SOLII0 turned on?
l.Ihen it is noL turned on, defecLs of CR2LZ and'wíring are
cons idered ,

4. Is #1020 bl *XPCLF I seL?

when ib is not set to 1, defects of adjust¡nent (ps6) and parts

are considered.
I-6 Indication of t.rouble message concerning machine sEarting
conditions.
(If the auto¡natic operation cannoE be sEarted or axial movement is
inposs ible )

This message indicates the condibion the machine is currenbly in.

after insLallabion or after an enerqencv stop or after manual
operat.ion.
IE is not an alarm nessage, and is not an important one. Always be
sure to eliminate the message before sEarb,ing machine operation.
UnIess the nessage is eliminaEed, any of t.he fotlowing situations wilL
result.
a. The machine wiII not sLarL.
b. Automatic operabion wilI be inpossible.
c. A grave accident maY resulb,.

t-6-I Met.hod of índicaEing a Erouble message concerning machine starting

condiLions:
a. The content of the trouble concerning nachine sb,arEing
conditions is displayed on the alar¡n screen.

ALARl,f o**** N****

3OOO REIURN TO ZERO POSITION EACH

AXIS

L-6-2 Descript,ion of Lhe brouble ¡nessage concerning nachine sEarting

condit.ions:
 MODEL MAM_6OOHF HYDRAULIC DIAGBAM
- -[ ;
;, ; CLAMP;; -^ì
;l -"-^;, --;.;;,
-
;
: - AFIM
._
-
_-r TFANSFEÊ
TOOL UNCLAMP COUPLi NG CLAMP I¡ TRANSFER
;., - .- _
:POCKET
PALLET
= --
HOR IZONTAL,/VEFT ICAL
ABI.¡ POCKET HORIZONTAL
,/MIDDLE /ATC POSITION
TFANSF=R ARM POCKE
FOtrWARD,/BACK
LS-55 POS IT ION
v
AOKq /
(3:gMoa)
cmz
L5-3b ,^^-Gl
L>-¿ / \:-/ LS-22
LS-24
r
LS-43 PS-6
ú v U LÞ-¿f
r
I Q-/Á
LS-28
v LS-23
v
U

ú
@F LS-2-o
v

HEAD SADDLE

AÏC TRANSFER ARM PÛCKET

r-;-:\----
(Ð -] i Z;\-;;^;;-=-^----
i PALLET CHANGE BASE I ; LZ-) WUFK S |ATIC
qnt -1 rt
--l
50Kg,/c m2
(4.9Mpa)
J

_T
á-\
\_>/
LS- 103
T v
Y LS- 123
v
LS- 124
ty
I C- r /
-L
(dt
iL___Y__l:"i:-:_
f1ì HyntrAULrc uNrr
"'' ::___
,

I
ú ^ \ll
1A^" -'t^t
vtrl /¡r-¡t
uufl

ME1-0 t73Ar
M-?-09554
 TABLE ,4-1, PARTS LIST OF FIYDRAULIC DIAGRAM

SYM PART NAME PAFIT No TYPE ]. TY EMARI(S

HYDBA . POI^¡ER UNI T r-tuN-0073 1 SET
TANK FILTEH oFS-06-JA-10-S1-J tI
PISTON PUMP 1

ELECTHIC MOTOR 1 .5KW4P 1

PRESSURE GAUGE t
FILTEF AND BHEATI-IER MSA-V22 I'
OIL GAUGE I
MAGNET
.Y
M/B ASS ltMB-0 145 1 SET
SOLENOID VALVE I oG4V-3-2A-M-P2-T-7 -50 Ia AC 1 00V
I4/B ASS'Y HMB-O 1 B2 I

I
1 SET
DG4M4 -324-20-LH-JA t AC lOOV
-324_20_LH_JA
DG 4M4 A
t AC lOOV
3-3 oMBM-3- 15-30-.JA 1 AC 100V
4 Ht"l3-o 17 4 1 SET
4-l DG 4 V-3 -6C-M-P2 - T-7-50 I AC100V
4-e 0G 4 -6C-M-P2-T- 7-50
V-'3 t AC 1 00V

4-3 DG4 V-3-6C-t,t-P2-T -7-50 t AC 1 00V

4-4 D GMPC- 3 _ABK _ BAK_2 O _.JA Þ
5 HMB-0 1 86 1 SET
5-1 DG 4V-3 -6C-M-P2-T-7-/\0 BB0 B-50 1 I

F HMB-0 I 76 1 SET
6-1 PROPORTIONAL DIFEC EPDG t-3-2C-?O-DSA-2 1 t DC?4V
AND FLOW CONT. V
6-2 SOLENOID VALVE DG4 V-3 -6C-M-P ?-T -7 -50 r' AC 1 00v
6-3 SOLENOTO VALVE DG 4 V-3-6C -M-P2-T-7-50 I AC I 00V
6-4 PILOT CHECK VALVE DGMPC-3_ABK-BAI(-20 -JA 6
J
T,I/B ASS Y HMB-o 181 1 SET

SOLENOID VALVE 064V-3-6C'14-P2-T -7 -T I 0-50 1 AC I 00V

PILOT CHECI( VALVE DGMPC-3-ABI(-BAK-20-JA 2
PHESSURE SþlITCH HAT-0110 ESPP-L-H- 1O I
FOTARY ACTUATER HMO-0069 TSC-Z-6-2V-g0tl 1

HYDHAULIC CYLINIìEFI l{cY-0097 70HC-7RLB 40 870n36 2 - BADz 1

ME1-0135A1
¡"1-4-t7O44
4-2-2 Flow rate adjust¡nenLs of bhe APC base (180" CWr/Ccw)

pressure and flow rate are both factory-set Eo the optimuln values and
no further adjustments after ¡nachine installation are required.
Hor,rever, if ad j us tlnents of f low rabe become necessary, f ollow bhe
procedure below:

t. Rernove the cover in fronÈ of bhe APC base.

2, The volurne posibion is indicaLed on the cover of the solenoid valve
for CW,/CCW.

J. AfEer the cover is removed, adjust each volu¡ne after locating the both
pallets on the base.
The each bolu¡ne is as follows.

1) STI : Volurne for high-speed adjustmenL

2') ST2 : Votru¡ne for Iow-speed adjust¡nent
3) UP : Volulne for speed adjustlnent from Iow-speed to high-speed
4) DOWN : VoIume for speed adjustrnent frorn high-speed to Iow-speed
When the low-speed volu¡ne is adjusted t.oo lov¡, the APC arln mighb not
be turned cornpletelY"

FIG Flow adjust.menC volume for CW, CCW solenoid valve

rE
l,¡J

Ëo =
Ëo
:-4=9-pr-?;o

86
5-8 Air. pressure deb,ecbion swiEch
(Air
Pressure deteclion sr¡iEch for air supply
suPPIY)
5-8-1
whether the suPPIied air
This pressure swibch is used to check air
pr""rur. is nornal or not' When the pressure is lower than
\.sk'rg¡" 2 (o.3aMpa), this. switch is effective "

How to set Pressure switch

I. Roose lock nut at upper part' of the swiLch'

2. Set,theswiEchEo3.5(scale)byt,urningvolume.
J. fighten the lock nuL'
(0'a9Mpa) Lo
4, Decrease the pressure gradually from 5kgf'/cn2 varve or
ã:;;;;7;^2 $-.34Mpa) ¡v aajustins Lhe reduction
Iubrication unit.
Confirm wheEher Lhe pressure swibch is worked
or not when
5.
Ehe pressure gauge til"t' is fixed aL
the reduction valve is
pointing ouL 3 .5kgt/cn2 (0'34upa) '
$1019 b5 : I
+
Self diagnosis sYslem 0

6, Fix bhe rubber bush'

jusL a standard' be
NoEe¡ As Lhe scale of t'he pressure gauge is and 6)" The
sure Lo confirm ana aaiusE iE, following 5)
j
swí t.ch has already ad us t'ed bef
ore shipping '

trans' ar¡n pockeE

5-8-2 Air pressure detection swiEch for
ATC

Thispressuresv¡it.chisusedLocheckwheb'hertheclamppressure
normar or not' when
of the Eool in t.he ATC Lrans. arm pocket, is
theairpressureislowerEhan3'Skgf'/cn?(0'3aMpa)'thisswiEch
is effecLive '
Vlhenthesuppliedairpressureísdecreased'ATCmagazineis
picked up whire Ehe Lool
broken, because tne tràns. arm pocket is
in the ATC rnagazine is clanPed'
AnalarmisoccurredbydecreasingthepressureLoprevenLEhe
acc ident' '

How Lo set' oressure swiLch

I. Renove the rubber bush at upper part of the swiLch'

2. SeE Ehe swit'ch t'o 3'5 (scale) by
t'urning volume'
(0.49'pa) to
Decrease the pressure gracruarry from
skgf./cn2
3. varve or
;:;n;;7"'.2 (0:34;;;j bí adjustíns the reducLion
tubrication uniE'

87
 4. Confirm whether the pressure swibch ís worked or not when
the pressure gauge which is fixed aE Ehe reduction valve is
poinLing out 3.5kgí/cn2 (0.3aupa).
SeIf diagnosis system 111040 b7 ¡ I + 0

5. Fix t,he rubber bush.

5-9 Speed controller

5-9-1 Speed controller for automatic door of ATC unib

Manufacture : CKD

Model : SC2G-8-B

This speed controller cont.rols the ¡not,ion speed of the air

cylinder for the auto¡natic door. Speed adjustmenb, is made by
means of adjusEing outgoing coinpressed air flow.

Turn the knob after loosening b,he lock nuL when t,he speed is
adj us ted .
When bhe knob ís t.urned clockwiser the speed is reduced" Make
sure to lock t,he knob by tightening Ehe locking nuL after
adj us tment.

The opening or closing speed is adjusted at the facEory.

5-9-2 Speed conEroller for rnovemenL of tool breakage detection unit

(option)
This speed controller controls the notion speed of the air
cylinder for the tool breakage detection unit.
Manufacture : Taiyo Tekko
Model : SC-50I
Speed adjustmenL is made by means of adjusLing outgoing
compressed air fIow.

Turn the knob afber loosening t.he lock nut when the speed is
ad j us t,ed.
When bhe knob is turned clockwise, the pseed is reduced. Make
su.re to lock the knob by bighLening the locking nut after
adj us tment.

The opening or closing speed is adjusLed aE the facLory.

5-10 Cushion adjusE¡nenL for each cylinder

Opening or closing rnoEion is cushioned at Lhe end of the stroke

by reducing the ¡notion speed to a shockless stop. Cushion
.adjustment is already nade at [hè facLory but íf it, needs
adjusLnent, follow Ehe following procedure'
1. Loosen the locking nut.

2. Adjust cushion by Lurning the cushion adjusting screw'

3. Tighten the locking nut after adjusLmenL.
Use M functions co¡nmanded by Ehe program aE bhe operation of door
oPEN,/CLOSE.
 MODEL MAM-600FIFï.îË (8000mrn' ) PNEUMATIC DIAGFAM
STANDAFD OPTION
r-- Tr-
-tvt ATC ATC
-
Ê, EAD
-I -l
iñ o Eï -co
tf-^ñt
t- u MN-l r]tr.Au
^- PUUKLj AIF
;
TOOL POCKET: i ATC D00R (1) ATC OOOR (2) BLOW sPrNoLE iI t¡nt r¡rvsL r Z AXIS SPINDLE :
CHIP
BREAKAGE
UNCLA.MP (2PC) I
DETECT]ON
I tr LAt\tJc'
rñ TUKIJL
ô,,^^-
I
AIR
SLIDE WAY AIH BLor4l REMOVAL
LS-59
LS- 17A LS- 178 AIñ
r PURGE
AIR
v u
^ I BLOW
v
LS- 18A LS- 188 Lò-OU
v tr ú

3 .SKo f ,/cm:
(0 .34Moa)

t{ ?ì
\j7
@
@
f aì | G\
\:/
_Y__l

3.5Kgf/cm¡
(0.34Mpa)

q ô-a 4V¡Í /emz

MEI-O t7 4A
M-2-09555
q? Â 1ô
 PAFTS L]ST OF PNEUMATIC DIAGRAM
(BOOOm.n-t)

JYM PART NO PART NAME ÏYPE MAKEH G, TY

t FSV-O 123 VENT VALVE 0469 - to-
77 4
I

¿ 172 AIH FÏLTEH M103 (1/4" B0ONL/min) t

3 ^cu-o
AAT-OO3B PFìESSURE Sl,lÏTCH APE-BT CKD T

4 ACU-0228 CONBINATION FHL CKD 1 SET

5 ADV-000 1 SOLENOID VALVE t3lT02/ 4270 /8s47 - 1004C LUC TFEH ^t

6 AAT -004 5 S ILENCEF 4N202-O2 I

1 EBEB- lOB .1
AAT-OO5B PRESSUHE Sl^lTTCH OMFìON

B ADV-0043 SOLENOID VALVE 4F230-08 CKD ¿

I AAT-0 006 S ILENCEH PS 14 4
10 AFV-00 17 SPEED CONTFOLLEF SC2G_B-8 CKD A

LT ACY-O I 09 AlB CYLINDEH toz-?FLB32B500SP2 TAIYO T

12 ACY-O 1 3 1 ATH CYLINDEH xrc7-2n FLB32B400SB2 TATYO 1

13 ADV-00 I I SOLENOID VALVE 1 2 1K0 t / 427 0 / 8s47 -1004C LUC I FEH Fi

t4 ACU-0203 HEGULATOH R3000- 10-LB CKD c

15 ACU-O 150 AIH DRYEFI I(AD_3CBM KUI]ODA l_
^

16 ACU-O t 07 IIEGULATOF B3OO-BA-BG TOK lMEC t

T7 ADV-00 1 6 SOLENOfD VALVE 3211( 13/ 4720 /8s47- 1004C LUC IFEH T

19 AFV-00 I 1 SPEED CONTROLLEF sc-50 1 TAI YO T

20 ACY-0 1 33 FOTAHY ACTUATER PHltS0s-270-45-FC-l4Â2- 1001-Z KUFODA I

MEl-0 175^t
¡vl- 4- tB 162
93. 6, 10
 MODEL MAM_6OOI-ìF PNEUMATIC DIAGRAM (15O00mrn-')
- - -l - _¡
T | ¡-= À r..r
o x-l- Ë H r-n U Ü W r- ^-^
I
I ,/tlu
^T- ATC I Ze-oT AXIS
LSuuumln':
BLOW : SPINDLE
ol -iTARI tr
TOOL POCKET ATC DOOR (1) ATC O00R (2) AIR SP INDLE
ãunoEl ArR Bt-olt SLIDE WAY
UNCLAMP FLANGE aiâ
LS_ 174 LS- 178 AIR PURCE
ú LT

I q-1RA LS- 188 OIL AIF UNIT

v v ntI
l-l

1
I
l3.5ksf,/cm: I
r (O.34Mpa) I I
I ---l2.5kgf/cm:
-:--* ---t- I (0 .25Moa) I
1. Okgf /c mtl
(0 .0geMo

f{ Fì
\:7

E.I) I | 4-Okof/cm2
l-'tô ?ëMñãì
È\)
e9

@
3.5k9Í/cr¡
(0.34Mp4)

i
AIR PRESSURE I
SURFACE I

5 . O--o
(/l.5kgi /cn2 | ME1-O 176A.t
(O . 49-0 M-2-09556
q? 'lo
.93MPa) J Â
 PAFTS L ] ST OF PNEUMAT I C DIAGRAM
(t¡000mrn-1)
.TYPE
SYM PART PAR-i NAME
No MAKEI] G. I'Y
T sv-0 123 VEN VALVE 0469- 10- 17 I
¿ ACU-O 72 AIII FILTER
1 M103 (1/4' B00NL/lnin) I
3 AAT-00 38 PFIESSUHE Sl^lITCH APE-B CKD 4

4 ACU-0229 COI''IBTNATION FFìL CI(D 1 SET

5 ADV-000 1 SOLENOID VALVE 13 tr 0? / 427 0 / Bs 47 - 1 00AC LUC ÏFER 1

b AAI'-00 45 S II-ENCEH AN20 2-O2 7

7 AAT-O O5B PI-IESSUFE Sr^lTTCH EBEB_ 1 OB 0MlroN T

B ADV-OO 4 3 SOLENOID VALVE 4F230 -0 I CKD 2

I AAT-0006 S TLENCER PS 14 4
10 AFV-00 I 7 SPEED CONTHOLLEFI SC 2G-B-B CI(D 4
1I ACY-O 109 AIH SYLINDEFì loz-2t1L8328500SP2 ÏAÏYO 4
I

t2 ACY-O I 3 1 AIH SYLTNDEFì xtoz-?n HLB32B400S82 TAIYO I

13 ADV-00 1 I SOLENOID VALVE 1 2 1r(0 I / 427 0 / 89 47 -1 00AC LUC IFER A
t4 ACU-020 3 REGULATOH R3000- 10-LB CKD ¿
15 ACU-O 107 REGULATOR F3OO_BA-BG TOKIMEC T

16 ADV-O0 1 6 SOLENOID VALVE 32 1r( L3 / 47 20 / 8947 -1 0OAC LUC Ï FEIl I

1B ACU_O 1 B 1 AIR FILTER 6 13-6MD KUFODA 4
L

t9 ACU-O 1 62 AlF DFìYEFI KAD_ 1OCBMz KUFODA t

20 ACU-0 1 1 I AIH FILTEFì s604D-03M 1 KUI]ODA 7

2L ACU-O 1 12 REGULATOF Rl 19-03G8 KURODA I

¿¿ ACU-O I 1 3 AIH FILTEH H604-03M I KUFODA I

MEt-O177At
lv1-4- 1B 163
93, 6, t0

Ytì
FIG.5_9 4E B€ +î 4åHFñBË ËË ry B
-EIfl

PNEUMAT I C CONTROL

I. Efi-r1' (È+ù 7 2 v ! ¡-r -zs- V)

0.2ks1/cn' (0.02Mpa)
PRESSURE GÀUGE FOR SPINDLE AIR PURGE

2.
REGULÀTOR & PRESSURE ADJUST KNOB

3. Eh tÂü x 4 .y î (^V y t- ËÆrËËã )

PRESSURE DETECTION SITITCH

(PÀLLET SITTING CHECK)

4.Ehal (ZIúz>4Fùt4)
" 2.Skef /cm'(0. 25Mpa)
PRESSURE GÄUGE FOR Z AXIS SLIDE lrÀY
5. idÆtÈlft. tlrÌr--ilâüþ) 7
REGULATOR & PRESSURE ÀDJUST KNOB

6. Ei1-'l- (gilü L 1 - 7 tV t7 - t\- y)

I.\kef/cnz (0.ll'lpa)
PRESSURE OAUGE FOR INDEX TÄBLE AIR
.PURGE

7 . ffitr.JÈ &.tj Eir'ifrM / 7

REGULÄTOR & PRESSURE ÄDJUST KNOB

8.t4 )Vt7 -:z='z Ì'

(15000min-r 2:72 a Y)
OIL-AIR UNIT
g. t -{ )Vt 7 *HV v ) .{ F t\tVa
SOL 31 (15000min-'2'7 ! t Y)
SOLENOTD VALVE FOR OIL-AIR
n.Z+ù7, 4 lst :r 4 Hv v / 4 F ¡\tv7
14. ErtÊü z4 ,v I SOL 55
'¡þ.ft.4lkef / cm' ( 0. 39MPa ) SOLENOID VALVE FOR Z AXIS SLIDE v{AY
PRESSURE DETECTION SI{ITCH (}'fÀIN ÀIR) 11.

15.{rtfå¡7-tr Å)v7 SOL 33

ÀIR SUPPLY SOLENOID VÀLVE FOR SPINDLE FLÀNGE

16.r7-74)Vr- ÀIR PURGE

ÀIR FILTER 12. È*r[:rT -7p -fi] V v )'( F ^tV7

IT.ElJet (È:r7*r4v) . SOL6
:.
Skef/cnz (0.19Mpa) SOLENOID VALVE FOR SPINDLE AIR BLOIÏ

PRESSURE GÄUGE FOR MÀIN AIR 13.fÉs,llÉiHiË¿=y t

18. ùüE+Ã, ûEhitãM) 7 SLIDE trAY LUBRICÀTION UNIT

REGULÀTOR & PRESSURE ÁDJUST KNOB