V-4177 CALCS

M AC H SM D
1 7 -A p r -0 9

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 FIL-TREK CORPORATION
70 FLEMING DRIVE CAMBRIDGE, ONTARIO N1T 2B1

Date Printed: 18/03/2009

 FIL-TREK CORPORATION
Shell
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: S1
Date Printed: 18/03/2009

Cylindrical Shell Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Long. Joint Efficiency: 85 %
Shell Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Condition: Normalized Material Stress (hot): 20000 PSI
Shell Length: 47.0000 in. Material Stress (cold): 20000 PSI
Compressive Stress: 16483 PSI
Corrosion Allowance: 0.1250 in. Actual Circumferential Stress: 18135 PSI
External Corrosion Allowance: 0.0000 in. Actual Longitudinal Stress: 8813 PSI
Outside Diameter (new): 36.0000 in. Extreme Fiber Elongation: 1.77 %
Outside Diameter (corroded): 36.0000 in. Specific Gravity: 1.00
Shell Surface Area: 36.91 Sq. Ft. Weight of Fluid: 1612.25 lb.
Shell Estimated Volume: 192.99 Gal. Total Flooded Shell Weight: 2526.33 lb.
Circ. Joint Efficiency: 85 % Shell Weight: 914.08 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: D Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -48 F

External Pressure Data

Design Pressure (Pa): 15.00 PSI Design Temperature: 250 F
Dimension L: 47.0000 in.
Ext. Minimum t: 0.2491 in. Ext. Nominal t: 0.6250 in.
Minimum L/Do: 1.3056 Nominal L/Do: 1.3056
Minimum Do/t: 290.0890 Nominal Do/t: 72.0000
Minimum Factor A:0.0002264 Nominal Factor A:0.0019244
Minimum Factor B: 3265 PSI Nominal Factor B: 14796 PSI

Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)

PR 433.00 * 17.5000
t= = = 0.2217 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.3467 in.
2SE + 0.4P 2 * 20000 * 0.85 + 0.4 * 433.00

Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 433.00 * 18.0000

t= = = 0.4539 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.5789 in.
SE + 0.4P 20000 * 0.85 + 0.4 * 433.00

Maximum External Pressure Calculation per Paragraph UG-28

4B 4 * 14796
Pa (using nominal t) = = = maximum external pressure of274.00 PSI
3(Do / t) 3 * ( 36.0000 / 0.5000 )

External loads do not control design.

Nominal Shell Thickness Selected = 0.6250 in.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 1 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
BOTTOM HEAD
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: H1
Date Printed: 18/03/2009

Ellipsoidal Head Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Cast Efficiency: 85 %
Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Condition: Normalized Material Stress (hot): 20000 PSI
Corrosion Allowance: 0.1250 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 19281 PSI
Head Location: Bottom Straight Flange : 1.7500 in.
Outside Diameter : 36.0000 in. Head Depth (ho) : 9.3125 in.
Thin Out : 0.0400 in.
1
K= [2 + (D/2h) ] : 0.99
6
Extreme Fiber Elongation: 7.79 %
Head Surface Area: 10.82 Sq. Ft. Specific Gravity: 1.00
Head Estimated Volume: 30.97 Gal. Weight of Fluid: 258.27 lb.
Head Weight: 272.74 lb. Total Flooded Head Weight: 531.01 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: D Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -49 F

External Pressure Data

Design Pressure (Pa): 15.00 PSI Design Temperature: 70 F
Ext. Minimum t: 0.2554 in. Ext. Nominal t: 0.6250 in.
Minimum t - Ca - ext. Ca - Thin Out: 0.0904 in. Nominal t - Ca - ext. Ca. - Thin Out: 0.4600 in.
Minimum Factor A:0.0003608 Nominal Factor A:0.0018359
Minimum Factor B: 5205 PSI Nominal Factor B: 14557 PSI

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(c)

PDoK 433.00 * 36.0000 * 0.99

t= =
2SE + 2P(K - 0.1) 2 * 20000 * 0.85 + 2 * 433.00 * (0.99 - 0.1)
= 0.4439 + 0.1250 (corrosion) + 0.0000 (ext. corrosion)+ 0.0400(thin out) = minimum of 0.6089 in.

Maximum External Pressure Calculation per Paragraph UG-33

B 14557
Pa (using nominal t) = = = maximum external pressure of213.80 PSI
Ro 31.3200
t 0.4600
1.67PDo K 1.67 * 15.00 * 36.0000 * 0.99
tmin(external) = =
2SE + 2(1.67P)(K - 0.1) 2 * 20000 * 1.0 + 2(1.67 * 15.00) * (0.99 - 0.1 )
= Greater of(0.0223(Calc),0.0625(MinT)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion)+ 0.0400 (Thinout)
= minimum of 0.2275 in.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 2 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
BOTTOM HEAD
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: H1
Date Printed: 18/03/2009

Nominal Head Thickness Selected = 0.6250 in.

Minimum Thickness after forming, t s (uncorroded) = 0.5850 in.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 3 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
INLET
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 85 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 6.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 6 Nozzle Pipe Schedule: 80
Nozzle ID (new): 5.7610 in. Nozzle Wall Thickness(new): 0.4320 in.
Nozzle ID (corroded): 6.0110 in. Nozzle Wall Thickness(corroded): 0.3070 in.
Outer "h" Limit: 1.2050 in. Upper Weld Leg Size(Weld 41): 0.3125 in.
Internal "h" Limit: 0.4550 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 12.0220 in. Outside Groove Weld Depth: 0.6250 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Reinforcing Pad Information
Reinforcing Material: SA-516 Gr. 70 Allowable Stress at Design Temperature(Sp): 20000 PSI
Reinforcing Material Condition: Normalized Allowable Stress at Ambient Temperature: 20000 PSI
Reinforcing Plate Thickness(te): 0.4375 in. Repad to Vessel Weld Leg Size(Weld 42): 0.3125 in.
OD, Reinforcing Plate(Dp): 9.0000 in. Repad to Nozzle Groove Weld Depth: 0.4375 in.
Host Component: Shell 1 - Shell
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.6250 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 0.5000 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3125 in.

Nozzle Wall Thickness(tn): 0.4320 in.

Outside Groove Weld Depth: 0.6250 in.

Repad to Vessel Weld Leg Size(Weld 42): 0.3125 in.

Repad Thickness(te): 0.4375 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 6 Schedule: 80
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 4 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
INLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 18/03/2009

Required Shell Thickness per Paragraph UG-37(a)

PRo 433.00 * 18.0000
tr = = = 0.3864 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 3.0055
trn = = = 0.0773 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 6.6250 * 15.00
trn = = = 0.0202 in.
4B 4 * 3712

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100 Sp 20000
fr3 = min , 1.0000 = min , 1.0000 = 0.8550 fr4 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 3.0055
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2162 in.
SE - 0.6P 17100 * 0.85 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 433.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5114 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0135 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.5114 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3700 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3700 in.
Wall thickness = tn * 0.875(pipe) = 0.3780 is greater than or equal to UG-45 value of 0.3700

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 5 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
INLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 18/03/2009

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (6.0110 * 0.3864 * 1.00) + (2 * 0.3070 * 0.3864 * 1.00 * (1 - 0.8550)) = 2.3571 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
6.0110 * (1.00 * 0.5000 - 1.00 * 0.3864) - 2 * 0.3070 * (1.00 * 0.5000 - 1.00 * 0.3864) * (1 - 0.8550) = 0.6727 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.5000 + 0.3070)(1.00 * 0.5000 - 1.00 * 0.3864) - 2 * 0.3070 * (1.00 * 0.5000 - 1.00 * 0.3864) * (1 - 0.8550)
= 0.1732 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 0.6727 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3070 - 0.0773) * 0.8550 * 0.5000= 0.4910 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3070 - 0.0773) * 0.8550 * (2.5 * 0.3070 + 0.4375)= 0.4733 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.4733 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 0.5000 * 0.1820 * 0.8550 = 0.3890 sq. in.
5 * t i * t i * f r2 = 5 * 0.1820 * 0.1820 * 0.8550 = 0.1416 sq. in.
2 * h * t i * f r2 = 2 * 0.0000 * 0.1820 * 0.8550= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3125) * 0.8550 = 0.0835 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 0.8550 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (9.0000 - 6.0110 - 2 * 0.3070) * 0.4375 * 1.0000 = 1.0391 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 2.3663 sq. in., which is greater than A (2.3571)

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 6 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
INLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 18/03/2009

Nozzle Reinforcement Calculations

Area Required for External Pressure
A = * (d tr F + 2 tn tr F (1 - fr1)) = * ((6.0110 * 0.1241 * 1.0) + (2 * 0.3070 * 0.1241 * 1.0 * (1 - 0.8550))) = 0.3785 sq. in.
Area Available - External Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
6.0110 * (1.00 * 0.5000 - 1.00 * 0.1241) - 2 * 0.3070 * (1.00 * 0.5000 - 1.00 * 0.1241) * (1 - 0.8550) = 2.2261 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.5000 + 0.3070)(1.00 * 0.5000 - 1.00 * 0.1241) - 2 * 0.3070 * (1.00 * 0.5000 - 1.00 * 0.1241) * (1 - 0.8550)
= 0.5732 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 2.2261 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3070 - 0.0202) * 0.8550 * 0.5000= 0.6130 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3070 - 0.0202) * 0.8550 * (2.5 * 0.3070 + 0.4375)= 0.5910 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.5910 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 0.5000 * 0.1820 * 0.8550 = 0.3890 sq. in.
5 * t i * t i * f r2 = 5 * 0.1820 * 0.1820 * 0.8550 = 0.1416 sq. in.
2 * h * t i * f r2 = 2 * 0.0000 * 0.1820 * 0.8550= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3125) * 0.8550 = 0.0835 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 0.8550 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (9.0000 - 6.0110 - 2 * 0.3070) * 0.4375 * 1.0000 = 1.0391 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 4.0374 sq. in., which is greater than A (0.3785)

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 7 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
INLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 18/03/2009

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.4375, or 0.3070 = 0.3070 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2149
Weld 41 Leg min. = = = 0.3070 in.
0.7 0.7
Weld 41, actual weld leg = 0.3125 in.

Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 0.5000, or 0.4375 = 0.4375 in.
0.5 * tmin + ext. CA 0.5 * 0.4375 + 0.0000
Weld 42 Leg min. = = = 0.3125 in.
0.7 0.7
Weld 42, actual weld leg = 0.3125 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100 = 11970 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100 = 8379 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI
Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI

Strength of Connection Elements

Nozzle wall in shear = * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
* m * 6.3180 * 0.3070 * 11970 = 36500 lb.
Upper fillet in shear = * m * Nozzle OD * weld leg * upper fillet in shear unit stress= * m * 6.6250 * 0.3125 * 8379 = 27200 lb.
Groove Weld in Tension = * m * Nozzle OD * groove depth * groove weld tension unit stress =
* m * 6.6250 * 0.5000 * 12654 = 65800 lb.
Outer fillet in shear = * m * Plate OD * weld leg * outer fillet in shear unit stress= * m * 9.0000 * 0.3125 * 9800 = 43300 lb.
Repad groove weld = * m * Nozzle OD * Groove Depth * repad groove weld in tension unit stress =
* m * 6.6250 * 0.4375 * 12654 = 57600 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [2.3571 - 0.6727 + 2 * 0.3070 * 0.8550 * (1.00 * 0.5000 - 1.0000 * 0.3864)] * 20000 = 34900 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.4733 + 1.0391 + 0.0835 + 0.0977) * 20000 = 33900 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.4733 + 0.0000 + 0.0835 + 0.0000 + 2 * 0.3070 * 0.5000 * 0.8550) * 20000 = 16400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.4733 + 0.0000 + 1.0391 + 0.0835 + 0.0977 + 0.0000 + 2 * 0.3070 * 0.5000 * 0.8550) * 20000 = 39100 lb.

Check Strength Paths

Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 43300 + 36500 = 79800 lb.
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
27200 + 57600 + 65800 + 0 = 150600 lb.
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension= 43300 + 0 + 65800 = 109100 lb.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 8 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
INLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 18/03/2009

Plate Strength = A5 * Sp = 1.0391 * 20000 = 20782 lb.

Outer fillet weld strength(43300) is greater than plate strength(20782).

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 9 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
OUTLET
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 85 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 6.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 6 Nozzle Pipe Schedule: 80
Nozzle ID (new): 5.7610 in. Nozzle Wall Thickness(new): 0.4320 in.
Nozzle ID (corroded): 6.0110 in. Nozzle Wall Thickness(corroded): 0.3070 in.
Outer "h" Limit: 1.2050 in. Upper Weld Leg Size(Weld 41): 0.3125 in.
Internal "h" Limit: 0.4550 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 12.0220 in. Outside Groove Weld Depth: 0.6250 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Reinforcing Pad Information
Reinforcing Material: SA-516 Gr. 70 Allowable Stress at Design Temperature(Sp): 20000 PSI
Reinforcing Material Condition: Normalized Allowable Stress at Ambient Temperature: 20000 PSI
Reinforcing Plate Thickness(te): 0.4375 in. Repad to Vessel Weld Leg Size(Weld 42): 0.3125 in.
OD, Reinforcing Plate(Dp): 9.0000 in. Repad to Nozzle Groove Weld Depth: 0.4375 in.
Host Component: Shell 1 - Shell
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.6250 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 0.5000 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3125 in.

Nozzle Wall Thickness(tn): 0.4320 in.

Outside Groove Weld Depth: 0.6250 in.

Repad to Vessel Weld Leg Size(Weld 42): 0.3125 in.

Repad Thickness(te): 0.4375 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 6 Schedule: 80
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 10 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
OUTLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 18/03/2009

Required Shell Thickness per Paragraph UG-37(a)

PRo 433.00 * 18.0000
tr = = = 0.3864 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 3.0055
trn = = = 0.0773 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 6.6250 * 15.00
trn = = = 0.0202 in.
4B 4 * 3712

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100 Sp 20000
fr3 = min , 1.0000 = min , 1.0000 = 0.8550 fr4 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 3.0055
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2162 in.
SE - 0.6P 17100 * 0.85 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 433.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5114 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0135 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.5114 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3700 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3700 in.
Wall thickness = tn * 0.875(pipe) = 0.3780 is greater than or equal to UG-45 value of 0.3700

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 11 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
OUTLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 18/03/2009

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (6.0110 * 0.3864 * 1.00) + (2 * 0.3070 * 0.3864 * 1.00 * (1 - 0.8550)) = 2.3571 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
6.0110 * (1.00 * 0.5000 - 1.00 * 0.3864) - 2 * 0.3070 * (1.00 * 0.5000 - 1.00 * 0.3864) * (1 - 0.8550) = 0.6727 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.5000 + 0.3070)(1.00 * 0.5000 - 1.00 * 0.3864) - 2 * 0.3070 * (1.00 * 0.5000 - 1.00 * 0.3864) * (1 - 0.8550)
= 0.1732 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 0.6727 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3070 - 0.0773) * 0.8550 * 0.5000= 0.4910 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3070 - 0.0773) * 0.8550 * (2.5 * 0.3070 + 0.4375)= 0.4733 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.4733 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 0.5000 * 0.1820 * 0.8550 = 0.3890 sq. in.
5 * t i * t i * f r2 = 5 * 0.1820 * 0.1820 * 0.8550 = 0.1416 sq. in.
2 * h * t i * f r2 = 2 * 0.0000 * 0.1820 * 0.8550= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3125) * 0.8550 = 0.0835 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 0.8550 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (9.0000 - 6.0110 - 2 * 0.3070) * 0.4375 * 1.0000 = 1.0391 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 2.3663 sq. in., which is greater than A (2.3571)

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 12 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
OUTLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 18/03/2009

Nozzle Reinforcement Calculations

Area Required for External Pressure
A = * (d tr F + 2 tn tr F (1 - fr1)) = * ((6.0110 * 0.1241 * 1.0) + (2 * 0.3070 * 0.1241 * 1.0 * (1 - 0.8550))) = 0.3785 sq. in.
Area Available - External Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
6.0110 * (1.00 * 0.5000 - 1.00 * 0.1241) - 2 * 0.3070 * (1.00 * 0.5000 - 1.00 * 0.1241) * (1 - 0.8550) = 2.2261 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.5000 + 0.3070)(1.00 * 0.5000 - 1.00 * 0.1241) - 2 * 0.3070 * (1.00 * 0.5000 - 1.00 * 0.1241) * (1 - 0.8550)
= 0.5732 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 2.2261 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3070 - 0.0202) * 0.8550 * 0.5000= 0.6130 sq. in.
A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.3070 - 0.0202) * 0.8550 * (2.5 * 0.3070 + 0.4375)= 0.5910 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.5910 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 0.5000 * 0.1820 * 0.8550 = 0.3890 sq. in.
5 * t i * t i * f r2 = 5 * 0.1820 * 0.1820 * 0.8550 = 0.1416 sq. in.
2 * h * t i * f r2 = 2 * 0.0000 * 0.1820 * 0.8550= 0.0000 sq. in.
= 0.0000 sq. in.
A41 = (leg) * fr3 = (0.3125) * 0.8550 = 0.0835 sq. in.
A42 = (leg) * fr4 = (0.3125) * 1.0000 = 0.0977 sq. in.
A43 = (leg) * fr2 = 0 * 0.8550 = 0.0000 sq. in.
A5 = (Dp - d - 2tn) te fr4 = (9.0000 - 6.0110 - 2 * 0.3070) * 0.4375 * 1.0000 = 1.0391 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 4.0374 sq. in., which is greater than A (0.3785)

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 13 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
OUTLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 18/03/2009

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.4375, or 0.3070 = 0.3070 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2149
Weld 41 Leg min. = = = 0.3070 in.
0.7 0.7
Weld 41, actual weld leg = 0.3125 in.

Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 0.5000, or 0.4375 = 0.4375 in.
0.5 * tmin + ext. CA 0.5 * 0.4375 + 0.0000
Weld 42 Leg min. = = = 0.3125 in.
0.7 0.7
Weld 42, actual weld leg = 0.3125 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100 = 11970 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100 = 8379 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI
Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100 = 12654 PSI

Strength of Connection Elements

Nozzle wall in shear = * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
* m * 6.3180 * 0.3070 * 11970 = 36500 lb.
Upper fillet in shear = * m * Nozzle OD * weld leg * upper fillet in shear unit stress= * m * 6.6250 * 0.3125 * 8379 = 27200 lb.
Groove Weld in Tension = * m * Nozzle OD * groove depth * groove weld tension unit stress =
* m * 6.6250 * 0.5000 * 12654 = 65800 lb.
Outer fillet in shear = * m * Plate OD * weld leg * outer fillet in shear unit stress= * m * 9.0000 * 0.3125 * 9800 = 43300 lb.
Repad groove weld = * m * Nozzle OD * Groove Depth * repad groove weld in tension unit stress =
* m * 6.6250 * 0.4375 * 12654 = 57600 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [2.3571 - 0.6727 + 2 * 0.3070 * 0.8550 * (1.00 * 0.5000 - 1.0000 * 0.3864)] * 20000 = 34900 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.4733 + 1.0391 + 0.0835 + 0.0977) * 20000 = 33900 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.4733 + 0.0000 + 0.0835 + 0.0000 + 2 * 0.3070 * 0.5000 * 0.8550) * 20000 = 16400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.4733 + 0.0000 + 1.0391 + 0.0835 + 0.0977 + 0.0000 + 2 * 0.3070 * 0.5000 * 0.8550) * 20000 = 39100 lb.

Check Strength Paths

Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 43300 + 36500 = 79800 lb.
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
27200 + 57600 + 65800 + 0 = 150600 lb.
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension= 43300 + 0 + 65800 = 109100 lb.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 14 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
OUTLET
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 18/03/2009

Plate Strength = A5 * Sp = 1.0391 * 20000 = 20782 lb.

Outer fillet weld strength(43300) is greater than plate strength(20782).

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 15 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
0.5" 6000# THREADED COUPLING (N3)
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 0.8550 in. Nozzle Wall Thickness(new): 0.3750 in.
Nozzle ID (corroded): 1.1050 in. Nozzle Wall Thickness(corroded): 0.2500 in.
Outer "h" Limit: 0.6250 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.3125 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.6050 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.6250 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 0.5000 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.2500 in.

Nozzle Wall Thickness(tn): 0.3750 in.

Outside Groove Weld Depth: 0.3750 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 16 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
0.5" 6000# THREADED COUPLING (N3)
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 18/03/2009

Required Shell Thickness per Paragraph UG-37(a)

PRo 433.00 * 18.0000
tr = = = 0.3864 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 0.5525
trn = = = 0.0121 in.
SE - 0.6P 20000 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 1.6050 * 15.00
trn = = = 0.0042 in.
4B 4 * 4300

Strength Reduction Factors

Sn 20000 Sn 20000
fr1 = min , 1.0000 = min , 1.0000 = 1.0000 fr2 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 20000 Sv 20000

Sn 20000
fr3 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 0.5525
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1371 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 433.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5114 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0135 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.5114 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2475 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2475 in.
Wall thickness = tn = 0.3750 is greater than or equal to UG-45 value of 0.2475

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 17 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
PRESS. TRANS.
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 4 Mark Number: N4
ID Number: 4
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 85 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 4.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 1 Nozzle Pipe Schedule: 160
Nozzle ID (new): 0.8150 in. Nozzle Wall Thickness(new): 0.2500 in.
Nozzle ID (corroded): 1.0650 in. Nozzle Wall Thickness(corroded): 0.1250 in.
Outer "h" Limit: 0.3125 in. Upper Weld Leg Size(Weld 41): 0.1250 in.
Internal "h" Limit: 0.0000 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.1300 in. Outside Groove Weld Depth: 0.4320 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Nozzle 1 - INLET
Material: SA-106 Gr. B Host Nozzle wall thickness(new): 0.4320 in.
Material Stress(Sv): 17100 PSIt Nozzle wall thickness - 12% for pipe (corroded): 0.2530 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.1250 in.

Nozzle Wall Thickness(tn): 0.2500 in.

Outside Groove Weld Depth: 0.4320 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 1 Schedule: 160
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 18 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
PRESS. TRANS.
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 4 Mark Number: N4
ID Number: 4
Date Printed: 18/03/2009

Required Host Nozzle Thickness per Paragraph UG-37(a)

PR 433.00 * 3.0055
tr = = = 0.0773 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 0.5325
trn = = = 0.0137 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 1.3150 * 15.00
trn = = = 0.0064 in.
4B 4 * 2319

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 1.0000 fr2 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 17100 Sv 17100

Sn 17100
fr3 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 17100

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 0.5325
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1412 in.
SE - 0.6P 17100 * 0.85 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PR 433.00 * 3.0055
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2023 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PR 15.00 * 3.0055
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE - 0.6P 17100 * 1 - 0.6 * 15.00
= Greater Of (0.0026 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.2023 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2414 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2023 in.
Wall thickness = tn * 0.875(pipe) = 0.2187 is greater than or equal to UG-45 value of 0.2023

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 19 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
CLEAN DRAIN
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 5 Mark Number: N5
ID Number: 5
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 85 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 3.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 1 Nozzle Pipe Schedule: XXH
Nozzle ID (new): 0.5990 in. Nozzle Wall Thickness(new): 0.3580 in.
Nozzle ID (corroded): 0.8490 in. Nozzle Wall Thickness(corroded): 0.2330 in.
Outer "h" Limit: 0.5825 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.2700 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.2350 in. Outside Groove Weld Depth: 0.3580 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Head 1 - BOTTOM HEAD
Material: SA-516 Gr. 70 Head wall thickness(new): 0.6250 in.
Material Stress(Sv): 20000 PSI Head wall thickness - thin out (corroded): 0.4600 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.2500 in.

Nozzle Wall Thickness(tn): 0.3580 in.

Outside Groove Weld Depth: 0.3580 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 1 Schedule: XXH
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 20 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
CLEAN DRAIN
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 5 Mark Number: N5
ID Number: 5
Date Printed: 18/03/2009

Required Head Thickness per Paragraph UG-37(a)

P K1 Do 433.00 * 0.8900 * 36.0000
tr = = = 0.3439 in.
(2SE + 0.8P) (2 * 20000 * 1 + 0.8 * 433.00)

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 0.4245
trn = = = 0.0109 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 1.3150 * 15.00
trn = = = 0.0058 in.
4B 4 * 2577

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100
fr3 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 0.4245
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1379 in.
SE - 0.6P 17100 * 0.85 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
P K Do 433.00 * 0.9900 * 36.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5035 in.
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 433.00 * (0.9900 - 0.1))

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
P K Do 15.00 * 0.9900 * 36.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 15.00 * (0.9900 - 0.1))
= Greater Of (0.0134 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.5035 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2414 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2414 in.
Wall thickness = tn * 0.875(pipe) = 0.3132 is greater than or equal to UG-45 value of 0.2414

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 21 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
1" S.XXH PIPE (N6, N9)
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 6 Mark Number: N6
ID Number: 6
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 85 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 4.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 1 Nozzle Pipe Schedule: XXH
Nozzle ID (new): 0.5990 in. Nozzle Wall Thickness(new): 0.3580 in.
Nozzle ID (corroded): 0.8490 in. Nozzle Wall Thickness(corroded): 0.2330 in.
Outer "h" Limit: 0.5825 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.2700 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.3150 in. Outside Groove Weld Depth: 0.3580 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.6250 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 0.5000 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.2500 in.

Nozzle Wall Thickness(tn): 0.3580 in.

Outside Groove Weld Depth: 0.3580 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 1 Schedule: XXH
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 22 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
1" S.XXH PIPE (N6, N9)
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 6 Mark Number: N6
ID Number: 6
Date Printed: 18/03/2009

Required Shell Thickness per Paragraph UG-37(a)

PRo 433.00 * 18.0000
tr = = = 0.3864 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 0.4245
trn = = = 0.0109 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 1.3150 * 15.00
trn = = = 0.0064 in.
4B 4 * 2319

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100
fr3 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 0.4245
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1379 in.
SE - 0.6P 17100 * 0.85 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 433.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5114 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0135 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.5114 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2414 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2414 in.
Wall thickness = tn * 0.875(pipe) = 0.3132 is greater than or equal to UG-45 value of 0.2414

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 23 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
STEAM OUT (N8)
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 7 Mark Number: N7
ID Number: 7
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 85 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 5.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 2 Nozzle Pipe Schedule: 160
Nozzle ID (new): 1.6890 in. Nozzle Wall Thickness(new): 0.3430 in.
Nozzle ID (corroded): 1.9390 in. Nozzle Wall Thickness(corroded): 0.2180 in.
Outer "h" Limit: 0.5450 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.2325 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 3.8780 in. Outside Groove Weld Depth: 0.3430 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.6250 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 0.5000 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.2500 in.

Nozzle Wall Thickness(tn): 0.3430 in.

Outside Groove Weld Depth: 0.3430 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 2 Schedule: 160
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 24 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
STEAM OUT (N8)
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 7 Mark Number: N7
ID Number: 7
Date Printed: 18/03/2009

Required Shell Thickness per Paragraph UG-37(a)

PRo 433.00 * 18.0000
tr = = = 0.3864 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 0.9695
trn = = = 0.0249 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 2.3750 * 15.00
trn = = = 0.0103 in.
4B 4 * 2634

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100
fr3 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 0.9695
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1544 in.
SE - 0.6P 17100 * 0.85 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 433.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5114 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0135 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.5114 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2597 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2597 in.
Wall thickness = tn * 0.875(pipe) = 0.3001 is greater than or equal to UG-45 value of 0.2597

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 25 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
RELIEF
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 8 Mark Number: N7
ID Number: 7
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 85 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 4.0000 in. Allowable Stress at Design Temperature (Sn): 17100 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 1.5 Nozzle Pipe Schedule: XXH
Nozzle ID (new): 1.1000 in. Nozzle Wall Thickness(new): 0.4000 in.
Nozzle ID (corroded): 1.3500 in. Nozzle Wall Thickness(corroded): 0.2750 in.
Outer "h" Limit: 0.6875 in. Upper Weld Leg Size(Weld 41): 0.3125 in.
Internal "h" Limit: 0.3750 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.9000 in. Outside Groove Weld Depth: 0.4000 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.6250 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 0.5000 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3125 in.

Nozzle Wall Thickness(tn): 0.4000 in.

Outside Groove Weld Depth: 0.4000 in.

Nozzle passes through the vessel, attached by a groove weld.

Pipe Size: 1.5 Schedule: XXH
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 26 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
RELIEF
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 8 Mark Number: N7
ID Number: 7
Date Printed: 18/03/2009

Required Shell Thickness per Paragraph UG-37(a)

PRo 433.00 * 18.0000
tr = = = 0.3864 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 0.6750
trn = = = 0.0174 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 1.9000 * 15.00
trn = = = 0.0082 in.
4B 4 * 2614

Strength Reduction Factors

Sn 17100 Sn 17100
fr1 = min , 1.0000 = min , 1.0000 = 0.8550 fr2 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000 Sv 20000

Sn 17100
fr3 = min , 1.0000 = min , 1.0000 = 0.8550
Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 0.6750
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1455 in.
SE - 0.6P 17100 * 0.85 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 433.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.5114 in.
SE + 0.4P 20000 * 1 + 0.4 * 433.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 18.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0135 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.5114 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2519 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2519 in.
Wall thickness = tn * 0.875(pipe) = 0.3500 is greater than or equal to UG-45 value of 0.2519

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 27 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
0.5" 6000# THREADED COUPLING (N10)
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 9 Mark Number: N10
ID Number: 10
Date Printed: 18/03/2009

Nozzle Design Information

Design Pressure: 430.00 PSI Design Temperature: 250 F
Static Head: 3.00 PSI Nozzle Efficiency (E): 85 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 0.8550 in. Nozzle Wall Thickness(new): 0.3750 in.
Nozzle ID (corroded): 1.1050 in. Nozzle Wall Thickness(corroded): 0.2500 in.
Outer "h" Limit: 0.6250 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.3125 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.2100 in. Outside Groove Weld Depth: 0.4320 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 430.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Nozzle 1 - INLET
Material: SA-106 Gr. B Host Nozzle wall thickness(new): 0.4320 in.
Material Stress(Sv): 17100 PSIt Nozzle wall thickness - 12% for pipe (corroded): 0.2530 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.2500 in.

Nozzle Wall Thickness(tn): 0.3750 in.

Outside Groove Weld Depth: 0.4320 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 28 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
0.5" 6000# THREADED COUPLING (N10)
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Number: 9 Mark Number: N10
ID Number: 10
Date Printed: 18/03/2009

Required Host Nozzle Thickness per Paragraph UG-37(a)

PR 433.00 * 3.0055
tr = = = 0.0773 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 433.00 * 0.5525
trn = = = 0.0121 in.
SE - 0.6P 20000 * 1 - 0.6 * 433.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 1.6050 * 15.00
trn = = = 0.0042 in.
4B 4 * 4300

Strength Reduction Factors

Sn 20000 Sn 20000
fr1 = min , 1.0000 = min , 1.0000 = 1.0000 fr2 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 17100 Sv 17100

Sn 20000
fr3 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 17100

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 433.00 * 0.5525
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1393 in.
SE - 0.6P 20000 * 0.85 - 0.6 * 433.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PR 433.00 * 3.0055
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2023 in.
SE - 0.6P 17100 * 1 - 0.6 * 433.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PR 15.00 * 3.0055
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE - 0.6P 17100 * 1 - 0.6 * 15.00
= Greater Of (0.0026 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 0.2023 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2475 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2023 in.
Wall thickness = tn = 0.3750 is greater than or equal to UG-45 value of 0.2023

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 29 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
Leg
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Mark Number: LEG1
Date Printed: 18/03/2009

Leg Information
Design Temperature: 250 F Factor B Chart: CS-2
Material: SA-36 Material Stress ( Hot ): 16600 PSI
Condition: Material Stress ( Cold ): 16600 PSI
B.P. to Vessel Attachment Length ( L ): 23.6250 in. Modulus of Elasticity: 28.4 10^6 PSI
Direction of Applied Force: 270 Yield Strength: 32400 PSI
Length of Supports: 31.6250 in. Dist. From Reference Line: 8.0000 in.
Quantity: 4 Method of Attachment: Leg In
Type: Angle Molded to Head Curvature: No
Description:
d1: 4.0000 in. t1: 0.3750 in.
d2: 4.0000 in. t2: 0.3750 in.
Weld Attachment Length Top ( W t ): 0.0000 in. Side ( W s ): 8.0000 in.
Weld Leg Dimension ( Wl ): 0.1875 in.
Base Plate Information
Design Temperature: 250 F
Material: SA-36 Material Stress ( Hot ): 16600 PSI
Condition: Material Stress ( Cold ): 16600 PSI
Length: 5.0000 in. Yield Strength: 32400 PSI
Width: 5.0000 in. Thickness: 0.3750 in.
Leg to B.P. Attachment Factor: 0.7500 Bending Coefficient ( Cm ): 1.0000
Effective Length Factor ( K ): 1.5000
Anchor Bolt Information
Material: SA-193 Gr. B7 Material Stress ( Hot ): 25000 PSI
Condition: Material Stress ( Cold ): 25000 PSI
Diameter: 0.7500 in. Root Area: 0.3020 sq. in.
Quantity: 4 Bolt Circle Diameter: 32.4375 in.
Ultimate 28 Day Concrete Strength: 3000 PSI

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 30 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
GBDV36-038-4-40-6F
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Date Printed: 18/03/2009

ASME Flange Design Information

Host Description Type Size Material ASM E Material MAP
(in.) Class Group (PSI)

Shell ASME RFWN Flange 36 SA-105 300 1.1 667.50

ASME Blind Flange 36 SA-105 300 1.1 667.50
INLET ASME Flange 3 Weld Neck 6 SA-105 300 1.1 667.50
OUTLET ASME Flange 4 Weld Neck 6 SA-105 300 1.1 667.50
0.5" 6000# THREADED COUPLING (N3ls LWN (FVC) - 0.5" Weld Neck 0.5 SA-105 150 1.1 245.00
PRESS. TRANS. ASME Flange 6 Weld Neck 1 SA-105 300 1.1 667.50
CLEAN DRAIN ASME Flange 7 Weld Neck 1 SA-105 300 1.1 667.50
1" S.XXH PIPE (N6, N9) ASME Flange 8 Weld Neck 1 SA-105 300 1.1 667.50
STEAM OUT (N8) ASME Flange 9 Weld Neck 2 SA-105 300 1.1 667.50
RELIEF ASME Flange 10 Weld Neck 1.5 SA-105 300 1.1 667.50

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 31 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Date Printed: 18/03/2009

MDMT Report by Components

Design MDMT is -20 F

Component Material Curve Pressure MDMT

Shell SA-516 Gr. 70 D 430.00 PSI -48 F

INLET SA-106 Gr. B B 430.00 PSI -155 F
PRESS. TRANS. SA-106 Gr. B B 430.00 PSI -155 F
0.5" 6000# THREADED COUPLING (N10 SA-105 B 430.00 PSI -155 F
OUTLET SA-106 Gr. B B 430.00 PSI -155 F
0.5" 6000# THREADED COUPLING (N3) SA-105 B 430.00 PSI -155 F
1" S.XXH PIPE (N6, N9) SA-106 Gr. B B 430.00 PSI -155 F
STEAM OUT (N8) SA-106 Gr. B B 430.00 PSI -155 F
RELIEF SA-106 Gr. B B 430.00 PSI -155 F
BOTTOM HEAD SA-516 Gr. 70 D 430.00 PSI -49 F
CLEAN DRAIN SA-106 Gr. B B 430.00 PSI -155 F

Component with highest MDMT: Shell.

Computed MDMT = -48 F
The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.

ASME Flanges Are Not Included in MDMT Calculations.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 32 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
GBDV36-038-4-40-6F
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Date Printed: 18/03/2009

MAWP Report by Components

Vessel Component Vessel
MAWP MAWP MAWP
Design Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)
Shell 430.00 PSI 3.00 PSI 544.88 PSI 433.89 PSI 430.89 PSI
ASME Flange Class: 300 Gr:1.1 3.00 PSI 737.00 PSI 667.50 PSI 664.50 PSI
INLET 430.00 PSI 3.00 PSI 544.88 PSI 433.89 PSI 430.89 PSI
ASME Flange Class: 300 Gr:1.1 3.00 PSI 737.00 PSI 667.50 PSI 664.50 PSI
PRESS. TRANS. 430.00 PSI 3.00 PSI 2077.45 PSI 523.59 PSI 520.59 PSI
ASME Flange Class: 300 Gr:1.1 3.00 PSI 737.00 PSI 667.50 PSI 664.50 PSI
0.5" 6000# THREADED COUPLING (N1030.00 PSI 3.00 PSI 2077.45 PSI 1370.51 PSI 1367.51 PSI
OUTLET 430.00 PSI 3.00 PSI 544.88 PSI 433.89 PSI 430.89 PSI
ASME Flange Class: 300 Gr:1.1 3.00 PSI 737.00 PSI 667.50 PSI 664.50 PSI
0.5" 6000# THREADED COUPLING (N3) 430.00 PSI 3.00 PSI 701.28 PSI 561.85 PSI 558.85 PSI
ASME Flange Class: 150 Gr:1.1 3.00 PSI 282.00 PSI 245.00 PSI 242.00 PSI
1" S.XXH PIPE (N6, N9) 430.00 PSI 3.00 PSI 701.28 PSI 561.85 PSI 558.85 PSI
ASME Flange Class: 300 Gr:1.1 3.00 PSI 737.00 PSI 667.50 PSI 664.50 PSI
STEAM OUT (N8) 430.00 PSI 3.00 PSI 701.28 PSI 561.85 PSI 558.85 PSI
ASME Flange Class: 300 Gr:1.1 3.00 PSI 737.00 PSI 667.50 PSI 664.50 PSI
RELIEF 430.00 PSI 3.00 PSI 701.28 PSI 561.85 PSI 558.85 PSI
ASME Flange Class: 300 Gr:1.1 3.00 PSI 737.00 PSI 667.50 PSI 664.50 PSI
BOTTOM HEAD 430.00 PSI 3.00 PSI 566.15 PSI 449.15 PSI 446.15 PSI
CLEAN DRAIN 430.00 PSI 3.00 PSI 729.87 PSI 581.01 PSI 578.01 PSI
ASME Flange Class: 300 Gr:1.1 3.00 PSI 737.00 PSI 667.50 PSI 664.50 PSI
NC = Not Calculated Inc = Incomplete

Summary
Component with the lowest vessel MAWP(New & Cold) : ASME Flange Class: 150 Gr:1.1
The lowest vessel MAWP(New & Cold) : 282.00 PSI

Component with the lowest vessel MAWP(Hot & Corroded) : ASME Flange Class: 150 Gr:1.1
The lowest vessel MAWP(Hot & Corroded) : 242.00 PSI
Pressures are exclusive of any external loads.
Flange pressures listed here do not consider external loadings

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 33 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Date Printed: 18/03/2009

Summary Information
Dry Weight Flooded Weight
Shell 914.08 lb. 2526.33 lb.
Head 272.74 lb. 531.01 lb.
Nozzle 49.12 lb. 49.12 lb.
ASME Flange 114.00 lb. 114.00 lb.
_________________ _________________
Totals 1349.93 lb. 3220.45 lb.

Volume
Shell 192.99 Gal.
Head 30.97 Gal.
Nozzle 1.83 Gal.
_________________
Totals 225.78 Gal.

Area
Shell 36.91 Sq. Ft.
Head 10.82 Sq. Ft.
Nozzle 3.40 Sq. Ft.
_________________
Totals 51.14 Sq. Ft.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 34 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 FIL-TREK CORPORATION
Customer: The Eads Company
Job No: V-4177 Vessel Number: GBDV36-038-4-40-6F
Date Printed: 18/03/2009

Hydrostatic Test Information Par. UG-99(b)

Gauge at Top

Component Const. x STest / SDesign x Pressure = Component Hydro Test Pressure

0.5" 6000# THREADED CO1.3 x 20000 / 20000 x 430.00 = 559.00

0.5" 6000# THREADED CO1.3 x 20000 / 20000 x 430.00 = 559.00
1" S.XXH PIPE (N6, N9) 1.3 x 17100 / 17100 x 430.00 = 559.00
BOTTOM HEAD 1.3 x 20000 / 20000 x 430.00 = 559.00
CLEAN DRAIN 1.3 x 17100 / 17100 x 430.00 = 559.00
INLET 1.3 x 17100 / 17100 x 430.00 = 559.00
OUTLET 1.3 x 17100 / 17100 x 430.00 = 559.00
PRESS. TRANS. 1.3 x 17100 / 17100 x 430.00 = 559.00
RELIEF 1.3 x 17100 / 17100 x 430.00 = 559.00
Shell 1.3 x 20000 / 20000 x 430.00 = 559.00
STEAM OUT (N8) 1.3 x 17100 / 17100 x 430.00 = 559.00
Calculated Test Pressure: 559.00 PSI
Specified Test Pressure: 559.00 PSI

Special Notes:
This calculation assumes one chamber.

This calculation is limited by the lowest component pressure per chamber.

Advanced Pressure Vessel version: 10.1.2 Computer Engineering, Inc. Page 35 of 35 Section VIII, Division 1, 2007 Edition, 2008 Addenda
 Table of Contents

Shell 1
BOTTOM HEAD 2
INLET 4
OUTLET 10
0.5" 6000# THREADED COUPLING (N3) 16
PRESS. TRANS. 18
CLEAN DRAIN 20
1" S.XXH PIPE (N6, N9) 22
STEAM OUT (N8) 24
RELIEF 26
0.5" 6000# THREADED COUPLING (N10) 28
Leg Information 30
ASME Flanges 31
MDMT Summary 32
MAWP Summary 33
Summary Information 34