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WRC 107 Stress Calculation For Sustained Loads:: Dimensionless Loads For Cylindrical Shells at Attachment Junction

This document contains the input and results of a stress analysis using CAESAR II software. It analyzes a cylindrical vessel (ID 55.12 inches) attached to a round nozzle (OD 16 inches). It calculates stresses in the vessel and attachment for sustained, expansion, and occasional loads. Stresses include circumferential and longitudinal membrane and bending stresses due to pressure, moment, and shear loads. Maximum stresses are below the allowable limits for the SA-516 Grade 70 material.

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205 views5 pages

WRC 107 Stress Calculation For Sustained Loads:: Dimensionless Loads For Cylindrical Shells at Attachment Junction

This document contains the input and results of a stress analysis using CAESAR II software. It analyzes a cylindrical vessel (ID 55.12 inches) attached to a round nozzle (OD 16 inches). It calculates stresses in the vessel and attachment for sustained, expansion, and occasional loads. Stresses include circumferential and longitudinal membrane and bending stresses due to pressure, moment, and shear loads. Maximum stresses are below the allowable limits for the SA-516 Grade 70 material.

Uploaded by

msmrizhwan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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CAESAR II ANALYSIS REPORT: WRC 107

INPUT ECHO
----------
Description:
a

Vessel Type: Cylindrical


Vessel Node Number: 0
Vessel Diameter: ID 55.120 in.
Vessel Wall Thickness: 2.480 in.
Vessel Corrosion Allowance: 0.039 in.

Vessel Material Name: SA-516 70


Vessel Working Temperature: 298.000 F
Vessel Cold Allowable Stress: Smc 20000.000 lb./sq.in.
Vessel Hot Allowable Stress: Smh 20000.000 lb./sq.in.

Attachment Type: Round Hollow


Attachment Node Number: 0
Nozzle Diameter: OD 16.000 in.
Attachment Wall Thickness: 0.866 in.
Attachment Corrosion Allowance: 0.039 in.

No Vessel-Nozzle Dirrection Cosines were defined.

External Loads input in local WRC107 convention

WRC107 Version/Year March 1979 Use B1&B2


Use Interactive Control No
Include Pressure Stress Indices per Div.2 No

Calculate Hoop Stress based on (from config): ID Diameter


Calculate Longitudinal Stress based on (from config): Lame Equation
*********************************************************************

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 35340.0 lb.
Circumferential Shear VC 26510.0 lb.
Longitudinal Shear VL 21210.0 lb.
Circumferential Moment MC 530140.0 ft.lb.
Longitudinal Moment ML 265070.0 ft.lb.
Torsional Moment MT 397610.0 ft.lb.

Dimensionless Parameters used : Gamma = 11.81

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 B1/B2 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.243 4C 1.921 (A,B)
N(PHI) / ( P/Rm ) 0.243 3C 1.538 (C,D)
M(PHI) / ( P ) 0.243 2C1 0.061 (A,B)
M(PHI) / ( P ) 0.243 1C 0.088 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.243 3A 0.435 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.243 1A 0.090 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.243 3B 1.378 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.243 1B1 0.039 (A,B,C,D)
CAESAR II ANALYSIS REPORT: WRC 107

N(x) / ( P/Rm ) 0.243 3C 1.538 (A,B)


N(x) / ( P/Rm ) 0.243 4C 1.921 (C,D)
M(x) / ( P ) 0.243 1C1 0.091 (A,B)
M(x) / ( P ) 0.243 2C 0.060 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.243 4A 0.746 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.243 2A 0.050 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.243 4B 0.432 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.243 2B1 0.062 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction


------------------------------------------------------------------------
| Stress Values at
Type of | (lb./sq.in.)
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -964 -964 -964 -964 -772 -772 -772 -772
Circ. Bend. P | -2167 2167 -2167 2167 -3127 3127 -3127 3127
Circ. Memb. MC | 0 0 0 0 -5616 -5616 5616 5616
Circ. Bend. MC | 0 0 0 0 -82844 82844 82844 -82844
Circ. Memb. ML | -8901 -8901 8901 8901 0 0 0 0
Circ. Bend. ML | -17704 17704 17704 -17704 0 0 0 0
|
Tot. Circ. Str.| -29737 10004 23473 -7600 -92361 79582 84560 -74872
------------------------------------------------------------------------
Long. Memb. P | -772 -772 -772 -772 -964 -964 -964 -964
Long. Bend. P | -3224 3224 -3224 3224 -2143 2143 -2143 2143
Long. Memb. MC | 0 0 0 0 -9640 -9640 9640 9640
Long. Bend. MC | 0 0 0 0 -45680 45680 45680 -45680
Long. Memb. ML | -2789 -2789 2789 2789 0 0 0 0
Long. Bend. ML | -28378 28378 28378 -28378 0 0 0 0
|
Tot. Long. Str.| -35165 28040 27170 -23137 -58430 37218 52213 -34861
------------------------------------------------------------------------
Shear VC | 432 432 -432 -432 0 0 0 0
Shear VL | 0 0 0 0 -345 -345 345 345
Shear MT | 4861 4861 4861 4861 4861 4861 4861 4861
|
Tot. Shear| 5294 5294 4429 4429 4516 4516 5207 5207
------------------------------------------------------------------------
Str. Int. | 38400 29480 30121 24311 92952 80058 85377 75539
------------------------------------------------------------------------

WRC 107 Stress Calculation for EXPansion loads:


Radial Load P 35340.0 lb.
Circumferential Shear VC 26510.0 lb.
Longitudinal Shear VL 21210.0 lb.
Circumferential Moment MC 530140.0 ft.lb.
Longitudinal Moment ML 265070.0 ft.lb.
Torsional Moment MT 397610.0 ft.lb.

Dimensionless Parameters used : Gamma = 11.81


Stress Concentration Factors Kn = 1.00, Kb = 1.00
CAESAR II ANALYSIS REPORT: WRC 107

Stresses in the Vessel at the Attachment Junction


------------------------------------------------------------------------
| Stress Values at
Type of | (lb./sq.in.)
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -964 -964 -964 -964 -772 -772 -772 -772
Circ. Bend. P | -2167 2167 -2167 2167 -3127 3127 -3127 3127
Circ. Memb. MC | 0 0 0 0 -5616 -5616 5616 5616
Circ. Bend. MC | 0 0 0 0 -82844 82844 82844 -82844
Circ. Memb. ML | -8901 -8901 8901 8901 0 0 0 0
Circ. Bend. ML | -17704 17704 17704 -17704 0 0 0 0
|
Tot. Circ. Str.| -29737 10004 23473 -7600 -92361 79582 84560 -74872
------------------------------------------------------------------------
Long. Memb. P | -772 -772 -772 -772 -964 -964 -964 -964
Long. Bend. P | -3224 3224 -3224 3224 -2143 2143 -2143 2143
Long. Memb. MC | 0 0 0 0 -9640 -9640 9640 9640
Long. Bend. MC | 0 0 0 0 -45680 45680 45680 -45680
Long. Memb. ML | -2789 -2789 2789 2789 0 0 0 0
Long. Bend. ML | -28378 28378 28378 -28378 0 0 0 0
|
Tot. Long. Str.| -35165 28040 27170 -23137 -58430 37218 52213 -34861
------------------------------------------------------------------------
Shear VC | 432 432 -432 -432 0 0 0 0
Shear VL | 0 0 0 0 -345 -345 345 345
Shear MT | 4861 4861 4861 4861 4861 4861 4861 4861
|
Tot. Shear| 5294 5294 4429 4429 4516 4516 5207 5207
------------------------------------------------------------------------
Str. Int. | 38400 29480 30121 24311 92952 80058 85377 75539
------------------------------------------------------------------------

WRC 107 Stress Calculation for OCCasional loads:


Radial Load P 35340.0 lb.
Circumferential Shear VC 26510.0 lb.
Longitudinal Shear VL 21210.0 lb.
Circumferential Moment MC 530140.0 ft.lb.
Longitudinal Moment ML 265070.0 ft.lb.
Torsional Moment MT 397610.0 ft.lb.

Dimensionless Parameters used : Gamma = 11.81


Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction


------------------------------------------------------------------------
| Stress Values at
Type of | (lb./sq.in.)
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | -964 -964 -964 -964 -772 -772 -772 -772
Circ. Bend. P | -2167 2167 -2167 2167 -3127 3127 -3127 3127
Circ. Memb. MC | 0 0 0 0 -5616 -5616 5616 5616
Circ. Bend. MC | 0 0 0 0 -82844 82844 82844 -82844
CAESAR II ANALYSIS REPORT: WRC 107

Circ. Memb. ML | -8901 -8901 8901 8901 0 0 0 0


Circ. Bend. ML | -17704 17704 17704 -17704 0 0 0 0
|
Tot. Circ. Str.| -29737 10004 23473 -7600 -92361 79582 84560 -74872
------------------------------------------------------------------------
Long. Memb. P | -772 -772 -772 -772 -964 -964 -964 -964
Long. Bend. P | -3224 3224 -3224 3224 -2143 2143 -2143 2143
Long. Memb. MC | 0 0 0 0 -9640 -9640 9640 9640
Long. Bend. MC | 0 0 0 0 -45680 45680 45680 -45680
Long. Memb. ML | -2789 -2789 2789 2789 0 0 0 0
Long. Bend. ML | -28378 28378 28378 -28378 0 0 0 0
|
Tot. Long. Str.| -35165 28040 27170 -23137 -58430 37218 52213 -34861
------------------------------------------------------------------------
Shear VC | 432 432 -432 -432 0 0 0 0
Shear VL | 0 0 0 0 -345 -345 345 345
Shear MT | 4861 4861 4861 4861 4861 4861 4861 4861
|
Tot. Shear| 5294 5294 4429 4429 4516 4516 5207 5207
------------------------------------------------------------------------
Str. Int. | 38400 29480 30121 24311 92952 80058 85377 75539
------------------------------------------------------------------------

WRC 107 Stress Summations:

Vessel Stress Summation at Attachment Junction


------------------------------------------------------------------------
Type of | Stress Values at
Stress Int. | (lb./sq.in.)
---------------|--------------------------------------------------------
Location | Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Pm (SUS) | 13796 13796 13796 13796 13796 13796 13796 13796
Circ. Pm (OCC) | 0 0 0 0 0 0 0 0
Circ. Pm(TOTAL)| 13796 13796 13796 13796 13796 13796 13796 13796
Circ. Pl (SUS) | -9866 -9866 7936 7936 -6389 -6389 4843 4843
Circ. Pl (OCC) | -9866 -9866 7936 7936 -6389 -6389 4843 4843
Circ. Pl(TOTAL)| -19732 -19732 15873 15873 -12778 -12778 9687 9687
Circ. Q (SUS) | -19871 19871 15537 -15537 -85972 85972 79716 -79716
Circ. Q (EXP) | -29737 10004 23473 -7600 -92361 79582 84560 -74872
Circ. Q (OCC) | -19871 19871 15537 -15537 -85972 85972 79716 -79716
Circ. Q (TOTAL)| -69480 49747 54548 -38675-264306 251527 243992-234305
------------------------------------------------------------------------
Long. Pm (SUS) | 6606 6606 6606 6606 6606 6606 6606 6606
Long. Pm (OCC) | 0 0 0 0 0 0 0 0
Long. Pm(TOTAL)| 6606 6606 6606 6606 6606 6606 6606 6606
Long. Pl (SUS) | -3562 -3562 2016 2016 -10605 -10605 8675 8675
Long. Pl (OCC) | -3562 -3562 2016 2016 -10605 -10605 8675 8675
Long. Pl(TOTAL)| -7124 -7124 4032 4032 -21211 -21211 17351 17351
Long. Q (SUS) | -31603 31603 25154 -25154 -47824 47824 43537 -43537
Long. Q (EXP) | -35165 28040 27170 -23137 -58430 37218 52213 -34861
Long. Q (OCC) | -31603 31603 25154 -25154 -47824 47824 43537 -43537
Long. Q (TOTAL)| -98371 91247 77478 -73445-154078 132866 139287-121936
------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0
Shear Pm (OCC) | 0 0 0 0 0 0 0 0
Shear Pm(TOTAL)| 0 0 0 0 0 0 0 0
CAESAR II ANALYSIS REPORT: WRC 107

Shear Pl (SUS) | 432 432 -432 -432 -345 -345 345 345
Shear Pl (OCC) | 432 432 -432 -432 -345 -345 345 345
Shear Pl(TOTAL)| 864 864 -864 -864 -691 -691 691 691
Shear Q (SUS) | 4861 4861 4861 4861 4861 4861 4861 4861
Shear Q (EXP) | 5294 5294 4429 4429 4516 4516 5207 5207
Shear Q (OCC) | 4861 4861 4861 4861 4861 4861 4861 4861
Shear Q (TOTAL)| 15017 15017 14153 14153 14239 14239 14931 14931
------------------------------------------------------------------------
Pm (SUS) | 13796 13796 13796 13796 13796 13796 13796 13796
------------------------------------------------------------------------
Pm (SUS+OCC) | 13796 13796 13796 13796 13796 13796 13796 13796
------------------------------------------------------------------------
Pm+Pl (SUS) | 4105 4105 21747 21747 11427 11427 18675 18675
------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 6071 6071 29708 29708 15684 15684 24451 24451
------------------------------------------------------------------------
Pm+Pl+Q (Total)| 106901 95599 99598 65910 265191 253898 269767 212945
------------------------------------------------------------------------

------------------------------------------------------------------------
Type of | Max. S.I. S.I. Allowable | Result
Stress Int. | lb./sq.in. |
---------------|--------------------------------------------------------
Pm (SUS) | 13796 20000 | Passed
Pm (SUS+OCC) | 13796 24000 | Passed
Pm+Pl (SUS) | 21747 30000 | Passed
Pm+Pl (SUS+OCC)| 29708 36000 | Passed
Pm+Pl+Q (TOTAL)| 269767 60000 | Failed
------------------------------------------------------------------------

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