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Nozzle Calcs Rev A

This document provides design calculations for a nozzle opening on a pressure vessel. It includes summaries of design conditions, nozzle thickness, area requirements, and weld sizing. Geometry calculations are shown for the nozzle, vessel, and required nozzle wall thickness according to the ASME code.

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bolivar
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0% found this document useful (0 votes)
388 views6 pages

Nozzle Calcs Rev A

This document provides design calculations for a nozzle opening on a pressure vessel. It includes summaries of design conditions, nozzle thickness, area requirements, and weld sizing. Geometry calculations are shown for the nozzle, vessel, and required nozzle wall thickness according to the ASME code.

Uploaded by

bolivar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PRESSURE VESSEL DESIGN CALCULATIONS - SHELL OPENINGS

CUSTOMER: FULTON INDUSTRIES

PROJECT: ALTERATION #49350 NUMBER:


SUBJECT: FILTER SEPARATOR PAGES: BY:
TAG: 49350 DATE: REVISION:
CODE: VIII-1 PROPOSAL NO. DRAWING REF.:
COMPONENT:NOZZLE N1 NPS 4 LWNRF 300# CONTRACT: ORDER NO.

DESIGN CONDITIONS SUMMARY


DESIGN PRESSURE 740.00 PSI
DESIGN TEMPERATURE 100.00 F
JOINT EFFICIENCY 1.00
CORROSION ALLOWANCE 0.0625 IN
NOZZLE THICKNESS SUMMARY
OD= 5.7500 NOZZLE thk 0.2695 0.7656 OK
AREA CALCULATIONS SUMMARY
REQUIRED AVAILABLE
tnw= 0.8750 AREA 1.7547 2.6395 OK
A1 0.4377 IN2
A2 1.9518 IN2
LEG41= 0.5000 A3 0.0000 IN2
Awelds 0.2500 IN2
UW-16 WELD SIZING SUMMARY
tnv=0.594 twlow= 0.5940 THROAT LEG41 0.2500 0.3500 OK

GEOMETRY SUMMARY
MAXIMUM ACTUAL
OUTSIDE 1.3288 0.5000 OK
C= 0.0625 INSIDE 0.0000 0.0000 OK
LEG43= 0.0000
h= 0.0000

VESSEL DESIGN DATA


INTERNAL DESIGN PRESSURE Pi 740.00 PSI
OPERATING HEAD -------->Ps=0*(14.696/(33.93*12))*0 Ps 0.00 PSI Hs 0 IN SGs 0 GAS
DESIGN TEMPERATURE T 100.00 F
INTERNAL CORROSION ALLOWANCE C 0.0625 IN
OUTSIDE DIAMETER OF VESSEL OD 20.0000 IN
MATERIAL VESSEL MATv SA-106 GR B ADIM
MAXIMUM ALLOWABLE STRESS OF VESSEL Sv 17100.00 PSI ASME SECCION II-D
LOCAL VESSEL THICKNESS tnv 0.5940 IN
JOINT EFFICIENCY E 1.00 ADIM
HYDROSTATIC TEST TEMPERATURE Tt 70.00 F
MAXIMUM ALLOWABLE STRESS AT HYDROSTATIC TEMP. St 17100.00 PSI ASME SECCION II-D
NOZZLE DESIGN DATA
LOCATED ON SHELL
LIQUID STATIC HEAD TO ADD Pn 0.0000 PSI Hs 0 IN SGs 0
NOZZLE MATERIAL MATn SA-105 N
NOZZLE ALLOWABLE STRESS Sn 20000.00 PSI ASME SECCION II-D
NOZZLE OUTSIDE DIAMETER NEW ODn 5.7500 IN FROM ASME B36.10
NOZZLE NOMINAL WALL THICKNESS tnw 0.8750 IN SCH FROM ASME B36.10
NOMINAL THICKNESS OF STANDARD PIPE tstd 0.8750 IN SCH STD FROM ASME B36.10
NOZZLE PROJECTION OUTSIDE VESSEL Pro 6.0000 IN
NOZZLE PROJECTION INSIDE VESSEL hr 0.0000 IN
SHELL NOZZLE FROM PLATE YES/NO NO

NOZZLE TO PAD FILLET WELD SIZE leg41 0.5000 IN


NOZZLE TO SHELL INNER leg43 0.0000 IN
NOZZLE TO SHELL GROVE WELD SIZE twlow 0.5940 IN FULL PENETRATION
CORRECTION FACTOR F F 1.0000 SEE UG-37 DEFAULT=1
factor E1 E1 1.0000
DIFFERENT PLANES W/ RESPECT TO CL L 0.00 IN

NOZZLE CALCULATION
CORRODED RADIUS FOR CALC. R=DI/2+C -------->R=(20/2)+0.0625 R 10.0625 IN
DESIGN PRESSURE P=Pi+Ps -------->P=740+0 P 740.0000 PSI
NOZZLE DESIGN PRESSURE Pno=Pi+Ps+Pn -------->Pno=740+0+0 Pno 740.0000 PSI
NOZZLE WALL THICKNESS FROM PIPE tn=tnw-C -------->tn=0.875-0.0625 tn 0.8125 IN
INSIDE RADIUS OF NOZZLE UNDER CONS Rn=Odn/2-tn -------->Rn=(5.75-2*0.8125)/2 Rn 2.0625 IN
SPECIFIED VESSEL WALL THICKNESS t=tnv-C -------->t=0.594-0.0625 t 0.5315 IN CORRODED CONDITION
NOMINAL THICKNESS INTERNAL PROJ ti=tn-C -------->ti=0.8125-0.0625 ti 0.7500 IN CORRODED CONDITION
NOZZLE INNER PROJECTION h=hr-C -------->h=0 h 0.0000 IN

REQUIRED THICKNESS
REQUIRED THK OF SEAMLESS NOZZLE trn=PRn/(SnE-0.6P)+C trn 0.0780 IN E=1 UG-27(C)(1)
REQUIRED THK OF SEAMLESS SHELL P*Ro / (S*E + 0.4*P) tr 0.4254 IN E=1 UG-37(a)
LIMITS OF REINFORCEMENT PER UG-40

PARALLEL TO THE VESSEL WALL - Lr d = 2Rn d 4.1250 IN UG-40 (b)(1)


Lr2 = Rn+tn+t Rn+tn+t 3.4065 IN UG-40 (b)(2)
USE Larger of d and Rn+tn+t Lr 4.1250 IN UG-40 (b)
NORMAL TO VESSEL WALL OUTSIDE 2.5t 1.3288 IN UG-40 (c)(1)
2.5(tn) 2.0313 IN UG-40 (c)(2)
USE Smaller of 2.5t and 2.5(tn) Lh 1.3288 IN UG-40 (c )
NORMAL TO VESSEL WALL INSIDE 2.5t 1.3288 IN
2.5ti 1.8750 IN
h 0.0000 IN
PRESSURE VESSEL DESIGN CALCULATIONS - SHELL OPENINGS

CUSTOMER: FULTON INDUSTRIES

PROJECT: ALTERATION #49350 NUMBER:


SUBJECT: FILTER SEPARATOR PAGES: BY:
TAG: 49350 DATE: REVISION:
CODE: VIII-1 PROPOSAL NO. DRAWING REF.:
COMPONENT:NOZZLE N1 NPS 4 LWNRF 300# CONTRACT: ORDER NO.

USE Smallest value of h, 2.5t, 2.5 ti Li 0.0000 IN DESIGN CONDITIONS SUMMARY

AVAILABLE AREA FIG UG-37.1


STRENGTH REDUCTION FACTORS fr1=Sn/Sv fr1 1.0000
fr2=Sn/Sv fr2 1.0000
TOTAL CROSS SECTIONAL AREA REQ A=dtrF+2tntrF(1-fr1) A 1.7547 IN2 UG-37 (c )

AVAILABLE AREA FIG UG-37.1


AREA IN EXCESS THCK IN VESSEL WALL A1=d(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 0.4377 IN2
A1=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 0.2852 IN2
Use larger value of A1 above A1 0.4377 IN2
AREA IN EXCESS THCK IN NOZZLE WALL A2=5*(tn-trn)fr2t 1.9518 IN2
A2=5*(tn-trn)fr2tn 2.9837 IN2
Use smallest value of A2 above A2 1.9518 IN2
AREA AVAILABLE NOZZLE INSIDE VESSEL A3=5t ti fr2 1.9931 IN2
A3=5 ti ti fr2 2.8125 IN2
A3=2h ti fr2 0.0000 IN2
Use smallest value of A3 above A3 0.0000 IN2
OUTWARD NOZZLE WELD A41=LEG^2 fr2 A41 0.2500 IN2
INWARD NOZZLE WELD A43=LEG^2 fr2 A43 0.0000 IN2
TOTAL AVAILABLE AREA Aa=A1+A2+A3+A41+A43 Aa 2.6395 IN2
REINFORCEMENT AREA IS ADEQUATE: YES OR NO YES VERIFICATION YES=ACCEPTABLE

WELD CHECK UW-16


FILLET NOZZLE - LEG41 tmin smalles of 0.75, tn,t tmin 0.5315 IN UW-16 (b)
tc(min)=lesser 0.25 or 0.7 tmin tcmin 0.2500 IN UW-16 (b)
tc(actual)=0.7LEG41 tcact 0.3500 IN
WELD SIZE IS ADEQUATE: YES OR NO YES VERIFICATION YES=ACCEPTABLE

NOZZLE NECK THICKNESS CHECK UG-45


WALL THICKNESS UG-27 ta=trn+C ta 0.1405 IN E=1 UG-45
WALL THICKNESS UNDER INTERNAL PRESSURE tb1=PRo/(SvE+0.4P)+C tb1 0.4879 IN E=1 UG-45 - Appendix 1
EXTERNAL PRESSURE
WALL THICKNESS UG-16 (b) tb4=3/32"+C tr4 0.1563 IN UG-45
THE GREATER OF tb4 OR tb1 tb5 tb5 0.4879 IN
MINIMUM THICKNESS - TABLE UG-45 tb3 tb3 0.2695 IN TABLE UG-45 , PLUS CORROSION ALLOWANCE
THE LESSER OF tb3 OR tb5 tb tb 0.2695
MINIMUM WALL THICHNESS REQUIRED PER UG-45 THE GREATER OF ta OR tb tUG-45 0.2695 IN
AVAILABLE NOZZLE THCK NEW tn tna=0.875* tnw tna 0.7656 IN
NOZZLE NECK THICKNESS IS ADEQUATE: YES OR NO YES VERIFICATION YES=ACCEPTABLE

NOTES:
1. CALCULATION VALID FOR ELEMENT THAT FALLS WITHIN THE LIMITS OF REINFORCEMENT
2. EXPOSED INSIDE EDGES SHALL BE CHAMFERED OR ROUNDED ACCORDING TO UG-76 c

FORMA: FI-010
REV:0

___________________
Prepared by: B. Gonzalez ___________________ ___________________
Reviewed by: M. Jordan Approved by: B. Gonzalez
PRESSURE VESSEL DESIGN CALCULATIONS - SHELL OPENINGS

CUSTOMER: FULTON INDUSTRIES

PROJECT: ALTERATION #49350 NUMBER:


SUBJECT: FILTER SEPARATOR PAGES: BY:
TAG: 49350 DATE: REVISION:
CODE: VIII-1 PROPOSAL NO. DRAWING REF.:
COMPONENT:NOZZLE N4 NPS 2 LWNRF 300# CONTRACT: ORDER NO.

DESIGN CONDITIONS SUMMARY


DESIGN PRESSURE 740.00 PSI
DESIGN TEMPERATURE 100.00 F
JOINT EFFICIENCY 1.00
CORROSION ALLOWANCE 0.0625 IN
NOZZLE THICKNESS SUMMARY
OD= 3.3100 NOZZLE thk 0.1975 0.4091 OK
AREA CALCULATIONS SUMMARY
REQUIRED AVAILABLE
tnw= 0.4675 AREA 1.0635 1.2396 OK
A1 0.2653 IN2
A2 0.7243 IN2
LEG41= 0.5000 A3 0.0000 IN2
Awelds 0.2500 IN2
UW-16 WELD SIZING SUMMARY
tnv=0.594 twlow= 0.5940 THROAT LEG41 0.2500 0.3500 OK

GEOMETRY SUMMARY
MAXIMUM ACTUAL
OUTSIDE 1.0125 0.5000 OK
C= 0.0625 INSIDE 0.0000 0.0000 OK
LEG43= 0.0000
h= 0.0000

VESSEL DESIGN DATA


INTERNAL DESIGN PRESSURE Pi 740.00 PSI
OPERATING HEAD -------->Ps=0*(14.696/(33.93*12))*0 Ps 0.00 PSI Hs 0 IN SGs 0 GAS
DESIGN TEMPERATURE T 100.00 F
INTERNAL CORROSION ALLOWANCE C 0.0625 IN
OUTSIDE DIAMETER OF VESSEL OD 20.0000 IN
MATERIAL VESSEL MATv SA-106 GR B ADIM
MAXIMUM ALLOWABLE STRESS OF VESSEL Sv 17100.00 PSI ASME SECCION II-D
LOCAL VESSEL THICKNESS tnv 0.5940 IN
JOINT EFFICIENCY E 1.00 ADIM
HYDROSTATIC TEST TEMPERATURE Tt 70.00 F
MAXIMUM ALLOWABLE STRESS AT HYDROSTATIC TEMP. St 17100.00 PSI ASME SECCION II-D
NOZZLE DESIGN DATA
LOCATED ON SHELL
LIQUID STATIC HEAD TO ADD Pn 0.0000 PSI Hs 0 IN SGs 0
NOZZLE MATERIAL MATn SA-105 N
NOZZLE ALLOWABLE STRESS Sn 20000.00 PSI ASME SECCION II-D
NOZZLE OUTSIDE DIAMETER NEW ODn 3.3100 IN FROM ASME B36.10
NOZZLE NOMINAL WALL THICKNESS tnw 0.4675 IN SCH FROM ASME B36.10
NOMINAL THICKNESS OF STANDARD PIPE tstd 0.4675 IN SCH STD FROM ASME B36.10
NOZZLE PROJECTION OUTSIDE VESSEL Pro 6.0000 IN
NOZZLE PROJECTION INSIDE VESSEL hr 0.0000 IN
SHELL NOZZLE FROM PLATE YES/NO NO

NOZZLE TO PAD FILLET WELD SIZE leg41 0.5000 IN


NOZZLE TO SHELL INNER leg43 0.0000 IN
NOZZLE TO SHELL GROVE WELD SIZE twlow 0.5940 IN FULL PENETRATION
CORRECTION FACTOR F F 1.0000 SEE UG-37 DEFAULT=1
factor E1 E1 1.0000
DIFFERENT PLANES W/ RESPECT TO CL L 0.00 IN

NOZZLE CALCULATION
CORRODED RADIUS FOR CALC. R=DI/2+C -------->R=(20/2)+0.0625 R 10.0625 IN
DESIGN PRESSURE P=Pi+Ps -------->P=740+0 P 740.0000 PSI
NOZZLE DESIGN PRESSURE Pno=Pi+Ps+Pn -------->Pno=740+0+0 Pno 740.0000 PSI
NOZZLE WALL THICKNESS FROM PIPE tn=tnw-C -------->tn=0.4675-0.0625 tn 0.4050 IN
INSIDE RADIUS OF NOZZLE UNDER CONS Rn=Odn/2-tn -------->Rn=(3.31-2*0.405)/2 Rn 1.2500 IN
SPECIFIED VESSEL WALL THICKNESS t=tnv-C -------->t=0.594-0.0625 t 0.5315 IN CORRODED CONDITION
NOMINAL THICKNESS INTERNAL PROJ ti=tn-C -------->ti=0.405-0.0625 ti 0.3425 IN CORRODED CONDITION
NOZZLE INNER PROJECTION h=hr-C -------->h=0 h 0.0000 IN

REQUIRED THICKNESS
REQUIRED THK OF SEAMLESS NOZZLE trn=PRn/(SnE-0.6P)+C trn 0.0473 IN E=1 UG-27(C)(1)
REQUIRED THK OF SEAMLESS SHELL P*Ro / (S*E + 0.4*P) tr 0.4254 IN E=1 UG-37(a)
LIMITS OF REINFORCEMENT PER UG-40

PARALLEL TO THE VESSEL WALL - Lr d = 2Rn d 2.5000 IN UG-40 (b)(1)


Lr2 = Rn+tn+t Rn+tn+t 2.1865 IN UG-40 (b)(2)
USE Larger of d and Rn+tn+t Lr 2.5000 IN UG-40 (b)
NORMAL TO VESSEL WALL OUTSIDE 2.5t 1.3288 IN UG-40 (c)(1)
2.5(tn) 1.0125 IN UG-40 (c)(2)
USE Smaller of 2.5t and 2.5(tn) Lh 1.0125 IN UG-40 (c )
NORMAL TO VESSEL WALL INSIDE 2.5t 1.3288 IN
2.5ti 0.8563 IN
h 0.0000 IN

___________________
Prepared by: B. Gonzalez ___________________ ___________________
Reviewed by: M. Jordan Approved by: B. Gonzalez
PRESSURE VESSEL DESIGN CALCULATIONS - SHELL OPENINGS

CUSTOMER: FULTON INDUSTRIES

PROJECT: ALTERATION #49350 NUMBER:


SUBJECT: FILTER SEPARATOR PAGES: BY:
TAG: 49350 DATE: REVISION:
CODE: VIII-1 PROPOSAL NO. DRAWING REF.:
COMPONENT:NOZZLE N4 NPS 2 LWNRF 300# CONTRACT: ORDER NO.

USE Smallest value of h, 2.5t, 2.5 ti Li 0.0000 IN DESIGN CONDITIONS SUMMARY

AVAILABLE AREA FIG UG-37.1


STRENGTH REDUCTION FACTORS fr1=Sn/Sv fr1 1.0000
fr2=Sn/Sv fr2 1.0000
TOTAL CROSS SECTIONAL AREA REQ A=dtrF+2tntrF(1-fr1) A 1.0635 IN2 UG-37 (c )

AVAILABLE AREA FIG UG-37.1


AREA IN EXCESS THCK IN VESSEL WALL A1=d(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 0.2653 IN2
A1=2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1) 0.1988 IN2
Use larger value of A1 above A1 0.2653 IN2
AREA IN EXCESS THCK IN NOZZLE WALL A2=5*(tn-trn)fr2t 0.9506 IN2
A2=5*(tn-trn)fr2tn 0.7243 IN2
Use smallest value of A2 above A2 0.7243 IN2
AREA AVAILABLE NOZZLE INSIDE VESSEL A3=5t ti fr2 0.9102 IN2
A3=5 ti ti fr2 0.5865 IN2
A3=2h ti fr2 0.0000 IN2
Use smallest value of A3 above A3 0.0000 IN2
OUTWARD NOZZLE WELD A41=LEG^2 fr2 A41 0.2500 IN2
INWARD NOZZLE WELD A43=LEG^2 fr2 A43 0.0000 IN2
TOTAL AVAILABLE AREA Aa=A1+A2+A3+A41+A43 Aa 1.2396 IN2
REINFORCEMENT AREA IS ADEQUATE: YES OR NO YES VERIFICATION YES=ACCEPTABLE

WELD CHECK UW-16


FILLET NOZZLE - LEG41 tmin smalles of 0.75, tn,t tmin 0.4050 IN UW-16 (b)
tc(min)=lesser 0.25 or 0.7 tmin tcmin 0.2500 IN UW-16 (b)
tc(actual)=0.7LEG41 tcact 0.3500 IN
WELD SIZE IS ADEQUATE: YES OR NO YES VERIFICATION YES=ACCEPTABLE

NOZZLE NECK THICKNESS CHECK UG-45


WALL THICKNESS UG-27 ta=trn+C ta 0.1098 IN E=1 UG-45
WALL THICKNESS UNDER INTERNAL PRESSURE tb1=PRo/(SvE+0.4P)+C tb1 0.4879 IN E=1 UG-45 - Appendix 1
EXTERNAL PRESSURE
WALL THICKNESS UG-16 (b) tb4=3/32"+C tr4 0.1563 IN UG-45
THE GREATER OF tb4 OR tb1 tb5 tb5 0.4879 IN
MINIMUM THICKNESS - TABLE UG-45 tb3 tb3 0.1975 IN TABLE UG-45 , PLUS CORROSION ALLOWANCE
THE LESSER OF tb3 OR tb5 tb tb 0.1975
MINIMUM WALL THICHNESS REQUIRED PER UG-45 THE GREATER OF ta OR tb tUG-45 0.1975 IN
AVAILABLE NOZZLE THCK NEW tn tna=0.875* tnw tna 0.4091 IN
NOZZLE NECK THICKNESS IS ADEQUATE: YES OR NO YES VERIFICATION YES=ACCEPTABLE

NOTES:
1. CALCULATION VALID FOR ELEMENT THAT FALLS WITHIN THE LIMITS OF REINFORCEMENT
2. EXPOSED INSIDE EDGES SHALL BE CHAMFERED OR ROUNDED ACCORDING TO UG-76 c

FORMA: FI-010
REV:0

___________________
Prepared by: B. Gonzalez ___________________ ___________________
Reviewed by: M. Jordan Approved by: B. Gonzalez
PRESSURE VESSEL DESIGN CALCULATIONS - SHELL OPENINGS

CUSTOMER: FULTON INDUSTRIES

PROJECT: ALTERATION #49350 NUMBER:


SUBJECT: FILTER SEPARATOR PAGES: BY:
TAG: 49350 DATE: REVISION:
CODE: VIII-1 PROPOSAL NO. DRAWING REF.:
COMPONENT:NOZZLE N5B NPS 1 LWNRF 300# CONTRACT: ORDER NO.

DESIGN CONDITIONS SUMMARY


DESIGN PRESSURE 740.00 PSI
DESIGN TEMPERATURE 100.00 F
JOINT EFFICIENCY 1.00
CORROSION ALLOWANCE 0.0625 IN
NOZZLE THICKNESS SUMMARY
OD= 2.1200 NOZZLE thk 0.1785 0.3522 OK
AREA CALCULATIONS SUMMARY
REQUIRED AVAILABLE
tnw= 0.4025 AREA
A1 IN2
A2 IN2
LEG41= 0.3750 A3 IN2
Awelds IN2
UW-16 WELD SIZING SUMMARY
tnv=0.594 twlow= 0.5940 THROAT LEG41 0.2380 0.2625 OK

GEOMETRY SUMMARY
MAXIMUM ACTUAL
OUTSIDE 0.8500 0.3750 OK
C= 0.0625 INSIDE 0.0000 0.0000 OK
LEG43= 0.0000
h= 0.0000

VESSEL DESIGN DATA


INTERNAL DESIGN PRESSURE Pi 740.00 PSI
OPERATING HEAD -------->Ps=0*(14.696/(33.93*12))*0 Ps 0.00 PSI Hs 0 IN SGs 0 GAS
DESIGN TEMPERATURE T 100.00 F
INTERNAL CORROSION ALLOWANCE C 0.0625 IN
OUTSIDE DIAMETER OF VESSEL OD 20.0000 IN
MATERIAL VESSEL MATv SA-106 GR B ADIM
MAXIMUM ALLOWABLE STRESS OF VESSEL Sv 17100.00 PSI ASME SECCION II-D
LOCAL VESSEL THICKNESS tnv 0.5940 IN
JOINT EFFICIENCY E 1.00 ADIM
HYDROSTATIC TEST TEMPERATURE Tt 70.00 F
MAXIMUM ALLOWABLE STRESS AT HYDROSTATIC TEMP. St 17100.00 PSI ASME SECCION II-D
NOZZLE DESIGN DATA
LOCATED ON SHELL
LIQUID STATIC HEAD TO ADD Pn 0.0000 PSI Hs 0 IN SGs 0
NOZZLE MATERIAL MATn SA-105 N
NOZZLE ALLOWABLE STRESS Sn 20000.00 PSI ASME SECCION II-D
NOZZLE OUTSIDE DIAMETER NEW ODn 2.1200 IN FROM ASME B36.10
NOZZLE NOMINAL WALL THICKNESS tnw 0.4025 IN SCH FROM ASME B36.10
NOMINAL THICKNESS OF STANDARD PIPE tstd 0.4025 IN SCH STD FROM ASME B36.10
NOZZLE PROJECTION OUTSIDE VESSEL Pro 6.0000 IN
NOZZLE PROJECTION INSIDE VESSEL hr 0.0000 IN
SHELL NOZZLE FROM PLATE YES/NO NO

NOZZLE TO PAD FILLET WELD SIZE leg41 0.3750 IN


NOZZLE TO SHELL INNER leg43 0.0000 IN
NOZZLE TO SHELL GROVE WELD SIZE twlow 0.5940 IN FULL PENETRATION
CORRECTION FACTOR F F 1.0000 SEE UG-37 DEFAULT=1
factor E1 E1 1.0000
DIFFERENT PLANES W/ RESPECT TO CL L 0.00 IN

NOZZLE CALCULATION
CORRODED RADIUS FOR CALC. R=DI/2+C -------->R=(20/2)+0.0625 R 10.0625 IN
DESIGN PRESSURE P=Pi+Ps -------->P=740+0 P 740.0000 PSI
NOZZLE DESIGN PRESSURE Pno=Pi+Ps+Pn -------->Pno=740+0+0 Pno 740.0000 PSI
NOZZLE WALL THICKNESS FROM PIPE tn=tnw-C -------->tn=0.4025-0.0625 tn 0.3400 IN
INSIDE RADIUS OF NOZZLE UNDER CONS Rn=Odn/2-tn -------->Rn=(2.12-2*0.34)/2 Rn 0.7200 IN
SPECIFIED VESSEL WALL THICKNESS t=tnv-C -------->t=0.594-0.0625 t 0.5315 IN CORRODED CONDITION
NOMINAL THICKNESS INTERNAL PROJ ti=tn-C -------->ti=0.34-0.0625 ti 0.2775 IN CORRODED CONDITION
NOZZLE INNER PROJECTION h=hr-C -------->h=0 h 0.0000 IN

REQUIRED THICKNESS
REQUIRED THK OF SEAMLESS NOZZLE trn=PRn/(SnE-0.6P)+C trn 0.0272 IN E=1 UG-27(C)(1)
REQUIRED THK OF SEAMLESS SHELL P*Ro / (S*E + 0.4*P) tr 0.4254 IN E=1 UG-37(a)
LIMITS OF REINFORCEMENT PER UG-40

PARALLEL TO THE VESSEL WALL - Lr d = 2Rn d 1.4400 IN UG-40 (b)(1)


Lr2 = Rn+tn+t Rn+tn+t 1.5915 IN UG-40 (b)(2)
USE Larger of d and Rn+tn+t Lr 1.5915 IN UG-40 (b)
NORMAL TO VESSEL WALL OUTSIDE 2.5t 1.3288 IN UG-40 (c)(1)
2.5(tn) 0.8500 IN UG-40 (c)(2)
USE Smaller of 2.5t and 2.5(tn) Lh 0.8500 IN UG-40 (c )
NORMAL TO VESSEL WALL INSIDE 2.5t 1.3288 IN
2.5ti 0.6938 IN
h 0.0000 IN

___________________
Prepared by: B. Gonzalez ___________________ ___________________
Reviewed by: M. Jordan Approved by: B. Gonzalez
PRESSURE VESSEL DESIGN CALCULATIONS - SHELL OPENINGS

CUSTOMER: FULTON INDUSTRIES

PROJECT: ALTERATION #49350 NUMBER:


SUBJECT: FILTER SEPARATOR PAGES: BY:
TAG: 49350 DATE: REVISION:
CODE: VIII-1 PROPOSAL NO. DRAWING REF.:
COMPONENT:NOZZLE N5B NPS 1 LWNRF 300# CONTRACT: ORDER NO.

USE Smallest value of h, 2.5t, 2.5 ti Li 0.0000 IN DESIGN CONDITIONS SUMMARY

tr>3/8 in AND d<=2 3/8 in - UG-37 REINFORCEMENT CALCULATIONS ARE NOT REQUIRED PER UG-36(c)(3)(a)

tr>3/8 in AND d<=2 3/8 in - UG-37 REINFORCEMENT CALCULATIONS ARE NOT REQUIRED PER UG-36(c)(3)(a)

WELD CHECK UW-16


FILLET NOZZLE - LEG41 tmin smalles of 0.75, tn,t tmin 0.3400 IN UW-16 (b)
tc(min)=lesser 0.25 or 0.7 tmin tcmin 0.2380 IN UW-16 (b)
tc(actual)=0.7LEG41 tcact 0.2625 IN
WELD SIZE IS ADEQUATE: YES OR NO YES VERIFICATION YES=ACCEPTABLE

NOZZLE NECK THICKNESS CHECK UG-45


WALL THICKNESS UG-27 ta=trn+C ta 0.0897 IN E=1 UG-45
WALL THICKNESS UNDER INTERNAL PRESSURE tb1=PRo/(SvE+0.4P)+C tb1 0.4879 IN E=1 UG-45 - Appendix 1
EXTERNAL PRESSURE
WALL THICKNESS UG-16 (b) tb4=3/32"+C tr4 0.1563 IN UG-45
THE GREATER OF tb4 OR tb1 tb5 tb5 0.4879 IN
MINIMUM THICKNESS - TABLE UG-45 tb3 tb3 0.1785 IN TABLE UG-45 , PLUS CORROSION ALLOWANCE
THE LESSER OF tb3 OR tb5 tb tb 0.1785
MINIMUM WALL THICHNESS REQUIRED PER UG-45 THE GREATER OF ta OR tb tUG-45 0.1785 IN
AVAILABLE NOZZLE THCK NEW tn tna=0.875* tnw tna 0.3522 IN
NOZZLE NECK THICKNESS IS ADEQUATE: YES OR NO YES VERIFICATION YES=ACCEPTABLE

NOTES:
1. CALCULATION VALID FOR ELEMENT THAT FALLS WITHIN THE LIMITS OF REINFORCEMENT
2. EXPOSED INSIDE EDGES SHALL BE CHAMFERED OR ROUNDED ACCORDING TO UG-76 c

FORMA: FI-010
REV:0

___________________
Prepared by: B. Gonzalez ___________________ ___________________
Reviewed by: M. Jordan Approved by: B. Gonzalez

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