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Analysis On Gear of A Can Crusher

The document analyzes the gears of a can crusher to determine how to deliver enough power from the motor to crush cans. It outlines fixed values, variables, and assumptions about the component materials, sizes, and speeds. Mathematical equations are provided to calculate gear ratios, torque, force, and other values. The analysis determined that gears A and C should have 60 teeth each with a 324 mm pitch diameter, while gear B should have 30 teeth with a 258 mm pitch diameter in order to properly deliver power from the motor to crush cans.

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umar13
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256 views3 pages

Analysis On Gear of A Can Crusher

The document analyzes the gears of a can crusher to determine how to deliver enough power from the motor to crush cans. It outlines fixed values, variables, and assumptions about the component materials, sizes, and speeds. Mathematical equations are provided to calculate gear ratios, torque, force, and other values. The analysis determined that gears A and C should have 60 teeth each with a 324 mm pitch diameter, while gear B should have 30 teeth with a 258 mm pitch diameter in order to properly deliver power from the motor to crush cans.

Uploaded by

umar13
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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ANALYSIS ON GEAR OF A CAN CRUSHER

Problem statement
Not enough power delivered from the motor to piston to crush the can.

Fixed Values
Safety factor
Face width of gear
Inner diameter of gear
Chain length
Chain speed
Maximum tensile strength of material for gear
Power from motorf
Rotation speed of motor

Variables

Number of teeth for sprocket.


Pitch diameter.

Assumptions
General Assumptions
Component material = 6061 aluminum alloy
Ignore the chain drive during the calculation of gear ratio
All 3 gears use the same material
Component A: First Stage Gear
Pitch diameter = 324 mm
Number of tooth = 60 teeth
Component B: Second Stage Gear
Pitch diameter = 258 mm
Number of tooth = 30 teeth
Component C: Third Stage Gear
Pitch diameter = 324 mm
Number of tooth = 60 teeth

Mathematical Equations

Numberofteethondrivengear
Gear Ratio = Numberofteethondrivergear

HPx746
Power (kW) = 1000

Power (kW) = T

Torque x2 (Speedofrotationofmotor)
Power ( kW ) =
60 s

Speed of rotation of driver


Gear ratio = Speed of rotation of driven

Speed of rotation of driven


Gear Reduction = Speed of rotation of drive r

m
Power ( kW ) x ( 60 ) [ N .
]
Torque at gear A = s
2 ( Speed of rotationof motor )

Torque at gear B = Torque at gear A x (Gear Ratio)


Torque at gear C = Torque at gear B

Torque
Force= Radius

Application Software
Solidworks
Hyperworks
Output
Material used for gears are 6061 aluminum alloy.
The proper tooth number for Gear A and Gear C is 60 and for Gear B is 30.
The pitch diameter of Gear A and Gear C is 324 mm and for Gear B is 258
mm.

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