Revised FINAL DBR For X-Z Jetty 08-05-17
Revised FINAL DBR For X-Z Jetty 08-05-17
Consultant:
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
Table of Contents
1.0 INTRODUCTION ........................................................................................................... 5
2.0 BROAD SCOPE OF CONSULTANCY ......................................................................... 5
3.0 SCOPE OF WORK OF THE BIDDER ........................................................................... 5
4.0 SITE LOCATION ........................................................................................................... 6
4.1 LOCATION OF THE PROPOSED AND EXISTING CONNECTING PLATFORM .. 6
5.0 PROPOSED STRUCTURE ............................................................................................ 7
5.1 GENERAL....................................................................................................................... 7
5.2 EXTENSION AND STRENGTHENING OF CONNECTING PLATFORM OF
JETTY. .................................................................................................................................. 8
5.3 UTILITY BUILDING. .................................................................................................... 9
5.4 PROPOSED DG BUILDING AND PLATFORM FOR DM WATER PLANT: ........... 9
5.5 UNDERGROUND SERVICE GALLERY ACCOMMODATION.............................. 10
6.0 STRUCTURAL ARRANGEMENTS ........................................................................... 10
6.1 JETTY & COVER SHED ............................................................................................. 10
6.2 UTILITY BUILDING: .................................................................................................. 14
6.3 DG BUILDING: ............................................................................................................ 15
6.4 DM WATER PLANT:................................................................................................... 16
7.0 MATERIALS AND COVER ........................................................................................ 17
7.1 CEMENT ....................................................................................................................... 17
7.2 REINFORCEMENT ...................................................................................................... 17
7.3 CLEAR COVER TO BE PROVIDED: ......................................................................... 18
8.0 DESIGN LIFE: .............................................................................................................. 18
9.0 DESIGN LOADS: ......................................................................................................... 19
9.1 SEISMIC FORCE: ........................................................................................................ 19
10.0 INDIAN STANDARD CODES REFERRED ............................................................. 19
11.0 ANALYSIS METHODOLOGY: ................................................................................ 20
12.0 DESIGN METHODOLOGY: ..................................................................................... 20
12.1 DEFLECTION: ........................................................................................................... 20
12.2 CRACK WIDTH: ........................................................................................................ 20
13.0 PILE FOUNDATION: ................................................................................................ 20
14.0 COVERED SHED DETAILS ..................................................................................... 22
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
3
Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
List of Figures
Figure 1: Location of proposed work.............................................................................................. 7
Figure 2: Location of Proposed extension of jetty and utility building .......................................... 7
Figure 3: Plan of Extension of connecting platform with Covered shed ...................................... 11
Figure 4: General arrangement details of proposed connecting platform..................................... 12
Figure 5 : Longitudinal section of Proposed connecting platform with covered shed ................. 13
Figure 6 : Cross sectional details of proposed Connecting platform with covered shed .............. 14
Figure 7: Plan of utility building................................................................................................... 15
Figure 8 : DG shed cross section .................................................................................................. 16
Figure 9 : DG shed longitudinal section ....................................................................................... 16
Figure 10 : Plan of supporting structure for DM water tank......................................................... 17
Figure 11 : Cross section of supporting structure for DM water tank .......................................... 17
Figure 12: Existing Borehole details............................................................................................. 29
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
1.0 INTRODUCTION
General
II. Design basis report for approved scope of work including Bill of Quantities
(BOQ).
V. Preparation of functional design and block cost estimate for Diesel Generator
building, supporting platform for DM water tank and underground service room.
VI. Association and execution for quality control and revisions due to unforeseen/
geotechnical requirements.
a. Perform soil investigation and the design and construction of the structures listed
below to conform to actual soil investigation report.
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
e. Introducing additional piles where required for the strengthening and extension of
the connecting platform.
f. Construction of proposed connecting platform with covered shed matching with the
existing structure in size & shape and in line & level of adequate size to provide a
clear opening of 15.7m X 10m from Jetty X to the connecting platform.
h. Providing covered shed with Galvalume roofing over the strengthened and extended
portion of the connecting platform.
j. Dredge level to be maintained at (-) 15m CD inside the covered shed area.
k. Construction of shed for DG building, supporting plat form for DM water tank,
underground service gallery accommodation.
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
Location of project
Location of Proposed
extension of Jetty
Figure 2: Location of Proposed extension of jetty and utility building
5.1 GENERAL
The proposed connecting platform at the jetty is a pile supported structure of total size
approx 24.7m x 42.00m at deck level which includes strengthening of existing platform of 8.6m
x 42.0m. The existing connecting platform deck slab will be dismantled and the same shall be
constructed to match with the new jetty, along with a 25 ton capacity capstan. New utility
building with plinth area of 975 Sqm is to be constructed after demolition of existing structure. A
DG building platform is to be constructed with galvalume sheet roofing for 04 nos of 3.24 MVA
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
DG sets for 30m X 25m. DM water plant platform for tank of size 8m X 8m above 1m above
G.L. to carry a load of 5T/m2. An underground service gallery accommodation is to be
constructed to house 04 nos of servo transformers and 02 nos of stabilizers. The location of the
proposed structures mentioned above should be as per the given site plan unless otherwise
specified.
Stanchions similar to existing stanchions shall be provided (tentatively 4 nos on land side and 5
nos on sea side). Four different pile muffs has been proposed as given in Fig: 4. Piles of jetty X
may be utilized for the extension part of the connecting platform if required. The existing pile
location has been provided based on available drawings. The existing pile locations will be cross
checked by Bidder at the time of construction and if necessary suitable modification in design is
to be made.
A covered shed with truss shall be provided on the connecting platform extending from the
existing covered shed, which will match the size, shape and design of the existing covered shed.
The gable end of the covered shed will be open. The existing 5T capacity of EOT crane should
be able to move freely into the proposed covered shed. The EOT crane will run on the Gantry
Girder and is in turn placed on the stanchion. An clear opening of 15.7m between the stanchions
and 10 meter height from the deck level of jetty X is required on land side for entrance as per
user requirements. The covered shed will be provided with galvalume sheet roof. As per IS
800:2007, painting is recommended for the cover shed.
The finished level of the connecting platform deck is to be maintained at (+) 4.85m to match the
level of existing connecting platform. The general arrangement of proposed connecting platform,
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
piling arrangement, covered shed are shown in the drawing IITM/OED/DGNP/X-Z/1003. The
connecting platform has to be designed for a live load of 5T/square meter. Before undertaking
design/ construction EPC, contractor shall have to make a detailed survey of existing piles.
2. Capstan Platform:
(a) Slab (Base Slab) = 1500mm
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
Figure 6: Cross sectional details of proposed Connecting platform with covered shed
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
6.3 DG BUILDING:
Diameter of pile = 800mm
Pile Muff = 1100 X 1100 X 450mm
Plinth beam (PB) = 300 X 500 mm
Column = 400 X 500 mm
Slab = 300mm
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
7.2 REINFORCEMENT
High Yield Strength corrosion resistant deformed bars of grade Fe 500 D conforming to
IS: 1786 shall be used.
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
Structures Materials
Concrete Steel
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
a) Dead Load:
Selfweight of the structural member is taken as the dead load.
Density of Concrete is assumed as 25kN/m3.
b) Live Load
Live load - 50kN/m2
c) Crane Load:
The Crane load considered for the covered shed is 5T (50kN) and the utility building is
2T (as required by the client).
Where,
Z = Zone factor (0.1), table 2
I = importance factor (1.5), table 6
R = Response reduction factor (3), table 7
Sa
= Average Response acceleration coefficient
g
The following Indian Standard Codes are used for the design of the structure.
IS 4651(Part 4)2014 : Code of Practice for Planning and
Design of Ports and Harbours
IS 456-2000 : Design of Plain and reinforced
Concrete
IS 2911-2010 : Codes of practice for Design and
(Part 1/Sec 2) Construction of pile foundation.
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
The structure is a piled structure with covered sheds. The loads shall be applied as per the
guidelines of IS codes. The critical load case will be considered for the design. The P- analysis
shall be carried out.
The various components of the structure shall be designed according to various standards
listed in the section 10. All the elements will be designed as per Limit state of collapse and
checked for Limit state of serviceability.
12.1 DEFLECTION:
Deflection due to all loads including creep and shrinkage should not exceed = span / 200
as allowable Deflection in lateral direction (steel table IS 800-2007, table 6) and also as per crane
vendor requirements.
Design shall be carried out considering soil parameter at structure location. The static
capacity of the pile shall be derived based on IS 2911 part 1/sec-2:2010.
Following points shall be taken in to consideration when designing the piles:
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
14.2 MATERIAL
Grade of Structural Steel = Fy-250 (Hot Rolled Sections)
Rebar = Fe-500 D CRS bars
Roofing & Cladding = 0.6mm Galvalume sheet.
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
14.3 LOADINGS
14.3.1 Dead Load
Dead loads are taken into account as per IS: 875 part I
Unit weight of steel = 78.5 kN/m3
Unit weight of roofing = 0.05 kN/m2
Unit weight of concrete = 25 kN/m3
Bird mesh = 0.05kN/m2
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
per IS: 875 (Part 3)-1987, Appendix, Clause 5.2 and Page-53(In Visakhapatnam),Crane
operation condition wind load corresponding to 0.7 times of basic wind speed of 50.0 m/s. the
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
15 METEOROLOGY-OCEAN DATA
The north east monsoon period is from end November to end February with
predominantly north easterly winds.
The pre-monsoon period is from March to May usually, the period of the year when
the winds shift towards south westerly direction.
The post monsoon is from middle of October to end November with variable
weather.
15.2 TEMPERATURE.
Temperature
The mean daily maximum and minimum temperatures are about 31 oC and 23.5oC
respectively.
15.3 HUMIDITY
The humidity is comparatively high and fairly uniform during the year. The mean
daily relative humidity over a year is about 76% at 0800 hours and 72% at 1700 hrs.
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
respectively. The average annual rainfall is around 975 mm. The average number of
rainy days per annum is 50.
15.5 VISIBILITY
The visibility is good throughout the year, as fog is infrequent at sea in all seasons.
The highest monthly average duration recorded fog is 0.1 day in some months from
December to May.
Soil investigation was carried out previously for construction of building/ jetties and
other related structure at DGNP B site and it was carried out during December 2001 by Andhra
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
University, Visakhapatnam. The firm had conducted land boreholes and marine boreholes at
various locations. The details of these boreholes are available for reference. Among the marine
bore holes furnished, the borehole number 11 is very near to the proposed site, and hence the
same is considered. The soil data are furnished below.
The soil data in respect of borehole number 11, indicates that from (-) 16.5 to (-)
19.5mCD is stiff clay, (-) 19.5 to (-) 27.5mCD is brown clay, (-) 22.75 to (-) 28.00m CD is sand
and from (-) 28.00 to (-) 29.00m CD is soft disintegrated weathered rock. Contractor shall carry
out soil investigation a fresh at the time of construction and verify with the existing data
available. The samples collected shall be indicated with levels in CD.
17.0 ANALYSIS
A detailed analysis of the building shall be done using finite element package program
STAAD PRO. The loads considered in the analysis are dead load, live load as per IS: 875 Part I
and II and wind load as per IS: 875 Part III. Seismic analysis is done as per IS: 1893-2002. In
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
the analysis, the beams and columns are modeled as frame elements. The steel columns are
assumed to be rigidly connected at the top of the pedestals at one side.
18.0 SUMMARY:
This report gives sufficient Data for analysis, detailed design and preparation of detailed
drawings for the construction of the following under the design and build mode of contract
a) A connecting platform of approx size of 24.7m x 42m
This is a preliminary design based on the available data. The bidder shall satisfy himself with the
site condition & available geotechnical data and should propose his actual design in detail. The
design proposed during the tender by the bidder will be scrutinized by IIT Madras in concurrence
with all relevant codal provisions for technical adequacy.
The successful bidder has to reconfirm the design during execution for geotechnical adequacy
based on the fresh soil investigation done by him through IITM.
(Prof. R. SUNDARAVADIVELU)
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
APPENDIX-I
SOIL PROPERTIES AND RELATED CHARTS
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
Table: 1 Pile capacity chart based on IRC: 78-2000 (after Cole and Stroud, 1977)
N Denseness
sat Qa C
N Consistency Field Identification
(kN/m3) (kPa) (kN/m2)
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
16-32 Very Stiff Readily indented by thumb nail 19-22 200-400 100-200
>32 Hard Difficult to indent with thumb nail 19-22 >100 >200
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
APPENDIX- II
DRAWINGS
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Augmentation of shore support facilities at Jetties X & Department of Ocean Engineering
Z at ship Building center, Indian Institute of Technology Madras
.Visakhapatnam . Chennai 600 036, India
APPENDIX- III
BILL OF QUANTITES
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