08-0K7104 Book3 Final Standards PDF
08-0K7104 Book3 Final Standards PDF
DEPARTMENT OF TRANSPORTATION
__________________________________________________________
APPLICABLE STANDARDS
BOOK 3
I-15/I-215 Interchange Improvements
(Devore)
FOR DESIGN AND CONSTRUCTION ON STATE HIGHWAY
On I-15 from 0.8 mile south of Glen Helen Parkway UC to 1.4 mile north of Kenwood Ave UC.
And
On I-215 from 1.2 mile south of Devore Road OC to the I-15 junction
DISTRICT 08, ROUTE I-15/I-215
__________________________________________________________
TABLE OF CONTENTS
1 INDEX OF STANDARDS, MANUALS, GUIDELINES AND REFERENCES ...................................1-1
2 MODIFICATIONS TO DEPARTMENT (CALTRANS) MANUALS ..................................................2-1
3 MODIFICATIONS TO TECHNICAL MEMORANDA (NOT USED) ................................................3-1
4 DESIGN-BUILD MODIFICATIONS TO THE CALTRANS STANDARD SPECIFICATIONS
2010 EDITION............................................................................................................................................4-1
5 MODIFICATIONS TO SPECIAL PROVISIONS ..................................................................................5-1
Table of Contents i
Department of Transportation Book 3 I-15/I-215 Interchange Improvements (Devore) Project
E.A. 08-0K7104
Project ID 08000003664
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A Guide for Accommodating Utilities
1 AASHTO 4th Edition 2005 IS
within Highway Right-of-Way
A Guide for Achieving Flexibility in
2 AASHTO 1st Edition 2004 IS
Highway Design
A Guide for Methods and Procedures
3 AASHTO 2nd Edition 2002 IS
in Contract Maintenance
A Guide for the Development of Rest
4 AASHTO Areas on Major Arterials and 3rd Edition 2001 IS
Freeways
A Guide for Transportation Landscape
5 AASHTO 2nd Edition 1991 IS
and Environmental Design
A Guide to Small Sign Support
6 AASHTO June 1998 IS
Hardware
A Guide to Standardized Highway
7 AASHTO 2nd Edition 1995 IS
Barrier Hardware
A Guide to Standardized Highway
8 AASHTO April 1980 IS
Lighting Pole Hardware
A Manual of User Benefit Analysis for
9 AASHTO 3rd Edition 2010 IS
Highways
A Policy on Design Standards-
10 AASHTO 5th Edition 2005 IS
Interstate System
A Policy on Geometric Design of
11 AASHTO Highways and Streets - "The Green 5th Edition 2004 IS
Book"
A Policy On the Accommodation Of
5th Edition
12 AASHTO Utilities Within Freeway Right of IS
October 2005
Way
AASHTO Bridge Element Inspection
Manual, 1st Edition
13 AASHTO 2011 IS
BEM-1
BEM-1-UL
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AASHTO LRFD Bridge Construction
14 AASHTO Specifications, 3rd Edition, 2010 2010 IS
Interim Revisions
AASHTO LRFD Bridge Construction
Specifications, 3rd Edition, with 2010
15 AASHTO 3rd Edition 2010 IS
Interim Revisions
LRFDCONS-3-M
AASHTO LRFD Bridge Construction
Specifications, 3rd Edition, with 2010
16 AASHTO Interim Revisions, Single User Digital 3rd Edition 2010 IS
Publication
LRFDCONS-3-UL
AASHTO LRFD Bridge Design
Specifications, Customary U.S. Units,
17 AASHTO 5th Edition, with 2010 Interim 5th Edition 2010 IS
Revisions
LRFDUS-5-M
AASHTO LRFD Bridge Design
Specifications, Customary U.S. Units,
18 AASHTO 5th Edition, with 2010 Interim 5th Edition 2010 IS
Revisions
LRFDUS-5-UL
AASHTO LRFD Bridge Design
19 AASHTO Specifications, Customary U.S. Units, 2010 IS
5th Edition, 2010 Interim Revisions
AASHTO LRFD Bridge Design
Specifications, Customary U.S. Units,
20 AASHTO Second Edition, Single User Digital 2nd Edition 1998 IS
Publication
LRFDUS-2-UL
AASHTO LRFD Bridge Design
21 AASHTO Specifications 4th Edition 2007 IS
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AASHTO LRFD Movable Highway
Bridge Design Specifications, 2010
24 AASHTO Interim Revisions 2010 IS
LRFDMOV-2-I2-OL
LRFDMOV-2-I2
AASHTO LRFD Movable Highway
Bridge Design Specifications, 2011
25 AASHTO Interim Revisions 2011 IS
LRFDMOV-2-I3-OL
LRFDMOV-2-I3
AASHTO LRFD Movable Highway
Bridge Design Specifications, 2nd
26 AASHTO Edition, with 2008, 2010 and 2011 2nd Edition 2007 IS
Interim Revisions
LRFDMOV-2-M
AASHTO/AWS D1.5M/D1.5:2010
Bridge Welding Code, 6th Edition,
27 AASHTO AASHTO 2011Interim Revisions 2011 IS
BWC-6-I1
BWC-6-I1-OL
AASHTO/AWS D1.5M/D1.5:2010
Bridge Welding Code, 6th Edition,
6th Edition
28 AASHTO with 2011 AASHTO Interim IS
2010
Revisions
BWC-6-M
IS
29 AASHTO Above and Beyond January 2008
W
An Informational Guide for a Training
30 AASHTO 2nd Edition 1975 IS
Program of Right-of-Way Personnel
Asset Management Data Collection
31 AASHTO Guide, AASHTO-AGC-ARTBA Task June 2006 IS
Force 45 Document
Best Practices in Context-Sensitive
32 AASHTO 2005 IS
Solutions, 2005 Competition
Best Practices in Context-Sensitive 2006 IS
33 AASHTO
Solutions, 2006 Competition
Best Practices in Environmental 1998 IS
34 AASHTO
Partnering: Raising the Bar
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(E / IS
(Revision) cable
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Construction Handbook for Bridge
Temporary Works, 1st Edition, 2008
35 AASHTO 2008 IS
Interim Revisions
CHBTW-1-I1
Construction Handbook for Bridge
Temporary Works, 1st Edition, with
36 AASHTO 1st Edition 1995 IS
2008 Interim Revisions
CHBTW-1-M
Construction Manual for Highway
37 AASHTO 4th Edition 1990 IS
Construction
Design Drawing Presentation IS
38 AASHTO 2003
Guidelines, G 1.2 - 2003 W
Design Policy Archive, 1st Edition,
39 AASHTO January 2004 IS
Single-User CD-ROM
40 AASHTO Driving to Success with CSS 2007 IS
EMS Implementation Handy Guide
41 AASHTO Number One: Making the Case for an May 2004 IS
Environmental Management System
EMS Implementation Handy Guide
Number Two: EMS, A Bridge for
42 AASHTO May 2004 IS
Organizational Coordination and
Communications
Environmental Successes in
43 AASHTO 2001 IS
Transportation Project Development
2nd Edition 1978 IS
44 AASHTO Foundation Investigation Manual
Guidance on Sharing Freeway and
1997 IS
45 AASHTO Highway Rights-of-Way for
Telecommunications
Guide Design Specifications for
1st Edition 1995 IS
46 AASHTO Bridge Temporary Works, 1st Edition,
with 2008 Interim Revisions
Guide Design Specifications for
Bridge Temporary Works, 1st Edition,
47 AASHTO 1995 IS
with 2008 Interim Revisions
GSBTW-1-M
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(E / IS
(Revision) cable
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Guide Design Specifications for
Bridge Temporary Works, 2008
48 AASHTO 2008 IS
Interim Revisions
GWBTW-1-I1
Guide for Commonly Recognized
49 AASHTO Structural Elements and its 2002 November 2001 IS
Interim Revisions
50 AASHTO Guide for Consultant Contracting March 2008 IS
Guide for Contracting, Selecting, and
3rd Edition 1996 IS
51 AASHTO Managing Consultants in
Preconstruction Engineering
Guide for Design of Pavement 1993 IS
52 AASHTO
Structures and 1998 Supplement
January 2008 IS
53 AASHTO Guide for Design-Build Procurement
Guide for High-Occupancy Vehicle 3rd Edition 2004 IS
54 AASHTO
(HOV) Facilities
2nd Edition 2004 IS
55 AASHTO Guide for Park-and-Ride Facilities
1st Edition 2008 IS
56 AASHTO Guide for Pavement Friction
1999 IS
57 AASHTO Guide for Snow and Ice Control
Guide for the Development of Bicycle 3rd Edition 1999 IS
58 AASHTO
Facilities
Guide for the Planning, Design, and 1st Edition 2004 IS
59 AASHTO
Operation of Pedestrian Facilities
Guide Manual for Condition
Evaluation and Load and Resistance
Factor Rating (LRFR) of Highway
60 AASHTO 2005 IS
Bridges, 2005 Interim
LRFR-1-I1-UL
LRFR-1-I1
Guide Manual for Condition
Evaluation and Load and Resistance
Factor Rating (LRFR) of Highway
61 AASHTO 2003 IS
Bridges, 1st Edition, with 2005
Interim Revisions
LRFR-1-M-UL
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ability
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(Revision) cable
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Guide on Evaluation and Abatement 1993 IS
62 AASHTO
of Traffic Noise
Guide Specification and Commentary
February 1991 IS
63 AASHTO for Vessel Collision Design of
Highway Bridges
Guide Specification for Application of IS
2006
64 AASHTO Coating Systems with Zinc-Rich W
Primers to Steel Bridges, S 8.1 - 2006
Guide Specifications - Thermal
1st Edition 1989 IS
65 AASHTO Effects in Concrete Bridge
Superstructures
Guide Specifications for Cathodic July 1994 IS
66 AASHTO
Protection of Concrete Bridge Decks
Guide Specifications for Concrete
1990 IS
67 AASHTO Overlay of Pavements and Bridge
Decks
Guide Specifications for Design and
Construction of Segmental Concrete
AASHTO Bridges, 2nd Edition, 2003 Interims 2003 IS
68
Revisions
GSCB-2-I1
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(Revision) cable
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Guide Specifications for Design and
Construction of Segmental Concrete
Bridges, 2nd Edition, with 2003
AASHTO 2nd Edition 1999 IS
71 Interim Revisions, Single User Digital
Publication
GSCB-2-UL
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ability
If
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(E / IS
(Revision) cable
/ W)
Guide Specifications for Shotcrete February 1998 IS
83 AASHTO
Repair of Highway Bridges
Guide Specifications for Strength
1985 IS
84 AASHTO Design of Truss Bridges (Load Factor
Design)
Guide Specifications for Strength
1st Edition 1989 IS
85 AASHTO Evaluation of Existing Steel and
Concrete Bridges
Guide Specifications for Structural
1992 IS
86 AASHTO Design of Sound Barriers, 1992
Interim
Guide Specifications for Structural
2002 IS
87 AASHTO Design of Sound Barriers, 2002
Interim
Guide Specifications for Structural
1989 IS
88 AASHTO Design of Sound Barriers, with 1992
and 2002 Interims
Guide Specifications for the Design of April 1991 IS
89 AASHTO
Stress-Laminated Wood Decks
Guide to Quality in Preconstruction 1st Edition 2002 IS
90 AASHTO
Engineering
Guide to Standardized Highway November 1999 IS
91 AASHTO
Drainage Products
Guide to Wetland Mitigation Issues September 1996 IS
92 AASHTO
for Transportation Designers
Guidelines and Guide Specifications
for Using Pozzolanic Stabilized
1990 IS
93 AASHTO Mixture (Base Course or Subbase) and
Fly Ash for In-Place Subgrade Soil
Modifications
Guidelines for Bridge Management 1st Edition 1993 IS
94 AASHTO
Systems
IS
Guidelines for Design Details, G 1.4 - December 2006
95 AASHTO W
2006
Guidelines for Design for IS
2003
96 AASHTO Constructibility, 2nd Edition, G 12.1 - W
2003
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ability
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Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
Guidelines for Geometric Design of
1st Edition 2001 IS
97 AASHTO Very Low-Volume Local Roads (ADT
400)
Guidelines for Historic Bridge 1st Edition 2008 IS
98 AASHTO
Rehabilitation and Replacement
Guidelines for Maintenance 1st Edition 2004 IS
99 AASHTO
Management Systems
Guidelines for the Selection of
4th Edition 2001 IS
100 AASHTO Supplemental Guide Signs for Traffic
Generators Adjacent to Freeways
3rd Edition 2010 IS
101 AASHTO Guidelines for Value Engineering
Hazardous Waste Guide for Project 1st Edition 1990 IS
102 AASHTO
Development
4th Edition 2007 IS
103 AASHTO Highway Drainage Guidelines
Highway Safety Design and 3rd Edition 1997 IS
104 AASHTO
Operations Guide
2nd Edition 2000 IS
105 AASHTO Hot-Mix Asphalt Paving Handbook
Implementation Manual for Quality February 1996 IS
106 AASHTO
Assurance
Improving the Quality of May 2006 IS
107 AASHTO
Environmental Documents
1st Edition 1990 IS
108 AASHTO In Situ Soil Improvement Techniques
Informational Guide on Fencing
109 AASHTO 3rd Edition 1990 IS
Controlled Access Highways
Inspectors' Guide for Shotcrete Repair December 1999 IS
110 AASHTO
of Bridges
Maintenance Manual for Roadways 4th Edition 2007 IS
111 AASHTO
and Bridges
2nd Edition 2011 IS
112 AASHTO Manual for Bridge Evaluation
Manual for Condition Evaluation of
2nd Edition 2000 IS
113 AASHTO Bridges, 2nd Edition with 2001 and
2003 Interim Revisions
Manual for Corrosion Protection of 1992 IS
114 AASHTO
Concrete Components in Bridges
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ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
1st Edition 1988 IS
115 AASHTO Manual on Subsurface Investigations
IS
Manual on Uniform Traffic Control 2009 Edtion
116 AASHTO W
Devices
Mechanistic-Empirical Pavement
2008 IS
117 AASHTO Design Guide, Interim Edition: A
Manual of Practice
3rd Edition 2005 IS
118 AASHTO Model Drainage Manual, CD-ROM
Movable Bridge Inspection, 1st Edition 1998 IS
119 AASHTO
Evaluation, and Maintenance Manual
National Transportation
IS
120 AASHTO Communications for ITS Protocol
(NTCIP)
National Transportation Product IS
121 AASHTO
Evaluation Program (NTPEP)
2005 IS
122 AASHTO Partnering Handbook
Pavement Deflection Data Exchange: 1998 IS
123 AASHTO
Technical Data Guide
1st Edition 2001 IS
124 AASHTO Pavement Management Guide
Policy on Land Use and Source
1980 IS
125 AASHTO Control Aspects of Traffic Noise
Attenuation
Practitioner's Handbook #1:
IS
Maintaining a Project File and 2006
126 AASHTO W
Preparing an Administrative Record
for a NEPA Study
Practitioner's Handbook #10: Using IS
2008
127 AASHTO the Transportation Planning Process to W
Support the NEPA Process
Practitioner's Handbook #2: IS
2006
128 AASHTO Responding to Comments on an W
Environmental Impact Statement
Practitioner's Handbook #3: Managing IS
2006
129 AASHTO the NEPA Process for Toll Lanes and W
Toll Roads
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ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
Practitioner's Handbook #4: Tracking
IS
Compliance with Environmental 2006
130 AASHTO W
Commitments/Use of Environmental
Monitors
Practitioner's Handbook #5: Utilizing IS
2007
131 AASHTO Community Advisory Committees for W
NEPA Studies
Practitioner's Handbook #6: IS
2007
132 AASHTO Consulting under Section 106 of the W
National Preservation Act
Practitioner's Handbook #7: Defining
IS
the Purpose and Need, and 2007
133 AASHTO W
Determining the Range of Alternatives
for Transportation Projects
Practitioner's Handbook #8:
Developing and Implementing an IS
2007
134 AASHTO Environmental Management System W
in a State Department of
Transportation
Practitioner's Handbook #9: Using the IS
2008
135 AASHTO SAFETEA-LU Environmental Review W
Process (23 U.S.C. 139)
Programmatic Agreement Toolkit CD- 2005 IS
136 AASHTO
ROM
2011 Edition IS
137 AASHTO Provisional Standards
Quality Assurance Guide 1st Edition 1996 IS
138 AASHTO
Specification, 1st Edition
Recommendations for the
December 2006 IS
139 AASHTO Qualification of Structural Bolting
Inspectors, G 4.2 - 2006
Report of the AASHTO Task Force on 1st Edition 1990 IS
140 AASHTO
Corridor Preservation
Report on Cold Recycling of Asphalt 1988 IS
141 AASHTO
Pavements
Right of Way and Utilities Guidelines January 6, 2004 IS
142 AASHTO
and Best Practices
4th Edition 2011 IS
143 AASHTO Roadside Design Guide, 4th Edition
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ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
October 2005 IS
144 AASHTO Roadway Lighting Design Guide
IS
Sample Owners Quality Assurance 2006
145 AASHTO W
Manual, G 4.4 - 2006
SDMS Data Structure Technical 2000 IS
146 AASHTO
Guide
SegregationCauses and Cures for 1st Edition 1997 IS
147 AASHTO
Hot-Mix Asphalt
Shop Detail Drawing IS
2000
148 AASHTO Review/Approval Guidelines, G 1.1- W
2000
IS
Shop Detail Drawings Presentation 2002
149 AASHTO W
Guidelines, G 1.3-2002
Standard Specifications for Highway 13th Edition 1983 IS
150 AASHTO
Bridges
Standard Specifications for Highway 17th Edition 2002 IS
151 AASHTO
Bridges
Standard Specifications for Highway 2nd Edition 1935 IS
152 AASHTO
Bridges
Standard Specifications for Highway 8th Edition 1961 IS
153 AASHTO
Bridges
Standard Specifications for Highway 1st Edition 1931 IS
154 AASHTO
Bridges and Incidental Structures
Standard Specifications for Movable
August 1988 IS
155 AASHTO Highway Bridges, with 1992, 1993,
and 1995 Interims
Standard Specifications for Structural
Supports for Highway Signs,
Luminaires and Traffic Signals, 5th
AASHTO 2010 IS
156 Edition, 2010 Interim Revisions
LTS-5-I1
LTS-5-I1-UL
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ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
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Standard Specifications for Structural
Supports for Highway Signs,
Luminaires and Traffic Signals, 5th
AASHTO 2011 IS
157 Edition, 2011 Interim Revisions
LTS-5-I2
LTS-5-I2-UL
Availability Legend
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IS = Industry Standard Contractors responsibility to acquire
W = Web download on the organizations website Contractors responsibility to acquire
Avail-
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ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
Uniform Vehicle CodeMillenium Millenium Edition IS
167 AASHTO
Edition
Using the Environmental Management
System to Meet Transportation 2003 IS
168 AASHTO
Challenges and Opportunities. An
Implementation Guide
Virtual Superpave Laboratory 2005 IS
169 AASHTO
Interactive CD-ROM
ACI-318-08
Building Code Requirements for January 1, 2008 IS
170 ACI
Structural Concrete and Commentary
(Includes Errata)
American with Disabilities Act
September 2002 W
171 ADAAG Accessibility Guidelines for Buildings
and Facilities
Aluminum
Aluminum Books and Alloys Number Various IS
172 Association for
319.0
Alloy
American
Congress on
Surveying and
Definitions of Surveying and 1978 IS
173 Mapping and the
Associated Terms
American
Society of Civil
Engineers
American Iron
Handbook of Steel Drainage and 2007 W
174 and Steel
Highway Construction Products
Institute
Illuminating Engineering Society of
July 1, 2000 IS
175 ANSI North America Roadway Lighting
ANSI Approved
Standard for Welding Procedure and November 4, 2004 IS
176 ANSI
Performance Qualification
Recommended Practice for Planning,
Design, and Constructing Fixed July 1, 1993 IS
177 API
Offshore Platforms Load and
Resistance Factor Design
American Public Works Association
February 29, 2000 W
178 APWA Standard Location for Utilities in
Public Right of Ways
Availability Legend
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IS = Industry Standard Contractors responsibility to acquire
W = Web download on the organizations website Contractors responsibility to acquire
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ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
Standard Location for Utilities in 1968 W
179 APWA
Public Rights of Way
American Railway Engineering and
Various W
180 AREMA Maintenance of Way Association
Publications
1977 IS
181 ASCE Practical Highway Aesthetics
American Society of Testing and 2009 IS
182 ASTM
Materials Standards
Document No. GR-326, Issue 04,
Bellcore / Generic Requirements for Single- February 2010 IS
183
Telcordia Mode Optical Fiber Connectors and
Jumper Assemblies
Guidelines For Railroad Grade January 24, 2007 W
184 BNSF/UPRR
Separation Projects
California Noxious Weed Law,
California California Statutes and the current
October 20, 2003 W
185 Department of state list prohibited noxious weeds and
Agriculture restricted noxious weeds ("Noxious
Plants of California")
California
Environmental April 2003 W
186 Managing Asbestos Waste
Protection
Agency
IS
187 Cal-OSHA Cal-OSHA Safety Manual
2006 Revised Standards Plans and Various W
188 Caltrans
New Standard Plans
A Summary of Prevailing Wage
April 2006 E
189 Caltrans Requirements for Contract Analysts
and Contract Managers
A Test Plan for the Characterization
February 8, 2011 W
190 Caltrans and Qualification of Highway Bridge
Seismic Isolation Bearing Devices
A Test Plan for the Characterization
February 23, 1995 W
191 Caltrans and Qualification of Highway Bridge
Seismic Isolator and Damping Devices
Additional Calibration of Traffic August 27, 2003 W
192 Caltrans
Noise Prediction Models
Availability Legend
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IS = Industry Standard Contractors responsibility to acquire
W = Web download on the organizations website Contractors responsibility to acquire
Avail-
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ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
January 2003 E
193 Caltrans Asphalt Rubber Usage Guide
Berm and Wall Options, Coding of
Low Barriers, Zero Height Index,
January 17, 2002 W
194 Caltrans Grade Corrections, and Other Issues in
Sound32/ Sound 2000 and LeqV2
Traffic Noise Prediction Programs
April 4, 2007 W
195 Caltrans Bridge Computer Manual
Bridge Construction Records and June 30, 2008 W
196 Caltrans
Procedures Manual, Volume I
Bridge Construction Records and August 1, 2008 W
197 Caltrans
Procedures Manual, Volume II
January 1991 W
198 Caltrans Bridge Deck Construction Manual
April 2005 W
199 Caltrans Bridge Design Aids
August 12, 2007 W
200 Caltrans Bridge Design Details
October 25, 2007 W
201 Caltrans Bridge Design Practice Manual
W
202 Caltrans Bridge Design Specifications November 7,2008
December 17, 2007 W
203 Caltrans Bridge Memo To Designers
August 2, 2011 W
204 Caltrans Bridge Standard Detail Sheets
October 27, 2006 W
205 Caltrans Bridge Structural Reference Sheets
November 25, 2003 W
206 Caltrans Bridge Strudl Manual
October 30, 2008 W
207 Caltrans CADD Users Manual
California Amendments to the
September 29, 2010 W
208 Caltrans AASHTO LRFD Bridge Design
Specifications Fourth Edition
3rd Edition October
California Bank and Shore Rock Slope W
209 Caltrans 2000
Protection, plus Appendix
Availability Legend
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Portions W
210 Caltrans California Code Regulations Title 24
July 1997 E
211 Caltrans California Foundation Manual
June 2002 E
212 Caltrans California Highway Barrier Aesthetics
California Manual on Uniform Traffic September 26, 2006 W
213 Caltrans
Control Devices (CA MUTCD)
California Seismic Hazard Map and July 1996 W
214 Caltrans
Report
September 2006 W
215 Caltrans California Sign Chart
September 28, 2006 W
216 Caltrans California Sign Specifications
Various W
217 Caltrans California Test Methods
California Vehicle Noise Emission January 1987 W
218 Caltrans
Levels
December 17, 2007 W
219 Caltrans Caltrans Strategic Plan 2007-2012
April 2006 W
220 Caltrans Changeable Message Sign Guidelines
CHP/Caltrans Call Box and Motorist May 1999 E
221 Caltrans
Aid Guidelines
Code of Safe Practices for October 27, 2005 W
222 Caltrans
Geotechnical Drilling
2002 E
223 Caltrans Code of Safe Surveying Practices
October 2003 W
224 Caltrans Confidentiality Agreement
September 2007 W
225 Caltrans Construction Manual
Various W
226 Caltrans Construction Policy Bulletins
Various W
227 Caltrans Construction Procedure Directives
Construction Site Best Management
January 2003 W
228 Caltrans Practices (BMPs) Field Manual and
Troubleshooting Guide
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W = Web download on the organizations website Contractors responsibility to acquire
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ability
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Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
Construction Site Best Management May 2004 W
229 Caltrans
Practices (BMPs) Manual
Construction Site BMPs Details and Various W
230 Caltrans
Drawings
Various W
231 Caltrans Construction Site BMPs Fact Sheets
W
232 Caltrans Construction Site BMPs Symbols
Construction Site Storm Water Quality December 2003 W
233 Caltrans
Sampling Guidance Manual
Construction Storm Water January 2003 W
234 Caltrans
Coordinator Guidance Manual
Continuously Reinforced Concrete
June 5, 2007 W
235 Caltrans Pavement (CRCP) Design and
Construction Guide
September 2003 W
236 Caltrans Corrosion Guidelines
Cost Effectiveness-Public Interest November 2006 E
237 Caltrans
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238 Caltrans Deputy Directives by Number
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239 Caltrans Design Information Bulletin
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240 Caltrans Design Memoranda
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241 Caltrans Director's Policies by Number
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242 Caltrans
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243 Caltrans Management Enforcement Guidance
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244 Caltrans Rigid Pavement Preservation Chapter January 18, 2008
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245 Caltrans
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246 Caltrans Element Inspection
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247 Caltrans
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248 Caltrans Encroachment Permits Manual
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249 Caltrans
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250 Caltrans
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251 Caltrans Erosion Control Toolbox
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252 Caltrans Falsework Manual
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253 Caltrans
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254 Caltrans
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255 Caltrans Flagging Instruction Handbook
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256 Caltrans
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257 Caltrans Flexible Pavement Guidance
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258 Caltrans
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259 Caltrans
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260 Caltrans Fog Seal Guidelines
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261 Caltrans Foundation Manual
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262 Caltrans
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263 Caltrans Effects of Noise Barriers on Distant
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264 Caltrans Geotechnical Manual
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266 Caltrans
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267 Caltrans
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268 Caltrans New Jointed Plain Concrete
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269 Caltrans
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270 Caltrans
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271 Caltrans
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272 Caltrans Highway Design Manual 07/01/08
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298 Caltrans
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299 Caltrans Pavement Technical Guidance
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301 Caltrans Plans Preparation Manual
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303 Caltrans Underground Facilities Within
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304 Caltrans Pre-Qualified Products List (Pending)
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305 Caltrans Prestress Manual
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306 Caltrans
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307 Caltrans
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308 Caltrans Asphalt for the Quality Control
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309 Caltrans Ramp Meter Design Manual
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310 Caltrans
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311 Caltrans Right of Way Manual
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312 Caltrans Safety Manual
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313 Caltrans
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314 Caltrans
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315 Caltrans Seismic Design Criteria
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316 Caltrans Shoulder Backing
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317 Caltrans 2007
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318 Caltrans Logging, Classification, and
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319 Caltrans
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320 Caltrans Standard Environmental Reference
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321 Caltrans Standard Highway Signs
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322 Caltrans Standard Plans 2010
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323 Caltrans Standard Special Provisions
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324 Caltrans
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325 Caltrans Standard Specifications
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326 Caltrans
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327 Caltrans
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328 Caltrans
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329 Caltrans
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330 Caltrans
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331 Caltrans Bulletins
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334 Caltrans
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336 Caltrans
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337 Caltrans Structural Detailing Standards
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338 Caltrans
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339 Caltrans
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340 Caltrans Surveys Manual
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341 Caltrans Tack Coat Guidelines
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342 Caltrans
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343 Caltrans
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344 Caltrans Technical Noise Supplement
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345 Caltrans The Plant Setback and Spacing Guide
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346 Caltrans Traffic Manual (Current)
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347 Caltrans New Highway Construction and
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348 Caltrans
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349 Caltrans
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350 Caltrans
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351 Caltrans
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352 Caltrans
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353 Caltrans
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354 Caltrans Transportation Permits Manual
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355 Caltrans Trenching and Shoring Manual
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356 Caltrans Unified Soil Classification System
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357 Caltrans Water Pollution Control Pamphlets
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358 Caltrans
(WPCP) Attachments
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359 Caltrans
(WPCP) Attachments
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360 Caltrans
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361 Caltrans Nonprofit Organization Under the
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362 Caltrans
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363 Caltrans
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364 CPUC Policies, Rules of Practice &
Procedure
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365 EIA
Standards
EIA/TIA June 1, 2001 IS
366 455-171A-FOTP-171
Collaboration
EIA/TIA Fiber Optic Test Procedure (FOTP) Various IS
367
Collaboration Standards
Federal
Various IS
368 Geographic Data FGDC Geospatial Standards
Committee
Advance Course on Soil Slope
Stability: Volume I, Slope Stability April 1994 IS
369 FHWA
Manual
FHWA-SA-94-005
Advance Course on Soil Slope
Stability: Volume II, Slope Stability April 1994 IS
370 FHWA
Manual
FHWA-SA-94-006
An Analysis of Factors Contributing
to "Walking Along Roadway"
Crashes; Research Study and February 2002 W
371 FHWA
Guidelines for Sidewalks and
Walkways
FHWA RD-01-101
BIKESAFE Bicycle Safety Guide May 2006 W
372 FHWA
FHWA-SA-05-006
CBEAR - Bearing Capacity Analysis
June 1982 W
373 FHWA of Shallow Foundations Users Manual
FHWA-SA-94-034
Checklist and Guidelines for Review
of Geotechnical Reports and February 2003 W
374 FHWA
Preliminary Plans and Specifications
FHWA-ED-88-053
Code of Federal Regulations, Title 23
2005 W
375 FHWA (Highways), Chapter 1, Part 752
Landscape and Roadside Development
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Com624P Laterally Loaded Pile
Analysis Program for the August 1993 W
376 FHWA
Microcomputer Version 2.0
FHWA-SA-91-048
Corrosion/Degradation of Soil
Reinforcements for Mechanically
September 2000 W
377 FHWA Stabilized Earth Walls and Reinforced
Soil Slopes
FHWA-NHI-00-044
Culvert Inspection Manual July 1986
378 FHWA
FHWA-IP-86-2
Design and Construction of Driven
November 1998 W
379 FHWA Pile Foundations, Volume I
FHWA-HI-97-013
Design and Construction of Driven
November 1988 W
380 FHWA Pile Foundations, Volumes II
FHWA-HI-97-014
Design Guidance Accommodating
W
381 FHWA Bicycle and Pedestrian Travel: A
Recommended Approach
Design Manual for Permanent Ground
September 1998
382 FHWA Anchor Walls
FHWA-RD-97-130
Design of Urban Highway Drainage August 1979 W
383 FHWA
FHWA-TS-79-225
Determination of Pile Driveability and
Capacity from Penetration Tests May 1997 IS
384 FHWA
Volume I
FHWA-RD-96-179
Determination of Pile Driveability and
Capacity from Penetration Tests May 1997 IS
385 FHWA
Volume II
FHWA-RD-96-180
Determination of Pile Driveability and
Capacity from Penetration Tests May 1997 IS
386 FHWA
Volume III
FHWA-RD-96-181
Drilled and Grouted Micropiles: State
July 1997 IS
387 FHWA of Practice Review Volume I
FHWA-RD-96-016
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Drilled and Grouted Micropiles: State
July 1997 IS
388 FHWA of Practice Review Volume II
FHWA-RD-96-017
Drilled and Grouted Micropiles: State
July 1997 IS
389 FHWA of Practice Review Volume III
FHWA-RD-96-018
Drilled and Grouted Micropiles: State
July 1997 IS
390 FHWA of Practice Review Volume IV
FHWA-RD-96-019
Drilled Shafts: Construction
August 1999 W
391 FHWA Procedures and Design Methods
FHWA-IF-99-025
Drilled Shafts: Construction
Procedures and LRFD Design May 2010 W
392 FHWA
Methods
FHWA-NHI-10-016
Durability Analysis of Aluminized
December 1996 W
393 FHWA Type 2 Corrugated Metal Pipe
FHWA-RD-97-140
EMBANK- A Microcomputer
Program to Determine One-
May 1993 IS
394 FHWA Dimensional Compression Due to
Embankment Loads
FHWA-SA-92-045
Extrapolation of Pile Capacity From
December 1999 W
395 FHWA Non-Failed Load Tests
FHWA-RD-99-170
Flexibility in Highway Design W
396 FHWA
FHWA-PD-97-062
Geocomposite Drains, Volume 1 October 1986 IS
397 FHWA
FHWA-RD-86-171
Geocomposite Drains, Volume 2 October 1986 IS
398 FHWA
FHWA-RD-86-172
Geosynthetic Design and Construction
April 1998 W
399 FHWA Guidelines
FHWA-HI-95-038
Geosynthetic Mechanically Stabilized
June 1989 IS
400 FHWA Earth Slopes on Firm Foundations
FHWA-SA-93-025
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401 FHWA No. 1 - Dynamic Compaction
FHWA-SA-95-037
Geotechnical Engineering Circular
February 1997 IS
402 FHWA No. 2 - Earth Retaining Systems
FHWA-SA-95-037
Geotechnical Engineering Circular
No. 3 - Earthquake Engineering for
May 1997 W
403 FHWA Highways, Design Examples, Volume
2 (ISDDC)
FHWA-SA-97-077
Geotechnical Engineering Circular
No. 3 - Earthquake Engineering for
May 1997 W
404 FHWA Highways, Design Principles, Volume
1 (ISDDC)
FHWA-SA-97-076
Geotechnical Engineering Circular
No. 5 Evaluation of Soil and Rock April 2002 W
405 FHWA
Properties
FHWA-IF-02-034
Geotechnical Engineering Circular
September 2002 W
406 FHWA No. 6 - Shallow Foundations
FHWA-IF-02-054
Geotechnical Engineering Circular
March 2003 W
407 FHWA No. 7 - Soil Nail Walls
FHWA-IF-03-017
Geotechnical Engineering Circular
2007 W
408 FHWA No. 8 - Design and Construction of
Continuous Flight Auger Piles
Geotechnical Engineering Circular
Number 4, Ground Anchors and June 1999 W
409 FHWA
Anchored Systems
FHWA-IF-99-015
Geotechnical Engineering 2nd Edition 2005 IS
410 FHWA
Investigation Handbook
Geotechnical Instrumentation October 1998 IS
411 FHWA
FHWA-HI-98034
Geotechnical Publications December 2000 W
412 FHWA
FHWA-RD-00-167
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GT-1 Guidelines for the Design of
February 2008 IS
413 FHWA Mechanically Stabilized Earth Walls
with Inextensible Reinforcements
GT-15 - Geotechnical Differing Site
May 2, 1996 W
414 FHWA Conditions
FHWA-1996
GT-16 Determination of Unknown
Subsurface Bridge Foundations,
December 1996 IS
415 FHWA NCHRP 21-5 Interim Report
Summary
FHWA-1998
Guide for Selecting Manning's
Roughness Coefficients for Natural April 1984 W
416 FHWA
Channels and Flood Plains
FHWA-TS-84-204
Guidelines for Cone Penetration Test -
July 1977 IS
417 FHWA Performance and Design
FHWA-TS-78-209
Handbook on Design and Construction
1984 IS
418 FHWA of Drilled Shafts under Lateral Load
FHWA-IP-84-11
High-Performance Concrete (HPC) April 6, 2011 W
419 FHWA
Defined for Highway Structures
Highway Traffic Noise Analysis and June 1995 W
420 FHWA
Abatement, Policy and Guidelines
Highway Utility Guide June 1993 W
421 FHWA
FHWA-SA-93-049
Hollow Core Soil Nails State of the April 2006 W
422 FHWA
Practice
How to Develop a Pedestrian Safety
May 2008 W
423 FHWA Action Plan
FHWA-SA-05-12
Hydraulic Design Series No. 5 (HEC-
5), Hydraulic Design of Highway May 2005 W
424 FHWA
Culverts
FHWA-NHI-01-020
Hydraulic Design Series No. 9 (HEC-
9), Debris Control Structures October 2005 W
425 FHWA
Evaluation and Countermeasures
FHWA-IF-04-016
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Hydraulic Design Series Number 1,
March 1978 W
426 FHWA Hydraulics of Bridge Waterways
FHWA-EPD-86-101
Hydraulic Design Series Number 3,
August 1961 W
427 FHWA Design Charts for Open-Channel Flow
FHWA-EPD-86-102
Hydraulic Engineering Circular
Number 11 (HEC-11), Design of March 1989 W
428 FHWA
Riprap Revetment
FHWA-IP-89-016
Hydraulic Engineering Circular
Number 13 (HEC-13), Hydraulic August 1972 W
429 FHWA
Design of Improved Inlets for Culverts
FHWA-EFD-86-109
Hydraulic Engineering Circular
Number 14 (HEC-14), Hydraulic
July 2006 W
430 FHWA Design of Energy Dissipaters for
Culverts and Channels
FHWA-NHI-06-086
Hydraulic Engineering Circular
Number 15 (HEC-15), Design of
September 2005 W
431 FHWA Roadside Channels with Flexible
Linings
FHWA-NHI-05-114
Hydraulic Engineering Circular
Number 17 (HEC-17), The Design of
April 1981 W
432 FHWA Encroachments on Flood Plains Using
Risk Analysis
FHWA-EPD-86-112
Hydraulic Engineering Circular
Number 18 (HEC-18), Evaluating May 2001 W
433 FHWA
Scour at Bridges
FHWA-NHI-01-001
Hydraulic Engineering Circular
Number 2 (HEC-2), Highway October 2002 W
434 FHWA
Hydrology
FHWA-NHI-02-001
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Hydraulic Engineering Circular
Number 21 (HEC-21), Design of May 1993 W
435 FHWA
Bridge Deck Drainage Systems
FHWA-SA-92-010
Hydraulic Engineering Circular
Number 22 (HEC-22), Urban August 2001 W
436 FHWA
Drainage Design Manual
FHWA-NHI-01-021
Hydraulic Engineering Circular
Number 23 (HEC-23), Bridge Scour
July 1997 W
437 FHWA and Stream Instability
Countermeasures-Experience,
Selection and Design
Hydraulic Engineering Circular
Number 24 (HEC-24), Highway February 2001 W
438 FHWA
Stormwater Pump Station Design
FHWA-NHI-01-007
Hydraulic Engineering Circular
Number 4 (HEC-4), Introduction to August 2001 W
439 FHWA
Highway Hydraulics
FHWA-NHI-01-019
Hydraulics of Iowa DOT Slope-
June 2001 W
440 FHWA Tapered Pipe Culverts
FHWA-RD-01-077
Lateral Support Systems and
April 1976 W
441 FHWA Underpinning, Volume 1
FHWA-RD-75-128
Lateral Support Systems and
April 1976 W
442 FHWA Underpinning, Volume 2
FHWA-RD-75-129
Lateral Support Systems and
April 1976 W
443 FHWA Underpinning, Volume 3
FHWA-RD-75-130
Load and Resistance Factor Design
(LRFD) for Highway Bridge 1998 W
444 FHWA
Substructures
FHWA-HI-98-032
Load Transfer for Drilled Shafts in
November 1996 W
445 FHWA Intermediate Geomaterials
FHWA_RD-95-038
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Manual for Design & Construction
Monitoring of Soil Nail Walls - October 1998 W
446 FHWA
CADD Files
FHWA-SA-96-069R
Manual for Design & Construction
Monitoring of Soil Nail Walls October 1998 W
447 FHWA
Appendices
FHWA-SA-96-069R
Manual for Design & Construction
October 1998 W
448 FHWA Monitoring of Soil Nail Walls
FHWA-SA-96-069R
Manual on Design and Construction of
April 1996 IS
449 FHWA Driven Pile Foundations
FHWA/DP-66-1
Manual on Design and Construction of
November 1998 W
450 FHWA Driven Pile Foundations
FHWA-HI-97-013
Manual on Design and Construction of
November 1998 W
451 FHWA Driven Pile Foundations
FHWA-HI-97-014
Mechanically Stabilized Earth Walls
and Reinforced Soil Slopes Design March 2001 W
452 FHWA
and Construction Guidelines
FHWA-NHI-00-043
August 2000 W
453 FHWA Pedestrian Facilities Users Guide
PEDSAFE Pedestrian Safety Guide September 2004 W
454 FHWA
FHWA-SA-04-003
Permanent Ground Anchors, Volume
April 1990 W
455 FHWA 1, Final Report
FHWA-DP-90-068
Permanent Ground Anchors, Volume
2, Field Demonstration Project April 1990 W
456 FHWA
Summaries
FHWA-DP-90-068
Prefabricated Vertical Drains Volume
August 1986 W
457 FHWA I, Engineering Guidelines
FHWA-RD-86-168
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Prefabricated Vertical Drains Volume
August 1986 IS
458 FHWA II, Engineering Guidelines
FHWA-RD-86-169
Prefabricated Vertical Drains Volume
August 1986 IS
459 FHWA III, Engineering Guidelines
FHWA-RD-86-170
Pressuremeter Test for Highway
July 1989 IS
460 FHWA Applications
FHWA-IP-89-008
Reinforced Soil Structures, Volume I:
November 1990 IS
461 FHWA Design and Construction Guidelines
FHWA-RD-89-043
Reinforced Soil Structures, Volume II-
Summary of Research and Systems November 1989 IS
462 FHWA
Information
FHWA-RD-89-044
RSS Reinforced Slope Stability A
Microcomputer Program Users January 1997 IS
463 FHWA
Manual
FHWA-SA-96-039
Soil Nailing Field Inspectors Manual April 1994 W
464 FHWA
FHWA-SA-93-068
Soils and Foundations Workshop 3rd Edition
W
465 FHWA Manual Volume I December 2006
FHWA-NHI-06-088
Soils and Foundations Workshop 3rd Edition
W
466 FHWA Manual Volume II December 2006
FHWA-NHI-06-089
South Dakota Culvert Inlet Design
February 1996 W
467 FHWA Coefficients
FHWA-RD-01-076
Spread Footings for Highway Bridges October 1987 IS
468 FHWA
FHWA-RD-86-185
Static Testing of Deep Foundations February 1992 W
469 FHWA
FHWA-SA-91-042
Subsurface Investigations
Geotechnical Site Characterization; May 2002 W
470 FHWA
Reference Manual
FHWA-NHI-01-031
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Subsurface Investigations November 1997 W
471 FHWA
FHWA-HI-97-021
May 24, 2007 W
472 FHWA Subsurface Utility Engineering
Summary Report of Research on
Permanent Ground Anchor Walls; September 1998 W
473 FHWA
Volume I
FHWA-RD-98-065
Summary Report of Research on
Permanent Ground Anchor Walls; September 1998 IS
474 FHWA
Volume II
FHWA-RD-98-066
Summary Report of Research on
Permanent Ground Anchor Walls; September 1998 W
475 FHWA
Volume III
FHWA-RD-98-067
Summary Report of Research on
Permanent Ground Anchor Walls; September 1998 W
476 FHWA
Volume IV
FHWA-RD-98-068
The Cone Penetration Test 2007 W
477 FHWA
FHWA-SA-91-043
The Osterberg CELL for Load Testing
February 1995 IS
478 FHWA Drilled Shafts and Driven Piles
FHWA-SA-94-035
Tiebacks July 1982 W
479 FHWA
FHWA-RD-82-047
Utility Relocation and
6th Edition January
Accommodation on Federal-Aid W
480 FHWA 2003
Highway
FHWA-IF-03-014
Illuminating
Engineering July 1, 2000 IS
481 Roadway Lighting, ANSI Approved
Society of North
America
Institute of Context Sensitive Solutions in
Transportation Designing Major Urban January 2005 IS
482
Engineering Thoroughfares for Walkable
(ITE) Communities
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(Revision) cable
/ W)
Institute of
Transportation Enhancing Intersection Safety December 2008 IS
483
Engineering Through Roundabouts
(ITE)
Institute of
Transportation Freeway and Interchange Geometric January 2005 IS
484
Engineering Design Handbook
(ITE)
Institute of
Transportation 3rd Edition IS
485 Parking Generation
Engineering
(ITE)
Institute of
Transportation 6th Edition 2009 IS
486 Traffic Engineering Handbook
Engineering
(ITE)
Institute of
Transportation 5th Edition IS
487 Traffic Engineering Handbook
Engineering
(ITE)
Institute of
Transportation Transportation Impact Analyses for January 2006 IS
488
Engineering Site Development
(ITE)
Institute of
Transportation 3rd Edition IS
489 Transportation Planning Handbook
Engineering
(ITE)
Institute of
Transportation 8th Edition IS
490 Trip Generation
Engineering
(ITE)
Institute of
Transportation 7th Edition IS
491 Trip Generation
Engineering
(ITE)
Institute of
2nd Edition &
Transportation Trip Generation and Trip Generation IS
492 7th Edition
Engineering Handbook
(ITE)
Availability Legend
E = Document to be given to Contractor in electronic format
IS = Industry Standard Contractors responsibility to acquire
W = Web download on the organizations website Contractors responsibility to acquire
Avail-
Publication Year /
ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
Institute of
Transportation Urban Street Geometric Design December 2008 IS
493
Engineering Handbook
(ITE)
International
2009 IS
494 Code Council International Building Code
(ICC)
2007
IMSA Catalog on Cables
International
Municipal W
495
Signal
IMSA Specification No. 50-2 on Loop
Association February 1, 2001
Detector Lead-In Cable
International
Society of 9th Edition 2000 IS
496 Guide for Plant Appraisal
Arboriculture
(ISA)
October 16, 2005 IS
497 ISO ISO 9000
2000 IS
498 ISOA Guide for Plant Appraisal Workbook
Military September 10, 1993 IS
499 MIL-A-8625FC
Specifications
National Fire
2008 IS
500 Protection National Electric Code Standards
Agency (NFPA)
National Spatial Geospatial Positioning Accuracy
Data Standards, Part 3: National Standards 1998 W
501
Infrastructure for Spatial Data Accuracy, FGDC-
(NSDI) STD-007.3-1998
Report 350, Recommended
1993 W
502 NCHRP Procedures for the Safety Performance
Evaluation of Highway Features
Synthesis 360, Rock-Socketed Shafts September 1, 2006 W
503 NCHRP
for Highway Structure Foundations
Synthesis 368, Cone Penetration W
504 NCHRP
Testing
Availability Legend
E = Document to be given to Contractor in electronic format
IS = Industry Standard Contractors responsibility to acquire
W = Web download on the organizations website Contractors responsibility to acquire
Avail-
Publication Year /
ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
Web Document 16 - Improved Surface
Drainage of Pavements Final Report
(Project I-29)
June 1998 IS
505 NCHRP
Proposed Design Guidelines for
Reducing Hydroplaning on New and
Rehabilitated Pavements - TRB
National Electrical Manufacturers Various IS
506 NEMA
Association (NEMA) Standards
NEMA Joint
Publication /
Insulated Cable December 20, 2004 IS
507 NEMA WC57-2004
Engineers
Association
(ICEA)
June 8, 2009
IS
509 Statue California State Statutes XXXX
QP2 Standard Procedure for
The Society for
Evaluating the Qualifications of Various IS
510 Protective
Painting Contractors to Remove
Coatings
Hazardous Paint
February 1, 2000 IS
511 TIA 455-59-FOTP-59
November 1, 2009 IS
512 TIA 492AAAA
August 1, 1998 IS
513 TIA 526-14-A-OFSTP-14
Availability Legend
E = Document to be given to Contractor in electronic format
IS = Industry Standard Contractors responsibility to acquire
W = Web download on the organizations website Contractors responsibility to acquire
Avail-
Publication Year /
ability
If
Ref # Organization Standard Last Updated Appli-
(E / IS
(Revision) cable
/ W)
2000 IS
514 TRB Highway Capacity Manual
Users Manual for Program PEAKFQ,
U.S. Geological January 30, 1998 W
515 Annual Flood Frequency Analysis
Survey
Using Bulletin 17B Guidelines
Methods Used in Tieback Wall Design
US Army Corps and Construction to Prevent Local
December 2002 W
516 of Engineers Anchor Failure, Progressive
(COE) Anchorage Failure, and Ground Mass
Stability Failure
US Army Corps
January 1987 W
517 of Engineers Wetlands Delineation Manual
(COE)
Various IS
518 US DOT National ITS Architecture
US General
December 15, 1989 W
519 Services Federal Color Standard, 595, Rev B
Administration
RUS 7 CFR 1755.900 (Part A)
The following notes apply to the Caltrans Manuals used on this Project:
1. The Department (Caltrans) Manuals were created as an internal guidance document for use by
various Department (Caltrans) personnel. As such, the Manuals are written as a guidance
documents and not as mandatory requirements. For purposes of design-build projects, the Design-
Builder shall assume that all provisions of the Manual, including the figures and tables, are
mandatory and guidelines shall be assumed to be requirements. All words such as should,
may, must, might, could, and can shall mean shall unless the context requires
otherwise, as determined in the sole discretion of Department. The Design-Builder shall disregard
qualifying words such as usually, normally, and generally. It shall be in Departments sole
discretion to determine when the context does not require a provision to be mandatory.
2. Department (Caltrans) Manuals are standard documents for use by Department (Caltrans)
personnel. For purposes of design-build projects, the Design-Builder shall assume that all of the
provisions of the Standards are requirements.
3. Individual manuals are available in electronic format. All the Department (Caltrans) manuals can
be accessed at the following Web Site: http://caltrans-opac.ca.gov/publicat.htm
4. If the department (Caltrans) Manual expires during the course of the Project the Design-Builder
shall contact Department to determine if they should continue to use the manual or if it will be
replaced.
5. Any references related to pay items or quantities, measurement for payment, method of
measurement, basis of payment, extra work, adjustment of unit prices, or similar phrases shall be
disregarded by the Design-Builder , since the Contract Price is full compensation for the Work.
6. No changes have been made to provisions in the Manual that do not apply to design-build
contracts, but that provide general information (e.g., descriptions of Department (Caltrans)
divisions and their duties, descriptions of legal authority, or descriptions of internal Department
(Caltrans) procedures); however, in some cases it may not be clear whether rights or
responsibilities are applicable to the Design-Builder. If it is unclear whether specific provisions in
the Manual are applicable to the Design-Builder, the Design-Builder shall raise the issue with
Department and Department shall make that determination in its sole discretion.
7. The Design-Builder shall disregard the paragraphs within the manuals relating to questions. All
questions shall be taken to the Departments Contract Manager.
8. All references to the Engineer shall mean the Design-Builder unless otherwise directed by
Department.
9. All references to the Agency shall mean Department (Caltrans), unless noted otherwise.
10. All references to Caltrans shall mean the Design-Builder, unless otherwise noted.
11. All references to Caltrans offices and personnel shall mean the Design-Builders similar offices
and personnel.
12. When the Manual refers to an action being necessary or needed, the Design-Builder shall
construe the action as required unless the context requires otherwise, as determined in the sole
discretion of Department.
13. In addition, phrases relating to items such as activity[ies] that will be conducted, that are most
easily accomplished by, that are recommended, that is usually necessary, that should
preferably be done, that might require, that is necessary or as necessary, that are (or
is) required or done shall be construed to be mandatory requirements unless the context
requires otherwise, as determined in the sole discretion of Department. Phrases relating to
problems with activity[ies] that should not be conducted, such as is not normally used, is not
good practice, should never be done, cannot be used, or should be avoided shall be
construed as prohibited. It shall be in Departments sole discretion to determine when the context
either requires or does not require a provision to be mandatory.
14. Where the notes refer to items that are indicated in the plans or special provisions or required in
the plans or special provisions, the plans or special provisions shall mean the Design-Builders
plans or special provisions.
15. Where the notes refer to the Engineer, they shall mean the Design-Builder unless otherwise
specified below.
16. When the Manual refers to other manuals, the version of these manuals applicable to this design-
build project is the version current at the time of the date of this Invitation. For Bid (IFB) unless
modified by Addendum or Change Order.
17. References to approved products or materials shall mean Approved by Caltrans.
18. References to payment, pay items and quantities are hereby deleted.
19. All references to the Inspector, the Field Inspector, the Project Engineer, the Engineer, the
Materials Engineer, the District Materials Engineer, the Survey Crew, the Project Supervisor, the
Agency Certified Technician, the Certified Plant Technician, and the Representative of the Office
of Materials shall mean the Design-Builder, unless noted otherwise.
20. All references to the Department (Caltrans) facilities, including the Office of Materials
Laboratory, Central Laboratory, Cement Laboratory, Concrete & Metals Laboratory, Aggregate
Laboratory, Chemical Laboratory, Mix Design Laboratory, District Laboratory, and the
Laboratory shall mean the Design-Builders similar Laboratory facilities, unless noted otherwise.
21. The Design-Builder shall use forms as required to report the same information and in the same
format as the Caltrans forms shown in the Manuals.
22. The Design-Builder shall complete all laboratory testing at a Department certified and approved
facility with current AASHTO Materials Reference Laboratory (AMRL) certification.
Section 2 Bidding
This section is deleted in its entirety. Provisions regarding Bidding are set forth in the
Instructions to Proposers (ITP) of the Contract Documents.
4-1.084-1.12 RESERVED
4-1.13 CLEANUP
This section is deleted in its entirety. Provisions regarding Cleanup in this section are set forth in Book
1, Section 20 Acceptance of Project of the Contract Documents.
5-1.20D5-1.20F Reserved
5-1.215-1.22 RESERVED
5-1.23 SUBMITTALS
5-1.23A General
This section is hereby deleted in its entirety. Provisions regarding General in this section are set forth
in Book 2, Section 2 Project Management of the Contract Documents.
5-1.23B Action Submittals
5-1.23B(1) General
This section is hereby deleted in its entirety. Provisions regarding General in this section are set forth
in Book 2, Section 2 Project Management of the Contract Documents.
5-1.23B(2) Shop Drawings
This section is hereby deleted in its entirety. Provisions regarding Shop Drawings in this section are set
forth in Book 2, Section 2 Project Management and Section 13 Structures of the Contract Documents.
5-1.23B(3) Product Data
Reserved
5-1.23B(4) Samples
Reserved
5-1.23B(5) Test Samples
This section is applicable to this project.
5-1.23B(6) Quality Control Plans
This section is hereby deleted in its entirety. Provisions regarding Quality Control Plans in this section
are set forth in Book 2, Section 2 Project Management of the Contract Documents.
5-1.23B(7) Work Plans
Reserved
5-1.23C Informational Submittals
This section is applicable to this project.
5-1.245-1.25 RESERVED
5-1.26 CONSTRUCTION SURVEYS
This section is hereby deleted in its entirety. Provisions regarding Construction Surveys in this section
are set forth in Book 2, Section 9 Land Surveying of the Contract Documents.
5-1.27 RECORDS
5-1.27A General
Reserved
5-1.27B Record Retention
This section is hereby deleted in its entirety. Provisions regarding Record Retention in this section are
set forth in Book 1, Section 22 Documents and Records of the Contract Documents.
5-1.27C Record Inspection, Copying, and Auditing
This section is hereby deleted in its entirety. Provisions regarding Record Inspection, Copying, and
Auditing in this section are set forth in Book 1, Section 22 Documents and Records of the Contract
Documents.
7-1.02K(6)(e)7-1.02K(6)(i) Reserved
7-1.02K(6)(j) Lead Safety
7-1.02K(6)(j)(i) General
Reserved
7-1.02K(6)(j)(ii) Lead Compliance Plan
This section is applicable to this project.
7-1.02K(6)(j)(iiiviii) Reserved
7-1.02K(6)(k)7-1.02K(6)(t) Reserved
7-1.02L Public Contract Code
7-1.02L(1) General
Reserved
7-1.02L(2) Antitrust Claims
This section is applicable to this project.
7-1.02M Public Resources Code
7-1.02M(1) General
Reserved
7-1.02M(2) Reserved
7-1.02M(3) Surface Mining and Reclamation Act
This section is applicable to this project.
7-1.02M(4)7-1.02M(7) Reserved
7-1.02N Reserved
7-1.02O Vehicle Code
This section is applicable to this project.
7-1.02P7-1.02Q Reserved
7-1.02R Environmental Stewardship
This section is applicable to this project.
7-1.02S7-1.02Z Reserved
7-1.03 PUBLIC CONVENIENCE
Provisions regarding Public Convenience are applicable to this project except when these Specifications
refer to extra work, compensation for, at the Departments expense, quantity adjustments,
equivalent quantities, or similar phrases, such references shall be disregarded. It is the intent that the
payment of the Contract Price will be full compensation for all Work performed pursuant to the Design-
Build Contract unless specific provisions for additional payments are contained in the Contract
Documents.
7-1.04 PUBLIC SAFETY
Provisions regarding Public Safety are applicable to this project, with the modifications noted below.
When these provisions refer to Section 5-1.02 Contract Components, this means Book 1, Section 1
Contract Components; Interpretation of Contract Documents.
Replace 20 days in the 14th paragraph of this section with: 25 days.
Replace 90 days in the 14th paragraph of this section with: 125 days.
Add between the 18th and 19th paragraph of this section:
Temporary facilities that could be a hazard to public safety if improperly designed must comply with
design requirements described in the Contract for those facilities or, if none are described, with standard
design criteria or codes appropriate for the facility involved. Submit shop drawings and design
calculations for the temporary facilities and show the standard design criteria or codes used. Shop
drawings and supplemental calculations must be sealed and signed by an engineer who is registered as a
civil engineer in the State.
7-1.05 INDEMNIFICATION
7-1.05A General
This section is hereby deleted in its entirety. Provisions regarding General in this section are set forth
in Book 1, Section 18 Indemnification of the Contract Documents.
7-1.05B Responsibility to Other Entities
This section is hereby deleted in its entirety. Provisions regarding Responsibility to Other Entities in
this section are set forth in Book 1, Section 18 Indemnification of the Contract Documents.
7-1.06 INSURANCE
7-1.06A General
This section is hereby deleted in its entirety. Provisions regarding General in this section are set forth
in Book 1, Section 9 Insurance of the Contract Documents.
7-1.06B Casualty Insurance
This section is hereby deleted in its entirety. Provisions regarding Casualty Insurance in this section are
set forth in Book 1, Section 9 Insurance of the Contract Documents.
7-1.06C Workers' Compensation and Employer's Liability Insurance
This section is hereby deleted in its entirety. Provisions regarding Workers Compensation and
Employers Liability Insurance in this section are set forth in Book 1, Section 9 Insurance of the
Contract Documents.
7-1.06D Liability Insurance
7-1.06D(1) General
This section is hereby deleted in its entirety. Provisions regarding General in this section are set forth
in Book 1, Section 9 Insurance of the Contract Documents.
7-1.06D(2) Liability Limits/Additional Insureds
This section is hereby deleted in its entirety. Provisions regarding Liability Limits/Additional Insureds
in this section are set forth in Book 1, Section 9 Insurance of the Contract Documents.
7-1.06D(3) Contractor's Insurance Policy is Primary
This section is hereby deleted in its entirety. Provisions regarding Contractors Insurance Policy is
Primary in this section are set forth in Book 1, Section 9 Insurance of the Contract Documents.
7-1.06E Automobile Liability Insurance
This section is hereby deleted in its entirety. Provisions regarding Automobile Liability Insurance in
this section are set forth in Book 1, Section 9 Insurance of the Contract Documents.
8-1.04A General
Reserved
8-1.04B Standard Start
This section is hereby deleted in its entirety.
8-1.04C Delayed Start
Reserved
8-1.04D Early Return-Early Start
Reserved
8-1.04E Next-Day Start
Reserved
8-1.04F8-1.04J Reserved
8-1.05 TIME
This section is hereby deleted in its entirety. Provisions regarding Time in this section are set forth in
Book 1, Section 4 Time within which Project shall be Completed; Scheduling of the Contract
Documents.
8-1.06 SUSPENSIONS
This section is hereby deleted in its entirety. Provisions regarding Suspensions in this section are set
forth in Book 1, Section 14 Suspension of Work of the Contract Documents.
8-1.07 DELAYS
8-1.07A General
This section is hereby deleted in its entirety. Provisions regarding General in this section are set forth in
Book 1, Section 13 Changes in the Work of the Contract Documents.
8-1.07B Time Adjustments
This section is hereby deleted in its entirety. Provisions regarding Time Adjustments in this section are
set forth in Book 1, Section 13 Changes in the Work of the Contract Documents.
8-1.07C Payment Adjustments
This section is hereby deleted in its entirety. Provisions regarding Payment Adjustments in this section
are set forth in Book 1, Section 11 Payment of the Contract Documents.
8-1.088-1.09 RESERVED
8-1.10 LIQUIDATED DAMAGES
This section is hereby deleted in its entirety. Provisions regarding Liquidated Damages in this section
are set forth in Book 1, Section 17 Damages of the Contract Documents.
8-1.118-1.12 RESERVED
8-1.13 CONTRACTOR'S CONTROL TERMINATION
This section is hereby deleted in its entirety. Provisions regarding Contractors Control Termination in
this section are set forth in Book 1, Section 15 Termination for Convenience of the Contract
Documents.
Section 9 Payment
9-1.01 GENERAL
This section is applicable to this project.
9-1.02 MEASUREMENT
9-1.02A General
This section is hereby deleted in its entirety. Provisions regarding General in this section are hereby
replaced with the following: The purpose of measurement of quantities is to identify Quality Control and
Verification testing frequency requirements as contained in the Materials Control Schedule and in
tracking production rates for monthly payments to the Design-Builder based on percentage complete. All
specifications within the Caltrans Standard Specifications containing sections describing Method of
Measurement and Basis of Payment shall have the sections describing Method of Measurement and Basis
of Payment deleted. The Design-Builder hereby acknowledges and agrees that the single lump sum
Contract Price constitutes full compensation for performance of all of the Work, subject only to those
exceptions specified in the Contract Documents.
9-1.02B Weighing Equipment and Procedures
9-1.02B(1) General
This section is applicable to this project.
9-1.02B(2) Equipment
This section is applicable to this project.
9-1.02B(3) Procedures
This section is applicable to this project.
9-1.02C Final Pay Item Quantities
This section is hereby deleted in its entirety.
9-1.02D Quantities of Aggregate and Other Roadway Materials
This section is applicable to this project.
9-1.03 PAYMENT SCOPE
This section is hereby deleted in its entirety. Provisions regarding Payment Scope in this section are set
forth in Book 1, Section 11 Payment of the Contract Documents.
9-1.04 FORCE ACCOUNT
This section is applicable to this project.
9-1.04A General
This section is applicable to this project.
9-1.04B Labor
This section is applicable to this project.
9-1.04C Materials
This section is applicable to this project.
9-1.04D Equipment Rental
9-1.04D(1) General
This section is applicable to this project.
B. Sections 10 through 99
General Modifications
1. On technical issues The Engineer shall mean the Design-Builder.
2. On Administrative issues The Engineer shall mean Department.
If the Design-Builder believes that a definition of The Engineer is unclear, the Design-Builder shall
have the obligation to raise the issue with Department. Regardless of whether the Design-Builder raises
the issue, Department shall always have the right to notify the Design-Builder if the Design-Builder is
interpreting the definition of The Engineer incorrectly.
Specific Modifications
For any specific modifications on Section 10 through 99, please refer to the Exhibit 4-A, Revised
Standard Specifications Section 10 to Section 99.
EXHIBIT 4-A
Revised Standard Specifications - Section 10 to Section 99
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
15 EXISTING FACILITIES
01-20-12
Replace the 5th paragraph of section 15-5.06C(1) with:
01-20-12
New deck concrete surfaces must comply with section 51-1.03F(5) before starting overlay work.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
01-20-12
Delete the 2nd sentence in the 4th paragraph of section 19-3.01A(3)(b).
01-20-12
Compact structure backfill behind lagging of soldier pile walls by hand tamping, mechanical compaction,
or other authorized means.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
Replace item 4 in the list in the 1st paragraph of section 39-1.03C with:
01-20-12
4. JMF renewal on a Caltrans Job Mix Formula Renewal form, if applicable
Replace the last sentence in the 15th paragraph of section 39-1.03E with:
01-20-12
This deduction does not apply to verifications initiated by the Engineer or JMF renewal.
01-20-12
Delete the 4th paragraph of section 39-1.03F.
With an accepted modified JMF submittal, the Engineer verifies each modified JMF within 5 business
days of receiving all verification samples. If California Test 371 is required, the Engineer tests for
California Test 371 within 10 days of receiving verification samples.
The Engineer verifies the modified JMF after the modified JMF HMA is placed on the project and
verification samples are taken within the first 750 tons following sampling requirements in section 39-
1.03E, "Job Mix Formula Verification." The Engineer tests verification samples for compliance with:
1. Stability as shown in the table titled "Hot Mix Asphalt Mix Design Requirements"
2. Air void content at design value 2.0 percent
3. Voids in mineral aggregate as shown in the table titled "Hot Mix Asphalt Mix Design Requirements"
4. Voids filled with asphalt if an adjustment for asphalt binder content TV is more than 0.3 percent from the
original OBC shown on the Contractor Asphalt Mix Design Data form.
5. Dust proportion if an adjustment for asphalt binder content TV is more than 0.3 percent from OBC shown on
the Contractor Asphalt Mix Design Data form.
If the modified JMF is verified, the Engineer revises your Hot Mix Asphalt Verification form to include
the new binder source. Your revised form will have the same expiration date as the original form.
If a modified JMF is not verified, stop production and any HMA placed using the modified JMF is
rejected.
The Engineer deducts $2,000 from payments for each modified JMF verification. The Engineer deducts
an additional $2,000 for each modified JMF verification that requires California Test 371.
Replace the 2nd sentence in the 2nd paragraph of section 39-1.04A with:
01-20-12
During production, take samples under California Test 125. You may sample HMA from:
Replace "3 inches per 0.1-mile section" in the 5th paragraph of section 39-1.12C with:
01-20-12
2.5 inches per 0.1-mile section
Replace "6 inches per 0.1-mile section" in the 6th paragraph of section 39-1.12C with:
01-20-12
5 inches per 0.1-mile section
Replace "280 degrees F" in item 2 in the 6th paragraph of section 39-3.04 with:
01-20-12
285 degrees F
Percent of
crushed
particles coarse
aggregate
(% min.):
One fractured
face 90 25 --
Two fractured
faces 75 -- 90
California California
Test 205 Test 125
Fine aggregate
(% min)
(Passing no. 4
sieve and
retained on no.
8 sieve.):
One fractured
face
70 20 70
Los Angeles
Rattler (%
max): California California
As desig-
Loss at 100 rev. Test 211 12 -- 12 Test 125
Loss at 500 rev. nated in
QC plan. 45 50 40 48
Fine aggregate hours
California At least California
angularity 45 45 45
Test 234 once per Test 125
(% min) i
project.
Flat and
elongated
California California
particle Report only Report only Report only
Test 235 Test 125
(% max by
weight @ 5:1)
Voids filled
with asphalt
(%) j:
LP-3 Report only LP-3
No. 4 grading 76.080.0 76.080.0
3/8" grading 73.076.0 73.076.0
1/2" grading 65.075.0 65.075.0
3/4" grading 65.075.0 65.075.0
Voids in
mineral
aggregate
(% min.) j:
LP-2 LP-2
No. 4 grading 17.0 17.0 --
3/8" grading 15.0 15.0 --
1/2" grading 14.0 14.0 18.023.0k
3/4" grading 13.0 13.0 18.023.0k
Dust
proportion j:
Replace the 1st sentence in the 1st paragraph of section 39-4.03B(2) with:
01-20-12
For aggregate gradation and asphalt binder content, the minimum ratio of verification testing frequency to
quality control testing frequency is 1:5.
Replace the 2nd "and" in the 7th paragraph of section 39-4.03B(2) with:
01-20-12
or
70 20 70
HMA moisture content California 1.0 1.0 1.0
(%, max) Test 226 or
370
Los Angeles Rattler (% max) California
Loss at 100 rev. Test 211
Loss at 500 rev. 12 -- 12
45 50 40
Fine aggregate angularity California 45 45 45
(% min)i Test 234
Flat and elongated particle California Report only Report only Report only
(% max by weight @ 5:1) Test 235
Voids in mineral aggregate LP-2 (Note k)
(% min) j
No. 4 grading 17.0 17.0 --
3/8" grading 15.0 15.0 --
1/2" grading 14.0 14.0 18.023.0
3/4" grading 13.0 13.0 18.023.0
Voids filled with asphalt (%) j
No. 4 grading
3/8" grading LP-3 76.080.0 76.080.0 Report only
1/2" grading 73.076.0 73.076.0
3/4" grading 65.075.0 65.075.0
65.075.0 65.075.0
Dust proportion j LP-4
No. 4 and 3/8" gradings 0.92.0 0.92.0 Report only
1/2" and 3/4" gradings
0.61.3 0.61.3
Smoothness Section 39- 12-foot 12-foot 12-foot
1.12 straight- straight- straight-
edge, must edge, must edge, must
grind, and grind, and grind, and
PI0 PI0 PI0
Asphalt binder Various Section 92 Section 92 Section 92
Section
92-1.01D(2)
Asphalt rubber binder Various -- --
and section
39-1.02D
Section
Asphalt modifier Various -- --
39-1.02D
Section
CRM Various -- --
39-1.02D
a
The Engineer determines combined aggregate gradations containing RAP under Laboratory Procedure LP-9.
b
"X" denotes the sieves the Engineer tests for the specified aggregate gradation.
c
The tolerances must comply with the allowable tolerances in section 39-1.02E.
d
The Engineer determines field compaction for any of the following conditions:
1. 1/2-inch, 3/8-inch, or no. 4 aggregate grading is used and the specified total paved thickness is at least
0.15 foot and less than 0.20 foot.
2. 3/4-inch aggregate grading is used and the specified total paved thickness is at least 0.20 foot.
e
California Test 375 is used to determine field compaction, except the Engineer uses:
1. California Test 308, Method A, to determine in-place density measurements instead of using the
nuclear gauge specified in Part 4 of California Test 375
2. California Test 309 to determine the maximum theoretical density instead of determining maximum
density as specified in Part 5 of California Test 375
f
The Engineer reports the average of 3 tests from a single split sample.
g
Alter California Test 304, Part 2.B.2.c: "After compaction in the mechanical compactor, cool to 140 5 F by
allowing the briquettes to cool at room temperature for 0.5 hour, then place the briquettes in the oven at 140 F
from 2 to 3 hours."
h
The Engineer determines the bulk specific gravity of each lab-compacted briquette under California Test 308,
Method A, and theoretical maximum specific gravity under California Test 309.
i
The Engineer waives this specification if HMA contains 10 percent or less of nonmanufactured sand by weight
of total aggregate. Manufactured sand is fine aggregate produced by crushing rock or gravel.
j
Report only if the adjustment for the asphalt binder content TV is less than or equal to 0.3 percent from the
OBC value submitted on a Contractor Hot Mix Asphalt Design Data form.
k
Voids in mineral aggregate for RHMA-G must be within this range.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
40 CONCRETE PAVEMENT
01-20-12
Replace section 40-1.01C(4) with:
01-20-12
40-1.01C(4) Authorized Laboratory
Submit for authorization the name of the laboratory you propose to use for testing the drilled core
specimens for air content.
01-20-12
Delete "determined under California Test 559" in section 40-1.01C(9).
Stop production and take corrective action for out of control processes or the Engineer rejects subsequent
material.
Replace the 1st sentence of the 3rd paragraph of section 40-1.01D(9) with:
01-20-12
Use a California profilograph to determine the concrete pavement profile.
01-20-12
Delete the 4th item of the list in the 2nd paragraph in section 40-1.01D(13)(c)(2).
Replace the 1st and 2nd items in the list in the 2nd paragraph in 40-1.01D(13)(d) with:
01-20-12
1. For tangents and horizontal curves having a centerline radius of curvature 2,000 feet or more, the PI0 must be at
most 2-1/2 inches per 0.1-mile section.
2. For horizontal curves having a centerline radius of curvature from 1,000 to 2,000 feet including concrete
pavement within the superelevation transitions of those curves, the PI0 must be at most 5 inches per 0.1-mile
section.
Replace the 1st and 2nd variables in the equation in section 40-1.01D(13)(f) with:
01-20-12
nc = Number of your quality control tests (minimum of 6 required)
nv = Number of verification tests (minimum of 2 required)
Replace "Your approved third party independent testing laboratory" in the 4th paragraph
of section 40-1.01D(13)(f) with:
01-20-12
The authorized laboratory
If the project is shown to be in high desert or any mountain climate region, tie bars must be one of the
following:
1. Epoxy-coated bar reinforcement. Bars must comply with section 52-2.03B except bars must comply with either
ASTM A 706/A 706M; ASTM A 996/A 996M; or ASTM A 615/A 615M, Grade 40 or 60.
2. Stainless-steel bars. Bars must be descaled, pickled, polished, and solid stainless-steel bars under ASTM A
955/A 955M, Grade 60, UNS Designation S31603 or S31803.
Fabricate, sample, and handle epoxy-coated tie bars under ASTM D 3963/D 3963M, section 52-2.02C, or
section 52-2.03C.
Do not bend tie bars.
Replace the 1st, 2nd, and 3rd paragraphs in section 40-1.02F with:
01-20-12
Dowel bars must be plain bars. Fabricate, sample, and handle epoxy-coated dowel bars under ASTM D
3963/D 3963M and section 52-2.03C except each sample must be 18 inches long.
If the project is not shown to be in high desert or any mountain climate region, dowel bars must be one of
the following:
1. Epoxy-coated bars. Bars must comply with ASTM A 615/A 615M, Grade 40 or 60. Epoxy coating must comply
with either section 52-2.02B or 52-2.03B.
2. Stainless-steel bars. Bars must be descaled, pickled, polished, and solid stainless-steel bars under ASTM A
955/A 955M, Grade 60, UNS Designation S31603 or S31803.
3. Low carbon, chromium-steel bars under ASTM A 1035/A 1035M.
If the project is shown to be in high desert or any mountain climate region, dowel bars must be one of the
following:
1. Epoxy-coated bars. Bars must comply with ASTM A 615/A 615M, Grade 40 or 60. Epoxy coating must comply
with section 52-2.03B.
2. Stainless-steel bars. Bars must be descaled, pickled, polished, and solid stainless-steel bars under ASTM A
955/A 955M, Grade 60, UNS Designation S31603 or S31803.
Handle epoxy-coated tie bar and dowel bar baskets under ASTM D 3963/D 3963M and either section 52-
2.02B or 52-2.03B.
Fasteners must be driven fasteners under ASTM F 1667. Fasteners on lean concrete base or HMA must
have a minimum shank diameter of 3/16 inch and a minimum shank length of 2-1/2 inches. For asphalt
treated permeable base or cement treated permeable base, the shank diameter must be at least 3/16 inch
and the shank length must be at least 5 inches.
Fasteners, clips, and washers must have a minimum 0.2-mil thick zinc coating applied by either
electroplating or galvanizing.
You may request authorization to eliminate the test strip if you use paving equipment and personnel from
a Department project (1) for the same type of pavement and (2) completed within the past 12 months.
Submit supporting documents and previous project information with your request.
Replace "The maximum distance below the depth shown must be 0.05 foot." in the table in
section 40-1.03J with:
01-20-12
The maximum distance below the depth shown must be 5/8 inch.
If using the hand method, finish pavement smooth and true to grade with manually operated floats or
powered finishing machines.
The Department tests for coefficient of friction within 7 days of receiving notification that the pavement
is ready for testing.
Do not open the pavement to traffic unless the coefficient of friction is at least 0.30.
40-1.03M Reserved
01-20-12
Delete the 1st sentence of the 2nd paragraph in section 40-6.02B.
Replace the 4th item in the last paragraph in section 40-6.03A with:
01-20-12
4. Coefficient of friction is at least 0.30 under California Test 342
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
DIVISION VI STRUCTURES
47 EARTH RETAINING SYSTEMS
02-17-12
Replace the 2nd paragraph of section 47-2.01D with:
02-17-12
Coupler test samples must comply with minimum tensile specifications for steel wire in ASTM A 82/A
82M. Total wire slip must be at most 3/16 inch when tested under the specifications for tension testing of
round wire test samples in ASTM A 370.
Replace the value for the sand equivalent requirement in the table titled "Property
Requirements" in the 3rd paragraph of section 47-2.02C with:
01-20-12
12 minimum
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
48 TEMPORARY STRUCTURES
09-16-11
Replace the 7th paragraph of section 48-2.01C(2) with:
09-16-11
If you submit multiple submittals at the same time or additional submittals before review of a previous
submittal is complete:
1. You must designate a review sequence for submittals
2. Review time for any submittal is the review time specified plus 15 days for each submittal of higher priority
still under review
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
49 PILING
01-20-12
Replace the 2nd paragraph of section 49-2.01D with:
01-20-12
Furnish piling is measured along the longest side of the pile from the specified tip elevation shown to the
plane of pile cutoff.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
50 PRESTRESSING CONCRETE
01-20-12
Add to section 50-1.02:
09-16-11
50-1.02G Sheathing
Sheathing for debonding prestressing strand must:
1. Be split or un-split flexible polymer plastic tubing
1. Have a minimum wall thickness of 0.025 inch
2. Have an inside diameter exceeding the maximum outside diameter of the strand by 0.025 to 0.14 inch
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
51 CONCRETE STRUCTURES
08-05-11
Add to section 51-1.03E(5):
08-05-11
Drill the holes without damaging the adjacent concrete. If reinforcement is encountered during drilling
before the specified depth is attained, notify the Engineer. Unless coring through the reinforcement is
authorized, drill a new hole adjacent to the rejected hole to the depth shown.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
52 REINFORCEMENT
10-21-11
Replace section 52-6.02D with:
10-21-11
52-6.02D Ultimate Butt Splice Requirements
When tested under California Test 670, ultimate butt splice test samples must demonstrate necking as
either of the following:
1. For "Necking (Option I)," the test sample must rupture in the reinforcing bar outside of the affected zone and
show visible necking.
2. For "Necking (Option II)," the largest measured strain must be at least:
2.1 Six percent for no. 11 and larger bars
2.2 Nine percent for no. 10 and smaller bars
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
58 SOUND WALLS
08-05-11
Replace the 1st paragraph of section 58-2.01D(5)(a) with:
08-05-11
You must employ a special inspector and an authorized laboratory to perform Level 1 inspections and
structural tests of masonry to verify the masonry construction complies with section 1704, "Special
Inspections," and section 2105, "Quality Assurance," of the 2007 CBC.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
Replace the row under "Rock class" in the table titled "Minimum Concrete Penetration"
in section 72-3.03E with:
01-20-12
1/2 T 1/4 T Light Facing Cobble
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
86 ELECTRICAL SYSTEMS
01-20-12
Replace section 86-2.06 with:
01-20-12
86-2.06 PULL BOXES
86-2.06A General
86-2.06A(1) Cover Marking
Marking must be clearly defined, uniform in depth, and parallel to either the long or short sides of the
cover.
Marking letters must be 1 to 3 inches high.
Before galvanizing steel or cast iron cover, apply marking by one of the following methods:
1. Use cast iron strip at least 1/4 inch thick with letters raised a minimum of 1/16 inch. Fasten strip to cover with
1/4-inch flathead stainless steel machine bolts and nuts. Peen bolts after tightening.
2. Use sheet steel strip at least 0.027 inch thick with letters raised a minimum of 1/16 inch. Fasten strip to cover by
spot welding, tack welding, or brazing, with 1/4-inch stainless steel rivets or 1/4-inch roundhead stainless steel
machine bolts and nuts. Peen bolts after tightening.
3. Bead weld the letters on cover such that the letters are raised a minimum of 3/32 inch.
The top of the pull box must be flush with the surrounding grade or the top of an adjacent curb, except in
unpaved areas where the pull box is not immediately adjacent to and protected by a concrete foundation,
pole, or other protective construction. Place the pull box 1-1/4 inches above the surrounding grade. Where
practical, place a pull box shown in the vicinity of curbs or adjacent to a standard on the side of the
foundation facing away from traffic. If a pull box is installed in a sidewalk area, adjust the depth of the
pull box so that the top of the pull box is flush with the sidewalk.
Reconstruct the sump of an existing pull box if disturbed by your activities. Remove old grout and replace
with new if the sump was grouted.
86-2.06B Non-Traffic-Rated Pull Boxes
Reserved
86-2.06C Traffic Pull Boxes
Traffic pull box and cover must comply with ASTM C857, "Standard Practice for Minimum Structural
Design Loading for Underground Precast Concrete Utility Structures," for HS20-44 loading. You must be
able to place the load anywhere on the box and cover for 1 minute without causing cracks or permanent
deformations.
Frame must be anchored to the box with 1/4 by 2-1/4 inch concrete anchors. Four concrete anchors must
be included for No. 3-1/2(T) pull box; one placed in each corner. Six concrete anchors must be included
for No. 5(T) and No. 6(T) pull boxes; one placed in each corner and one near the middle of each of the
longer sides.
Nuts must be zinc-plated carbon steel, vibration resistant, and have a wedge ramp at the root of the thread.
After installation of traffic pull box, install the steel cover and keep it bolted down when your activities
are not in progress at the pull box. When the steel cover is placed for the final time, the cover and Z bar
frame must be cleaned of debris and tightened securely.
Steel cover must be countersunk approximately 1/4 inch to accommodate the bolt head. When tightened,
the bolt head must not exceed more than 1/8 inch above the top of the cover.
Concrete placed around and under traffic pull boxes must be minor concrete.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
88 GEOSYNTHETICS
01-20-12
Replace the row for hydraulic bursting strength in the table in the 2nd paragraph of
section 88-1.02B with:
01-20-12
Puncture strength, lb ASTM
600
min D 6241
Replace the value for permittivity of woven fabric in the table in the 1st paragraph of
section 88-1.02E with:
01-20-12
0.05
Replace the value for apparent size opening of nonwoven fabric in the table in the 1st
paragraph of section 88-1.02E with:
01-20-12
0.012
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
DIVISION X MATERIALS
90 CONCRETE
08-05-11
Replace the 3rd paragraph of section 90-1.01C(7) with:
08-05-11
Submit weighmaster certificates in printed form or, if authorized, in electronic media. Present electronic
media in a tab-delimited format on a CD or DVD. Captured data for the ingredients represented by each
batch must be line feed carriage return and one line separate record with sufficient fields for the specified
data.
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
92 ASPHALTS
01-20-12
Replace the row for dynamic shear for original binder in the table in the 1st paragraph of
section 92-1.02B with:
01-20-12
Dynamic shear,
Test temperature at 10
rad/s, C T 315 58 64 64 64 70
min G*/sin(delta), kPa 1.00 1.00 1.00 1.00 1.00
max G*/sin(delta), kPa 2.00 2.00 2.00 2.00 2.00
5.1 General
The following non-Standard Special Provisions (nSSP) listed in this Section 5 shall be used when the
item specified is included in the work for this Project.
Edits to these nSSPs within the limits of what is allowed by the hidden text instructions of the nSSP will
require up to two weeks for each review by the Department. Edits beyond what is allowed by the hidden
text instructions will require up to four weeks for each review.
The Design Builder shall bear the risk of schedule impacts associated with nSSP reviews. Once approved
for use, each approved nSSP shall follow the same process as Standard Special Provisions (SSPs) for
inclusion in RFC packages, except that written notice of approval shall accompany the nSSP.
2
Definitions
final set time: Time a specific penetration resistance of 4,000 psi is achieved, determined
under ASTM C 403.
opening age: Time the concrete achieves the specified strength for opening to traffic.
Submittals
Mix Design
3
Determine the mix proportions for LCBRS and submit mix designs.
4
At least 10 days before use, submit a mix design for LCBRS that includes:
1. Opening age
2. Proposed aggregate gradation
3. Proportions of hydraulic cement and aggregate
4. Types and amounts of chemical admixtures
5. Maximum time allowed between batching and placing
6. Range of ambient temperatures over which the mix design is effective
7. Final set time
8. Test result from California Test 548 testing, if required
5
Submit more than 1 mix design to plan for ambient temperature variations anticipated during
LCBRS placement. Each mix design must have a maximum ambient temperature range of 18
F.
6
LCBRS Field Qualification
1. Mixing date
2. Mixing equipment and procedures used
3. Batch volume in cubic yards
4. Type and source of ingredients used
5. Age and strength at time of cylinder testing
Field qualification test reports must be certified with a signature by an official in responsible
charge of the laboratory performing the tests.
7
Submit strength development data for each mix design. You may use strength development
data from laboratory-prepared samples. The testing ages for strength development data must
include 1 hour before opening age, opening age, 1 hour after opening age, 24 hours, and 7 days.
8
Quality Control
Prepare compressive strength test specimens under California Test 540. Test compressive
strength specimens under California Test 521 or ASTM C 1231. Perform at least 1 test at
opening age for each 130 cubic yards placed. One test is two cylinders.
MATERIALS
Cement
9
Cement for LCBRS must comply with one of the following:
1. Cement for portland cement concrete specified in Section 90, "Portland Cement
Concrete," of the Standard Specifications except Type III cement may be used.
2. A proprietary cementitious material in compliance with the specifications for cement in
Section 90, "Portland Cement Concrete," of the Standard Specifications, except:
2.1. Cementitious material must meet the definition of hydraulic cement in ASTM C
219, and the following:
2.2. Citric acid or borax may be used if requested in writing by the cement manufacturer
and a sample is submitted to the Engineer. Chemical admixtures, if used, must be
included when testing for requirements listed in the table above.
Aggregates
10
Aggregate for LCBRS must comply with either of the following:
Field Qualification
Proposed mix proportions must be field qualified before you place concrete pavement. Use
an American Concrete Institute (ACI) certified "Concrete Laboratory Technician, Grade I" to
perform field qualification tests and calculations.
The Engineer accepts field qualification if five cylinders, for each age, made under California
Test 540 and tested under California Test 521 or under ASTM C 1231 comply with the
following:
1. At a minimum, cylinders are tested at opening age, and 7 days of age
2. At opening age no single cylinder is less than 180 psi and the average strength is at
least 200 psi
3. At 7 days age no single cylinder is less than 600 psi and the average strength is at least
725 psi
CONSTRUCTION
General
12
LCBRS must have a compressive strength of 200 psi at opening age of and 725 psi at
7 days age. LCBRS must have a compressive strength of 450 psi before placing HMA,
base, or operating equipment on it. Concrete paving activities may commence after final
set time of LCBRS. The pavement may be opened to traffic after opening age of
LCBRS.
Proportioning
13
Weighing, measuring, and metering devices used for proportioning materials must comply
with Section 9-1.01, "Measurement of Quantities," of the Standard Specifications.
14
For central batch plants, indicators for weighing and measuring systems such as over and
under dials must be grouped so that each indicator's smallest increment can be accurately read
from the control point of the proportioning operation. In addition, indicators for weighing and
measuring cement batched from a remote weighing system must be placed so that each indicator
can be accurately read from the control point of the proportioning operation.
15
Weighing equipment must be insulated from other equipment's vibration or movement.
When the plant is operating, each draft's material weight must not vary from the designated
weight by more than the specified tolerances. Each scale graduation must be 0.001 of the usable
scale capacity.
16
Aggregate must be weighed cumulatively. Equipment for weighing aggregate must have a
zero tolerance of 0.5 percent of the aggregate's designated total batch weight. Equipment for
the separate weighing of the cement must have a zero tolerance of 0.5 percent of the cement's
designated individual batch draft. Equipment for measuring water must have a zero tolerance of
0.5 percent of the water's designated weight or volume.
17
The weight indicated for any individual batch of material must not vary from the preselected
scale setting by more than:
18
If you choose aggregate that complies with Section 90-2.02, "Aggregates," and 90-3,
"Aggregate Gradings," of the Standard Specifications, proportioning consists of dividing the
aggregate into the specified sizes and storing them in separate bins, and then combining the
aggregate with cement and water. Control the aggregate discharged from several bins with gates
or mechanical conveyors. The means of discharge from the bins and from the weigh hopper
must be interlocked so that no more than 1 bin can discharge at a time, and the weigh hopper
cannot be discharged until the required quantity from each of the bins has been deposited in the
weigh hopper.
19
Proportion dry ingredients by weight. Proportion liquid ingredients by weight or volume.
20
Handle and store aggregates under Section 90-5.01, "Storage of Aggregates," of the Standard
Specifications. Proportion liquid admixtures under Section 90-4.10, "Proportioning and
Dispensing Liquid Admixtures," of the Standard Specifications.
21
At the time of batching, dry and drain aggregates to a stable moisture content. Do not
proportion aggregates with visible separation of water from the aggregate during proportioning.
At the time of batching, the free moisture content of fine aggregate must not exceed 8 percent of
its saturated, surface-dry weight.
22
If the proportioning plant has separate supplies of the same size group of aggregate with
different moisture content, specific gravity, or surface characteristics affecting workability,
exhaust 1 supply before using another supply.
23
Keep cement separated from the aggregate until discharged into the mixer. When discharged
into the mixer, cement must be free of lumps and clods. Before reuse, clean fabric containers
used for transportation or proportioning of cement.
24
Weigh systems for proportioning aggregate and cement must be individual and distinct from
other weigh systems. Each weigh system must have a hopper, a lever system, and an indicator.
25. Delete Item 4 if Paras 29 through 57 are deleted (volumeric
proportioning).
For batches with a volume of 1 cubic yard or more, proportioning must comply with one of
the following methods:
1. Batch the ingredients at a central batch plant and charge them into a mixer truck for
transportation to the pour site. Proportion ingredients under Section 90-5,
"Proportioning," of the Standard Specifications.
2. Batch the ingredients except the cement at a central batch plant and charge them into a
mixer truck for transportation to a cement silo and weigh system, which must proportion
cement for charging into the mixer truck.
3. Batch ingredients except the cement at a central batch plant and charge them into a mixer
truck for transportation to a location where pre-weighed containerized cement is added to
the mixer truck. The cement pre-weighing operation must utilize a platform scale. The
platform scale must have a maximum capacity of 2.75 tons with a maximum graduation
size of 1 pound. Pre-weigh cement into a fabric container. The minimum amount of
cement to be proportioned into any single container must be 1/2 of the total amount
required for the load of LCBRS being produced.
4. Cement, water, and aggregate are proportioned volumetrically.
26
When ordered by the Engineer, determine the gross weight and tare weight of truck mixers
on scales designated by the Engineer.
27
Install and maintain in operating condition an electrically actuated moisture meter. The
meter must indicate on a readily visible scale the changes in the fine aggregate moisture content
as it is batched. The meter must have a sensitivity of 0.5 percent by weight of the fine aggregate.
28
Obtain the Engineer's acceptance before mixing water into the concrete during hauling or
after arrival at the delivery point. If the Engineer accepts additional water be incorporated into
the concrete, the drum must revolve not less than 30 revolutions at mixing speed after the water
is added and before starting discharge. Measure water added to the truck mixer at the job site
through a meter in compliance with Section 9-1.01, "Measurement of Quantities," of the
Standard Specifications.
34
Individual aggregate delivery rate check-runs must not deviate more than 1.0 percent from
the mathematical average of all runs for the same gate and aggregate type. Each test run must be
at least 1,000 pounds.
35
At the time of batching, dry and drain aggregates to a stable moisture content. Do not
proportion aggregates with visible separation of water from the aggregate during proportioning.
At the time of batching, the free moisture content of fine aggregate must not exceed 8 percent of
its saturated, surface-dry weight.
36
If the proportioning plant has separate supplies of the same size group of aggregate with
different moisture content, specific gravity, or surface characteristics affecting workability,
exhaust 1 supply before using another supply.
37
Cover rotating and reciprocating equipment on batch-mixer trucks with metal guards.
38
Individual cement delivery rate check-runs must not deviate more than 1.0 percent of the
mathematical average of 3 runs of at least 1,000 pounds each.
39
When the water meter operates from 50 to 100 percent of production capacity, the indicated
weight of water delivered must not differ from the actual weight delivered by more than 1.5
percent for each of 2 runs of 300 gallons. Calibrate the water meter under California Test 109.
The water meter must be equipped with a resettable totalizer and display the operating rate.
40
Conduct calibration tests for aggregate, cement, and water proportioning devices with a
platform scale located at the calibration site. Platform scales for weighing test-run calibration
material must have a maximum capacity of 2.75 tons with maximum graduations of 1 pound.
Error test the platform scale within 8 hours of calibrating the batch-mixer truck proportioning
devices. Perform error-testing with test weights under California Test 109. Furnish a witness
scale that is within 2 graduations of the test weight load. The witness scale must be available for
use at the production site throughout the production period. Equipment needed for the
calibration of proportioning systems must remain available at the production site throughout the
production period.
41
The batch-mixer truck must be equipped so that accuracy checks can be made. Recalibrate
proportioning devices every 30 days after production starts or when you change the source or
type of any ingredient.
42
A spot calibration is calibration of the cement proportioning system only. Perform a 2-run
spot calibration each time 55 tons of cement passes through the batch-mixer truck. If the spot
calibration shows the cement proportioning system does not comply with the specifications,
complete a full calibration of the cement proportioning system before you resume production.
43
Proportion liquid admixtures with a meter.
44
Locate cement storage immediately before the cement feeder. Equip the system with a
device that automatically shuts down power to the cement feeder and aggregate belt feeder when
the cement storage level is less than 20 percent of the total volume.
45
Submit aggregate moisture determinations, made under California Test 223, at least every 2
hours during proportioning and mixing operations. Record moisture determinations and submit
them at the end of each production shift.
46
Equip each aggregate bin with a device that automatically shuts down the power to the
cement feeder and the aggregate belt feeder when the aggregate discharge rate is less than 95
percent of the scheduled discharge rate.
47
Proportioning device indicators must be in working order before starting proportioning and
mixing operations and must be visible when standing near the batch-mixer truck.
48
Identifying numbers of batch-mixer trucks must be at least 3 inches in height, and be located
on the front and rear of the vehicles.
49
Mix volumetric proportioned LCBRS in a mechanically operated mixer. You may use auger-
type mixers. Operate mixers uniformly at the mixing speed recommended by the manufacturer.
Do not use mixers that have an accumulation of hard concrete or mortar.
50
Do not mix more material than will permit complete mixing. Reduce the volume of material
in the mixer if complete mixing is not achieved. Continue mixing until a homogeneous mixture
is produced at discharge. Do not add water to the LCBRS after discharge.
51
Do not use equipment with components made of aluminum or magnesium alloys that may
have contact with plastic concrete during mixing or transporting of LCBRS.
52
The Engineer determines uniformity of concrete mixtures by differences in penetration
measurements made under California Test 533. Differences in penetration are determined by
comparing penetration tests on 2 samples of mixed concrete from the same batch or truck mixer
load. The differences must not exceed 5/8 inch. Submit samples of freshly mixed concrete.
Sampling facilities must be safe, accessible, clean, and produce a sample that is representative of
production. Sampling devices and sampling methods must comply with California Test 125.
53
Do not use ice to cool LCBRS directly. If ice is used to cool water used in the mix, it must
be melted before entering the mixer.
54
When proportioning and charging cement into the mixer, prevent variance of the required
quantity by conditions such as wind or accumulation on equipment.
55
Each mixer must have metal plates that provide the following information:
1. Designed usage
2. Manufacturer's guaranteed mixed concrete volumetric capacity
3. Rotation speed
56
The device controlling the proportioning of cement, aggregate, and water must produce
production data. The production data must be captured at 15-minute intervals throughout daily
production. Each capture of production data represents production activity at that time and is not
a summation of data. The amount of material represented by each production capture is the
amount produced in the period from 7.5 minutes before to 7.5 minutes after the capture time.
The daily production data must be submitted in electronic or printed media at the end of each
production shift. The reported data must be in the order including data titles as follows:
57
You may input production data by hand into a pre-printed form or it may be captured and
printed by the proportioning device. Present electronic media containing recorded production
data in a tab delimited format on a CD or DVD. Each capture of production data must be
followed by a line-feed carriage-return with sufficient fields for the specified data.
Placing Concrete
58
You may use metal or wood side forms. Wood side forms must not be less than 1-1/2 inches
thick.
59
Side forms must remain in place until the LCBRS edge no longer requires the protection of
forms.
60
After you deposit the LCBRS on the subgrade, consolidate it with high-frequency internal
vibrators. Consolidate adjacent to forms and across the full placement width. Place LCBRS as
nearly as possible to its final position. Do not use vibrators for extensive shifting of LCBRS.
61
Spread and shape LCBRS with powered finishing machines supplemented by hand finishing.
62
After you mix and place LCBRS, do not add water to the surface to facilitate finishing. Use
surface finishing additives as recommended by the manufacturer of the cement after their use is
approved by the Engineer.
Final Finishing
63. Use when lean concrete base rapid setting is used with Concrete
Pavement or Individual Slab Replacement.
The finished surface of LCBRS must not be above the grade established by the Engineer, or
more than 0.05-foot below the grade established by the Engineer.
PAYMENT
64
Lean concrete base rapid setting is measured and paid for by the cubic yard in the same
manner specified for lean concrete base in Sections 28-1.09, "Measurement," and Section 28-
1.10, "Payment," of the Standard Specifications.
39-058_HMA-Bond Breaker_E_D06-05-09
Page 1 of 6
Submittals
3. Use Paras 3 through 5 for QC / QA projects only.
Quality Control / Quality Assurance Projects
With the job mix formula (JMF) submittal, submit:
1. Mix design data for the HMA Type A prior to the 1.0 percent increase in asphalt binder
including:
1. For the mix design of HMA Type A, determine the plasticity index of the aggregate blend
under California Test 204. Choose an antistrip treatment and use the corresponding
laboratory procedure for the mix design in compliance with:
2. For the mix design of HMA Type A and prior to the 1.0 percent increase in asphalt
binder, determine tensile strength ratio under California Test 371 on the untreated HMA
Type A. If the tensile strength ratio is less than 70:
2.1. Choose from the antistrip treatments specified based on plasticity index.
2.2. Test treated HMA Type A under California Test 371.
2.3. Treat to a minimum tensile strength ratio of 70.
3. Do not test HMA Type A Bond Breaker under California Test 371.
5
The Department does not use California Test 371 test results for JMF verification and
production to determine specification compliance for HMA Type A Bond Breaker.
6
QUALITY CONTROL TESTING
Perform sampling and testing at the specified frequency for the following quality
characteristics:
7
Apply white pigmented curing compound to the finished surface of the HMA Type A (Bond
Breaker) within 2 days of placing the portland cement concrete pavement. Pigmented curing
compound must conform to the requirements of ASTM Designation C 309, Type 2, Class A.
Curing compound must be applied in 2 separate applications to the area to be surfaced with
portland cement concrete pavement. Apply curing compound at the rate of 1 gallon per 150
square feet.
8
ENGINEER'S ACCEPTANCE
The Engineer samples for acceptance testing, and tests for:
MATERIALS
9
Asphalt Binder
The grade of asphalt binder mixed with aggregate for HMA Type A - Bond Breaker must be
PG 64-16.
10
Aggregate
The aggregate for HMA Type A Bond Breaker must comply with the 3/8-inch grading.
11
Asphalt Binder Content
Increase the amount of asphalt binder mixed with aggregate for HMA Type A - Bond
Breaker by 1.0 percent by weight of the dry aggregate over the optimum binder content (OBC)
determined for use in HMA Type A under California Test 367.
12
Job Mix Formula and HMA Type A Bond Breaker Evaluation
Prior to the 1.0 percent increase in asphalt binder, HMA Type A used for HMA Type A -
Bond Breaker must conform to the requirements of Hot Mix Asphalt Mix Design Requirements.
13
Verification is testing for compliance with the specifications for:
1. Aggregate quality
2. HMA quality specified in the table HMA Type A - Bond Breaker Acceptance except
percent of maximum theoretical density
CONSTRUCTION
14
Tack Coat
Apply tack coat for the HMA Type A Bond Breaker to the Lean Concrete Base at
the same rate as HMA over existing PCC pavement per Section 39-1.09.
15. Use for Standard process only. Use to require lime treatment of
aggregates when recommended by the District Materials Engineer in the
locations defined by the Desert AC Delegation Memo (June 1, 2001).
Add SSP 39-400.
Antistrip Treatment
Treat aggregate with lime slurry under "Hot Mix Asphalt Aggregate Lime
Treatment Slurry Method and use Lab Procedure LP-7 for the mix design.
PAYMENT
16
HMA Type A - Bond Breaker will be measured and paid for in the same manner specified
for HMA in conformance with the requirements of Section 39-5, "Measurement and Payment,"
of the Standard Specifications.
17
Full compensation for the additional 1 percent of asphalt binder used in HMA Type A - Bond
Breaker and for furnishing and applying white pigmented curing compound to the surface of the
HMA Type A - Bond Breaker is included in the contract price paid per ton for HMA Type A -
Bond Breaker as designated in the Engineer's Estimate and no separate payment will be made
therefor.
39-728_E_D06-05-09
Page 1 of 15
Submittals
3. Use Paras 3 through 5 for QC / QA projects only.
Quality Control / Quality Assurance Projects
With the job mix formula (JMF) submittal, submit:
4
At project start-up and once during production, submit samples split from your HMA
production sample for California Test 371 to the Engineer and the Transportation Laboratory,
Attention: Moisture Test.
5
With the JMF submittal, at project start-up, and each 5,000 tons, submit the California Test
371 test results for mix design and production to the Engineer and electronically to:
Moisture_Tests@dot.ca.gov
8
For each data core, the summary must include:
8. Location including:
8.1. County
8.2. Route
8.3. Post mile
8.4. Lane number
8.5. Lane direction
8.6. Station
9
Each data core digital photograph must include a ruler laid next to the data core. Each
photograph must include:
1. The core
2. Project identification number
3. Core identification number
4. Date cored
5. County
6. Route
7. Post mile
8. Lane number
9. Lane direction
10
After data core summary and photograph submittal, dispose of cores under Section 7-1.13,
"Disposal of Material Outside the Highway Right of Way," of the Standard Specifications.
12
For the mix design, determine tensile strength ratio under California Test 371 on untreated
HMA. If the tensile strength ratio is less than 70:
13
On the first production day and at least every 5,000 tons, sample HMA and test under
California Test 371.
14
The Department does not use California Test 371 test results for JMF verification and
production to determine specification compliance.
15. Use if the Standard construction process is specified, otherwise delete.
Take 3 density cores for every 250 tons of HMA Type C from random locations the Engineer
designates.
16
With the minimum quality control testing for the specified construction process, perform
sampling and testing at the specified frequency for the following quality characteristics:
e
Determine the bulk specific gravity of each lab-compacted briquette under CT 308, Method A. Determine
theoretical maximum specific gravity under CT 309. Calculate the air voids content of each specimen using CT 309
and LP 1. Modify CT 367, Paragraph C5, to use the design air voids content specified under "Hot Mix Asphalt
Type C Mixture."
f
Aggregate must comply with the quality specifications before it is treated with lime. During lime treatment
except for dry lime on damp aggregate treatment at continuous mixing plants, sample coarse and fine aggregate
from individual stockpiles. Combine aggregate in the JMF proportions. Prepare and test 3 samples from a single
split sample for aggregate quality at the frequency specified during lime treatment and report test results as the
average of the 3 tests.
g
Void if HMA contains less than 10 percent of nonmanufactured sand by weight of total aggregate.
Manufactured sand is fine aggregate produced by crushing rock or gravel.
h
Required if the specified paved thickness is at least 0.15 foot.
i
Determine maximum theoretical density (California Test 309) at the frequency specified for Test Maximum
Density under California Test 375, Part 5.D.
j
For Standard process, take and average 3 cores per 250 tons of HMA placed
k
Minimum VMA dependent upon NMAS of JMF. NMAS is defined as one sieve size larger than the first
sieve to retain more than 10 percent.
l
Asphalt content based on dry weight of aggregate .
17
With the acceptance testing for the specified construction process, the Engineer samples and
tests the following quality characteristics:
18
The Engineer tests the 3 density cores you take from each 250 tons of HMA production. The
Engineer determines the percent of maximum theoretical density for each density core by
determining the density core's density and dividing by the maximum theoretical density. The
Engineer determines the percent of maximum theoretical density for each 250 tons of HMA
production by determining the average of the 3 density cores.
19
If the specified total paved thickness is at least 0.15 foot and any layer is less than 0.15 foot,
the Engineer determines the percent of maximum theoretical density from density cores taken
from the final layer measured the full depth of the total paved HMA.
20. Use if the Standard construction process is specified and air voids
content is 4%. Delete para 21 if using this para.
For each 250 tons of HMA production, the Engineer determines a deduction for percent of
maximum theoretical density for each average of 3 density cores if it is outside the
specifications, as follows:
21. Use if the Standard construction process is specified and air voids
content is 5%. Delete para 20 if using this para.
For each 250 tons of HMA production, the Engineer determines a deduction for percent of
maximum theoretical density for each average of 3 density cores if it is outside the
specifications, as follows:
MATERIALS
Asphalt Binder
23*. Fill in the asphalt binder grade (use only PG 64-28 PM, PG 70-10, or
PG 76-22 PM). Consult with the District Materials Engineer.
The grade of asphalt binder mixed with aggregate for HMA Type C must be ___________.
Aggregate
24*. Use the following table to determine the grading.
Specified Total Thickness Range Gradi
ng
0.15 foot 0.25 foot 1/2 -
inch
0.25 foot and above 3/4 -
inch
0.35 foot and above 1 -
inch
The aggregate for HMA Type C must comply with the __________ grading.
25
Choose a sieve size target value (TV) within each target value limit presented in the
following table:
Aggregate Gradation
(Percentage Passing)
HMA Type C
26
Before the addition of asphalt binder and lime treatment, aggregate must comply with:
Aggregate Quality
Quality Characteristic Test Method Requirement
Percent of crushed particles a CT 205
Coarse aggregate (% min.)
Two fractured faces 95
Fine aggregate (% min)
(Passing No. 4 sieve and retained on No. 8 sieve.)
One fractured face 90
Los Angeles Rattler (% Max.) a CT 211
Loss at 100 rev. 12
Loss at 500 rev. 40
Sand equivalent a, b (min.) CT 217 47
Fine aggregate angularity (% min.) a, AASHTO T 304 45
Method A
Flat and elongated particles (% max. by weight @ ASTM D 4791 10
5:1) a
Note:
a
During lime treatment except for dry lime on damp aggregate treatment at continuous mixing plants, sample coarse and
fine aggregate from individual stockpiles. Combine aggregate in the JMF proportions.
b
Reported value must be the average of 3 tests from a single sample.
During mix design, determine the optimum binder content (OBC) at ___ percent air voids
content.
28
Determine the proposed JMF from a mix design that complies with:
29*. For Standard and Method process, use to require lime treatment of
aggregates when recommended by the District Materials Engineer in the
locations defined by the Desert AC Delegation (June 1, 2001).
Add SSP 39-400.
Antistrip Treatment
Treat aggregate with lime slurry under "Hot Mix Asphalt Aggregate Lime Treatment Slurry
Method and use Lab Procedure LP-7 for the mix design.
CONSTRUCTION
30. Use for 1/2 inch aggregate gradation
Pave HMA Type C in maximum 0.25-foot thick compacted layers.
Vertical Joints
34. Use on 2-lane highways where the thickness of HMA is 0.15 foot or
less and the vertical joint between lanes is to be kept to a minimum. Do not
use this para with Para 37.
If you perform half-width paving, at the end of each day's work the distance between the
ends of adjacent surfaced lanes must not be greater than can be completed in the following day
of normal paving.
35. Use when shoulders or median borders are to be paved.
Before opening the lane to traffic, pave shoulders and median borders adjacent to a lane
being paved.
36. Use on projects or portions of projects with HMA Type C surfacing
thicker than 0.15 foot. Delete this para if Para 37 is used.
Do not leave a vertical joint more than 0.15 foot high between adjacent lanes open to public
traffic.
37. Use if a vertical joint is not allowed between lanes open to traffic,
regardless of thickness.
Place HMA Type C on adjacent traveled way lanes so that at the end of each work shift, the
distance between the ends of HMA Type C layers on adjacent lanes is between 5 feet and 10
feet. Place additional HMA Type C along the transverse edge at each lane's end and along the
exposed longitudinal edges between adjacent lanes. Hand rake and compact the additional HMA
Type C to form temporary conforms. You may place kraft paper or another approved bond
breaker under the conform tapers to facilitate the taper removal when paving operations resume.
Widening
38. Use for widening if the new pavement structure is to be placed to the
elevation of the existing surfacing for the entire length of the project before
placing the uppermost layer of HMA Type C. If a surface type other than
HMA Type C is to be placed on the existing pavement, edit "HMA Type C"
to match the type. Delete "on both sides of the existing pavement," if
widening is only on one side.
If widening existing pavement, construct the new pavement structure on both sides of the
existing pavement to match the elevation of the existing pavement edge for the entire pavement
length before placing HMA Type C over the existing pavement.
39. Use when widening is not continuous for the entire length of the
project, and the new pavement structure is to be constructed to the elevation
of the existing surfacing at each location of the widening before placing the
uppermost layer of HMA Type C at each location. If a surface type other
than HMA Type C is to be placed on the existing pavement, edit "HMA Type
C" to match the type. Delete "on both sides of the existing pavement," if
widening is only on one side.
If widening existing pavement, construct the new pavement structure on both sides of the
existing pavement to match the elevation of the existing pavement's edge at each location before
placing HMA Type C over the existing pavement.
40*. Use when the pavement structure is to be constructed to the
elevation of the existing surfacing for the specified lengths before placing the
uppermost layer of HMA Type C at each location. If a surface type other
than HMA Type C is to be placed on the existing pavement, edit "HMA Type
C" to match the surface type. Fill in the increment. Delete "on both sides of
the existing pavement," if widening is only on one side.
If widening existing pavement, construct new pavement structure on both sides of the
existing pavement to match the elevation of the existing pavement's edge in increments of at
least _____ feet before placing HMA Type C over the existing pavement.
Conform Tapers
41. Use when conform tapers are used in place of paving shoulders
and/or median shoulders.
Place shoulder conform tapers concurrently with the adjacent lane's paving.
42. DO NOT use for paving driveways and road connections. This
paragraph covers the short conform taper at the edge of pavement.
Place additional HMA Type C along the pavement's edge to conform to road connections and
private drives. Hand rake, if necessary, and compact the additional HMA Type C to form a
smooth conform taper.
1. At the beginning, end, and every 1/2 mile within the paving limits of each route on the
project
2. After all paving is complete
3. From the center of the specified lane
45
On a 2-lane roadway, take data cores from either lane. On a 4-lane roadway, take data cores
from each direction in the outermost lane. On a roadway with more than 4 lanes, take data cores
from the median lane and the outermost lane in each direction.
46
Each core must include the stabilized materials encountered. You may choose not to recover
unstabilized material but you must identify the material. Unstabilized material includes:
1. Granular material
2. Crumbled or cracked stabilized material
3. Sandy or clayey soil
PAYMENT
47
The contract lump sum price paid for data core includes full compensation for furnishing all
labor, materials, tools, equipment, and incidentals, and for doing all the work involved in data
coring, complete in place, as shown on the plans, as specified in the Standard Specifications and
these special provisions, and as directed by the Engineer.
3
Definitions
early age: Time less than 10 times the concrete's final set time.
final set time: Time a specific penetration resistance of 4,000 psi is achieved, determined
under ASTM C 403.
opening age: Time the concrete achieves the specified strength for opening to traffic.
transverse crack: A crack running from one longitudinal edge of the panel to the other.
Submittals
4.
Submit AASHTO T 336 coefficient of thermal expansion test results to the Engineer and at
the website http://169.237.179.13/cte/.
5. Delete if Paras 28 through 38 are deleted.
For rejected test strips, submit a plan for changed materials, methods, or equipment before
constructing additional test strips.
Prepaving Conference
7
Meet with the Engineer at a prepaving conference at a mutually agreed time and place.
Discuss methods of performing the production and paving work.
8
Prepaving conference attendees must sign an attendance sheet provided by the Engineer. The
prepaving conference must be attended by your:
1. Project superintendent
2. Quality control manager
3. Paving construction foreman
4. Subcontractor's workers including:
4.1. Foremen
4.2. Concrete plant manager
4.3. Concrete plant operator
4.4. Personnel performing saw cutting and joint sealing
Mix Design
10
At least 10 days before use, submit a mix design for RSC that includes:
1. Opening age
2. Proposed aggregate gradation
3. Proportions of hydraulic cement and aggregate
4. Types and amounts of chemical admixtures
5. Maximum time allowed between batching and placing
6. Range of ambient temperatures over which the mix design is effective
7. Final set time
8. Any special instructions or conditions such as water temperature requirements
11
Submit more than 1 mix design to plan for ambient temperature variations anticipated during
RSC placement. Each mix design must have a maximum ambient temperature range of 18 F.
12
Submit modulus of rupture development data for each mix design. You may use modulus of
rupture development data from laboratory-prepared samples. The testing ages for modulus of
rupture development data must include 1 hour before opening age, opening age, one hour after
opening age, 24 hours, 7 days, and 28 days.
12a
During concrete mix design, perform coefficient of thermal expansion testing under
AASHTO T 336 from trial mixture samples. Provide a split test sample to METS. If changing
an aggregate supply source or the mix properties or proportions, perform coefficient of thermal
expansion testing for the new concrete mix.
21
A QCM must not be a member of this project's production or paving crews, an inspector, or a
tester. A QCM must have no duties during the production and placement of RSC except those
specified.
1. The names and qualifications of the lead Quality Control Manager (QCM) and assistant
QCMs.
2. An outline procedure for the placement and testing of test strips
3. An outline procedure for the production, transportation, and placement of RSC
4. An outline procedure for sampling and testing to be performed during and after RSC
construction
5. A contingency plan for correcting problems in production, transportation, or placement.
Include the quantity and location of standby material in your contingency plan.
6. Provisions for determining if RSC placement must be suspended and temporary roadway
pavement structure constructed
7. Forms to report inspection, sampling, and testing
8. The location of your quality control testing laboratory and testing equipment during and
after paving operations
9. A list of the testing equipment to be used including date of last calibration
10. The names and certifications of quality control personnel including those performing
sampling and testing
24
At the time of QCP submission, the Department qualifies the quality control samplers and
testers through the Independent Assurance Program (IAP) for the sampling and testing they
perform.
27
Testing laboratories and testing equipment must comply with the Department's Independent
Assurance Program.
29
The Engineer evaluates the test strip for compliance with the specifications for Engineer's
acceptance.
30
The Engineer selects from 6 to 12 core locations for dowel bars and up to 6 locations for tie
bars per test strip.
31
If you use mechanical dowel bar inserters, the test strip must demonstrate they do not leave
voids, segregations, or surface irregularities such as depressions, dips, or high areas.
32
Allow the Engineer 3 days to evaluate the test strip for:
1. Smoothness
2. Dowel bar and tie bar alignment
3. Thickness
4. Final finishing except coefficient of friction
33
During the 3-day evaluation, the Engineer rejects a test strip if:
1. Surface varies more than 0.02 foot from a 12-foot straightedge's lower edge
2. Wheel path's individual high points are greater than 0.025 foot in 25 feet
3. Dowel bars do not comply with specified placement tolerances
4. Concrete pavement thickness deficiency is greater than 0.05 foot
5. Final finishing does not comply with the specifications except coefficient of friction
34
Remove the test strip if the Engineer rejects it for noncompliance with the specifications for
dowel bar alignment or thickness. Dispose of rejected test strip material under Section 7-1.13,
"Disposal of Material Outside the Highway Right of Way," of the Standard Specifications.
35
If the Engineer rejects the test strip for noncompliance with the smoothness or final finishing
specifications except coefficient of friction, you may grind the test strip into compliance if you
intend to leave it as part of the paving.
36
If the Engineer does not reject the test strip during the 3-day evaluation, you may begin
production paving while the Engineer continues to evaluate the test strip for compliance with the
other specifications. If the Engineer rejects the test strip for noncompliance with the other
specifications, stop production paving until you construct a test strip the Engineer accepts.
37
Construct additional test strips until the Engineer accepts one.
38
Construct additional test strips if:
43
Within 20 minutes after rapid strength concrete delivery for test strips, fabricate test beams
under California Test 524. Use beams to determine early age and 7-day modulus of rupture
values.
44
Cure beams fabricated for early age testing so that the monitored temperatures in the beams
and the test strip are always within 5 F. Monitor and record the internal temperatures of test
strip and early age beams at intervals of at least 5 minutes. Install thermocouples or thermistors
connected to strip-chart recorders or digital data loggers to monitor the temperatures.
Temperature recording devices must be accurate to within 2 F. Measure internal temperatures
at 1 inch from the top, 1 inch from the bottom, and no closer than 3 inches from any edge until
early age testing is completed.
45
Cure beams fabricated for 7-day testing under California Test 524 except place them into
sand at a time that is from 5 to 10 times the final set time, or 24 hours, whichever is earlier.
46
Test strip must have an early age modulus of rupture of not less than 400 psi and a 7-day
modulus of rupture of not less than 600 psi.
47
Dispose of test strip and test specimens for test strip under Section 7-1.13, "Disposal of
Material Outside the Highway Right of Way," of the Standard Specifications.
49
Provide continuous process control and quality control sampling and testing throughout RSC
production and placement.
50
During production of RSC, sample and test aggregates at least once for every 650 cubic yards
of RSC produced, but not less than once per placement shift. Test aggregates for compliance
with gradations, cleanness value, and sand equivalent specifications.
51
At least once for every 650 cubic yards of RSC produced, but not less than twice per
placement shift, sample and test for:
1. Yield
2. Penetration
3. Air content
4. Unit weight
52
During placement of RSC, fabricate beams and test for modulus of rupture within the first 30
cubic yards, at least once every 130 cubic yards, and within the final truckload.
53
If the Engineer requests, submit split samples and fabricate test beams for the Engineer's
testing.
54
For determining early age modulus of rupture, cure beams under the same conditions as the
pavement until 1 hour before testing. Cure beams fabricated for the 7-day test under California
Test 524. The Engineer uses modulus of rupture test results for accepting or rejecting the
replacement pavement and pay factor adjustment for low modulus of rupture.
55
Dispose of materials resulting from the construction of the test beams, temporary roadway
pavement structure, and rejected replacement pavement under Section 7-1.13, "Disposal of
Material Outside the Highway Right of Way," of the Standard Specifications.
Weighmaster Certificates
56
Weighmaster certificates for RSC, regardless of the proportioning method used, must include
the information necessary to trace the manufacturer and the manufacturer's lot number for the
cement being used. If proportioned into fabric containers, the weighmaster certificates for the
cement must contain date of proportioning, location of proportioning, and actual net draft cement
weight. If proportioned at the pour site from a storage silo, the weighmaster certificates must
contain date of proportioning, location of proportioning, and the net draft cement weight used in
the load.
1. Payment for RSC with a modulus of rupture of 400 psi or greater before opening to
traffic and 7-day modulus of rupture of 600 psi or greater is not adjusted.
2. Payment for RSC with a 7-day modulus of rupture less than 500 psi is not adjusted and
no payment is made. Remove this RSC and replace it at your expense with RSC that
complies with the specifications.
3. Payment for RSC with a modulus of rupture less than 350 psi before opening to traffic is
not adjusted and no payment is made. Remove this RSC and replace it at your expense
with RSC that complies with the specifications.
4. Payment for RSC with a modulus of rupture of 350 psi or greater before opening to
traffic and a 7-day modulus of rupture greater than or equal to 500 psi is reduced by the
percentage in the pay table for the quantity represented by the tests.
60
The Engineer rejects any RSC area that develops 1 or more transverse full depth random
cracks within 64 days after placement. Remove this RSC at your expense and replace it with
RSC that complies with the specifications.
MATERIALS
Temporary Roadway Pavement Structure
Aggregate Base
61
Aggregate base for temporary roadway pavement structure must be produced from any
combination of broken stone, crushed gravel, natural rough-surfaced gravel, reclaimed concrete
and sand. Grading of aggregate base must comply with the 3/4-inch maximum grading specified
in Section 26-1.02A, "Class 2 Aggregate Base," of the Standard Specifications.
1. Choose the 3/8-inch or 1/2-inch HMA Type A or Type B aggregate gradation under
Section 39-1.02E, "Aggregate," of the Standard Specifications.
2. Minimum asphalt binder content must be 6.8 percent for 3/8-inch aggregate gradation
and 6.0 percent for 1/2-inch aggregate gradation.
3. Choose asphalt binder Grade PG 64-10, PG 64-16, or PG 70-10 under Section 92,
"Asphalts," of the Standard Specifications.
Bond Breaker
64
Bond breaker must be one of the following:
Hydraulic Cementc
Test Description Test Method Requireme
ntb
Contraction in air California Test 527,W/C Ratio = 0.39 0.053 %,
0.010 max.
Mortar expansion in water ASTM C 1038 0.04 %,
max.
Soluble chloridea California Test 422 0.05 %,
max.
Soluble sulfatesa California Test 417 0.30 %,
max.
Thermal stability California Test 553 90 %, min.
Compressive strength @ 3 ASTM C 109 2,500 psi
days
Note:
a
Perform test on a cube specimen fabricated under ASTM C 109. Cure the specimen at least 14 days
and then pulverized to 100 percent passing the No. 50 sieve.
b
If you use chemical admixtures, include them when testing.
c
The requirements of this table does not apply to portland cement.
66
2.2. You may use citric acid or borax if you submit a written request from the cement
manufacturer and a test sample.
Section 40-2.01C does not apply.
67
Supplementary cementitous material is not required in RSC.
68
Choose the combined aggregate grading for RSC from either the 1-1/2 inch maximum or the
1-inch maximum combined grading under Section 90-3.04, "Combined Aggregate Gradings," of
the Standard Specifications.
Aggregate for RSC must be either:
1. Innocuous in conformance with the provisions in Section 90-2.02, "Aggregates."
2. When tested under ASTM C 1567 using the proposed aggregate and cementitious
materials, the expansion is less than 0.10 percent. Submit test data with each mix design. Test
data authorized by the Department no more than 3 years before the 1st day of the Contract is
authorized for the entire Contract. The test data must be for the same concrete mix and must use
the same materials and material sources to be used on the Contract.
69
You may use Type C accelerating and Type E accelerating and water reducing chemical
admixtures as specified in Section 90-4, "Admixtures," of the Standard Specifications. The
requirement for air entrainment of concrete in freeze-thaw areas only applies when portland
cement is used.
69A
During concrete mix design, perform coefficient of thermal expansion testing under
AASHTO T 336 from trial mixture samples. If changing an aggregate supply source or the mix
properties or proportions, perform coefficient of thermal expansion testing for the new concrete
mix. This test will not be used for acceptance.
Bar Reinforcement
70. Use Paras 70 through 72 in the high desert climate region and the
mountain climate regions or if pavement is placed within 1,000 feet of an
ocean or other salt water body, otherwise delete and delete heading. Refer to
the Pavement Climate Map on the Pavement website at:
http://www.dot.ca.gov/hq/oppd/pavement/Pavement_Climateregions_100
505.pdf
Bar reinforcement must be one of the following:
2.1. Stainless steel bar must be descaled, pickled, and polished solid stainless steel bars,
UNS Designation S31603 or S31803, Grade 60 under ASTM A 276/A 276M, and
ASTM A 955/A 955M.
2.2. If placed under the basket placing method, stainless steel baskets must comply with
ASTM A 493/A 493M, UNS S31600 or S31603.
Joint Seal
75*. Specify type(s) of joint (e.g., longitudinal, contraction joint). Delete
if compression joint seals are not specified and delete heading.
Use compression seal for ______.
Tack Coat
77
Tack coat must comply with Section 39, "Hot Mix Asphalt," of the Standard Specifications.
CONSTRUCTION
hot mix asphalt over aggregate base. RSC not conforming to the specifications may be used for
temporary roadway pavement structure with the Engineer's approval.
83
Spread and compact aggregate base and hot mix asphalt by methods that produce a well-
compacted, uniform base, with a surface of uniform smoothness, texture and density. Surfaces
must be free from pockets of coarse or fine material. You may spread aggregate base and hot
mix asphalt each in one layer. The finished surface of hot mix asphalt must not vary more than
0.05 foot from the lower edge of a 12-foot long straightedge placed parallel with the centerline
and must match the elevation of existing concrete pavement along the joints between the existing
pavement and temporary surfacing.
84
After removing temporary roadway pavement structure, you may stockpile removed
aggregate base at the project site and reuse it for temporary roadway pavement structures. When
no longer required, dispose of standby material or stockpiled material for temporary roadway
pavement structures under Section 7-1.13, "Disposal of Material Outside the Highway Right of
Way," of the Standard Specifications.
Proportioning
87
Weighing, measuring, and metering devices used for proportioning materials must comply
with Section 9-1.01, "Measurement of Quantities," of the Standard Specifications.
88. Delete Item 4 if Paras 103 through 131 are deleted (volumetric
proportioning).
For batches with a volume of 1 cubic yard or more, proportioning must comply with one of
the following methods:
1. Batch the ingredients at a central batch plant and charge them into a mixer truck for
transportation to the pour site. Proportion ingredients under Section 90-5,
"Proportioning," of the Standard Specifications.
2. Batch the ingredients except the cement at a central batch plant and charge them into a
mixer truck for transportation to a cement silo and weigh system, which must proportion
cement for charging into the mixer truck.
3. Batch ingredients except the cement at a central batch plant and charge them into a mixer
truck for transportation to a location where pre-weighed containerized cement is added to
the mixer truck. The cement pre-weighing operation must utilize a platform scale. The
platform scale must have a maximum capacity of 2.75 tons with a maximum graduation
size of 1 pound. Pre-weigh cement into a fabric container. The minimum amount of
cement to be proportioned into any single container must be 1/2 of the total amount
required for the load of RSC being produced.
4. Cement, water, and aggregate are proportioned volumetrically.
89
For central batch plants, indicators for weighing and measuring systems such as over and
under dials must be grouped so that each indicator's smallest increment can be accurately read
from the control point of the proportioning operation. In addition, indicators for weighing and
measuring cement batched from a remote weighing system must be placed so that each indicator
can be accurately read from the control point of the proportioning operation.
90
Weighing equipment must be insulated from other equipment's vibration or movement.
When the plant is operating, each draft's material weight must not vary from the designated
weight by more than the specified tolerances. Each scale graduation must be 0.001 of the usable
scale capacity.
91
Aggregate must be weighed cumulatively. Equipment for weighing aggregate must have a
zero tolerance of 0.5 percent of the aggregate's designated total batch weight. Equipment for
the separate weighing of the cement must have a zero tolerance of 0.5 percent of the cement's
designated individual batch draft. Equipment for measuring water must have a zero tolerance of
0.5 percent of the water's designated weight or volume.
92
The weight indicated for any individual batch of material must not vary from the preselected
scale setting by more than:
93
Proportioning consists of dividing the aggregate into the specified sizes and storing them in
separate bins, and then combining the aggregate with cement and water. Proportion dry
ingredients by weight. Proportion liquid ingredients by weight or volume.
94
Handle and store aggregates under Section 90-5.01, "Storage of Aggregates," of the Standard
Specifications. Proportion liquid admixtures under Section 90-4.10, "Proportioning and
Dispensing Liquid Admixtures," of the Standard Specifications.
95
Control aggregate discharged from several bins with gates or mechanical conveyors. The
means of discharge from the bins and from the weigh hopper must be interlocked so that no more
than 1 bin can discharge at a time, and the weigh hopper cannot be discharged until the required
quantity from each of the bins has been deposited in the weigh hopper.
96
At the time of batching, dry and drain aggregates to a stable moisture content. Do not
proportion aggregates with visible separation of water from the aggregate during proportioning.
At the time of batching, the free moisture content of fine aggregate must not exceed 8 percent of
its saturated, surface-dry weight.
97
If the proportioning plant has separate supplies of the same size group of aggregate with
different moisture content, specific gravity, or surface characteristics affecting workability,
exhaust 1 supply before using another supply.
98
Keep cement separated from the aggregate until discharged into the mixer. When discharged
into the mixer, cement must be free of lumps and clods. Before reuse, clean fabric containers
used for transportation or proportioning of cement.
99
Weigh systems for proportioning aggregate and cement must be individual and distinct from
other weigh systems. Each weigh system must have a hopper, a lever system, and an indicator.
100
When ordered by the Engineer, determine the gross weight and tare weight of truck mixers
on scales designated by the Engineer.
101
Install and maintain in operating condition an electrically actuated moisture meter. The
meter must indicate on a readily visible scale the changes in the fine aggregate moisture content
as it is batched. The meter must have a sensitivity of 0.5 percent by weight of the fine aggregate.
102
Obtain the Engineer's acceptance before mixing water into the concrete during hauling or
after arrival at the delivery point. If the Engineer accepts additional water be incorporated into
the concrete, the drum must revolve not less than 30 revolutions at mixing speed after the water
is added and before starting discharge. Measure water added to the truck mixer at the job site
through a meter in compliance with Section 9-1.01, "Measurement of Quantities," of the
Standard Specifications.
111
Cover rotating and reciprocating equipment on batch-mixer trucks with metal guards.
112
Individual cement delivery rate check-runs must not deviate more than 1.0 percent of the
mathematical average of 3 runs of at least 1,000 pounds each.
113
When the water meter operates from 50 to 100 percent of production capacity, the indicated
weight of water delivered must not differ from the actual weight delivered by more than 1.5
percent for each of 2 runs of 300 gallons. Calibrate the water meter under California Test 109.
The water meter must be equipped with a resettable totalizer and display the operating rate.
114
Conduct calibration tests for aggregate, cement, and water proportioning devices with a
platform scale located at the calibration site. Platform scales for weighing test-run calibration
material must have a maximum capacity of 2.75 tons with maximum graduations of 1 pound.
Error test the platform scale within 8 hours of calibrating the batch-mixer truck proportioning
devices. Perform error-testing with test weights under California Test 109. Furnish a witness
scale that is within 2 graduations of the test weight load. The witness scale must be available for
use at the production site throughout the production period. Equipment needed for the
calibration of proportioning systems must remain available at the production site throughout the
production period.
115
The batch-mixer truck must be equipped so that accuracy checks can be made. Recalibrate
proportioning devices every 30 days after production starts or when you change the source or
type of any ingredient.
116
A spot calibration is calibration of the cement proportioning system only. Perform a 2-run
spot calibration each time 55 tons of cement passes through the batch-mixer truck. If the spot
calibration shows the cement proportioning system does not comply with the specifications,
complete a full calibration of the cement proportioning system before you resume production.
117
Proportion liquid admixtures with a meter.
118
Locate cement storage immediately before the cement feeder. Equip the system with a
device that automatically shuts down power to the cement feeder and aggregate belt feeder when
the cement storage level is less than 20 percent of the total volume.
119
Submit aggregate moisture determinations, made under California Test 223, at least every 2
hours during proportioning and mixing operations. Record moisture determinations and submit
them at the end of each production shift.
120
Equip each aggregate bin with a device that automatically shuts down the power to the
cement feeder and the aggregate belt feeder when the aggregate discharge rate is less than 95
percent of the scheduled discharge rate.
121
Proportioning device indicators must be in working order before starting proportioning and
mixing operations and must be visible when standing near the batch-mixer truck.
122
Identifying numbers of batch-mixer trucks must be at least 3 inches in height, and be located
on the front and rear of the vehicles.
123
Mix volumetric proportioned RSC in a mechanically operated mixer. You may use auger-
type mixers. Operate mixers uniformly at the mixing speed recommended by the manufacturer.
Do not use mixers that have an accumulation of hard concrete or mortar.
124
Do not mix more material than will permit complete mixing. Reduce the volume of material
in the mixer if complete mixing is not achieved. Continue mixing until a homogeneous mixture
is produced at discharge. Do not add water to the RSC after discharge.
125
Do not use equipment with components made of aluminum or magnesium alloys that may
have contact with plastic concrete during mixing or transporting of RSC.
126
The Engineer determines uniformity of concrete mixtures by differences in penetration
measurements made under California Test 533. Differences in penetration are determined by
comparing penetration tests on 2 samples of mixed concrete from the same batch or truck mixer
load. The differences must not exceed 5/8 inch. Submit samples of freshly mixed concrete.
Sampling facilities must be safe, accessible, clean, and produce a sample that is representative of
production. Sampling devices and sampling methods must comply with California Test 125.
127
Do not use ice to cool RSC directly. If ice is used to cool water used in the mix, it must be
melted before entering the mixer.
128
When proportioning and charging cement into the mixer, prevent variance of the required
quantity by conditions such as wind or accumulation on equipment.
129
Each mixer must have metal plates that provide the following information:
1. Designed usage
2. Manufacturer's guaranteed mixed concrete volumetric capacity
3. Rotation speed
130
The device controlling the proportioning of cement, aggregate, and water must produce
production data. The production data must be captured at 15-minute intervals throughout daily
production. Each capture of production data represents production activity at that time and is not
a summation of data. The amount of material represented by each production capture is the
amount produced in the period from 7.5 minutes before to 7.5 minutes after the capture time.
The daily production data must be submitted in electronic or printed media at the end of each
production shift. The reported data must be in the order including data titles as follows:
135
If you use paving asphalt, do not add water before applying asphalt to the base surface.
Apply the paving asphalt in one even application at a rate from 0.02 to 0.10 gallon per square
yard over the entire base surface area. Do not place concrete pavement until the paving asphalt
has cured.
136
If you use curing compound, apply it in 2 separate applications. Apply each application
evenly at a rate from 0.07 to 0.11 gallon per square yard over the entire base surface area.
Joints
142
Before placing RSC against existing concrete, place 1/4-inch thick commercial quality
polyethylene flexible foam expansion joint filler across the original transverse and longitudinal
joint faces and extend the excavation's full depth. Place the top of the joint filler flush with the
top of the pavement. Secure joint filler to the joint face of the existing pavement to prevent the
joint filler from moving during the placement of RSC.
Final Finishing
143
If the Engineer determines by visual inspection the final texturing may not comply with the
specifications for coefficient of friction, the Engineer tests to determine coefficient of friction.
Open the pavement to traffic and allow 5 days after concrete placement for the Department to
test for coefficient of friction. If pavement does not comply with the specifications for
coefficient of friction, grind the pavement under Section 42-2, "Grinding," of the Standard
Specifications. Perform grinding before sealing joints.
143A. Use only for ramp termini, otherwise delete
On ramp termini, use heavy brooming normal to the ramp centerline to produce a coefficient
of friction of at least 0.35 determined on the hardened surface under California Test 342.
Curing Method
144
Use the curing method recommended by the manufacturer of the cement for JPCP (RSC).
Crack Treatment
146. Add SSP 40-250 if using this paragraph. Otherwise delete and
delete heading.
If cracks form that do not extend to the full depth of a slab, treat the cracks with a high
molecular weight methacrylate resin under "Concrete Pavement Crack Treatment."
bar diameter. Clean the holes in compliance with the chemical adhesive manufacturer's
instructions. Holes must be dry when you place chemical adhesive.
152
Immediately after inserting dowel bars into the chemical adhesive-filled holes, support the
dowel bars and leave them undisturbed for the minimum cure time recommended by the
chemical adhesive manufacturer.
153
Clean the faces of joints and underlying base from loose material and contaminants. Coat the
faces with a double application of pigmented curing compound under Section 28-1.07, "Curing,"
of the Standard Specifications. For partial slab replacements, place preformed sponge rubber
expansion joint filler at new transverse joints in compliance with ASTM D 1752.
158. Use paragraphs 158 and 159 if transition panels to asphalt concrete
(Standard Plan P30) using rapid strength concrete are specified.
The contract item for concrete pavement transition panel as designated in the Verified Bid
Item List is measured by the cubic yard. The Engineer calculates the pay quantity volume based
on the plan dimensions. The Engineer does not measure concrete pavement placed outside those
dimensions unless it was ordered by the Engineer.
159
The contract price paid per cubic yard for concrete pavement transition panel as designated in
the Verified Bid Item List includes full compensation for furnishing all labor, materials, tools,
equipment, and incidentals, and for doing all the work involved in constructing the concrete
pavement, complete in place including bar reinforcement, tie bars, and dowel bars as shown on
the plans and as specified in these specifications and the special provisions, and as directed by
the Engineer.
160
Full compensation for providing a facility for and attending the prepaving conference is
included in the contract price paid per cubic yard for jointed plain concrete pavement (rapid
strength concrete) and no additional compensation is allowed therefor.
161
Full compensation for applying tack coat at transverse transition joints and end anchors is
included in the contract price paid per cubic yard for jointed plain concrete pavement (rapid
strength concrete) and no separate payment is made therefor.
162
If the curvature of a slab affects tie bar spacing and additional tie bars are required, they are
included in the contract price paid per cubic yard for jointed plain concrete pavement (rapid
strength concrete) and no additional compensation is allowed therefor.
163. Use if volumetric proportioning is allowed on the project.
If calibration of volumetric batch-trucks is performed more than 100 miles from the project
limits, payment for individual slab replacement is reduced by $1,000 per calibration session.
DESCRIPTION
Modify communication system (TMC) shall consist of:
1. Removing existing equipment and installing new equipment in the existing TMC.
2. Installing fiber optic jumpers and cables of various types.
3. Installing the following equipment into the existing 19 racks as per the plans and
these special provisions:
Qt Description
y
X Port Server
X
XX Video Demultiplexer
XX Video Distribution Amplifier
XX Video Encoder
XX Multiple Outlet Power Strip
XX Counter Port Server
XX Fiber Optic Jumper
XX Coaxial Cable
XX CAT 5E Cable
XX RS-232 Cable
WARRANTY
All equipment shall be warranted against defects and any failure, which may occur through
normal use for a minimum of three (3) years from the date of contract acceptance.
The distribution interconnect package, fiber optic cable assemblies and pigtails are described
elsewhere in these special provisions.
VIDEO ENCODER
GENERAL
Summary
The Video Encoder shall provide video inputs for each of the video DEMUX units outputs.
Each shall have serial RS485 output for Pan Tilt Zoom (PTZ) control and a gigabit Ethernet
output for encoded video. The unit shall mount in a standard 19 rack and provide up to 18
inputs per 1U chassis.
MINIMUM SPECIFICATIONS
1. Number of Inputs: 8 independent channels 1Vpp/75 on BNC connectors
2. Output: 3 independent channels (1 Vpp/75 on BNC connectors) per
input
3. Max. Output Level: 3.3 Vpp
4. Bandwidth (-3db): 500 MHz
5. Diff. Gain: 0.03%
6. Diff. Phase: 0.03 Deg
7. K-Factor: <0.05%
8. S/N Ratio: 70dB
9. Crosstalk (all hostile): -53dB
10. Controls: EQ: 0 to 11dB @ 50 MHz
11. Coupling: DC Power
12. Source: 100-240 VAC, 50/60Hz, 7VA
13. Dimensions: 19 x 7 x 1UW, D, H, rack mountable
14. Weight: 2.5kg (5.5lbs) approx.
15. Accessories: Power cord, rack ears
The Counter Port Server shall be compatible with the existing Port Server Digi Port Server
TS1 and shall provide RS-232/422/485 serial-to-Ethernet connectivity. The port server shall
meet the following requirements:
PHYSICAL CHARACTERISTICS:
1. Weight: Less than 70 grams
2. Size: 5.25 in (wide) x 3.33 in (high) x 0.95 in (long).
3. Status LEDs (Link, Power)
ENVIRONMENTAL:
1. Operating Temperature Ranges: From 0C to +55C (32F to 130 F)
2. Humidity: From 5 percent to 95 percent non-condensing.
POWER REQUIREMENTS:
1. Input power: 100-250VAC, 50/60 Hz
2. Power Consumption: 12 W
APPLICATION INTERFACES:
a. Serial:
Ports: 1
Throughput: Up to 230 Kbps
Signal Support: TXD, RXD, RTS, CTS, DTR, DSR and DCD
b. Ethernet:
Physical Layer: 10/100Base-T
Data Rate: 10/100 Mbps
Mode: Full or Half duplex
APPLICATION SUPPORT
1. HTTP/HTTPS, CLI, Port Authority-Remote management diagnostics and auto- discovery
tool
2. Protocols supported: UDP/TCP, DHCP/RARP/ARP-Ping for IP Address assignment,
PPP (PAP & CHAP), Extended Telnet RFC 2217, Telnet, Reverse Telnet, R-login, Auto-
connect
SAFETY
UL60950; CAN/CSA C22.2 No. 60950; EN60950 Emissions / Immunity: FCC Part 15,
Subpart B, Class A; EN55022, Class A; EN55024; EN61000-3-2
CERTIFICATE OF COMPLIANCE
The Contractor shall provide the Engineer with a Certificate of Compliance from the
manufacturer in accordance with NEMA TS1/2 Environmental Requirements for Traffic Control
Equipment.
GENERAL
Summary
A Multiple Outlet Power Strip shall be furnished and installed in the existing racks as shown
on the plans.
MINIMUM SPECIFICATIONS
Mounting: 19 rack mount
No. of outlets: 6 or greater
Electrical Rating: 15 A, 125 VAC, 60 Hz
Circuit Breaker: 12 A, 125 VAC
Max. Surge Current >6500 A
Max. Energy Dissipation: >210 J
Modes of Surge Protection: Hot-to-Neutral
Clamping Response Time <Less than one nanosecond
Modes of Noise Protection: Transverse and Common
Noise Attenuation: 20 to 40 dB
Noise Frequency Range: 150 kHz - 100 MHz
Type of Cordset: SJT 14/3
VIDEO DEMULTIPLEXER
GENERAL
The demultiplexer shall be capable of providing optical reception (demultiplexing) of up to
16 channels of RS-250C baseband video via 8-bit linear pulse code modulation digital-decoding,
from the communications hub to the demultiplexer unit located within the Transportation
Management Center.
All equipment shall have an ambient operating temperature range of 0 to +60C degrees, C,
and shall be directly mountable within the existing IFS Model R3 19-Inch Card Cage Unit.
The video demultiplexer unit shall not utilize video compression techniques and shall
introduce zero latency to each of the 16 received video channels, and shall not require any
user-adjustments to facilitate installation or operation.
LED status indicators shall be provided on the video demultiplexer unit for ascertaining the
status of the following parameters:
A. Video sync presence for each video output channel
B. Optical Carrier Detect/Link-Lock
C. Operating Power
The 16-channel video multiplexer and demultiplexer units shall provide the following video
transmission performance end-to-end with an optical path loss of 18 dB between the two units:
A. Video Signal-to-Noise Ratio: 60 dB, at a maximum optical path loss of 18 dB.
B. Video Bandwidth: 5 Hz. to 6.5 MHz.
C. Differential Gain: <2 percent.
D. Differential Phase: <0.7 degrees.
E. Tilt: <1 percent.
Installation
The video demultiplexer system shall be installed at the TMC as shown on plans and
specified in these special provisions. The Contractor shall:
A. Connect the correct optical pigtail or patch cord to the optical connector on the
transmitters and receivers, as well as the correct video interface cables to the demodulator
inputs and demodulator outputs as specified by the equipment manufacturer.
B. Coordinate the physical space required by the Video demodulator with the space
allocated with any other equipment.
C. Connect the video demodulator power supply to one of the 120 V(ac), 60 Hz power
receptacles reserved for communication equipment in the TMC. The fiber optic path for
each video link shall be tested and verified in accordance with the contract prior to
installing the video demodulator.
D. Neatly install all drop cables together, route them along the same path and neatly secure
them to the support rails in the equipment racks. No cable shall be installed with a bend
radius less than the manufactures minimum recommended bending radius.
SUMMARY
H Gill
Concur, Fd, 2/2/11
RA
ISdR***
Modify fiber optic communication system Modify This work includes furnishing and
installing the following equipment and performing testing as per as shown on the plans, in
conformance with the these special provisions and Section 86 "Signals, Lighting and Electrical
Systems" of the Standard Specifications:
2.
DEFINITIONS
Breakout: The cable "breakout" is produced by (1) removing the jacket just beyond the last
tie-wrap point, (2) exposing one 3 to 2 m 6 feet of the cable buffers, aramid strength yarn
and central fiberglass strength member, and (3) cutting the aramid yarn, central strength
member and the buffer tubes to expose the individual glass fibers for splicing or
connection to the appropriate device.
Connector: A mechanical device used to provide a means for attaching to and decoupling
from a transmitter, receiver, or another fiber (such as on a patch panel).
Connectorized: The termination point of a fiber after connectors have been affixed.
Connector Module Housing (CMH): A patch panel used to terminate singlemode or
multimode fibers with most common connector types. It may include a jumper storage
shelf and a hinged door.
H Gill
Couplers: Couplers are devices which mate two fiber optic connectors to facilitate the
transition of optical light signals from one connector into another. Couplers are also
referred to as: adapters, feed-throughs, and barrels. They are normally located within
FDFs and ITUs mounted in panels. They may also be used unmounted, to join two
simplex fiber runs.
Fiber Distribution Frame (FDF): A rack mounted system that is usually installed in the
TMC and the HUB location, that consists of a standard equipment rack, fiber routing
guides, horizontal jumper troughs, fiber distribution units (FDU), connector module
housings (CMH), and splice module housings (SMH).
H Gill
Fiber Distribution Unit (FDU): An enclosure or rack mountable unit containing both a
Connector Module Housing (CMH) and a Splice Module Housing (SMH) enclosure. The
units CMH and SMH may be integrated by a partition.
Interconnect/Termination Unit (ITU): A patch panel used to terminate fibers with most
common connector types. It may include a jumper storage shelf and a hinge door.
Jumper: A short fiber optic cable that has connectors installed on both ends, and is used for
connection within a FDU.
Launch Cable: A cable used to aid in the testing of fiber optic cables when using an OTDR.
This cable helps to minimize the effects of the OTDR's launch pulse on measurement
uncertainty.
H Gill
Light Source: A portable transportable piece of fiber optic test equipment that, in
conjunction when coupled with a power meter, is used to perform end-to-end attenuation
testing. It contains a stabilized light source operating at the designed wavelength of the
system under test. It also couples light from the source into the fiber to be received at the
far end by the receiver.
H Gill
Link: A passive section of the system, the ends of which are connectorized.to be connected
to active components. A link may include splices and couplers. For example, a video
data link may be from a F/O transmitter to a video multiplexer (MUX).
H Gill
Optical Time Domain Reflectometer (ODTR): A piece of fiber optic test equipment
similar in appearance to an oscilloscope that is used to measure the total amount of power
loss between two points. It provides a visual and printed display of the relative location
of system components such as fiber sections, splices and connectors as well as the losses
that are attributed to each component and or defects in the fiber.
H Gill
Patchcord: A short jumper used to join two Connector Module Housing (CMH) couplers,
and or a CMH and an active optical electronic device.
H Gill
Pigtail: Relatively short length of fiber optic cable that is connectorized on only one end.
All pigtails shall be tight buffer cable.
H Gill
Power Meter: A portable transportable piece of fiber optic test equipment that, when
coupled with a light source, is used to perform end-to-end attenuation testing. It contains
a detector that is sensitive to light at the designed wavelength of the system under test.
Its display indicates the amount of power injected by the light source that arrives at the
receiving end of the link.
Ping: For testing purposes, a "ping" is defined as: a computer network administration utility
used to test whether a particular host is reachable across an internet protocol (IP)
network. The IP addressable equipment shall be "pinged" a minimum of 5 consecutive
instances for each test.
Riser Cable: NEC approved cable installed in a riser (a vertical shaft in a building
connecting one floor to another).
Segment: A section of F/O cable that is not connected to any active device and may or may
not have splices per the design.
Splice: The permanent joining of fiber ends to identical or similar fibers.
Splice Closure: A container used to organize and protect splice trays. The container allows
splitting or routing of fiber cables from multiple locations. The container is
environmentally sealed to protect the fibers.
Splice Module Housing (SMH): The SMH stores splice trays as well as pigtails and short
cable lengths.
Splice Tray: A container used to organize and protect spliced fibers.
Storage Cabinet: Designed for holding excess cable slack for protection. The storage
cabinet allows the user flexibility in equipment location and the ability to pull cable back
for resplicing.
RA
3.
Glossary
F/O: Fiber optic.
FOC: Fiber optic cable.
FOIP: Fiber optic inside plant cable.
FOP: Fiber optic outside plant cable.
FOTP: Fiber optic test procedure(s) as defined by EIA/TIA standards.
4.
FIBER OPTIC CONDUIT
RA**
Fiber optic conduit is defined as conduit that will contain innerduct or fiber optic cable, as
shown on the plans. Furnishing and installing fiber optic conduit shall conform to the provision
of section "Conduit" of these special provisions and these special provisions the following.
5.
RA**
All fiber optic conduits to be installed underground shall be either Type 1, Type 3
Schedule 80. or Type 5, except as specified herein, and that the conduit between the vaults at
approximate Stations XX+XX and XX+XX shall be Type 3.
6.
Type 1 or Type 5 conduit shall be used in bridges.
7.
Type 2 conduit shall be used from the bridge to the first pull box or splice vault.
8.
H Gill
Type 1 or Type 5 conduit shall be used for fiber optic conduit bends, except when using
conduit with integral innerduct. Minimum conduit bend radius shall be 10 times trade diameter
of the conduit.
9.
ISdR***
Direct coupling of Type 1 or Type 5 to Type 3 fiber optic conduit will be permitted at
underground locations by means of an industry standard rigid non-metallic conduit coupling.
The coupling shall be the type for joining threaded conduit to solvent welded conduit.
10.
When Type 3 Schedule 80 fiber optic conduit is placed in a trench that is not in a pavement
area it shall conform to section 86-2.05C "Installation" of the Standard Specifications" except
where the top 100 mm of fine soil or sand shall be 150 mm. the trench shall be backfilled with
commercial quality colored concrete, as described elsewhere in these special provisions,
containing not less than 250 kg of portland cement per cubic meter, to the dimensions shown on
the plans. The trench shall be wide enough for a minimum of 25 mm of concrete between the
wall of the trench and the side of the conduit. Other conduits in a shared trench shall be placed
as shown on the plans.
11.
Concrete used to backfill trenches shall have a 24-hour curing period. The trenches shall
have barricades with "Open Trench" signs posted at the beginning of the trench and every 60
meters thereafter.
12.
Conduit trenches in or adjacent to paved shoulders shall be backfilled within 3 calendar days.
13.
***
Conduit trenches in and across traffic lanes shall be backfilled during the same work period
the trench is excavated except that the top 612" of asphalt shall be placed within 3 calendar days.
14.
At those locations where conduit is required to be installed under pavement and existing
underground facilities require special precautions in conformance with the provisions in
"Obstructions" of these special provisions, conduit shall be placed by the "Trenching in
Pavement Method" in conformance with the provisions in Section 86-2.05C, "Installation," of
the Standard Specifications.
15.
At locations where conduit is required to be installed under pavement and existing
underground facilities require special precautions, as described in "Obstructions" of these special
provisions, conduit shall be placed by the "Trenching in Pavement Method" as specified in
Section 86-2.05C, except conduit shall be as specified above.
16.
All jacked conduit shall be Type 1 or Type 5. No trenching shall be allowed across freeway
and ramps.
17.
***
Immediately prior to installing cables and/or innerduct, conduit shall be blown out with
compressed air until all foreign material is removed.
18.
After fiber optic cables and/or innerduct have been installed, the ends of conduits and
innerduct shall be sealed with an approved type of conduit sealing plug.
19. Use only when 4" fiber conduit is crossing local street
At locations when 4" fiber optic conduit has to cross local or State streets the conduit shall be
install in a 10" steel sleeve.
21.
INNERDUCT
***
RA**
Innerduct shall be installed wherever fiber optic cable is installed in conduit, except conduit
housing Type D fiber optic cable. Wherever 4 inch conduit is required, four Size 3/4 inch
innerducts shall be installed unless otherwise specified.
22.
Copper cable shall not be mixed with F/O cable within the same innerduct.
23.
Innerduct consists of an extruded flexible annealed polyethylene tubing that is installed
inside conduit, and which in turn the fiber optic cable is installed. Innerduct within a conduit run
shall be continuous without splices or joints. Innerduct for this project shall be continuous
longitudinally ribbed inside and outside.
24.
***
Unless otherwise shown on the plans, innerduct for this project shall be nominal 13/4 inch
inside diameter, with wall thickness of 2300 m 8076 m, (0.0906 inch 0.003 inch), and shall
meet the following requirements:
HSGill
24a.
1. Polyethylene for innerduct shall have a density of 0.955 0.005 gm/cm3 (ASTM
Standard D-1505), and shall conform to the applicable portions of ASTM Designations:
D 3485, D 3035, D 2239, and D 2447, and the applicable portions of NEMA TC7 and
TC2. Tensile yield strength shall be a minimum of 23 Mpa22 753 kPa, (ASTM D-638).
RA
3
1. Polyethylene for innerduct shall have a density of 59.6187 0.3121 lb/in (ASTM
Designation: D 1505) and shall conform to the applicable requirements of ASTM
Designation: D 3485, D 3035, D 2239, and D 2447, and the applicable requirements of
NEMA TC7 and TC2. Tensile yield strength shall be 3300 psi minimum in accordance
with the requirements in ASTM Designation: D 638 retain English units
24b.
H Gill
***
2. Different innerducts within the same conduits shall be different colors and the colors
chosen shall be consistent with the required cables throughout the project. See the table
below:
32.
Split Wall Innerduct
Use when relocating fiber optic splice vaults and do not wish to cut and
splice the existing fiber optic cables, otherwise delete
RA
ISdR***
The split wall innerduct shall conform to the provisions under "Innerduct" of these special
provisions.Innerduct shall be installed wherever F/O cable is installed in conduit. Four Split
wall innerducts (hereafter written as "innerduct") shall be installed in the 4 inch fiber optic
conduit as shown on the plans. The fourth innerduct shall be the non-slit wall type. Each fiber
optic cable shall be installed in its own innerduct. Copper cable shall not be mixed with F/O
cable within the same innerduct.
33.
FIBER OPTIC SPLICE VAULT
Fiber optic splice vaults shall conform to the Western Underground Committee Guide
No. 3.6 "Nonconcrete Enclosures," except where differences are noted here, and the details on
the plans. Fiber optic splice vaults shall have minimum inside clearance of 914 mm 3 feet (W) x
1520 mm 5 feet (L) x 1520 mm 5 feet (D).
34.
Covers shall be 2 piece torsion assisted sections. Cover marking shall be "CALTRANS
FIBER OPTICS" on each cover section.
35.
Each cover section shall have inset lifting pull slots.
36.
Cover hold down bolts or cap screws and nuts shall be of brass, stainless steel, or other
non-corroding metal material.
37.
Covers shall be hot dipped galvanized steel.
38.
Fiber optic splice vaults and covers shall be rated for AASHTO HS 20-44 loads and installed
as detailed and where shown on the plans.
39.
A concrete encasement ring shall be poured around the splice vault as shown on the plans.
Concrete placed around and under traffic splice vaults as shown on the plans shall contain a
minimum of 325 kg 20.3 lbs of portland cement per cubic foot.
40.
Hangers shall be made of a non-corroding material and be free of any sharp edges. A
separate hanger shall be provided for each type of fiber optic cable and be securely fastened to
the side wall with the slack fiber optic cable neatly coiled in a figure-eight configuration.
41.
A minimum of two "U shaped" knockouts are required on each side of the vault and shall be
configured to allow for future removal of the vault without disturbing the existing conduits.
43.
Fiber optic splice vault covers shall be rated for AASHTO HS 20-44 loading and shall be
installed at the locations and in the manner shown on the plans. Concrete place around and
under traffic splice vaults shall be minor concrete and shall contain not less than 325 kg 20.3 lbs
of portland cement per cubic meter foot.
44.
Hangers shall be made of a non-corroding material and be free of any sharp edges. A
separate hanger shall be provided for each type of fiber optic cable and be securely fastened to
the side wall of the vault allowing the slack fiber optic cable to be neatly coiled in a circular
configuration.
45.
Pulling eyes shall be installed as necessary to accommodate pulling of cables.
46.
RA**
Tops of fiber optic vaults shall be installed at grade in paved areas and 25 mm1" above grade
in unpaved areas.
RA**
47.
The round fiber optic vaults shall be installed at grade level in paved areas. and shall be set at
1" above grade in unpaved areas.
48. To be used on all District 8 fiber optic projects with 4" conduits with
fiber
TRACER WIRE
RA
Tracer wire shall be provided and placed in the trench over PVC conduits containing fiber
optic cable and as shown in the plans. The wire shall be placed 2 inches above the uppermost
conduit in the trench or secured to the top of the uppermost conduit in the trench.
49.
Tracer wire shall be provided and placed in 4" conduits containing fiber optic cable and as
shown on the plans.
50.
RA**
Tracer wire shall be a No. 12, minimum, solid copper conductor with Type TW, THW,
RHW, or USE insulation. The tracer wire shall form a mechanically and electrically continuous
line throughout the length of the trench. A minimum of 3' of slack shall be extended into each
fiber optic pull box and splice vault from each direction.
51.
Tracer wires may be spliced at intervals of not less than 500'. Splices shall conform to
Section 86-2.09, "Wiring," of the Standard Specifications.
52.
SUMMARY
XX
Modify Closed circuit television (CCTV) systems This work includes furnishing and
installing the following equipment cabinet, camera assembly, CCTV pole and performing
acceptance testing as per the plans, these special provisions and Section 86 "Signals, Lighting
and Electrical Systems," of the Standard Specifications:
Description
Camera Pole System
Cabinet Assembly
Camera Assembly
Camera Transceiver
Composite Cable
Acceptance Testing
2.
XX
The closed circuit television (CCTV) system shall conform to all rules and regulations of the
Federal Communications Commission.
3.
XX
The CCTV system shall be installed as a complete and operational system.
4.
The Contractor shall be responsible for providing any mounting adapter and bracket required
for installation of the CCTV system. All materials furnished, assembled, fabricated or installed
under this item shall be new, corrosion resistant and in strict accordance with the details shown
on the plans and in the specifications.
5.
CAMERA POLE SYSTEM
The camera pole sheet steel shall have a minimum yield of 48,000 psi331 MPa.
Modifications for hand hole, connector bracket and strain relief shall be made as shown on the
plans.
6.
The camera pole system shall include all necessary mounting hardware and wiring,
foundation and anchor bolts and other equipment, as shown on the plans and specified in these
special provisions.
7.
CABINET ASSEMBLY
Each cabinet assembly shall consist of the following:
1. Cabinet Enclosure
2. Power Distribution Assembly
3. Interconnect and Termination Unit
XX
8.
Cabinet Enclosure
XX
Each cabinet enclosure shall be constructed as per Section 86-3.04A, "Cabinet Construction,"
of the Standard Specifications for aluminum material and a NEMA 4 type with dimensions as
shown on the plan sheets. This enclosure shall house the CCTV equipment, housing and
mounting cage as shown on the plans.
9.
The enclosure and doors shall be fabricated of 0.125-inch minimum thickness aluminum. All
exterior seams for enclosures and doors shall be continuously welded.
10.
Exterior welds shall be ground smooth. Edges shall be filed to a radius of 0.03-inch,
minimum.
11.
Enclosures fabricated from aluminum sheet shall conform to the requirements in ASTM
Designation: B 209 or B 209M for 5052-H32 aluminum sheet.
A. Welding on aluminum enclosures shall be done by the gas metal arc welding (GMAW)
process using bare aluminum welding electrodes. Electrodes shall conform to the
requirements in American Welding Society (AWS) A5.10 for ER5356 aluminum alloy
bare welding electrodes.
B. Procedures, welders and welding operators for welding on aluminum shall be qualified in
conformance with the requirements in AWS B3.0, "Welding Procedure and Performance
Qualification," and to the practices recommended in AWS C5.6.
C. The surfaces of each aluminum enclosure shall be finished to conform to the
requirements in Military Specification MIL-A-8625C "Anodic Coatings for Aluminum
and Aluminum Alloys" for a Type II, Class I coating, except that the anodic coating shall
12.
The enclosure front door shall be equipped with a lock. When the door is closed and latched,
the door shall be locked. The handle shall have provision for padlocking in the closed position.
The handle shall have a minimum length of 7 inches and shall be provided with a 5/8 inch,
minimum, steel shank. The handle shall be fabricated of cast aluminum or of zinc-plated or
cadmium-plated steel. The enclosure door frame shall be designed so that the latching
mechanism will hold tension on and form a firm seal between door gasketing and door frame.
Enclosure locks shall be the solid brass, 6-pin tumbler rim type. The lock shall have rectangular,
spring-loaded bolts. The locks shall be left hand, and rigidly mounted with stainless steel
machine screws approximately 2 inches apart. Keys shall be removable in the locked and
unlocked positions, and 2 keys furnished with each enclosure. The front position of the lock
shall extend 1/8 inch to 3/8 inch beyond the outside surface of the door.
13.
The latching mechanism shall be a 3-point enclosure latch with nylon rollers. The center
catch and pushrods shall be zinc-plated or cadmium-plated steel. Pushrods shall be turned
edgewise at the outer supports and shall be 1/4" x 3/4", minimum. The nylon rollers shall have a
minimum diameter of 3/4 inch and shall be equipped with ball bearings.
14.
Hinges on enclosures may be aluminum with a stainless steel hinge pin. The hinges shall be
bolted to the enclosure. The hinge pins and bolts shall not be accessible when the door is closed.
15.
Gasketing shall be provided on all door openings and shall be dust-tight. Gaskets shall be
permanently bonded to the metal. The mating surface of the gasketing shall be covered with a
silicone lubricant to prevent sticking to the mating surface.
16.
Details of alternative designs shall be submitted for review and approval prior to the
fabrication of the enclosures.
17.
Substantial metal shelves or brackets shall be provided to support the batteries specified
elsewhere.
18.
Machine screws and bolts shall not protrude beyond the outside wall of the enclosure.
19.
Conduit shall enter the enclosure at the rear unless shown otherwise on the plans.
20.
The police panel is not required.
21.
The cabinet enclosure shall include the housing and mounting cage as shown on the plans.
22.
Power Distribution Assembly
The power distribution assembly shall consist of the following:
9.1. LINE OK
9.2. LINE FAULT
9.3. PROTECTION PRESENT
23.
The power distribution assembly shall meet the following requirements:
24.
Interconnect and Termination Unit
The Contractor shall furnish and install all related equipment to interface the rack mount
interconnect and termination unit (ITU) to the incoming fiber optic communications cable and
the patchcord fiber optic cable.
25.
The ITU shall be a modular enclosure that provides interconnect capability of one multi-fiber
cable to a minimum of 12 single fiber cable. The ITU shall be environmentally sealed and
contain grommets at the cable entrances to prevent any ingress of dirt or moisture. Strain relief
shall be provided for the fiber optic cable. The ITU shall contain a splice tray, connector panel
and the appropriate number of pigtails which will be fusion spliced to the incoming fiber cable.
Each fiber shall be fusion spliced to a pigtail with a factory installed and polished SC connector.
Each pigtail shall be labeled and secured onto cable as described elsewhere in these special
provisions. Brackets shall be provided to spool the incoming fiber optic cable to minimum of
3 turns before separating out individual fibers to the connector panel.
26.
RA
The ITU shall be packaged in a rack unit with approximate dimensions of 17" (W) x 2" (H) x
12" (D) and have a metal housing slide-out shelf. The ITU shall contain grommets at cable
entrances and provide strain relief for the fiber cable. The ITU shall accommodate
12 singlemode fibers having SC type connector feed through adapters and 12 interconnection
points or 12 splices. The components of the passive interconnect package shall be installed in
the ITU.
27.
RA
The ITU shall be a metal enclosure with a hinged door. The door shall have a latch or
thumbscrew to hold the door in the closed position. An opening shall be provided on the back
side of the incoming fiber optic communications cable. Connector panels (for up to 12 SC
connectors) shall be provided inside the enclosure. Strain relief shall be provided for the
incoming fiber optic cable. A guard shall be provided to protect the patchcord fiber optic cables
plugged into this enclosure.
28.
CAMERA ASSEMBLY
The camera assembly shall consist of:
Description
Camera Module
Environmental Enclosure
Video Encoder
29.
The camera assembly units shall be fully assembled, pressurized and tested at the original
manufacturing facility and shipped as a complete unit, ready for installation.
RA
30.
Camera Module
1. Image Sensor: Progressive ScanEx-View ICX445AKA CCD
2. Image Size: Diagonal (1/3" type)
3. Image Resolution: 1280 (H); 720 (V)
4. Picture Elements (total): 1348 (H) x 976 (V)
5. Video Output: 16 Bit Digital YUV: 4.2.0
6. Day/Night Operation: Adjustable (Auto, Color and Mono Modes) via removable IR cut
filter
7. Maximum Lens Aperture: f/1.6 (wide) to f/2.8 (telescopic)
8. Optical Zoom Range: 18X, 4.7 mm to 84.6 mm with X4 Digital zoom from web browser
9. Optical Zoom Speed: Two speeds, from approximately 3.5 to 5 seconds full range
10. Horizontal Angle of View: Optical: From 55.2 to 3.2 degrees
11. Minimum Focus Distance: 0.01 m (wide); 1.0 m (telescopic)
12. Auto Focus: Selectable Auto/Manual; Minimum Scene Illumination for Reliable Auto
Focus shall be no more than 50 percent video output.
13. Manual Shutter: Selectable shutter speeds shall be from 1/30 to 1/10,000.
14. Auto Iris; Selectable auto/manual; Iris shall automatically adjust to compensate for
changes in scene illumination to maintain constant video level output within sensitivity
specifications.
15. Sensitivity: Scene Illumination; F1.6 at 50 percent video
16. 1.8 Lux (0.18 fc) at 1/30 shutter, color mode
17. 0.1 Lux (0.01 fc) at 1/30 shutter, mono mode
31.
Environmental Enclosure
The environmental enclosure shall be a corrosion resistant and tamperproof sealed and
pressurized housing with 5 psi dry nitrogen with Schrader purge fitting and 20 psi relief valve for
each camera. The size of the housing shall be 3.5 in diameter or smaller.
32.
The camera housing shall include a loss of pressure sensor that will trigger an alarm message
that will be inserted in the video output signal when the pressure drops below 0.5 psi.
33.
The enclosure shall be constructed from 6061-T6 standard aluminum tubing with a wall
thickness of 0.25 0.03 inch. Internal components shall be mounted to a rail assembly. A
copper plated spring-steel ring shall be used to ensure electrical bonding of the rail assembly and
components to the camera housing. The housing exterior shall be finished by pre-treatment with
conversion coating and baked enamel paint. The camera enclosure shall be designed to
withstand the effects of sand, dust, and hose-directed water.
34.
The internal humidity of the housing shall be less than 10 percent, when sealed and
pressurized. Desiccant packs shall be securely placed inside the housing to absorb any residual
moisture and maintain internal humidity at 10 percent or less.
35.
A sun shield shall be provided to shield the entire housing from direct sunlight.
36.
The camera assembly shall meet the following requirements:
RA
36a.
1. Pan and Tilt Drive Unit Requirements:
36b.
2. Power Requirements:
2.1. Operating voltage shall be from 108 V(ac) to 132 V(ac), 120 V(ac) nominal,
50/60 Hz. (3.0 Hz).
2.2. Power consumption shall not exceed a total of 95 Watts.
2.3. Camera/receiver/P&T driver (pan & tilt in motion) power not to exceed 40 Watts.
2.4. Power for the heater (heater on) shall not exceed 6 Watts.
36c.
3. Environmental Specifications
The environmental enclosure shall meet the minimum standard requirements as set forth in
Section 2 of the NEMA Standard Publication No. TS2 for temperature, vibration, shock, external
icing, corrosion protection and the following:
1. Temperature: -34C to 74C tested across low and high voltage ranges per Nema-TS2
paragraphs 2.1.2 and 2.1.3.
2. Vibration: Per Nema-TS2 paragraphs 2.1.9, 2.2.3, 5-30Hz sweep @ 0.5g applied in each
of 3 mutually perpendicular planes.
3. Shock: Per Nema-TS2 paragraphs 2.1.10, 2.2.4, 10g applied in each of 3 mutually
perpendicular planes.
3.1. Water Spray: Per IEC 60529+A1, 1999, Para 14.2.6, Solid water stream delivered
thru 12.5 mm nozzle at 25 gallons/minute at 9 ft for 3 minutes
5. External Icing: Per Nema-TS2 250-2003, paragraphs 5.6
6. Corrosion Protection: Per Nema 250-2003, paragraphs 5.10
3.2. Humidity: From 0 to 100 percent N.C per MIL-E-5400T, paragraphs 3.2.24.4
3.3. Standards: IP66, IP67, ASTM-B117 Marine
36d.
4. Mechanical Specifications:
ISdR***
RA
36e.
5. Mounting Specifications
Four (4) mounting holes shall be from 0.39 inches to 0.43 inches in diameter and match the
bolt pattern as detailed in Caltrans standard the plans sheet ES-16A (Camera Mounting Plate) as
found in the Standard Plans.
36f.
6. Main Interface Connector
The main interface connector shall be equivalent to an Amphenol 206036-3 with back shell
206070-1 and mating connector equivalent to an Amphenol 206037-11 with clamp 206070-1.
37.
Video Encoder
The CCTV assembly system shall fully integrate within the H.264/MJPEG encoding
component with functions as specified below:
38.
Operational parameters of the video encoder shall meet the following:
38a.
1. Functional Capabilities:
1.1. Provide an integrated network Internet Protocol (IP) camera providing: 720p/30
video with H.264/MJPEG compression and encoding for providing video images
transported over standard Ethernet infrastructures.
1.2. Integrate an HDTV standards 720p resolution at 30 frames/s day/night camera with
integral 18x motorized zoom optics, an H.264/MJPEG ASIC based encoding engine
and network communication circuitry Automatic and user-selectable speed setting
1.3. Support for uni-cast and multi-cast connections, using RTP/RTSP network layers
1.4. Provide an integral web HTTP server allowing password protected
administration/configuration capabilities along with full camera and positioning
system control and viewing functions.
1.5. Provide a software development kit (SDK) for allowing any 3rd party developers all
necessary tools for integrating the camera assembly system into the users control
system environment.
1.6. Provide hybrid capability delivering both Ethernet and analog composite video and
RSEIA-422 serial connections for external system connections and control.
1.7. The positioning drive system shall provide speed capability from 0.1 to 80 degrees
per second, with a 0.25 degree repeatability, 360 degree continuous pan rotation,
and from +90 to 90 degree tilt range as a minimum.
1.8. Include an advanced ID generation capability for indications of viewing direction,
compass setting, azimuth/elevation position, location descriptors and user defined
image/logo.
1.9. Be designed conforming to NEMA TS2 requirements for power, shock and
vibration as well as IP66 and IP67 environmental standards.
38b.
2. Communication and Camera Addressing Protocol:
supplied as from zero degree to 359 degrees azimuth and from 95 degree to
+95 degree elevation.
2.4. Cohu and Javelin protocols or equivalent.
2.5. TCP/IP 100 Base T Fast Ethernet data communication port.
38c.
Upon receipt of any given command, the camera positioning system shall not take longer
than 1.0 second to respond.
38d.
All programmable functions shall be stored in non-volatile memory and shall not be lost if a
power failure occurs. System configurations such as video privacy zones, preset text and sector
ID shall be able to be stored in a computer file and a camera personality can be cloned or
uploaded into a camera in the event that a camera replacement is necessary.
38e.
The communications transmission interface shall be terminated with appropriate connector.
If required a converter shall be supplied to transform EIA-422 to EIA-232.
38f.
3. Backward Compatibility with Mpc-M-100/104/105 Master Controller:
38g.
4. Presets
Allows Presets 1 through 10 to be set or recalled. Selecting presets 1-10 shall control presets
33 through 42 stored in Camera Positioning System.
38h.
5. Character Generator Specifications:
38i.
6. Privacy Zones:
Video blanking for up to 8 Privacy zones shall be provided. The video shall be blanked out
for privacy of 1 line; numeric messages can also be displayed. Message shall be displayed in
"blinking" or "non-blinking" mode and be enabled or disabled. Privacy Zones shall be
programmed via the RS-422 serial communications.
38j.
7. Maintenance Functions:
JRG***
The camera system shall support maintenance features as defined below:
7.1. Querying of camera parameters via the Ethernet connection.
7.2. The camera parameters consists of:
38k.
8. IP Management:
JRG***
The CCTV assembly shall provide at minimum the following network configuration
properties:
8.1. IP Configuration: DHCP or Static IP address entry.
8.2. Net mask address entry
8.3. Gateway address entry
8.4. Domain name entry
8.5. DNS server entry
38l.
9. Tour Sequencing Requirements:
39.
CAMERA TRANSCEIVER
The Contractor shall furnish and install a camera transceiver (TCVR) at the camera site to
interface with the CCTV camera assembly, and with the fiber optic cable.
40.
The TCVR shall operate on one single mode fiber.
41.
The TCVR shall support high quality, simultaneous two-way transmission of camera control
data and one-way transmission of camera video over one single mode fiber. The TCVR shall
receive RS-232 data for the CCTV assembly and shall transmit NTSC video from the CCTV
camera assembly.
42.
The TCVR video transmission and data receiving format used in the camera junction box
shall be compatible with the TCVR video receiving and data transmitting format used in the
communications hub structure.
43.
The TCVR may be packaged as one surface mountable module or may be individual
components such as a receiver, transmitter and wavelength division multiplexer to combine both
data and video onto one single mode fiber.
44.
Supply voltage shall be 120 V(ac) 10 percent, 60 Hz. Lower voltage units will be
acceptable if a UL listed power conversion module is used to adapt from the 120 V(ac) source.
45.
Power required shall be 50 W maximum.
46.
Mounting shall be to a flat wall surface.
47.
***
Operating temperature range shall be from -40 to +16258 F minimum range.
48.
Video transmitter section shall meet the following requirements:
48a.
1. RS-232 receiver section shall meet the following requirements:
48b.
2. Optical shall meet the following requirements:
48c.
3. EIA-232 receiver shall meet the following requirements:
48d.
4. Connectors shall meet the following requirements:
49.
The TCVR units shall be tested prior to installation to ensure proper operation with the
camera control transmitter.
50.
The Contractor shall confirm the operation of the TCVR, after installation, using test
equipment which emulates all the functions of the camera control transmitter, and shall
document all results and keep test equipment in operation until witnessed and approved by the
Engineer.
51.
The Contractor shall confirm equipment placement with the Engineer before installing any
equipment.
52.
After installing all TCVR units and the communication system, the Contractor shall
demonstrate operation of the camera control system and assign all system parameters using the
camera control system located at the communication hub that the CCTV is assigned to.
53.
The camera control system functions shall be tested on all TCVR units and shall operate all
remote control functions, for example pan and tilt, zoom in and out, focus near and far, set up,
and recall up to eight preset positions per remote TCVR address. The response of the camera
control system shall appear to be instantaneous.
54.
The Contractor shall demonstrate the camera control system to show that it can access all
TCVR units.
55.
Testing of the transceiver.
Where is "TCVR-CH" defined? JRG***
It is my understanding that we can delete any refrence to the TCVR-CH or any work
that is in the HUB RA
RA
The Contractor shall be responsible for all testing and documentation required for proper
installation and operation of the camera transceivers, materials and equipment. The following
identifies the specific quality control requirements for both the TCVR and TCVR-CH
(Communication Hub). The TCVR-CH is described elsewhere.
56.
Prior to installation all transceivers shall be tested. The Contractor shall input a standard
level video test signal into the TCVR at the camera site and adjust the optical power output of the
TCVR to receive a mid-range optical power level for the distance end TCVR-CH located at the
communication hub needed to produce the required video receiver output level.
57.
RA
The distance end TCVR-CH's video output shall then be connected to a monitor for viewing
with the level adjusted to the mid-range of any output settings. The Contractor shall then
qualitatively assess the monitor output. Video shall be of high quality with good color and no
image ghosting. The signal-to-noise ratio and signal-to-low frequency noise ratio shall be
measured and recorded. No optical attenuation devices shall be used to reduce optical signals to
required operating range. All indicators shall be verified to function correctly.
58.
COMPOSITE CABLE
The interconnect wiring between the CCTV camera assembly, pan and tilt unit and the
transceiver (TCVR) and the camera control receiver (CCR) shall be a composite cable that
includes flexible 75 Ohm coaxial cable, power conductors, control cable and a separate CAT 5E
outdoor rated cable.
59.
Connectors shall be in accordance with manufacturer's recommendation.
60.
Interconnect wiring and connectors shall be supplied and installed to make the CCTV
subsystem completely operational.
61.
Specifications of all cable assemblies, including connectors with strain relief backshells, shall
be submitted to the Engineer as part of the shop drawings for review and approval.
62.
Wiring shall run continuous from source to destination without splices.
63.
Cables shall be installed without damaging the conductors, insulation, or jacket. The coaxial
cables shall not be kinked or bent tighter than the manufacturer's recommended bending radius.
64.
Sufficient slack shall be provided for equipment movement. The cable shall be secured and
protected from physical damage.
65.
All interconnect wiring and connectors shall meet or exceed all necessary standards with
regards to voltage, current, and environmental ratings.
66.
Control cable shall be routed from the CCTV camera assembly and pan and tilt drive unit to
the CCR and TCVR inside the camera pole. A ground wire shall be provided between the CCTV
camera assembly and the camera pole.
67.
When interconnect cable is broken out onto a terminal strip, the coaxial cable shall be
terminated with a BNC type connector. The BNC type connectors shall be an integral part of the
terminal strip.
68.
The cables and connectors shall be installed to allow the camera and lens to be disconnected
without removing the environmental camera enclosure and to remove the environmental camera
enclosure (including camera) without removing the pan and tilt drive unit.
69.
The Contractor shall be responsible for all testing and documentation required to establish
approval and acceptance of the production, installation, and operation of these materials and
equipment.
70.
The following identifies the specific quality control requirements for this special provision:
1. The Contractor shall test all cables for continuity and shorts or grounds. Tests on cables
with connectors attached (connectorized) shall be performed after installation.
2. The Contractor shall carry out system integration testing to ensure that the video interface
and camera interconnect wiring performs to the specified standards when used in
operation with all other devices installed under this project.
71.
ACCEPTANCE TESTING
Upon installation of the CCTV system in the field, the Contractor shall perform the following
tests locally in the presence of the Engineer, with a Contractor provided camera controller. The
camera controller can be a laptop computer with the latest version of the vendor supplied camera
control software and be compatible with the CCTV system.
71a.
1. Iris Auto//Manual Operation:
1.1. With IRIS Auto/Manual switch in Manual, open Iris and verify that the video image
lightens.
1.2. Close the Iris and verify that the video image darkens.
1.3. Open the Iris to lighten the image and then switch IRIS Auto/Manual switch to
auto. Verify that the camera iris closes to produce the original video image.
1.4. Close the Iris to darken the image and then switch IRIS Auto/Manual switch to
auto. Verify that the camera iris opens to produce the original video image.
71b.
2. Focus Auto/Manual Operation:
2.1. With Focus Auto/Manual switch in Manual, demonstrate that the camera can focus
on objects both near and far in the field of view.
2.2. Focus near, then switch FOCUS Auto/Manual switch to auto and demonstrate that
the camera focus adjusts automatically to bring the image back in focus.
2.3. Focus far, then switch FOCUS Auto/Manual switch to auto and demonstrate that
the camera focus adjusts automatically to bring the image back in focus.
71c.
3. Zoom Telephoto//Wide Operation:
3.1. With the IRIS and FOCUS Auto/Manual switches in Auto the Contractor shall
demonstrate that the auto IRIS & FOCUS adjustments operate with a focused
picture present in the video image and that the picture zooms in and out.
3.2. With IRIS and FOCUS Auto/Manual switch in Manual and operating the Zoom
from wide angle to Telephoto the Contractor shall demonstrate that all IRIS and
FOCUS adjustments do not operate as if in Auto and that picture still zooms in and
out.
3.3. Demonstrate that the Digital zoom functions through 10 times the focal length.
71d.
4. Tilt Operation
The Contractor shall demonstrate that with Iris and Focus in Auto, and Zoom in wide
mode that the camera has free movement with a minimum range from +30 to 80 degrees
elevation range travel.
71e.
5. Pan Right/Left Operation
The Contractor shall demonstrate that with Iris and Focus in Auto, and Zoom in wide
mode and with the camera tilted range from +30 to -80 degrees the camera shall rotate
with free movement, with a minimum of 360 pan travel range.
71f.
6. Camera Preset Operation:
6.1. Using camera control software the Contractor shall demonstrate that the camera
system shall execute a minimum of 6 various preset positions employing various
degrees of zoom, pan and tilt. The camera must move freely from on preset
position to the next. The camera system shall not take more than 4 seconds to go to
a preset position. Once in the preset position the camera shall not move unless
directed by another command.
6.2. The camera control software shall automatically and continuously test all 6 preset
positions in succession for a minimum of one hour.
71g.
7. ID Generation
Using camera ID Generator and vendor supplied camera control software the Contractor
shall demonstrate the insertion of 20 text characters into the video image.
71h.
8. Performance:
WARRANTY
RA
The camera assembly shall be warranted against defects and any failure which may occur
through normal use for a minimum of four (4) years from the date of delivery.
WER RADIO
8-9-10, RS***
The Wireless Ethernet Radio (WER) shall provide a wireless serial RSEIA-232 and Ethernet
communication link to stand-alone field elements. The WER shall act as a RSEIA-232 and
Ethernet gateway.
Carrier Detect (CD) or Clear to Send (CTS) signal shall be asserted 0.1s +/- 0.01s prior to
data being transmitted and shall be de-asserted 0.1s +/-0.01s after the last byte sequence is
transmitted.
8-9-10, RS***
1. Form Factor: 25 maximum height
2. Beam Width: Omni Directional
3. Frequency: 902-928 MHz
4. VSWR: 1.5:1 or Less
5. Power: 150 Watts max
6. Gain: 8db-Meg
7. Impedance: 50 ohm
8. Connector: N-type Female
9. Environmental: -40 C to +70 C
WER ANTENNA-DIRECTIONAL
The WER Directional Antenna (DA) shall be compatible with the WER.
Certificate of Compliance
The Contractor shall provide the Engineer with a Certificate of Compliance from the
manufacturer in accordance with NEMA TS1/2 Environmental Requirements for Traffic Control
Equipment.
Coaxial cable
The antenna coaxial cables to be used for 5.7 GHz and 900 MHz RF connections shall be of
50 ohms impedance, low loss, flexible, rugged and UV resistant, and shall have greater than 90
dB RF shielding. The coaxial cable shall have a minimum bend radius of 1. Attenuation for
900 MHz shall not exceed 15 dB /100 m. Attenuation for 5.7GHz shall not exceed 40 dB /100
m.
Submittals
2
Submit a Certificate of Compliance as specified in Section 6-1.07, "Certificates of
Compliance" of the Standard Specifications for:
MATERIALS
Rolled Erosion Control Products
3
RECP must be a long-term, degradable, open-weave textile manufactured or fabricated into
rolls designed to reduce soil erosion and assist in the growth, establishment, and protection of
vegetation. RECP must conform to the classification system established by the Erosion Control
Technology Council. RECPs must be:
1. Netting must be made of coconut fiber woven into a matrix. Netting must comply with
the requirements shown in the following table:
Netting
Type Test
Property Requirements
Method
Classification -- ECTC Type 4 --
2. Erosion control blanket must be made of processed natural fibers that are mechanically,
structurally, or chemically bound together to form a continuous matrix that is surrounded
by 2 natural nets. The erosion control blanket must comply with the requirements shown
in the following table:
Erosion Control Blanket
Type Test
Property Requirements
Method
Classification -- ECTC Type 2D --
Fiber Rolls
4
Fiber roll must have a minimum functional longevity of 120 days and comply with the
following requirements:
1. Type A fiber roll must be fabricated from an erosion control blanket rolled along its
width. Secure with natural fiber twine at 6-foot intervals, and 6 inches from each end.
Fiber roll size must comply with either one of the following:
2. Type B fiber roll must be a premanufactured roll filled with rice or wheat straw, wood
excelsior, or coconut fiber. Rolls must be covered with biodegradable jute, sisal, or coir
fiber netting secured tightly at each end. Fiber roll size must comply with either one of
the following:
Fasteners
5
Wood stakes must be untreated fir, redwood, cedar, or pine and cut from sound timber. Ends
must be pointed for driving into the ground. Notched stakes must be at least 1 by 2 by 24 inches
in size. Stakes without notches must be at least 1 by 1 by 24 inches.
6
Steel staples must be a minimum of 11 gauge, 6-inch U-shaped staple with a 1-inch crown.
Provide heavier gauge and greater length if required by the site conditions. You may use an
alternative attachment device such as a 100 percent biodegradable fastener to install RECP
instead of staples.
7
Rope to fasten fiber rolls and compost socks must be 1/4-inch diameter and biodegradable
such as sisal or manila.
CONSTRUCTION
8* Replace "erosion control materials" with other final stabilization as
described in the specifications.
For drainage inlet protection at drainage inlets in unpaved areas:
1. Before installing the drainage inlet protection, ensure the subgrade has been graded
smooth and has no depressed void areas. The subgrade must be free from obstructions,
such as tree roots, projecting stones, or foreign matter greater than 1 inch in diameter
2. Before installing erosion control materials, install drainage inlet protection.
3. Install RECP:
3.1. Fasten RECP to the surface with staples and embed in a trench adjacent to the
drainage inlet
3.2. Anchor the perimeter edge of the RECP in a trench and tamp
4.1. Fasten with wood stakes every 24 inches along the length of the fiber roll
4.2. Fasten the ends of the fiber roll by placing a stake 6 inches from the end of the roll
4.3. Drive stakes into the soil so that the top of the stake is less then 2 inches above the
top of the fiber roll
4.4. Place excess soil from excavation of the key trenches uphill of the installed fiber
rolls
Maintenance
9
Repair or replace drainage inlet protection within 24 hours of discovering the damage or
longer if allowed by the Engineer.
10
If your vehicles, equipment, or activities disturb or displace drainage inlet protection, repair
drainage inlet protection at your expense.
11
Maintain drainage inlet protection in a manner that provides sediment holding capacity and
reduces runoff velocities as follows:
1. Remove sediment from drainage inlet protection when sediment is in excess of 2 inches
above the surface of the RECP
2. Repair or adjust the fiber roll or RECP when rills or other evidence of concentrated
runoff occur beneath the drainage inlet protection
3. Repair or replace the fiber roll or RECP when it becomes split, torn, or unraveled
4. Add stakes when the fiber roll slumps or sags
5. Replace broken or split wood stakes
6. Remove sediment deposits, trash, and debris from drainage inlet protection as needed or
when directed by the Engineer. Trash and debris shall be removed and disposed of in
accordance with the provisions in Section 7-1.13, "Disposal of Material Outside the
Highway Right of Way," of the Standard Specifications. If removed sediment is
deposited within project limits, it must be stabilized and not exposed to erosion by wind
or water
Submittals
2
Submit a Certificate of Compliance as specified in Section 6-1.07, "Certificates of
Compliance" of the Standard Specifications for:
MATERIALS
Rolled Erosion Control Products
3
RECP must be a long-term, degradable, open-weave textile manufactured or fabricated into
rolls designed to reduce soil erosion and assist in the growth, establishment, and protection of
vegetation. RECP must conform to the classification system established by the Erosion Control
Technology Council. RECPs must be:
1. Netting must be made of coconut fiber woven into a matrix. Netting must comply with
the requirements shown in the following table:
Netting
Type Test
Property Requirements
Method
2. Erosion control blanket must be made of processed natural fibers that are mechanically,
structurally, or chemically bound together to form a continuous matrix that is surrounded
by 2 natural nets. The erosion control blanket must comply with the requirements shown
in the following table:
Erosion Control Blanket
Type Test
Property Requirements
Method
Classification -- ECTC Type 2D --
A, B, C 75 psf ASTM D
Minimum tensile strength
5035
A, B, C 12 months
Functional longevity --
Fiber Rolls
4
Fiber roll must have a minimum functional longevity of 120 days and comply with the
following requirements:
3. Type A fiber roll must be fabricated from an erosion control blanket rolled along its
width. Secure with natural fiber twine at 6-foot intervals, and 6 inches from each end.
Fiber roll size must comply with either one of the following:
4. Type B fiber roll must be a premanufactured roll filled with rice or wheat straw, wood
excelsior, or coconut fiber. Rolls must be covered with biodegradable jute, sisal, or coir
fiber netting secured tightly at each end. Fiber roll size must comply with either one of
the following:
Fasteners
5
Wood stakes must be untreated fir, redwood, cedar, or pine and cut from sound timber. Ends
must be pointed for driving into the ground. Notched stakes must be at least 1 by 2 by 24 inches
in size. Stakes without notches must be at least 1 by 1 by 24 inches.
6
Steel staples must be a minimum of 11 gauge, 6-inch U-shaped staple with a 1-inch crown.
Provide heavier gauge and greater length if required by the site conditions. You may use an
alternative attachment device such as a 100 percent biodegradable fastener to install RECP
instead of staples.
7
Rope to fasten fiber rolls and compost socks must be 1/4-inch diameter and biodegradable
such as sisal or manila.
CONSTRUCTION
8* Replace "erosion control materials" with other final stabilization as
described in the specifications.
For flared end section protection at flared end sections in unpaved areas:
5. Before installing the flared end section protection, ensure the subgrade has been graded
smooth and has no depressed void areas. The subgrade must be free from obstructions,
such as tree roots, projecting stones, or foreign matter greater than 1 inch in diameter
6. Before installing erosion control materials, install flared end section protection.
7. Install RECP:
3.1. Fasten RECP to the surface with staples and embed in a trench adjacent to the flared
end section
3.2. Anchor the perimeter edge of the RECP in a trench and tamp
4.1. Fasten with wood stakes every 24 inches along the length of the fiber roll
4.2. Fasten the ends of the fiber roll by placing a stake 6 inches from the end of the roll
4.3. Drive stakes into the soil so that the top of the stake is less then 2 inches above the
top of the fiber roll
4.4. Place excess soil from excavation of the key trenches uphill of the installed fiber
rolls
Maintenance
9
Repair or replace flared end section protection within 24 hours of discovering the damage or
longer if allowed by the Engineer.
10
If your vehicles, equipment, or activities disturb or displace flared end section protection,
repair flared end section protection at your expense.
11
Maintain flared end section protection in a manner that provides sediment holding capacity
and reduces runoff velocities as follows:
7. Remove sediment from flared end section protection when sediment is in excess of 2
inches above the surface of the RECP
8. Repair or adjust the fiber roll or RECP when rills or other evidence of concentrated
runoff occur beneath the flared end section protection
9. Repair or replace the fiber roll or RECP when it becomes split, torn, or unraveled
10. Add stakes when the fiber roll slumps or sags
11. Replace broken or split wood stakes
12. Remove sediment deposits, trash, and debris from flared end section protection as needed
or when directed by the Engineer. Trash and debris shall be removed and disposed of in
accordance with the provisions in Section 7-1.13, "Disposal of Material Outside the
Highway Right of Way," of the Standard Specifications. If removed sediment is
deposited within project limits, it must be stabilized and not exposed to erosion by wind
or water
Submittals
2
Submit a Certificate of Compliance as specified in Section 6-1.07, "Certificates of
Compliance" of the Standard Specifications for:
MATERIALS
Rolled Erosion Control Products
3
RECP must be a long-term, degradable, open-weave textile manufactured or fabricated into
rolls designed to reduce soil erosion and assist in the growth, establishment, and protection of
vegetation. RECP must conform to the classification system established by the Erosion Control
Technology Council. RECPs must be:
1. Netting must be made of coconut fiber woven into a matrix. Netting must comply with
the requirements shown in the following table:
Netting
Type Test
Property Requirements
Method
2. Erosion control blanket must be made of processed natural fibers that are mechanically,
structurally, or chemically bound together to form a continuous matrix that is surrounded
by 2 natural nets. The erosion control blanket must comply with the requirements shown
in the following table:
Erosion Control Blanket
Type Test
Property Requirements
Method
Classification -- ECTC Type 2D --
A, B, C 75 psf ASTM D
Minimum tensile strength
5035
A, B, C 12 months
Functional longevity --
Fiber Rolls
4
Fiber roll must have a minimum functional longevity of 120 days and comply with the
following requirements:
5. Type A fiber roll must be fabricated from an erosion control blanket rolled along its
width. Secure with natural fiber twine at 6-foot intervals, and 6 inches from each end.
Fiber roll size must comply with either one of the following:
6. Type B fiber roll must be a premanufactured roll filled with rice or wheat straw, wood
excelsior, or coconut fiber. Rolls must be covered with biodegradable jute, sisal, or coir
fiber netting secured tightly at each end. Fiber roll size must comply with either one of
the following:
Fasteners
5
Wood stakes must be untreated fir, redwood, cedar, or pine and cut from sound timber. Ends
must be pointed for driving into the ground. Notched stakes must be at least 1 by 2 by 24 inches
in size. Stakes without notches must be at least 1 by 1 by 24 inches.
6
Steel staples must be a minimum of 11 gauge, 6-inch U-shaped staple with a 1-inch crown.
Provide heavier gauge and greater length if required by the site conditions. You may use an
alternative attachment device such as a 100 percent biodegradable fastener to install RECP
instead of staples.
7
Rope to fasten fiber rolls and compost socks must be 1/4-inch diameter and biodegradable
such as sisal or manila.
CONSTRUCTION
8* Replace "erosion control materials" with other final stabilization as
described in the specifications.
For drainage outlet protection:
9. Before installing the drainage outlet protection, ensure the subgrade has been graded
smooth and has no depressed void areas. The subgrade must be free from obstructions,
such as tree roots, projecting stones, or foreign matter greater than 1 inch in diameter
10. Before installing erosion control materials, install drainage outlet protection.
11. Install RECP:
3.1. Fasten RECP to the surface with staples and embed in a trench adjacent to the
drainage outlet
3.2. Anchor the perimeter edge of the RECP in a trench and tamp
4.1. Fasten with wood stakes every 24 inches along the length of the fiber roll
4.2. Fasten the ends of the fiber roll by placing a stake 6 inches from the end of the roll
4.3. Drive stakes into the soil so that the top of the stake is less then 2 inches above the
top of the fiber roll
4.4. Place excess soil from excavation of the key trenches uphill of the installed fiber
rolls
Maintenance
9
Repair or replace drainage outlet protection within 24 hours of discovering the damage or
longer if allowed by the Engineer.
10
If your vehicles, equipment, or activities disturb or displace drainage outlet protection, repair
drainage outlet protection at your expense.
11
Maintain drainage outlet protection in a manner that provides sediment holding capacity and
reduces runoff velocities as follows:
13. Remove sediment from drainage outlet protection when sediment is in excess of 2 inches
above the surface of the RECP
14. Repair or adjust the fiber roll or RECP when rills or other evidence of concentrated
runoff occur beneath the drainage outlet protection
15. Repair or replace the fiber roll or RECP when it becomes split, torn, or unraveled
16. Add stakes when the fiber roll slumps or sags
17. Replace broken or split wood stakes
18. Remove sediment deposits, trash, and debris from drainage outlet protection as needed or
when directed by the Engineer. Trash and debris shall be removed and disposed of in
accordance with the provisions in Section 7-1.13, "Disposal of Material Outside the
Highway Right of Way," of the Standard Specifications. If removed sediment is
deposited within project limits, it must be stabilized and not exposed to erosion by wind
or water
Submittals
2
Submit a Certificate of Compliance as specified in Section 6-1.07, "Certificates of
Compliance" of the Standard Specifications for:
1. Fiber rolls
2. Fasteners
MATERIALS
Fiber Rolls
4
Fiber roll must have a minimum functional longevity of 120 days and comply with the
following requirements:
7. Type A fiber roll must be fabricated from an erosion control blanket rolled along its
width. Secure with natural fiber twine at 6-foot intervals, and 6 inches from each end.
Fiber roll size must comply with either one of the following:
8. Type B fiber roll must be a premanufactured roll filled with rice or wheat straw, wood
excelsior, or coconut fiber. Rolls must be covered with biodegradable jute, sisal, or coir
fiber netting secured tightly at each end. Fiber roll size must comply with either one of
the following:
Fasteners
5
Wood stakes must be untreated fir, redwood, cedar, or pine and cut from sound timber. Ends
must be pointed for driving into the ground. Notched stakes must be at least 1 by 2 by 24 inches
in size. Stakes without notches must be at least 1 by 1 by 24 inches.
7
Rope to fasten fiber rolls and compost socks must be 1/4-inch diameter and biodegradable
such as sisal or manila.
CONSTRUCTION
8
Construct check dams no more than 90 days before project completion.
9
Before installing the flared end section protection, ensure the subgrade has been graded
smooth and has no depressed void areas. The subgrade must be free from obstructions, such as
tree roots, projecting stones, or foreign matter greater than 1 inch in diameter.
10* Replace "erosion control blanket" if another rolled erosion control
product (RECP) is described such as Jute Mesh, Coir Netting, or turf
reinforcement mat (TRM).
Check dams must be:
1. Installed after the application of erosion control blanket in the ditch or swale
2. Placed approximately perpendicular to the centerline of the ditch or drainage line
3. Installed with sufficient spillway depth to prevent flanking of concentrated flow around
the ends of the check dam
11
Fiber rolls for check dams must be:
4. Tightened by driving the stakes further into the soil forcing the fiber roll against the
surface of the ditch or drainage line
Maintenance
12
Repair or replace check dam within 24 hours of discovering the damage or longer if allowed
by the Engineer.
13
If your vehicles, equipment, or activities disturb or displace flared end section protection,
repair check damat your expense.
14
Maintain check dam in a manner that provides sediment holding capacity and reduces runoff
velocities as follows:
19. Remove sediment from check dam when sediment is in excess of 1/3 the height of the
fiber roll
20. Repair or adjust the fiber roll when rills or other evidence of concentrated runoff occur
beneath the check dam
21. Repair or replace the fiber roll when it becomes split, torn, or unraveled
22. Add stakes when the fiber roll slumps or sags
23. Replace broken or split wood stakes
24. Remove sediment deposits, trash, and debris from check dam as needed or when directed
by the Engineer. Trash and debris shall be removed and disposed of in accordance with
the provisions in Section 7-1.13, "Disposal of Material Outside the Highway Right of
Way," of the Standard Specifications. If removed sediment is deposited within project
limits, it must be stabilized and not exposed to erosion by wind or water