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Check List

This field inspection checklist documents inspections performed during repairs to an aboveground storage tank. The repairs included installing new shell plates in multiple rings, removing and replacing an old floating roof and foam system, and installing new firefighting piping supports and foam chambers. Non-destructive testing such as radiographic and ultrasonic testing was used to inspect welds, and visual inspections were also performed and documented on inspection forms with welder information.

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0% found this document useful (0 votes)
202 views6 pages

Check List

This field inspection checklist documents inspections performed during repairs to an aboveground storage tank. The repairs included installing new shell plates in multiple rings, removing and replacing an old floating roof and foam system, and installing new firefighting piping supports and foam chambers. Non-destructive testing such as radiographic and ultrasonic testing was used to inspect welds, and visual inspections were also performed and documented on inspection forms with welder information.

Uploaded by

osers
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

Project Number: 6548 Superintendent:

Tank Number: 2151 Client: VOPAK


Field Inspection Checklist
API 650 / 653 - Tank Construction Revision#: 0 Date: 7/26/2017
Form
QF-120 Rev: 06 API-650 / 653 12th / 5th Edition Add 2 / none
Where RT shown - AUT (PAUT) may be used. Location:
650/653
IN SCOPE See Applicable Procedures at the end of the FIP. Superintendent: Test Operator: Client:
Ref.
(Modify as required for unique customer requirements) Initials Initials Initials Date
YES NO
INITIAL INSPECTION
X Tank gas free by others - TARSCO Check
X Check for flammable vapors under the existing tank bottom - Notify VOPAK if vapors found
X Gain Access to External Floating Roof (EFR) Through Manway - Cut Away Part of EFR

YES NO GENERAL SHELL REQUIREMENTS

X Cavities resulting from gouging or grinding operations to remove attachment welds to the shell shall be 653/
examined by magnetic particle or liquid penetrant methods. 12.1.2.2

X Completed welds attaching nozzle neck to shell, and reinforcing plate to shell and to nozzle neck, shall be 653/
examined by the magnetic particle or liquid penetrant methods. 12.1.2.3
The welds of permanent attachments (not including shell-to-bottom welds) and, areas where temporary 653/
X attachments are removed and the remaining weld projections have been removed, shall be examined 12.1.4.2
visually.

INSTALL 2nd RING SHELL PLATE


X Receive and Release shell plate Material.
X Remove Plate to be Replaced and prepare weld preps for new plate
X Install and Weld in accordance with the specified Drawing and WPS.
9.4 /
X Visually Inspect and RT/UT the weld seams. Record on Form TARSCO-QA-01VT and Vendor's RT/UT 7.3.3
Form. Record the welder on the Welder Map Drawing. Record RT/UT Locations on the NDE Map.

INSTALL 3rd RING SHELL PLATE


X Receive and Release shell plate Material.
X Remove Plate to be Replaced and prepare weld preps for new plate
X Install and Weld in accordance with the specified Drawing and WPS.
9.4 /
X Visually Inspect and RT/UT the weld seams. Record on Form TARSCO-QA-01VT and Vendor's RT/UT 7.3.3
Form. Record the welder on the Welder Map Drawing. Record RT/UT Locations on the NDE Map.

INSTALL 4th RING SHELL PLATEs


X Receive and Release shell plate Material.
X Remove Plates to be Replaced and prepare weld preps for new plates
X Install and Weld in accordance with the specified Drawing and WPS.

W:\06 Projects\6547 VOPAK TK D 2151\QC Documents\TO JOSE FOR SUBMIT\ITP Data\QF-120 Field Inspection checklist API-650-653 VOPAK D-2151 tk Page 1 of 6
Project Number: 6548 Superintendent:

Tank Number: 2151 Client: VOPAK


Field Inspection Checklist
API 650 / 653 - Tank Construction Revision#: 0 Date: 7/26/2017
Form
QF-120 Rev: 06 API-650 / 653 12th / 5th Edition Add 2 / none
Where RT shown - AUT (PAUT) may be used. Location:
650/653
IN SCOPE See Applicable Procedures at the end of the FIP. Superintendent: Test Operator: Client:
Ref.
(Modify as required for unique customer requirements) Initials Initials Initials Date
YES NO
9.4 /
X Visually Inspect and RT/UT the weld seams. Record on Form TARSCO-QA-01VT and Vendor's RT/UT 7.3.3
Form. Record the welder on the Welder Map Drawing. Record RT/UT Locations on the NDE Map.

REMOVE OLD 5th RING and INSTALL NEW 5th RING SHELL PLATEs and Wind Girder & its Support
Pads and Supports
X Receive and Release 5th Ring shell plate Material.
X Remove old 5th RING and Wind Girder and prepare weld preps for new plates
X Install and Weld in accordance with the specified Drawing and WPS.
Visually Inspect and RT/UT the weld seams. Record on Form TARSCO-QA-01VT and Vendor's RT/UT 9.4 /
X
Form. Record the welder on the Welder Map Drawing. Record RT/UT Locations on the NDE Map. 7.3.3
X Install the Wind Girder and Weld in accordance with the specified Drawing and WPS.
Visually Inspect the weld seams. Record on Form TARSCO-QA-01VT Form. Record the welder on the 9.4 /
X 7.3.3
Welder Map Drawing.

REMOVE OLD and INSTALL NEW FOAM SYSTEM


X Remove remains of the old Foam System
X Receive and Release Foam System Material.
X Install and Weld in accordance with the specified Drawing and WPS.

X Visually Inspect the weld seams. Record on Form TARSCO-QA-01VT Form. Record the welder on the
Install Drawing.

INSTALL FIRE FIGHTING PIPING SUPPORTS


X Receive and Release Foam Support Material.
X Install and Weld in accordance with the specified Drawing and WPS.

X Visually Inspect the weld seams. Record on Form TARSCO-QA-01VT Form. Record the welder on the
Install Drawing.

FOAM CHAMBERS
X Receive and Release Foam Chamber Material.
X Install and Weld and Bolt, as specified, in accordance with the specified Drawing and WPS.

X Visually Inspect the weld seams. Record on Form TARSCO-QA-01VT Form. Record the welder on the
Install Drawing.

W:\06 Projects\6547 VOPAK TK D 2151\QC Documents\TO JOSE FOR SUBMIT\ITP Data\QF-120 Field Inspection checklist API-650-653 VOPAK D-2151 tk Page 2 of 6
Project Number: 6548 Superintendent:

Tank Number: 2151 Client: VOPAK


Field Inspection Checklist
API 650 / 653 - Tank Construction Revision#: 0 Date: 7/26/2017
Form
QF-120 Rev: 06 API-650 / 653 12th / 5th Edition Add 2 / none
Where RT shown - AUT (PAUT) may be used. Location:
650/653
IN SCOPE See Applicable Procedures at the end of the FIP. Superintendent: Test Operator: Client:
Ref.
(Modify as required for unique customer requirements) Initials Initials Initials Date
YES NO

DIFFUSERS
X Receive and Release Diffusers Material.
X Provide and install diffusers to replace the existing one in accordance with the specified Drawing and WPS.
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

HANDRAIL
X Receive and Release Handrail Material.
X Install handrail in accordance with the specified Drawing and WPS.
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

GROUND LUGS (SS)


X Receive and Release Groundlug Material.
X Install Lug in accordance with the specified Drawing and WPS.
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

PAD PLATES TO SHELL AND BOTTOM and for STAIRS


X Receive and Release Pad Plate Material.
X Install Pads in accordance with the specified Drawing and WPS.
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

REMOVE NOZZLES M and N - INSTALL INSERTS


X Remove NOZZLES M and N
X Prepare weld preps for new plates
X Receive and Release Plate Material.
X Install Inserts in accordance with the specified Drawing and WPS.
Visually and RT/UT Inspect and Record on Form TARSCO-QA-01VT and Vendor's RT/UT Form. Record
X
the welder on the Install Drawing.

INSTALL PADS AND BRACKETS for AUTOMATIC TAPE GAUGE


X Receive and Release Pad & Bracket Material.
X Install Pads and Brackets in accordance with the specified Drawing and WPS.

W:\06 Projects\6547 VOPAK TK D 2151\QC Documents\TO JOSE FOR SUBMIT\ITP Data\QF-120 Field Inspection checklist API-650-653 VOPAK D-2151 tk Page 3 of 6
Project Number: 6548 Superintendent:

Tank Number: 2151 Client: VOPAK


Field Inspection Checklist
API 650 / 653 - Tank Construction Revision#: 0 Date: 7/26/2017
Form
QF-120 Rev: 06 API-650 / 653 12th / 5th Edition Add 2 / none
Where RT shown - AUT (PAUT) may be used. Location:
650/653
IN SCOPE See Applicable Procedures at the end of the FIP. Superintendent: Test Operator: Client:
Ref.
(Modify as required for unique customer requirements) Initials Initials Initials Date
YES NO
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

PAD PLATES TO BOTTOM - GAUGING BENCH SUPPORTS


X Receive and Release Pad Material.
X Install Pads in accordance with the specified Drawing and WPS.
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

REMOVE DECK PLATES AND INSTALL REPLACEMENT PLATES


X Remove Deck Plates
X Prepare and clean plates for new plates
X Receive and Release Deck Plate Material.
X Install Plates in accordance with the specified Drawing and WPS.
Visually and VB Inspect and Record on Form TARSCO-QA-01VT and -04VB. Record the welder on the
X
Deck Plate Welder Map Drawing.

INSTALL EFR PATCH PLATES


X Prepare and clean plates for new patch plates
X Receive and Release Patch Plate Material.
X Install Plates in accordance with the specified Drawing and WPS.

X Visually and VB Inspect and Record on Form TARSCO-QA-01VT and -04VB. Record the welder on the
Deck Plate Welder Map Drawing.

REMOVE AND REPLACE EFR NOZZLES H, L, and G


X Remove Nozzles H, L, G
X Prepare and clean plates for new nozzles
X Receive and Release Pipe Material.
X Install PIpes in accordance with the specified Drawing and WPS.
Visually and Diesel Leak Inspect and Record on Form TARSCO-QA-01VT and -12DT. Record the welder
X
on the Deck Plate Welder Map Drawing.

REMOVE AND INSTALL EFR PONTOON DECK, COVER RING and COVER PLATES
X Receive and Release Plate Material.
X Install Plates in accordance with the specified Drawing and WPS.
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

W:\06 Projects\6547 VOPAK TK D 2151\QC Documents\TO JOSE FOR SUBMIT\ITP Data\QF-120 Field Inspection checklist API-650-653 VOPAK D-2151 tk Page 4 of 6
Project Number: 6548 Superintendent:

Tank Number: 2151 Client: VOPAK


Field Inspection Checklist
API 650 / 653 - Tank Construction Revision#: 0 Date: 7/26/2017
Form
QF-120 Rev: 06 API-650 / 653 12th / 5th Edition Add 2 / none
Where RT shown - AUT (PAUT) may be used. Location:
650/653
IN SCOPE See Applicable Procedures at the end of the FIP. Superintendent: Test Operator: Client:
Ref.
(Modify as required for unique customer requirements) Initials Initials Initials Date
YES NO

INSTALL SPARE 8" NOZZLES


X Receive and Release Nozzle Material.
X Install Nozzles in accordance with the specified Drawing and WPS.
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

INSTALL EFR SEAL


X Receive and Release Seal Material.
X Install Seal in accordance with the specified Drawing and WPS, if applicable.
X Visually Inspect and Record on Form TARSCO-QA-01VT. Record the welder on the Install Drawing.

INTERNAL AND EXTERIOR BLAST AND PAINTING


X Blast and Paint in accordance the the vendors Paint Instructions, Checklist and ITP

DRAIN PIPE INSPECTION AND RE-INSTALLATION


X Disconnect Drain Pipe
X Inspect and Report Condition
X Based on Good Condition - Rinstall - IF NOT GOOD CONDITION - Notify Customer for Disposition

INSTALL FLOATING ROOF NOZZLE GASKETS


X Receive and Release Gasket Material.
X Install Gaskets in accordance with the specified Drawing and Manufacturer's Recommendation
X Visually Inspect and Record on Form TARSCO-QA-01VT.

INSTALL ALUMINUM DOME ROOF


X Receive and Release Dome Material.
X Install Dome in accordance with the specified Drawing and Manufacturer's Recommendation
X Visually Inspect and Record on Form TARSCO-QA-01VT.

INSTALL FOAM PIPING FLEXIBLE BOOTS


X Receive and Release Boot Material.

W:\06 Projects\6547 VOPAK TK D 2151\QC Documents\TO JOSE FOR SUBMIT\ITP Data\QF-120 Field Inspection checklist API-650-653 VOPAK D-2151 tk Page 5 of 6
Project Number: 6548 Superintendent:

Tank Number: 2151 Client: VOPAK


Field Inspection Checklist
API 650 / 653 - Tank Construction Revision#: 0 Date: 7/26/2017
Form
QF-120 Rev: 06 API-650 / 653 12th / 5th Edition Add 2 / none
Where RT shown - AUT (PAUT) may be used. Location:
650/653
IN SCOPE See Applicable Procedures at the end of the FIP. Superintendent: Test Operator: Client:
Ref.
(Modify as required for unique customer requirements) Initials Initials Initials Date
YES NO
X Install Boots in accordance with the specified Drawing and Manufacturer's Recommendation
X Visually Inspect and Record on Form TARSCO-QA-01VT.

W:\06 Projects\6547 VOPAK TK D 2151\QC Documents\TO JOSE FOR SUBMIT\ITP Data\QF-120 Field Inspection checklist API-650-653 VOPAK D-2151 tk Page 6 of 6

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