Installation, Operations and Maintenance Manual Model 6021 Remotely Operated Vehicle (ROV) Launch and Recovery System (A-Frame, Docking Head LARS Skid Assembly) (Includes Optional D-Ring Docking Head Bumpers) Full DnV Certification (Based on DYNACON Job 806) for OCEANEERING INTERNATIONAL, INC. Morgan City, La. Designed and Manufactured By DYNACON, Inc. 831 Industrial Blvd Bryan, Texas 77803 Telephone (979) 823-2690 Facsimile (979) 823-0947 E-Mail nreeves@dynacon.com World Wide Web http:/Awww.dynacon.com Page i1.0 2.0 DYNACON, Inc. WINCHES - HANDLING SYSTEMS FILTER AND STRAINER SCHEDULE Model 6021, 6010, 6013, 6014 Launch and Recovery Systems (LARS) 1.1 Location - Filter Assembly (FL-3) is directly mounted to DCV-1 on most systems. Some of the older units will have the filter assembly(FL-3) mounted on the panel at the LARS 1.2 Assembly and Element Part Numbers: 1.2.1 Assembly P/N - Donaldson, HPK03-KO0A-0807X 1.2.2 Element P/N - Donaldson, P16-7186 (High Collapse, Non-Bypass). Model 421, 421°", 521, 521XL General Purpose R.O.V. Lift Winches 2.1 FL-1 (Levelwind Circuit Filter) - Mounted on front of reservoir. 2.41.1 Assembly P/N - Donaldson, HPK03-K00A-0807X, 2.4.2 Element P/N - Donaldson, P16-7186 (High Collapse, Non-Bypass) 2.2 FL-2 (Return Filter) - Mounted on Left Side of Reservoir 2.2.1 Assembly P/N - Zinga, SF-150-25-13 2.2.2. Element P/N - Zinga, LE-10 2.3 STR-1 (Winch Circuit Strainer) - Mounted inside reservoir on 1 1/4" NPT coupling, 2.3.1 Assembly P/N - Flow-Ezy, 50-1 1/2-200. 2.4 STR-2 (Auxiliary Circuit Strainer) - Mounted on inside of reservoir on 2" NPT coupling 2.4.1 Assembly P/N Zinga, SS300-0-100. 2.5 Charge Pump Filter - Mounted on side of closed loop winch pump. 2.5.1 Element P/N - Donaldson, P16-5332 Date of Issue: 19 April 1999 831 Industrial Blvd, Bryan, Texas 77803 Office (409) 823-2690 / Facsimile (409) 823-0947Before you use this manual: In the space provided below, record the name, address, telephone number and facsimile number of the individual responsible for the use and control of this manual. Name : Address: Telephone: Facsimile Following completion, please mail this page to: DYNACON, INC. 831 Industrial Blvd. Bryan, Texas 77803 Telephone (979) 823-2690 Fax (979) 823-0947 E-Mail nreeves@dynacon.com DYNACON, INC. will notify the above referenced individual of any changes to the manual according to the procedures discussed in item 1.4 on page 1-2 of this text. Model 6021 Remotely Operated Vehicle (ROV) Launch and Recovery System (A-Frame, Docking Head, Skid and Winch Skid Assembly) Page iiCHANGE CONTROL RECORD REV. NO. DATE CHANGE(S) APPROVED Page iiiDOCUMENT CONTROL RECORD MANUAL NO. ISSUED TO DATE Page iv‘TABLE OF CONTENTS Section 1 Introduction age Number 1.1 Section Highlights 1 1.2 Organization and Use of this Manual. 2 1.3 Safety Awareness Prompts 2 1.4 Manual Changes and Control 2 Section 2 Specification Summary 24 System Ratings 3 22 — Shipping Dimensions __...... 3 23 Operational Dimensions & Weight (Assembled) 3 Section3 System Description 3.1 A-Frame and Docking Head ome, 4 3.2 LARS Skid Assembly 4 3.3. Winch Skid Assembly a Section 4 —_Installat 44 Secure LARS/Skid Assembly to Deck. Secure Winch Skid to Deck... Secure Winch Skid to LARS Skid. 4.2. Hydraulic Connections 43 Passing Terminations Through Docking Head... 44 Erect A-Frame Section Operation 5.1 M6021 LARS Hydraulic Valve Panel - Controls 10 52 A-Frame! Docking Head - INDICAOCS snsnsunsnnnennansnnnnnannns 40 5.3 Model 6021 LARS Operation 4 Section6 Maintenance 61 Overview eo 2 62 Maintenance Procedures.. 2 63 Scheduled Operational Maintenance =... =o 64 Storage Maintenance nnn 13 6.5 Surface Preparation and Paint Configuration . 14 66 Recommended Spares aio Section7 Hydraulic Component Description 7A Overview 16-48 Section8 Drawings and Schematics 8.1 Drawings - General Assembly. sen 20-28 82 Schematics - Hydraulic sn 30-42 Section9 Component Support Literature 91 Index 43 Page v6.3.4 6.44 6.5.1 6.6 TABLE OF REFERENCES Required Torque Levels for Securing Weld Pads to A-Frame Base... Required Torque Levels for Securing Weld Pads to Winch Skid .. : Required Torque Levels for Securing Winch Skid to LARS Skid 7 evn : Weld Specifications for Securing Pads to Deck...... Hydraulic Connections If Using DYNACON - Supplied 8 Winch and HPU Hydraulic Connections If Using Customer - Supplied... Winch and HPU Passing Termination Through Docking Head...... 8 Erect A-Frame... 19 Scheduled Operational Maintenance..... 113 and Recommended Lubricants Storage Maintenance... Surface Preparation and Paint Configuration... a4) Recommended Spares . Page viSection 1 - INTRODUCTION 1.1 Section Highlights This manual is divided into 9 sections, each of which is marked with a tabbed divider and numbered according to section for easy reference. Section 1 Introduction summarizes the contents and use of the manual. 2 Specification Summary provides system performance ratings, weights, and dimensions. 3 System Description provides a descriptive summary of the function and principal components of the Mode! 6021 ROV Launch and Recovery System. 4 Installation provides the procedures and recommended hardware required for system installation, deployment, and startup. 5 Operation provides illustrations and descriptions of all controls/indicators and operating procedures. 6 Maintenance provides procedures for scheduled preventive maintenance, storage maintenance, and the manufacturer's recommendations for maintenance materials. 7 Hydraulic Component Description provides a description of major hydraulic system components. 8 Drawings and Schematics provides general assembly drawings as well as related hydraulic/electrical schematics and control panel drawings. 9 Component Support Literature refers to manufacturers component specification literature. Page 11.2 Organization and Use of This Manual This manual was designed for technicians/operators with prior experience in the use of umbilical handling systems. The manual contains a complete description of the system as well as installation procedures, operating instructions, maintenance/repair information, and troubleshooting guidelines. 1.3 Safety Awareness Prompts The manual prompts safety awareness when deemed necessary for a particular application or situation. These prompts are reflected in descending order of significance as shown below: WARNING WARNING identifies a situation which is potentially lethal or hazardous to personnel. CAUTION CAUTION identifies a situation which is potentially hazardous to equipment or material. NOTE NOTE amplifies or emphasizes information provided in text or procedures. 1.4 Manual Changes and Control In the event that DYNACON, Inc. issues a change to the manual, the user will be notified of such change in a written bulletin. Each change shall be assigned a change number and date of issue (DOI) for purposes of record keeping, The actual change in text will be reflected in bold print and the entire page or pages ‘on which the change occurred shall be provided. These change pages will reflect the new date of issue and may be inserted in place of the current page which may then be discarded. The user is responsible for the implementation, documentation and operating results of any changes to the manual not initiated and/or approved by DYNACON, Inc. In addition, the user is responsible for establishing document control and access. Page 222 224 222 223 23 23.4 23.2 23.3 234 23.5 23.6 237 238 Se fion 2. - SPECIFICATION SUMMARY System Ratings ‘SWL Luffing 88,000 N ( 9,000 Kg, 19,845 Ibs) Maximum Luffing Load 110,000 N (11,000 Kg, 24,800 Ibs) (Equal to 1.25 X SWL Luffing) ‘SWL (Fully Deployed on Stops) . 146,853 N (15,000 Kg, 33,075 Ibs) Shipping Dimensions (LARS/Skid Only) Length 7,849 mm (309 in) Width -3,213 mm (126 1/2 in) Height -3,026 mm (119 1/8 in) Operational Dimensions and Weight (LARS/SKID Only, Assembled) Height at Full Vertical Position .. 8,912 mm (350 7/8 in) Length (Deck Contact only) 7,315 mm (288 in) Width 3,213 mm (126 1/2 in) Distance Between A-Frame Legs... 2,438 mm (96 in) Distance from Bottom of Docking Head Cushion to Skid Surface {with 1524 mm (60 in.) tread diameter overboarding sheave] with LARS in full vertical position ‘5,639 mm (222 in) with LARS in full inboard position 4,848 mm (190 7/8 in) Docking Head Sheave Tread Diameter 1,524 mm (60 in) Overboarding Reach (From Centerline of A-Frame Pivot Pins to Centerline of Umbilical through Docking Head)..........3,426 mm (134 7/8 in) Weight (LARS Only) se 20,909 Kg (46,000 Ibs) 2.4 Certifications Full DaV Certification Page 334 32 33 Section 3 - SYSTEM DESCRIPTION A-Frame and Docking Head Assembly The A-Frame and Docking Head Assembly are provided to deploy and recover a Remotely Operated Vehicle (ROV) to and from the ocean surface. Hydraulic cylinders Power the A-Frame assembly through the entire range of travel. The A-Frame. assembly utilizes base mounting plates attached to the A-Frame legs. The A- Frame/Docking Head assembly is mounted to a skid assembly. ‘A Docking Head assembly is mounted beneath the cross member of the A-Frame to secure the vehicle during launch and/or recovery operations associated with movement of the A-Frame. A swing frame mount allows fore and aft movement of the docking head, which is dampened by hydraulic cylinders. A 1,524 mm (60 in.) tread diameter sheave mounted in the docking head swing frame assembly fairleads the umbilical from the Winch/Levelwind assembly down through the docking head assembly to the ROV. A launch/recovery latching mechanism is used to capture the mechanical termination mounted on top of the ROV. As the mechanical termination enters the docking head assembly, the latching mechanism is engaged and mechanical indicators confirm a secure latch. A bumper secured to the bottom of the docking head assembly protects the top surface of the vehicle. The launch latch assembly is rotated by a hydraulic motor allowing rotation of the ROV while latched LARS Skid Assembly A steel skid assembly supports the A-Frame/Docking Head Assembly and serves as a base pad for launch and/or recovery of an ROV. The skid assembly is constructed of ‘A-500 Grade B steel square tubing and is equipped with drip pans covered by grating for secure footing. The skid assembly is equipped with a support stand for securing the A-Frame during transport Winch Skid Assembly (Not Supplied With This System) An optional skid is provided for customer supplied winch system. The winch skid is aligned and fitted into mated holes in the LARS skid during installation and bolted to the skid. The winch skid is bolted to pad eyes welded to the deck. Page 4Section 4 - Installation 41 Secure LARS/Skid Assembly to Deck 4.1.1 Identify the following items supplied with the system for securing the LARS/Skid Assembly and Winch Skid to the deck: and also for securing the Winch Skid to the LARS skid. LARS Skid ~ Description Quantity | Reference Dwg. to | 633-6001-01 Deck | Hex Head Screws, Grade 5 or | 28 Better, Zinc Coated, 1"8 UNC | (2X 14) X 2" Long al Lock Washers, 18-8 Stainless | 28 | Steel, 1" Diameter _ | x14) Flat Washers, 18-8 Stainless 28 Steel, 1" Diameter _ (2X 14) Weld Pad, 4” X 12" X 3/4" 14 Thick (2 Holes Per Pad) | Secure weld pads to base of skid frame with fasteners according to the following torque requirements; 868 Nm (640 Ibs-ft.) Dry .) Lubricated Page 544.2 NOTE 413 415 4.1.6 42 4.24 A customer-supplied, four-leg lifting sling and crane are also required to secure the LARS/Skid Assembly to the deck. Weight of the complete LARS/Skid Assembly is 20,909 Kg (46,000 Ibs.) Attach lifting sling to the complete LARS/Skid Assembly. Lift the LARS/Skid Assembly and place onto deck in the desired position. Secure the LARS/Skid Assembly by welding the pads to the deck according to the following specification: 9.5 mm (3/8 in.) Fillet Wel Minimum 101 mm (4 in.) Weld Length Hydraulic Connections (Refer to Drawing No. M6021-8001-01, ‘Model 6021 Launch & Recovery System Hydraulic Schematic”.) If the 6021 Launch & Recovery System is used with a DYNACON-supplied winch and Electro-Hydraulic Power Unit, proceed to Table 4.2.1 If the 6021 Launch & Recovery System is not used with a DYNACON-supplied winch and Electro-Hydraulic Power Unit, skip Table 4.2.1 and proceed to Table 4.2.2 Table 4.2.1 Hydraulic Connections If Using DYNACON Supplied Winch and HPU_ Winch HPU QD-13 ‘A-Frame Panel QD-14 Winch HPU QD-16 ‘A-Frame Panel QD-15 Page 6Table 4.2.2 Hydraulic Connections If Using Customer Supplied Winch and HPU No. 16 JIC, 25 mm (1 in.) ‘A-Frame Supply Port on Panel Customer HPU No. 16 JIC, 25 mm (1 in.) A-Frame Return Port on Panel Customer HPU ae 4.3. Passing Terminations Through Docking Head (Refer to Drawing No. M6021-6006-02, Part 1 and 2, “Docking Head Catch & Latch Assembly”.) 4.3.1 Identify the following items supplied with the system for passing a termination through the docking head assembly: C Description Quantity Reference Drawing _ Hex Head Screw, 18-8 SS, 3/8-16 UNC x2" | 16 | M16021-6006-02 (Item 13) [tg Lock Washer, 18-8 Stainless Steel, 3/6"in. | 16 M6021-6006-02 (Item 14) Dia = _ Flat Washer, 18-8 Stainless Steel, 3/6" Dia__| 46 M6021-6006-02 (Item 15) Stop Ring Retainer Pin 4 M6021-6006-02 (Item 16) 4.3.2. Remove the hex head screws and fastener items above. Retain these items for re-installation. 4.3.3. Pull each of four (4) catch ring handles until it stops. This will retract each of four sections of the docking head catch ring and will enlarge the opening through which an umbilical termination is passed. 4.3.4. Pass the termination through the opening and push each of four catch ring handles to their original positions. 4.3.5 Replace the hex head screws and fastener item above. 44 Erect A-Frame 4.4.1 _ Identify the following items for A-Frame erection: (Refer to Drawing No. 633-6001-01, “Launch and Recovery System Assembly”.) Page 7Description Quantity Reference Drawing A-Frame Skid Tie Down Pin | 633-6001-01 (Item 24) [2 ‘A-Frame Cyl, Pivot Retainer 4 633-6001-01 (Item 17) 8 Hex Head Screw, 3/8-16 UNC 11/4 Lg., Stainless Steel 633-6001-01 (Item 36) Lock Washer, 18-8 SS, 3/8 in. 8 633-6001-01 (Item 37) 8 Flat Washer, 18-8 SS, 3/8 in. 633-6001-01 (Item 38) 442 443 444 4.4.5 4.4.6 447 448 449 Remove all shipping straps attached to A-Frame assembly. Remove the hex head screws, lock washers and flat washers above from the A- Frame Cylinder Pivot Retainers above ). Retain these items to return the LARS to the storage/transport position Remove the A-Frame Skid Tie Down Pins above. Locate Ball Valve BV-2 on the 6021 LARS Hydraulic Valve Panel Ensure Ball Valve BV-2 is in the CLOSED position (valve handle perpendicular to flowline) prior to accomplishing Step 4.4.7. This will prevent the docking head assembly from falling during the erection procedure. Locate Needle Valve NV-2 on the Docking Head Assembly. Ensure Needle Valve NV-2 is in the CLOSED position by turning in a clockwise direction prior to accomplishing Step 4.4.7. Start the Electro-Hydraulic Power Unit and verify acceptable pressure levels. Place the ERECT UP/DOWN Control Handle to the UP position until the LARS. Assembly Erect Cylinders CYL-7,8 are fully extended Reverse the steps listed above to return the LARS assembly to the storage/transport position when applicable. Page 851 5.14 5.1.2 5.1.5 5.1.6 5.2 5.2.4 Section 5 - OPERATION M6021 LARS Hydraulic Valve Panel - Controls SLEW- Rotates docking head in a clockwise or counter-clockwise direction. SWING OUTIIN - Moves swing frame/docking head assembly in the outboard or inboard direction. LATCH OPENICLOSE - Docking Head latch pins are released or secured. ERECT UP / DOWN: Deploys A-Frame / Docking Head Assembly to operational position or retracts to storage/transport position. LUFF OUTIIN - Luff A-Frame -outboard (extend) or inboard (retract). NEEDLE VALVE (NV-1) - Located on the M6021 LARS Hydraulic Valve Panel; controls rate of fore-aft movement of the Docking Head Swing Frame. Counter-Clockwise - Increase Rate; Clockwise - Decrease Rate A-Frame/Docking Head Indicators (Refer to Items 24 and 25, Drawing No. M6021-6006-02, “Docking Head Catch & Latch Assembly”.) Two mechanical indicators are located on the Docking Head assembly and confirm if the Docking Head is securely latched or unlatched. A secure latch is confirmed when the indicators are in the extended position. Page 9Model 6021 LARS Operation CAUTION Prior to operation of the Mode! 6021 Launch & Recovery System, all installation procedures and hydraulic connections must be completed in Section 4. 5.3.1. Before luffing the A-Frame and Docking Head Assembly inboard or outboard, return Ball Valve (BV-2) to the OPEN position. (Valve handle parallel to flowline.) 5.3.2. Ensure that the Electro-Hydraulic Power Unit is operating properly and verify acceptable pressure levels. 5.3.3. Ensure that personnel remain clear of the A-Frame operating range of motion. 5.3.4. Refer to description of A-Frame and Docking Head Operating Controls and Indicators for LARS operation Order of operations is not included in this Manual. This must be established by the customer based on operational requirements. Page 1061 6.2 Section 6 - MAINTENANCE Overview This section includes the following categories: Maintenance Procedures Scheduled Operational Maintenance and Recommended Lubricants Storage Maintenance Surface Preparation and paint Configuration Maintenance Procedures 6.2.1 Grease Fittings Grease fittings are installed for periodic lubrication. Periodic greasing removes dirt, dust, splash water, condensation, and other contaminants. Refer to the following assembly drawings contained in this manual for all grease point locations Drawing No. 633-6001-01, Launch & Recovery System Assembly Drawing No. 633-6001-03, Docking Head Assembly Drawing No. M6021-6006-02, Docking Head Catch & Latch Assembly Page 116.3 Scheduled Operational Maintenance and Recommended Lubricants Table 6.3.1 provides a periodic maintenance schedule and recommended lubricants. Table 6.3.1: Scheduled Operational Maintenance and Recommended Lubricants D - Daily W - Weekly Maintenance Schedule Key: M- Monthly Q- Quarterly 'S - Semi-Annually A- Annually Component and Task Schedule |” Recommended Lubricant Grease Pivot Pins Weeki Mystik JT-6 or Equivalent (MIL-G-81322D) Grease Docking Head Sheave Axle [Weekly | Mystik JT-6 or Equivalent (MIL-G-81322D) Grease Docking Head Slew Bearing Weekly Mystik JT-6 or Equivalent (MIL-G-81322D) Lubricate Docking Head Pinion Gear | As Needed | Lubriplate Gear Shield Extra Heavy Extreme 6.4 Storage Maintenance Table 6.4.1 provides a maintenance task list to be performed when the system is stored for extended periods. Table 6.4.1 - Storage Maintenance Wash Entire System with Fresh Water, Dry With Air ‘As Required Ensure All Hydraulic Quick Disconnects Are Capped __| As Required Grease Components Referenced in Tal ble 6.3.1 Quarterly Inspect System for Corrosion Month) Page 126.5 Surface Preparation and Paint Configuration ‘Surface Preparation White biast to base metal with 16-509 copper slag abrasive. Type Color Code ‘AMERON INORGANIC ZINC DIMETCOTE 24-5 WATER BASED Type Solvent Color Code Mid Coat International Intemational Light Gray KHA-3021062 | 415 Thinner Intertuff |___— Epoxy | Type Solvent Color Code Top Coat ‘Amershield ‘Amercoat 923, Blue RT-4907 Polyurethane Primer | Mid Coat Top Coat Film Thickness 2:3 Mils 5-6 Mils 2-3 Mils Dry Dry Dry Primer | Mid Coat Top Coat Elapsed Time Before Applying NA 2Hours after | 50 F- 16 hrs after applying applying mid coat primer | 73 F- 6 hrs after applying mid coat 95 F- 4hrs after applying mid coat Table 6. 1. Surface Preparation and Paint Configuration Page 13Table 6.6 - Recommended Spares ‘Manufacturer/Description [ PartNumber Quantity | ‘Sun, Counterbalance Valve [CBCA-LAN-YEJ_ 1 ‘Sun, Counterbalance Valve ‘CBEA-LAN = 2 [ Sun, Check Valve [ CODA-XBN-ECJ 4 ‘Sun, Check Valve ‘CKCB-LAN-YEJ 1 Martner, Cylinder BMC-1504 1 Donaldson, Filter Element P16-7176 1 Sun, Needle Valve _ NFFC-LHN-LAL 1 Parker, Needle Valve N400S 1 ‘Sun, Pressure Reducing Valve PBDB-LBN-ECI 1 Sun, Pressure Reducing/Relieving Valve_| PPDB-LAN-EC]____ [4 Staubli, Fluid Disconnect RE19-1204/0D/IAJHP 1 With Plastic Dust Plug DYN-8005-10 1 SnapTite, Fluid Disconnect SVHC-16-16F 1 With Plastic Dust Plug PDP-16 1 Sun, Relief Valve RPGC-LAN-YCL ~ | Sun, Relief Valve RPEC-LAN-FAJ 1 Page 14TA Section 7 - Hydraulic Component Description Overview (Refer to Drawing No. M6021-8001-01, "Model 6021 Launch and Recovery System Hydraulic Schematic" and Drawing No. 6021-8009-01, "Hydraulic Diagram Component Specification"). 1 Ball Valve (BV-2) When open, dampens fore and aft movement of Docking Head Swing Frame Assembly. When closed, allows manual control of Docking Head swing frame fore and aft movement. 2. Counterbalance Valve (CBV 1-6) No.1 - No.2- No.3,4- No.5,6- Prevents fore and aft movement of Docking Head swing- frame assembly when control joystick is in the neutral position. Prevents rotation (slew) of Docking head when control joystick is in the neutral position. Maintains hydraulic back pressure for open loop circuit on A- Frame cylinders CYL-7 and CYL-8, respectively, to prevent inadvertent movement in A-Frame legs (Erect). Maintains hydraulic back pressure for open loop circuit on A- Frame cylinders CYL-9 and CYL-10, respectively, to prevent inadvertent movement in A-Frame legs (Luff) 3. Check Valve(s) (CV 1-3) No.1,2- No.3- Pilot-to-close check valves open and allow charging fluid to. enter the Docking Head Swing frame cylinders. Valves close and restrict charging fluid from entering the Docking Head Swing frame cylinders when control joystick is activated. Prevents movement of Docking Head Latch cylinders when control joystick is in the neutral position. Page 1510. 1 Hydraulic Cylinders(s) (CYL-1-4) Controls fore and aft movement of Docking Head swing frame assembly. Hydraulic Cylinders(s) (CYL-5-6) Controls Docking Head Latch function. ‘A-Frame Hydraulic Cylinder(s) (CYL 7-10) No. 7,8 - Erects and Stows A-Frame Assembly. No. 9,10 - Extends and retracts A-Frame assembly. Directional Control Valve (DCV-1) Applies hydraulic oil pressure to hydraulic cylinders CYL-1-10 controlling the A-Frame and Docking Head assemblies. Filter (FL-3) Filters system hydraulic oil flow in the open loop circuit from the levelwind as it enters the A-Frame and Docking Head hydraulic circuit. Hydraulic Motor (HM-3) Drives the Docking Head slew function winch controls Docking Head rotation, Needle Valve (NV-1) Regulates hydraulic oil flow to control the rate of fore-aft movement dampening of the Docking Head swing frame assembly. Tur valve counter clockwise to open and increase the rate of speed of fore-aft movement. Turn valve clockwise to close and decrease the rate of speed of fore-aft movement, Needle Valve (NV-2) Equalizes hydraulic pressure in both sides of hydraulic cylinders CYL-1-4, Page 1612. 13, 14. Pressure Reducing Valve (PRV-1) Regulates hydraulic oil flow which controls charge pressure to the Docking Head swing frame assembly. Pressure Reducing/Relieving Valve (PRRV-1,2) Reduces pressure to Docking Head latch cylinders (CYL-5,6), allowing latches to be forced open in the event they are inadvertently left closed when bringing ROV and termination up to the Docking Head. Relief Valve (s) (RV-1-4) Limits maximum hydraulic oil flow and pressure to the Docking Head Swing frame assembly (RV-1,2) and to the Docking Head Latch Assembly (RV-3,4), preventing inadvertent opening of latch cylinders while ROV and termination are secured to the Docking Head. Page 178.4 8.2 Section 8 - DRAWINGS AND SCHEMATICS DRAWINGS - GENERAL ASSEMBLY LARS General Arrangement LARS General Assembly Docking Head Assembly For 60" Root Sheave Docking Head Catch & Latch Assembly Docking Head Cushion Assembly A-Frame Skid Mounting Eye 6” Tube and Larger Mounting Eye (Two Position) Swing Cylinder Lower Cylinder Lower Cylinder Repair (Seal) Kit Upper Cylinder Upper Cylinder Repair (Seal) Kit SCHEMATICS - HYDRAULIC Model 6021 Launch and Recovery System Hydraulic Schematic Hydraulic Diagram Component Specification Hydraulic Diagram Flow Line Schedule Hydraulic Schematic Fittings Schedule Drawing No/ (No. Pgs) 633-6000-01 (1) 633-6001-04 (2) 633-6001-03 (1) M6021-6006-02 (2) M6021-6006-50 (1) M6021-6007-50 (1) M6021-6007-20 (1) M6021-6007-59 (1) M6021-5101-01 (2) M6021-5201-01 (2) M6021-5201-30 (4) M6021-5301-01 (2) M6021-5301-30 (4) M6021-8001-01 (1) M6021-8009-01 (4) M6021-8009-02 (5) M6021-8009-03 (4) Page 1894 Section 9 - COMPONENT SUPPORT LITERATURE Index Support literature is provided for system components to include manufacturers’ bulletins, catalogues, ordering/maintenance procedures, parts lists and service instructions. 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