Project Report

Electric Motor Winding

 Electric Motor Winding
INTRODUCTION

MOTORS ARE USED AS A PRIME MOVER FOR DRIVING VARIOUS MACHINES AND
PUMP SETS IN INDUSTRY, AGRICULTURE AND DOMESTIC APPLICATION. ELECTRIC MOTOR HAS
OVER RIDING ADVANTAGES OF EASY STARTING AND CONTROL, CLEAN OPERATION, EASIER
MAINTENANCE AND LESSER SPACE, THE FUNCTION OF AN ELECTRIC MOTOR IS TO CONVERT
ELECTRICAL ENERGY IN TO MECHANICAL ENERGY AND CONSISTS OF A STATOR HOUSED IN
THE BODY WITH A ROTOR MOUNTED ON SHAFT, WHICH IS FREE TO ROTATE IN BEARINGS.
WHEN AC ELECTRIC SUPPLY IS APPLIED TO THE STARTER, IT CAUSES THE ROTOR TO ROTATE
DUE TO ELECTROMAGNETIC INDUCTION. THE ROTATION OF THE ROTOR CAUSES THE SHAFT
TO ROTATE, WHICH IS IN TURN COUPLED TO, ROTATE THE DESIRED EQUIPMENTS. IN
ELECTRIC MOTOR, THE WINDING IS ONE OF THE MAIN PART OF ANY MOTOR. IT GETS
DAMAGED FREQUENTLY DUE TO WEAR AND TEAR AND NEEDS REWINDING.

MARKET POTENTIAL

ELECTRIC MOTOR FAILURES ARE OFTEN CAUSED BY “IN-OPERATION” FACTORS,

SUCH AS PRODUCTION ACTIVITIES AND THE FACTORY ENVIRONMENT IN WHICH THEY
OPERATE. OTHER FAILURES ARE DUE TO “OFF-LINE” FACTORS, INCLUDING INADEQUATE OR
SUBSTANDARD MOTOR REPAIR PRACTICES, AND IMPROPER MOTOR SHIPPING, STORAGE,
AND INSTALLATION. COMPARED WITH IN-OPERATION FAILURES, THOSE CAUSED BY OFF-LINE
FACTORS ARE MUCH EASIER TO ERADICATE — AND REPRESENT AN OVERLOOKED
OPPORTUNITY TO IMPROVE ELECTRIC MOTOR RELIABILITY.

TO CAPITALIZE ON THIS OPPORTUNITY, YOUR COMPANY SHOULD EVALUATE AND

WORK WITH ELECTRIC MOTOR REBUILDERS BASED ON THEIR ADHERENCE TO HIGH-QUALITY
REPAIR STANDARDS AND PRACTICES. IT'S IMPORTANT TO REMEMBER THAT THE EXPERTISE,
PROFESSIONALISM, AND OVERALL QUALITY OFFERED BY ELECTRIC MOTOR REPAIR
COMPANIES CAN VARY SIGNIFICANTLY FROM SHOP TO SHOP — AND ALSO OVER TIME.
REGARDLESS OF SIZE OR LOCATION, HOWEVER, EXPERT REPAIR SHOPS SHARE MANY OF
THE SAME CHARACTERISTICS. WHEN CHOOSING A PROVIDER, LOOK FOR THE FOLLOWING
TRAITS:

 MAINTAINS CLEAN, ORDERLY WORK AREAS AND HAS A STABLE WORKFORCE OF WELL-
TRAINED, TECHNICALLY PROFICIENT EMPLOYEES.

 IS FULLY EQUIPPED WITH STATE-OF-THE-ART TEST EQUIPMENT AND INSTRUMENTS.

EXPERT SHOPS WILL CALIBRATE THEIR INSTRUMENTS ANNUALLY TO NATIONAL
INSTITUTE OF STANDARDS AND TECHNOLOGY (OR EQUIVALENT) STANDARDS TO
ENSURE THE ACCURACY OF REPAIR READINGS AND MEASUREMENTS.

 ADHERES TO A DOCUMENTED SET OF REPAIR PROCEDURES. HIGH-QUALITY MOTOR

SHOPS ARE PROCEDURE DRIVEN AND NEVER RELY SOLELY ON THE SKILLS AND
EXPERIENCE OF SHOP TECHNICIANS. THESE PROVIDERS HAVE DEVELOPED DETAILED
PROCEDURES COVERING ELECTRIC MOTOR REPAIRS AND DOCUMENT EACH STEP OF
THE REPAIR PROCESS. THIS HELPS ENSURE YOUR MOTORS ARE REPAIRED OR
REBUILT TO DOCUMENTED MECHANICAL AND ELECTRICAL STANDARDS EVERY TIME,
REGARDLESS OF WHEN REPAIRS ARE MADE OR WHO MADE THEM.

 USE HIGH-QUALITY REPLACEMENT COMPONENTS PROCURED THROUGH

TRANSPARENT SUPPLY CHANNELS. THIS ALLEVIATES CUSTOMER CONCERNS ABOUT

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OBSOLETE OR COUNTERFEIT COMPONENTS THAT MAY RESULT IN POOR MOTOR
PERFORMANCE.

BASIS AND PRESUMPTIONS

1. 300 WORKING DAYS HAVE BEEN CONSIDERED PER ANNUM.

2. MINIMUM LABOUR WAGES HAVE BEEN CONSIDERED.
3. INTEREST RATE FOR FIXED AND WORKING CAPITAL HAS BEEN TAKEN @10.16% ON AN
AVERAGE.

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TECHNICAL DETAILS:

1. PROCESS OF MANUFACTURING
WINDING REFERS TO A SYSTEM OF INSULATED CONDUCTORS FORMING THE CURRENT
CARRYING ELEMENT OF A MACHINE, DESIGNED TO PRODUCE A MAGNETIC FIELD, WHICH
INFLUENCES A ROTARY MOVEMENT.
AN ELECTRIC MACHINE OPERATES ‘BECAUSE OF THE MAGNETIC FLUX SETUP IN ITS
MAGNETIC CIRCUIT BY MAGNETOMOTIVE
FORCES ARISING FROM CURRENTS FLOWING IN GROUPS OF WINDING SUITABLY DISPOSED
ON THE STATOR AND ROTOR. THE FLUX USUALLY SETS UP AN M.M.FS. IN THE WINDING DUE
TO THE CONDUCTORS OF THE WINDING CUTTING THE FLUX, OR TURNS OF THE WINDING
BEING LINKED WITH A VARYING FLUX. THE INTERACTION OF THE MOTOR OF THE M.M.F.
STATOR AND ROTOR WINDINGS SETS UP A TORQUE. IN THE MOTOR, A CURRENT-CARRYING
CONDUCTOR IN A MAGNETIC FIELD GETS ACTED ON BY A FORCE PROPORTIONAL TO THE
CURRENT AND THE FIELD STRENGTH. THUS THE TORQUE DEVELOPED IS PROPORTIONAL TO
THE FIELD WINDING. THESE WINDINGS ARE USUALLY ARRANGED IN SLOTS, PROVIDED IN A
LAMINATED IRON CORE. THERE ARE DIFFERENT TYPES OF WINDING ACCORDING TO WINDING
COILS. MOSTLY IN 3 PHASE MOTORS, THE NUMBER OF COILS EQUAL TO THE SLOTS. THE
COILS ARE CONNECTED SUCH A WAY THAT THREE SEPARATE WINDINGS ARE FORMED WHICH
ARE CALLED PHASE WINDING. EACH COIL IN THESE WINDING SHOULD BE SAME SIZE AND
SHAPE, COIL PER PHASE ARE 1/3 OF THE TOTAL COILS. THE WINDINGS ARE CONNECTED IN
STAR OR DELTA.

METHOD OF REWINDING OF OLD MOTORS:

I) DISMANTLING OF MOTOR:
(A) FIRST REMOVE THE PULLEY FROM THE SHAFT WITH THE HELP OF PULLEY PULLER AFTER
UNSCREWING THE L.N. SCREW FROM THE PULLEY. DO NOT HAMMER THE PULLEY.

(B) MARK ON BOTH THE END COVERS AND BODY OF THE MOTOR WITH THE HELP OF THE
CENTER PUNCH. UNSCREW THE COVERS AND REMOVE THESE WITH THE HELP OF MALLET.
STEEL HAMMER, SCREWDRIVER OR CHISEL SHOULD NOT BE USED.

(C) DRAW THE ROTOR FROM THE STATOR CAREFULLY. IT SHOULD NOT BE RUBBED WITH THE
WINDING. IT IS BETTER TO LENGTHEN THE SHAFT WITH THE HELP OF SUITABLE PIPE. THE
ROTOR WILL COME OUT EASILY.

(D) CHECK THE BEARING FOR CHICK AND PLAY. REPLACE IF FAULTY, DO GREASE, IF DRY.
DATA SHEET FOR POLYPHASE MOTOR.

II) TAKING DATA OF THE MOTOR: FILL UP FIRST THE ABOVE PORTION OF THE DATA SHEET
AFTER CLEARING THE DIRT OF THE WINDING. THIS DATA WILL BE AVAILABLE ON THE
NAMEPLATE. CUT THE WINDING FROM ONE END AND PULL FROM THE OTHER SIDE. KEEP THE
UNCUT COIL IN THE END TO TAKE THE SIZE FOR THE COIL. FILL UP THE SECOND PORTION OF
THE DATA SHEET BEFORE AND AFTER STRIPING THE COILS. IF THE WINDING IN THE MOTOR IS
VERY TIGHT AND HARD THEN BEAT IT UP BY PASSING HEAVY CURRENT IN THE WINDING OR
BLOWLAMP. (THE CORE OF THE MOTOR SHOULD NOT BURN.)

III) REWINDING OF MOTOR (METHOD OF WITIDING): INSERT THE COILS IN THE SLOTS
ACCORDING TO THE DATA NOTED IN THE ABOVE SHEET. GIVE PROPER INSULATION IN SLOTS.
AFTERWARDS CONNECT AND TAPE THE WINDING NICELY. PREHEAT IMPREGNATE, TAPE THE
WINDING.

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IV) BAKING AND VARNISHING. : WHEN ALL THE CONNECTIONS BETWEEN POLES OF THE
WINDING HAVE BEEN COMPLETED AND TESTED AND THE FLEXIBLE LEADS TO POWER LINE
ATTACHED AND TIED, THE STATOR SHOULD BE PLACED IN A BAKING OVEN AT A TEMPERATURE
OF APPROXIMATELY 250°F AND PREHEATED FOR A SHORT PERIOD OF TIME, APPROXIMATELY 1
HOUR. THIS REMOVES MOISTURE FROM THE WINDINGS AND INCREASES THE PERPETRATION
OF THE VARNISH. THE STATOR IS THEN DIPPED IN TO A CONTAINER OF INSULATION VARNISH
COMPATIBLE WITH THE TYPE OF MAGNET WIRE USED. IT IS IMPORTANT TO REMEMBER THAT
THE VARNISH MUST BE THIN ENOUGH TO PENETRATE THE WINDING AND THICK ENOUGH TO
LEAVE AN ADEQUATE FILM WHEN BAKED. THE VARNISH MAY BECOME THICKENED DUE TO
EVAPORATION OF THE THINNING FLUID. IF THIS HAPPENS, USE A THINNER RECOMMENDED BY
THE MANUFACTURER. AFTER THE WINDING THE WINDING HAS SOAKED IN THE VARNISH FOR
APPROXIMATELY ONE-HALF HOUR OR UNTIL ALL BUBBLING HAS CEASED, IT IS REMOVED
FROM THE CONTAINER AND ALLOWED TO DRIP. AFTER IT HAS STOPPED DRIPPING IT IS AGAIN
PLACED INTO THE BAKING OVEN AND BAKED FOR SEVERAL HOURS. IN USING ANY TYPE OF
VARNISH, MAKE CERTAIN THE MANUFACTURER’S RECOMMENDATIONS AND DIRECTIONS ARE
FOLLOWED. WHEN THE STATOR IS REMOVED FROM THE OVEN, THE INNER SURFACE OF THE
CORE SHOULD BE SCRAPPED TO REMOVE THE ADHERING VARNISH, SO THAT THERE WILL BE
SUFFICIENT SPACE FOR THE ROTOR TO TURN FREELY. DIPPING AND BAKING BONDS THE
ENTIRE WINDING IN TO A SOLID MASS, WHICH IS, NOT SUBJECTS TO MOVEMENT. IT SEALS
THE WINDING AGAINST MOISTURE AND FOREIGN MATERIAL AND INCREASES THE
MECHANICAL AND DIELECTRIC.

STRENGTH OF MAGNET WIRES.

THERE ARE OTHER TYPES OF VARNISH THAT DO NOT REQUIRE BAKING AND ARE CALLED AIR-
DRYING VARNISHES. MANY SHOPS USE THIS VARNISH FOR FRACTIONAL HORSEPOWER
STATORS. HERE AGAIN THE MANUFACTURER’S RECOMMENDATION SHOULD BE FOLLOWED.

MANY SHOPS USE A SOLVENT LESS POLYESTER VARNISH THAT CAN BE APPLIED TO
WINDINGS IN LESS THAN 20 MINUTES. THESE VARNISHES ARE COMPLETELY SOLVENT LESS
AND GIVE THE SAME PROTECTION THAT ORDINARY VARNISHES PROVIDE. THE WINDING IS
HEATED FIRST BY APPLYING APPROXIMATELY HALF VOLTAGE. THE RESIN IS THEN POURED
THROUGH THE HEATED WINDINGS WHILE THE STATOR IS KEPT IN A HORIZONTAL POSITION
THE RESIN IS PERMITTED TO TRICKLE THROUGH THE SLOTS. AFTER THE POURING HAS BEEN
COMPLETED, THE WINDING IS KEPT HEATED BY SENDING CURRENT THROUGH THE COILS
FOR ABOUT FIVE MINUTES. THIS PERMITS THE RESIN TO CURE AND GET QUICKLY, THE
ENTIRE PROCESS SHOULD TAKE LESS THAN ONE-HALF HOUR. THE VARNISH IS APPLIED TO
THREE PHASE MOTOR. THE SAME METHOD IS USED FOR SINGLE PHASE MOTORS. THUS,
BASED ON THE ABOVE METHOD THE WINDING SHOP CAN UNDERTAKE (A) MOTOR WINDING
OF ELECTRIC
FAN, (B) MOTOR WINDING OF MIXTURE GRINDER, (C) MOTOR WINDING OF AC MOTOR (5 HP TO
100 HP MOTORS), DIFFERENT KINDS AND CAPACITY OF DC MOTORS ETC. AFTER WINDING THE
FOLLOWING TEST TO BE CARRIED OUT TO ASCERTAIN THE SERVICEABILITY THE MOTOR:

A) EARTH TEST
B) OPEN CIRCUIT:
C) AND SHORT CIRCUIT TEST, ETC.

2. POLLUTION CONTROL:
THE GOVT. ACCORDS UTMOST IMPORTANCE TO CONTROL ENVIRONMENTAL POLLUTION. THE
SMALL-SCALE ENTREPRENEURS SHOULD HAVE AN ENVIRONMENTAL FRIENDLY ATTITUDE AND
ADOPT POLLUTION CONTROL MEASURES BY PROCESS MODIFICATION AND TECHNOLOGY
SUBSTITUTION. IRIDIA HAVING ACCEDED TO THE MONTREAL PROTOCOL IN SEPT., 1992, THE
PRODUCTION AND USE OF OZONE DEPLETING SUBSTANCES (ODS) LIKE CHLOROFLUORE

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CARBON (CFCS), CARBON TETRACHLORIDE, HALONS AND METHYLE CHLOROFORM, ETC.
NEED TO BE PHASED OUT IMMEDIATELY WITH ALTERNATIVE CHEMICALS/SOLVENTS. A
NOTIFICATION FOR DETAILED RULES TO REGULATE ODS PHASE OUT UNDER THE
ENVIRONMENT PROTECTION ACT, 1986 HAVE BEEN PUT IN PLACE WITH EFFECT FROM 19TH
JULY, 2000.
THE FOLLOWING STEPS ARE SUGGESTED WHICH MAY HELP TO CONTROL POLLUTION IN
ELECTRONICS INDUSTRY WHEREVER APPLICABLE:

I) IN ELECTRONIC INDUSTRY FUMES AND GASES ARE RELEASED DURING HAND

SOLDERING/WAVE SOLDERING/ DIP SOLDERING, WHICH ARE HARMFUL TO PEOPLE AS WELL
AS ENVIRONMENT AND THE END PRODUCTS.
ALTERNATE TECHNOLOGIES MAY BE USED TO PHASEOUT THE EXISTING POLLUTING
TECHNOLOGIES. NUMEROUS NEW FLUXES HAVE BEEN DEVELOPED CONTAINING 2-10%
SOLIDS AS OPPOSED TO THE TRADITIONAL 15.35% SOLIDS.

II) ELECTRONIC INDUSTRY USES CPCS, CARBON TETRACHLORIDE AND METHYL

CHLOROFORM FOR CLEANING OF PRINTED CIRCUIT BOARDS AFTER ASSEMBLY TO REMOVE
FLUX RESIDUES LEFT AFTER SOLDERING AND VARIOUS KINDS OF FOAMS FOR PACKAGING.
MANY ALTERNATIVE SOLVENTS COULD REPLACE CPC-113 AND METHYL CHLOROFORM IN
ELECTRONICS CLEANING. OTHER CHLORINATED SOLVENTS SUCH AS TRICHLOROETHYLENE,
PER CHLOROETHYLENE AND METHYLENE CHLORIDE
HAVE BEEN USED AN EFFECTIVE CLEANERS IN ELECTRONICS INDUSTRY FOR MANY YEARS.
OTHER ORGANIC SOLVENTS SUCH AS KETONES AND ALCOHOLS ARE EFFECTIVE IN
REMOVING BOTH SOLDER FLUXES AND MANY POLAR CONTAMINANTS.

3. ENERGY CONSERVATION:
WITH THE GROWING ENERGY NEEDS AND SHORTAGE COUPLED WITH RISING ENERGY COST,
A GREATER THRUST IN ENERGY EFFICIENCY IN INDUSTRIAL SECTOR HAS BEEN GIVEN BY THE
GOVT. OF INDIA SINCE 1980S. THE ENERGY CONSERVATION ACT, 2001 HAS BEEN ENACTED ON
18TH AUGUST, 2001, WHICH PROVIDES FOR EFFICIENT USE OF ENERGY, ITS CONSERVATION
AND CAPACITY BUILDING OF BUREAU ENERGY EFFICIENCY CREATED UNDER THE ACT.
THE FOLLOWING STEPS MAY HELP FOR CONSERVATION OF ELECTRICAL ENERGY :

I) ADOPTION OF ENERGY CONSERVING TECHNOLOGIES, PRODUCTION AIDS AND TESTING

FACILITIES.

II) EFFICIENT MANAGEMENT OF PROCESS/MANUFACTURING MACHINERIES AND SYSTEMS, QC

AND TESTING EQUIPMENTS FOR YIELDING MAXIMUM ENERGY CONSERVATION.

III) OPTIMUM USE OF ELECTRICAL ENERGY FOR HEATING DURING SOLDERING PROCESS CAN
BE OBTAINED BY USING EFFICIENT TEMPERATURE CONTROLLED SOLDERING AND DE-
SOLDERING STATIONS.

IV) PERIODICAL MAINTENANCE OF MOTORS, COMPRESSORS ETC.

V) USE OF POWER FACTOR CORRECTION CAPACITORS. PROPER SELECTION AND LAYOUT OF

LIGHTING SYSTEM, TIMELY SWITCHING ON-OFF OF THE LIGHTS; USE OF COMPACT
FLUORESCENT LAMPS WHEREVER POSSIBLE ETC.

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TRAINING INSTITUTES:

BELOW ARE THE DETAILS OF FEW TRAINING INSTITUTES WHICH PROVIDE TARINING
COURSES REQUIRED TO OPEN ELECTRIC MOTOR REWINDING & REPAIR SERVICES:
1) NATIONAL QUALIFICATION REGISTER SITE: HTTP://NQR.GOV.IN/. BELOW PATH HAS
THE COURSE DETAILS:
HTTP://NQR.GOV.IN/SITES/DEFAULT/FILES/ANNEXURE%20III
%20CURRICULUM%20%26%20DETAILED%20SYLLABUS%20-%20ELECTRIC
%20MOTOR%20REWINDING_0.PDF
2) HTTPS://WWW.COINDIA.IN/TRAINING.PHP#
3) HTTPS://WWW.SHIKSHA.COM/ENGINEERING/COURSE/CERTIFICATE-COURSE-IN-
ELECTRICAL-WIREMAN-AND-MOTOR-REWINDING-KOHINOOR-TECHNICAL-INSTITUTE-
GUWAHATI-235446
4) HTTP://WWW.BSSCOMMUNITYCOLLEGE.IN/COURSES.ASP
5) KOHINOOR TECHNICAL INSTITUTE HTTP://KTI.AC.IN/COURSES.ASPX?
COURSEID=92EA60D6-4E9D-4780-8D21-2CE8EDBD2553

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FINANCIAL ASPECT

LAND AND BUILDING

Land and Building (rented) on Rent @ Rs.40/-Sq. feet

COVERED AREA 1000 SQ. FEET - 40,000/-

MACHINERY

MACHINE 1: APPROX PRICE: RS 1,55,000/ PIECE

PRODUCT DETAILS:
AUTOMATION SEMI-AUTOMATIC
GRADE

WIRE DIAMETER >1.5 MM

FINISHED COIL 5-200 MM

DIAMETER

WINDING MOTOR 1 HP
POWER

MAX SPEED 0-500 RPM, 500-800 RPM

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MACHINE 2: APPROX PRICE: RS 50,000 / PIECE

PRODUCT DETAILS:
FINISHED CORE OD 50 MM
FINISHED CORE ID 7 MM
FINISHED CORE HT 20 MM
WIRE GAUGE 35 SWG TO 47 SWG
WINDING SPEED MAXIMUM SPEED, 100 TO 2000.RPM
MODEL ZCTW -100S
AUTOMATION SEMI-AUTOMATIC
GRADE

SR. NO. PARTICULARS QUANTITY RATE AMOUNT IN Rs.

MOTOR COIL WINDING MACHINE
1 (MACHINE 1) 1 155000 155000
MOTOR COIL WINDING MACHINE
2 (MACHINE 2) 1 50000 50000
3 MANUAL WINDING MACHINE 1 20,000 20,000
4 TABLE WINDING MACHINE 1 20,000 20,000
5 OVEN 1 50000 50000
6 ½ INCH BENCH DRILLING MACHINE 1 4,000 4,000
7 PORTABLE DRILLING MACHINE 1 3,000 3,000
8 BENCH GRINDER 200 MM 1 4,000 4,000
9 SOLDERING MACHINE 1 500 500
10 2.5 KV TESTLNA MACHINE 1 7,500 7,500
11 PANEL BOARD FOR TESTING 1 5,000 5,000
12 3 ½ DIGIT CLAMP METER 1 3,500 3,500
13 MEGGER 500 VOLTS DC 1 3,500 3,500
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14 MULTIMETER 1 1,000 1,000
LEAKAGE CURRENT EARTH
15 LEAKAGE TESTER 1 4,500 4,500
16 AUTO TRANSFORMER 10 AMPS 1 4,000 4,000
ITHER MISC. INSTRUMENTS AND
17 METERS 1 5,000 5,000

TOTAL 340500

MANPOWER:

SALARY PER
SR.NO. DESIGNATION No. MONTH
1 SERVICE ENGINEER/SUPERVISOR 1 10000
2 SKILLED WORKER & ELECTRICIAN 3 24000
3 UNSKILLED WORKERS 2 8000
TOTAL 42000

UTILITY EXPENSES:

SR.NO. EXPENSE COST IN Rs.

1 ELECTRICITY CHARGES 20000
2 TELEPHONE CHARGES 1000
3 OTHER UNFORESEEN EXPENSES 10000
TOTAL 31000

RAW MATERIAL REQUIRED

(PERMONTH)

SR. NO. ITEMS QUANTITY VALUE IN RS.

SUPER ENAMELED
COOPER OF DIFFERENT
1 GAUGES 200 KQS. 84,000
2 INSULATION PAPER 40 KQS. 10,000
3 COTTON TAPE 15 KQS. 3,000
4 INSULATION VARNISH 100 LITRE 12,000
GLASS WIRE,
CONSUMABLES STORES,
CABLES, -DO- LS 10,000
5 ACCESSORIES & MISC. LS 10,000
TOTAL 1,19,000

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FIXED CAPITAL:

SR. NO. EXPENSES PERIOD AMOUNT IN Rs.

1 MACHINERY 340500
2 PRE OPERATIVE EXPENSES 10000
TOTAL 350500/-

WORKING CAPITAL:

SR. NO. EXPENSES PERIOD AMOUNT IN Rs.

1 MANPOWER PER MONTH 42000
2 RAW MATERIAL PER MONTH 119000
3 UTILITIES EXPENSES PER MONTH 31000
4 PROPERTY RENT PER MONTH 40000
TOTAL 232000/-

WORKING CAPITAL FOR THREE MONTHS: Rs. 696000/-

TOTAL CAPITAL INVESTMENT:

SR. NO. EXPENSES AMOUNT IN Rs.

1 FIXED CAPITAL 350500
2 WORKING CAPITAL FOR 3 MONTHS 696000
TOTAL 1046500/-

MACHINERY UTILIZATION

IT IS EXPECTED THAT DURING FIRST YEAR MACHINE UTILIZATION WILL BE

70% AND DURING SECOND YEAR 85% AND 100% IN SUBSEQUENT YEARS.

FINANCIAL ANALYSIS

COST OF PRODUCTION (PER ANNUM)

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1 TOTAL RECURRING COST 2784000

2 DEPRECIATION ON MACHINERY & EQUIPMENT@10% 34050
3 INTEREST ON TOTAL CAPITAL INVESTMENT @10.16% 106324
TOTAL 2924374/-

SALES TURN OVER (PER ANNUM)

SR.
NO. ITEMS QTY RATE AMOUNT IN Rs.
MOTOR WINDING CHARGES FOR
1 ELECTRIC FAN 3000 300 900000
MOTOR WINDING CHARGES OF
2 ELECTRIC MIXTURE GRINDER 2000 200 400000
MOTOR WINDING CHARGES:
3 0.5 HP TO 2 HP 600 1,000 600000
4 2.5 HP TO 5 HP 800 2,500 2000000
5 5.5 HP TO 10 HP 400 4,200 1680000
TOTAL 55,80,000

LESS SALES EXPENSES @20% : RS. 11,16,000/-

NET SALES REALIZATION: RS. 44,64,000/-

SALES TURN OVER (PER ANNUM)

NET PROFIT PER ANNUM BEFORE TAX: RS. 15,39,626/-

NET PROFIT RATIO:

PROFIT RATIO = NET PROFIT X 100

TURN OVER

= 15,39,626 X 100
44,64,000

PROFIT RATIO = 34.48%

RATE OF RETURN:

RATE OF RETURN: = NET PROFIT x 100

TOTAL INVESTMENTS

= 15,39,626 x 100
1046500

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RATE OF RETURN: =147.12%

BREAK EVEN ANALYSIS:

FIXED COST PER ANNUM:

(A) TOTAL DEPRECIATION (ON M/C. & EQUIPMENT, FURNITURE): 150000

(B) RENT: /-
480000
(C) INTEREST ON BORROWING:( TOTAL INVESTMENT): 502602
(D) 40% OF SALARY: /-
201600
(E) 40% OF UTILITIES: 148800
Total: 1483002

BREAK EVEN POINT (B.E.P.) :

BREAK EVEN POINT = FIXED COST x 100
FIXED COST + PROFIT

= 1483002x 100
1483002+ 1539626
BREAK EVEN POINT= 49.06%

LIST OF MACHINERIES AND RAW MATERIAL SUPPLIERS:

1. WINMA-L300 - HTTPS://WWW.INDIAMART.COM/SEALLENCE/MOTOR-COIL-WINDING-
MACHINE.HTML#MOTOR-COIL-WINDING-MACHINE

2. LYNUS AUTOMATION - HTTPS://WWW.INDIAMART.COM/LYNUS-AUTOMATION-

BENGALURU/COIL-WINDING-MACHINE.HTML#MOTOR-COIL-WINDING-MACHINE

3. GOLLYA INSTRUMENT PVT. LTD, 311, BHARAT INDUSTRIAL ESTATE, T. J. ROAD, SEWREE,
MUMBAI- 400015

MARKETING STRATERGY:

1. ADVERTISE ON INDIAMART OR OTHER SERVICING SITE.

2. CREATE A BUSINESS WEBSITES AND POST ARTICLES ABOUT YOUR SERVICE.

3. PROMOTING THROUGH SOCIAL MEDIA LIKE FACEBOOK, YOUTUBE, TWITTER ETC.

4. OFFERING DISCOUNTS ON YEARLY SERVICE PACKAGES.

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LICENSES REQUIRED:

1. SHOP & ESTABLISHMENT (GUMASTA LIC)

PERMISSIONS REQUIRED:

1. N.O.C. FROM LOCAL AUTHORITY

REGISTRATIONS REQUIRED:

1. VAT REGISTRATIONS
2. UDYOG ADHAR

CERTIFICATES REQUIRED:

1. EDUCATIONAL QUALIFICATION CERTIFICATE

LOAN SCHEME FOR THESE ACTIVITY

1. MUDRA YOJANA FROM NATIONALISED BANKS

2. PRIME MINISTER EMPLOYMENT GENERATION PROGRAMME(PMEGP)

3. SHREE SHKTI YOJANA OF SBI FOR WOMAN ENTREPRENEURS

4. GENERAL LOAN SCHEME FROM VARIOUS BANKS

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