Description
Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Ampoule Filling Sealing Machine uses in the pharmaceutical industry, apart from this Ampoule Filling Sealing Machine also having application in industries like biotech, cosmetic & chemicals.
We are having different models of Ampoule Filling & Sealing Machine suitable as per need of small, medium & large volume injectable preparations. Our Automatic Six Head Ampoule Filling & Sealing Machine provides output up to 9000 ampoules/hour suitable for large batch production, Our Automatic Four Head Ampoule Filling & Sealing Machine provides output of 7200 ampoules/hour suitable for medium batch production and our Automatic Two Head Ampoule Filling & Sealing Machine provides output of 3300 ampoules/hour suitable for small & medium batch production.
Salient Features
Compact cGMP model.
Higher output up to 6000 Ampoules per hour.
All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
Minimum change over parts from 1ml to 10ml ampoule size.
“No Ampoule – No Filling” system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Flow Meters for regulating flames easily.
Minimum change over time, little maintenance, easy cleaning.
Process Operation
Empty washed & sterilized ampoules receive automatically on wire mesh conveyor belt from outfeed of sterilizing tunnel. Ampoule fed automatically into in-feed hopper from the left hand side of the machine and feed to receiving rack through cassette. The moving rack which moves horizontally collect four ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing sta
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Ampoule Filling Line B
Description
Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Ampoule Filling Sealing Machine uses in the pharmaceutical industry, apart from this Ampoule Filling Sealing Machine also having application in industries like biotech, cosmetic & chemicals.
We are having different models of Ampoule Filling & Sealing Machine suitable as per need of small, medium & large volume injectable preparations. Our Automatic Six Head Ampoule Filling & Sealing Machine provides output up to 9000 ampoules/hour suitable for large batch production, Our Automatic Four Head Ampoule Filling & Sealing Machine provides output of 7200 ampoules/hour suitable for medium batch production and our Automatic Two Head Ampoule Filling & Sealing Machine provides output of 3300 ampoules/hour suitable for small & medium batch production.
Salient Features
Compact cGMP model.
Higher output up to 6000 Ampoules per hour.
All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
Minimum change over parts from 1ml to 10ml ampoule size.
“No Ampoule – No Filling” system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Flow Meters for regulating flames easily.
Minimum change over time, little maintenance, easy cleaning.
Process Operation
Empty washed & sterilized ampoules receive automatically on wire mesh conveyor belt from outfeed of sterilizing tunnel. Ampoule fed automatically into in-feed hopper from the left hand side of the machine and feed to receiving rack through cassette. The moving rack which moves horizontally collect four ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing sta
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Ampoule Washing, Filling-Sealing,
Inspection & Labeling Line
, ie
en
Sealing
-\ Adinath"
“\\ International
‘An ISO 9001:2008 Certified CompanyComplete GHP mode
Postve & pressurize jets trough washing needle for pressure leaning at
rium usage of washing media,
Sound design concept of pressure lank for reverse & continuous Supply of
washes media
‘Acc top cover for dear vew of washing events taking place in the machine.
Onine polyearbonate housing with P> replaceable fe cartridges of 10,
‘icons for water and 5 microns for air for Best possible washing
‘Al contact pats of washing media & compressed a are made of Staines
Stee! 316 oF HOE or Pay carbonate or PP oather FDA approved material,
‘The cump loading proceture may be used if ampouesvals are recved in
ready to dump boxes which have exact into the sare numberof ampoules
cha lading tray. Atematvaly each ampoulejval has tobe arenged into the
tray. Te leading ays is placed cre ieto the machine & hand bars lowered
for automate centering of washing needs into the ampoueil mouths. The
top cover is also lowered & switch is opeatd fr automatic sequential washing
‘fom inside & outside of each Indl ampove/via Machine automata
‘tops after ene compete washing jl. Fr removal ofthe ay, reverse procedure
is tobe observed, Depercg on loading & operators efency one can achieve
30 eacng ways in an hour
Production Rate 90 to 160 Ampoules/Minute
Input Speciation
‘Ampoule Dia.: | 10mm to 21.5mm
‘Ampoule Height :| 6omm to 140mm
Power Specification | 0.25 HP.
Electrical Characteristics] 440 Volts, 3 Phase, 4 Wire System, 50 Hertz
Uslity
Distileg Water: | 2 ka/em?
Air: 20CFM @ 5 bar
Overall Dimension _| 990mm (L) X 860mm (WW) X 94am (H)
Note: Electrical characteristics can be adjusted as per customer's domestic electrical requirements.
sete coll ees aae eae Es cuear a ia
‘Wash DM.Water 2504 Liters
2" wash ——_Purtlod Ai
"Wash OM. Water 35104 Liters
4° Wash ——_Putiod Ai
S"Wash WF Waterforinecton) 2.5 0.4 Liters
"wash Purified air
Each washing eee te is approximately 60 seconds. 30 ges in an hour
‘an easly be achieved & further it epends upon operators efcney and
method of ampouteval loading (dump ioading or Incvidualloaing).
‘Ampoul/Val see and coespardng Muti Jet Needle Pate also cecde
‘he total production ouput
B50 ms
Bo mm‘Adinath Introducing a series of state of art technology
‘Automatic Ampoule Filling & Sealing Machine for the higher output.
Machine is specially designed for the high performance and cGMP demanding customers.
Empty washed & sterized ampoules fe into ieea hopper from the lft rand
Compact GMP model
side oF the machine to reetng ack. The mov rack which raves horortasy
Different models avalable provce output ranaing from 1800/hour —_eaectoneTeyFour/Sx ampales from the receking race ond Wanster the
te 9000/hour 'mpouls tothe mace in eft to right nan inined postion though pre-gasing
‘Nl contact parts made fom righ quay Stainless Stee! 316 & other PFEsasing, Fin, Post Gassing Proheating sean stations comets lng
"Non-contact parts made fom Stainless Stel 304,
Minimum change over pars for changing ampoute size
“No Ampoule No Fillg” system,
Ampoule neck centering duting gas ushing and filing operations.
Possibly of nitrogen gas ushing before, during and ater filing.
Ful accesiity allows easy maintenance.
Machine equipped with pre-warming station
Flow Meters fr regulating lames easy.
Minimum change overtime tle maintenance, easy Geaning
Production Rate 15to30
Ampoules/Minute
No of Fling & Sealing Heads | Single
ting Range 1m to 20m
Filing Accuracy £0536 - 19%
Power Supply osur,
Ublity
Nitrogen Pressure | 1ko/Cm2
Oxygen Pressure | tko/Cm2
LPG Pressure 05 kg/m,
Overall Dimension 915mm (L)
610mm (W)
65mm (H)
Sealng operators. Filed & saleé ampoules are colecd automaticaly in SS tay
In upg postion thou hand touch
“The machine performs the folowing operations:
‘ampoule feecng by infeed hopper, cassettes anc ampoule transfer into
transpor rack
(One/Two/Four/Si ampoules advanced per machine stroke.
Centering of ampoules necks during pre-heating, post heating, 938
flushing and ligule fling,
Rotation of ampoules neck inthe pre- heating and heating station,
Elmination of burdened-off ampoule tps by cippers and ejecton into
a separate cotaine:
Duly filed & sealed smpouies colected automatically on colection 83
3010 55 60 to 100 100 to 150,
‘Ampouies/Minute “Ampouies/Minute Ampoules/Minute
Two Four Sx
1m to 20m! 1m tot0m {mito 20m!
0.5% - 196 0.5% - 196 £05%- 196
1He. ine. ane.
akg/cma skg/cma tkg/cma
skgjcma kg/m kg/cm
0.5 kg/Cm2 0.5 kg/Cm2 0.5 ko/Cm2,
915mm (L) 41200mm (L) 160mm (1)
760mm (W) 070mm (¥) 400mm (w)
‘965mm (H) 965mm (H) 400mm (H)
Note: Electrical characteristics can be adjusted as per customer's domestic electrical requirements.Compact GHP model
‘Al contact parts are mace from high qual Stainess Steel.
Spinners equipped with ampaule holder to detect cracks,
Charing onthe mouth ofthe ampoules.
‘Compact ejection system occupies very ite space,
RPM of spinner can be adjusted to give Gesred vortex on liq
High quality lens reduce operator eye stain
Minimize breakage of ampoules due to adequate bearing
points on spinners
Easy access fr deaning & maintenance.
‘Short transport tie as compare to inspection time.
Facltyof repeat the oye
Production Output 60 to 72 Ampouies/Minute
Power Supply ‘Main Machine: 0.5 HP, 1440 RPM
Spinning Assembiy: 0.25 WP, 1440 RPM
Power Characteristics | 415 volts, 3 phase, 4 wire system, 50 hertz
put Speciation CContane: Diameter: 11mm to 15mm
Container Height: 40mm to 300mm
‘Overall Dimension 1565mm (L) x 100mm (W) x 1670mm (H)
Net Weight 450 kgs. aporox.
‘Automatic self adhesive sticker labeling machine is suitable forthe labels on fled & sealed glass ampoule. This compact cGMP model
Is most preferred choice of injectable units.
igh Production Speed upto 250 containers per minute,
"No Ampouie-No Label" system,
Accurate label placement.
‘Secondary Pressing ui.
Programmable MII Unt
AC. Frequency Dive for main erive
In built Speed Inicator & Counter
Stepper Motor with Control
Imported Sensor for Label & Container
‘Any kind of printing evie can be accommodated with machine
Production Rate | Up to 120 Up to 250
‘Ampouies/Minute Ampovles/Minute
Tnput Speciation | 9.5mm to 17mm (Ampoule da)
Label Length 2mm to Some 12m to Somm
Label wih ‘mm to 6mm ‘Bem to 6Omm|
Label Rall Dia. 300)400mm 300/400
Core Dia 75(76 75j76m0
Power Spectcation | 05 HR O75 HP,
Beatrcal 230 Volts, Single Phase 400/750W Servo Motor
(Characteristics with encoder
‘Overall Dimension | 800mm (L) 1250mm (0)
00mm (WW) 100mm (W)
* fighs of teeta! improvements & medication res 100mm (H) 100mm (H)
*tketraion & emensione are show for infrmation purpose ony
. ou 4, Sanskar Industial Estate, Beside Kallas Estat,
Adinath Near S.P. Ring Road, Odhav, Ahmedabad, Gujarat, INDIA-382415.
Tel: +91 79 6542 2528 Fax: +91 79 2277 3764
International Ee rrei:ivecadnatncoin Websie wwwadineth coin