Magnetic Float Switch For Vertical Installation Model FLS: (Models With Ex Approval: 60, AL-ADF)
Magnetic Float Switch For Vertical Installation Model FLS: (Models With Ex Approval: 60, AL-ADF)
Levelmeasurement
measurement
®
for further approvals
see page 3
Applications
■■ Level measurement for almost all liquid media
■■ Pump and level control and monitoring of distinct filling
levels
■■ Chemical, petrochemical, natural gas, offshore, shipbuild-
ing, machine building, power generating equipment,
power plants
■■ Process water and drinking water treatment, food and
beverage industry
Special features
■■ Large range of application due to the simple, proven
functional principle
■■ For harsh operating conditions, long service life
■■ Operating limits:
- Operating temperature: T = -196 ... +350 °C
- Operating pressure: P = Vacuum to 40 bar
- Limit density: ρ ≥ 300 kg/m3
■■ Wide variety of different electrical connections, process
connections and materials
■■ Explosion-protected versions
Description
A float with a permanent magnet moves reliably along with The switch functions always refer to a rising liquid level:
the liquid level on a guide tube. Within the guide tube is normally open, normally closed or change-over contact.
fitted a reed contact (inert gas contact), which is energised,
through the non-magnetic walls of the float and guide tube, Through the use of a float for a max. of 2 switch points
by the approach of the float magnet. By using a magnet and a bistable switch behaviour can be achieved, meaning
reed contact the switching operation is non-contact, free that the switching status also remains available, when
from wear and needs no power supply. The contacts are the filling level continues to rise above or drop below the
potential-free. Magnetic float switches are also available with switch point.
multiple switch points.
The float switch is simple to mount and maintenance-free, so
the costs of mounting, commissioning and operation are low.
■■ Process connection, guide tube and float from stainless ■■ Customer-specific solutions
steel 1.4571, plastic or Buna ■■ Special versions for interface layer detection
■■ Universal signal processing: ∆-ρ ≥ 100 kg/m3
Connection direct to a PLC is possible, NAMUR connec- ■■ Process connection, guide tube and float from stainless
tion, signal amplification / contact protection relays steel 1.4435, 1.4539, titanium, Hastelloy (others on
■■ Works independently of foaming, conductivity, dielectricity, request)
pressure, vacuum, temperature, vapours, condensation,
bubble formation, boiling effects and vibrations.
■■ Multiple functionality in a single instrument - up to 8 poten-
tial-free contacts
■■ Exact repeatability of the switch points
■■ Magnetic float switches qualify as passive electrical
equipment in accordance with IEC 60079-11 and can be
installed in “zone 1” hazardous areas without certification,
so long as the equipment is operated in a certified intrin-
sically safe circuit with a minimum explosion protection of
Ex ib.
Model overview
Model Description of the version Approval
with- Ex i Ex d GL ABS DNV 3-A CE
out
FLS-SE Standard with cable, safety extra-low x x
voltage
FLS-SF Standard with cable, low voltage x x x
FLS-SA Standard with case or connector, low x x x x x
voltage
FLS-SB Standard with case or connector, x x x x
safety extra-low voltage
60 Intrinsically safe, Ex i x x x x x
AL-ADF Flameproof enclosure, Ex d x x
FLS-ME Miniature with cable, safety extra-low x
voltage
FLS-MB Miniature with case or connector, low x
voltage
FLS-PF with cable, low voltage x x
FLS-PA with case or connector, low voltage x x
FLS-HE with cable, safety extra-low voltage x
FLS-HA with case, low voltage x x
FLS-HA3 with case, low voltage x x
Ex approvals
Explosion Ignition Model Zone Approval number
protection protection
type
ATEX Ex i 60 Zone 0, gas KEMA 01 ATEX1053 X II 1/2G Ex ia IIC T3 ... T6
ATEX + GL Ex i + GL 60 Zone 0, gas KEMA 01 ATEX1053 X II 1/2G Ex ia IIC T3 ... T6 + GL - 96
716 - 95 HH
ATEX Ex d AL-ADF Zone 1, gas/dust TÜV 13 ATEX 7399 X II 2G Ex d IIC T6 Gb / II 2 D Ex tb IIIC
T80 °C Db
IECEx Ex d AL-ADF Zone 1, gas/dust IECEx TUR 09.0002X -40 °C <= Ta <= +55 °C Ex d IIC T6 Ex
tD A21 IP 65 T80 °C
Type approval
Directive Model Approval number
GL FLS-S GL - 96 716 - 95 HH
ABS FLS-S ABS-02-HG286246-2-PDA
DNV FLS-S DNV - A-11453
GOST, EAC FLS-S, FLS-P; FLS-H 959333
3-A FLS-H 3-A Sanitary Standards, 1698
Connection cable
L 1 = ...
L = ...
Specifications Version FLS-SE Version FLS-SF
Safety extra-low voltage Low voltage
Electrical connection Connection cable
■■ PVC
■■ Silicone
■■ PUR
Process connection Mounting thread upwards
G 3/8" or G 1/2"
(others on request)
Guide tube diameter 12, 14 or 18 mm
Guide tube length L ≤ 3,000 mm for guide tube diameter 12 or 14 mm
≤ 6,000 mm for guide tube diameter 18 mm
Float Material stainless steel 1.4571 (option: Buna (NBR), titanium)
Float diameter from 44 ... 120 mm
Float selection depending on guide tube diameter and process conditions
Temperature range -10 ... +80 °C for PVC and PUR cable
-30 ... +150 °C for silicone cable
Observe the temperature range of the float and the connection housing
Switching function Alternatively normally open (NO), normally closed (NC) or change-over (SPDT) contact - on rising level
max. number of contacts 6 x NO or NC, or 4 x SPDT for PVC and PUR cable
5 x NO or NC, or 3 x SPDT for silicone cable
Switch position Dimensions L1, L2, L3 ... (from sealing face, starting from top)
Distance between switch points Minimum 20 mm (depending on the selection of the float and the contacts)
Switching power Depending on the switching function
Normally open, normally closed AC 50 V; 100 VA; 1 A AC 250 V; 100 VA; 1 A
DC 75 V; 50 W; 0.5 A DC 250 V; 50 W; 0.5 A
Change-over AC 50 V; 40 VA; 1 A AC 250 V; 40 VA; 1 A
DC 75 V; 20 W; 0.5 A DC 250 V; 20 W; 0.5 A
Mounting position Vertical ±30°
Ingress protection IP65 per EN/IEC 60529
Materials Stainless steel 1.4404, 1.4435, 1.4539, titanium, Hastelloy and others on request
L 1 = ...
L 1 = ...
L = ...
L = ...
Specifications Version FLS-SA Version FLS-SB
Low voltage Safety extra-low voltage
Electrical connection ■■ Connection housing Connection housing
■■ Coupler connector ■■ Aluminium 64 x 58 x 34 mm, with 1 contact
■■ Aluminium 80 x 75 x 57 mm, 2 or more contacts
■■ Option: Polypropylene, polyester, stainless steel
Process connection Mounting thread downwards G 1 1/2" or G 2"
Mounting flange DIN DN 50 ... DN 200, PN 6 ... PN 100, DIN EN 1092 DN 50 ... DN 200, PN 6 ... PN
100, ANSI 2" ... 8", class 150 ... 600
(others on request)
Guide tube diameter 12, 14 or 18 mm
Guide tube length L ≤ 3,000 mm for guide tube diameter 12 or 14 mm
≤ 6,000 mm for guide tube diameter 18 mm
Float Material stainless steel 1.4571 (option: Buna (NBR), titanium)
Float diameter from 44 ... 120 mm
Float selection depending on guide tube diameter and process conditions
Temperature range ■■ Standard: -30 ... +150 °C
■■ High-temperature version: +150 ... +300 °C
■■ Low-temperature version: -196 ... -30 °C
Observe the temperature range of the float and the connection housing
Switching function Alternatively normally open (NO), normally closed (NC) or change-over (SPDT) contact - on rising level
max. number of contacts 6 x NO or NC, or 4 x SPDT
Switch position Dimensions L1, L2, L3 ... (from sealing face, starting from top)
Distance between switch points Minimum 20 mm (depending on the selection of the float and the contacts)
Switching power Depending on the switching function
Normally open, normally closed AC 250 V; 100 VA; 1 A AC 50 V; 100 VA; 1 A
DC 250 V; 50 W; 0.5 A DC 75 V; 50 W; 0.5 A
Change-over AC 250 V; 40 VA; 1 A AC 50 V; 40 VA; 1 A
DC 250 V; 20 W; 0.5 A DC 75 V; 20 W; 0.5 A
Mounting position Vertical ±30°
Ingress protection IP65 per EN/IEC 60529
Materials Stainless steel 1.4404, 1.4435, 1.4539, titanium, Hastelloy and others on request
L 1 = ...
L 1 = ...
L = ...
L = ...
Specifications Version 60-ARV Version 60-AFV
Electrical connection Connection housing:
■■ Aluminium 64 x 58 x 34 mm, with 1 contact
■■ Aluminium 80 x 75 x 57 mm, 2 or more contacts
■■ Option: Polypropylene, polyester, stainless steel
Process connection Mounting thread downwards, G 1 1/2" or G 2"
Mounting flange DIN DN 50 ... DN 200, PN 6 ... PN 100, DIN EN 1092 DN 50 ... DN 200,
PN 6 ... PN 100, ANSI 2" ... 8", class 150 ... 600
(others on request)
Guide tube diameter 8, 12, 14 or 18 mm
Guide tube length L ≤ 500 mm for guide tube diameter 8 mm
≤ 3,000 mm for guide tube diameter 12 or 14 mm
≤ 6,000 mm for guide tube diameter 18 mm
Float Material stainless steel 1.4571 (option: Buna (NBR), titanium)
Float diameter from 20 ... 120 mm
Float selection depending on guide tube diameter and process conditions
Temperature range Temperature class T3 T4 T5 T6
Process temperature ≤ 180 °C ≤ 130 °C ≤ 95 °C ≤ 80 °C
Ambient temperature ≤ 60 °C ≤ 60 °C ≤ 60 °C ≤ 60 °C
Switching function
max. number of contacts 3 x NO or NC, or 1 x SPDT for guide tube diameter 8 mm
6 x NO or NC, or 4 x SPDT for guide tube diameter 12, 14 or 18 mm
Switch position Dimensions L1, L2, L3 ... (from sealing face, starting from top)
Distance between switch points Minimum 20 mm (depending on the selection of the float and the contacts)
Safety-related maximum values Only for connection to a certified intrinsically safe circuit with max.
Ui = 36 V, Ii = 100 mA, Ci = 0 nF, Li = 0 μH
Mounting position Vertical ±30°
Ingress protection IP65 per EN/IEC 60529
Materials Stainless steel 1.4404, 1.4435, 1.4539, titanium, Hastelloy and others on request
Approval number ATEX KEMA 01 ATEX1053 X II 1/2G Ex ia IIC T3 ... T6
Approval number ATEX + GL KEMA 01 ATEX1053 X II 1/2G Ex ia IIC T3 ... T6 + GL - 96 716 - 95 HH
L 1 = ...
L = ...
L = ...
Specifications Model AL-ADF
Electrical connection Connection housing:
■■ Aluminium
■■ Option: Stainless steel
Process connection Mounting thread downwards, G 1 1/2" or G 2"
Mounting flange DIN DN 50 ... DN 200, PN 6 ... PN 100, DIN EN 1092 DN 50 ... DN 200,
PN 6 ... PN 100, ANSI 2" ... 8", class 150 ... 600
(others on request)
Guide tube diameter 12, 16 or 20 mm
Guide tube length L ≤ 500 mm for guide tube diameter 12 mm
≤ 3,000 mm for guide tube diameter 16 mm
≤ 5,000 mm for guide tube diameter 20 mm
Float Material stainless steel 1.4571 (option: Buna (NBR))
Float diameter from 44 ... 120 mm
Float selection depending on guide tube diameter and process conditions
Temperature range Temperature class T4 T5 T6
Process temperature ≤ 120 °C ≤ 95 °C ≤ 80 °C
Version with mounting thread and Version with mounting thread and
connection cable connection housing
Connection
housing
Connection
cable
L 1 = ...
L 1 = ...
L = ...
L = ...
Specifications Version FLS-ME Version FLS-MB
Electrical connection Connection cable ■■ Connection housing aluminium 64 x 58 x 34 mm
■■ PVC ■■ Coupler connector
■■ Silicone
■■ PUR
Process connection Mounting thread upwards Mounting thread downwards
G 1/8" G 3/4"
(others on request) G 1"
(others on request)
Guide tube diameter 8 mm
Guide tube length L 500 mm
Float Material: Stainless steel 1.4571 (option: Buna (NBR), titanium)
Float diameter from 20 ... 35 mm
Float selection depending on guide tube diameter and process conditions
Temperature range ■■ -10 ... +80 °C for PVC and PUR cable ■■ -10 ... +80 °C for float material Buna (NBR) or
■■ -30 ... +150 °C for silicone cable PP
Observe the permissible temperature range of the ■■ -10 ... +100 °C for float material stainless steel
float. or titanium
Switching function Alternatively normally open (NO), normally closed (NC) or change-over (SPDT) contact - on rising level
max. number of contacts 3 x NO or NC, or 1 x SPDT
Switch position Dimensions L1, L2, L3 ... (from sealing face, starting from top)
Distance between switch points Minimum 20 mm (depending on the selection of the float and the contacts)
Switching power Depending on the switching function. Please observe contact protection measures.
Normally open, normally closed AC 50 V; 10 VA; 0.5 A
DC 75 V; 5 W; 0.25 A
Change-over AC 50 V; 5 VA; 0.25 A
DC 75 V; 2.5 W; 0.15 A
Mounting position Vertical ±30°
Ingress protection IP54 per EN/IEC 60529 IP65 per EN/IEC 60529
Materials Stainless steel 1.4404, 1.4435, 1.4539, titanium, Hastelloy and others on request
Connection
cable
L 1 = ...
L = ...
L 1 = ...
L 1 = ...
L = ...
L = ...
Specifications Version FLS-PF Version FLS-PA
Electrical connection Connection cable ■■ Connection housing polypropylene 80 x 82 x 55 mm
■■ PVC ■■ Connection housing polyester 80 x 75 x 55 mm
■■ PUR ■■ Coupler connector
Process connection Mounting thread upwards Mounting thread downwards Flange
G 1/8" G 1 1/2" DIN DN 50 ... DN 200, PN 6 ... PN 100
(others on request) G 2" DIN EN 1092 DN 50 ... DN 200,
PN 6 ... PN 100
ANSI 2" ... 8", class 150 ... 600
Guide tube diameter 12, 16 or 20 mm
Guide tube length L ≤ 500 mm for guide tube diameter 12
≤ 3,000 mm for guide tube diameter 16 mm
≤ 5,000 mm for guide tube diameter 20 mm
Float Material: PVC, PP or PVDF
Float diameter from 44 ... 80 mm
Float selection depending on guide tube diameter and process conditions
Temperature range ■■ 0 ... 60 °C for float material PVC
■■ -10 ... +80 °C for floate material PP
■■ -10 ... +100 °C for float material PVDF
Switching function Alternatively normally open (NO), normally closed (NC) or change-over (SPDT) contact - on rising level
max. number of contacts 6 x NO or NC, or 4 x SPDT
Switch position Dimensions L1, L2, L3 ... (from sealing face, starting from top)
Distance between switch points Minimum 20 mm (depending on the selection of the float and the contacts)
Switching power Depending on the switching function
Normally open, normally closed AC 250 V; 100 VA; 1 A
DC 250 V; 50 W; 0.5 A
Change-over AC 250 V; 40 VA; 1 A
DC 250 V; 20 W; 0.5 A
Mounting position Vertical ±30°
Ingress protection IP54 per EN/IEC 60529 IP65 per EN/IEC 60529
Materials PVC, PP, PVDF and others on request
Connection
L 1 = ...
cable
L 2 = ...
L 1 = ...
SW 15
G 3/8" Impulse
L 2 = ...
contact
L 3 = ...
L 1 = ...
L = ...
L = ...
Impulse Impulse
contact contact
L = ...
U
U
U
B B B
A A A
® Connection Connection
housing housing
83
83
45
45
50
50
Ø F = ...
L = ...
L = ...
Ø F = ...
≥ 15
Ø 35
Connection Connection
Connection housing housing
cable
W = ...
L 1 = ...
G 3/8" SW 22
B
A
W = ... W = ...
G 3/8" SW 22 G 3/8" SW 22 SW 22
L 1 = ...
L 1 = ...
L = ...
L = ...
U
B B
A A
able by loosening
cable
union nut
SW 27 SW 27
union nut
union nut
SW 27
G 1/2"
14
L 1 = ...
L 1 = ...
L 1 = ...
L = ...
L = ...
L = ...
Version with ECTFE coating
Connection
housing
L 1 = ...
L = ...
Coupler Coupler
connector connector
A
75
KB
51
5
5
L 1 = ...
L 1 = ...
L = ...
L = ...
45
45
5.5
6.5
74
50
60
5.5
55
80
Connection
housing
Connection
M20 x 1.5 housing
M20 x 1.5
L 1 = ...
L 1 = ...
DIN 11851
L = ...
L = ...
U
U
B B
A A
Specifications Version with threaded pipe connection Version with clamp pipe connection
Electrical connection Connection housing
■■ Aluminium 64 x 58 x 34 mm, with 1 contact
■■ Aluminium 80 x 75 x 57 mm, 2 or more contacts
■■ Option: Polypropylene, polyester, stainless steel
Process connection Threaded pipe connection per DIN 11851, down- Clamp pipe connection per DIN 32676, DN 25 ... DN 100 or
wards DN 50 ... DN 150 (others on request) 1" ... 4" (others on request)
Guide tube diameter 12 or 14 18 mm
Guide tube length L ≤ 3,000 mm ≤ 6,000 mm
Float Material stainless steel 1.4435 or 1.4404, option electropolished
Float diameter from 44 ... 80 mm
Float selection depending on guide tube diameter and process conditions
Temperature range Process temperature: -30 ... +150 °C
Switching function Alternatively normally open (NO), normally closed (NC) or change-over (SPDT) contact - on rising level
max. number of 3 x NO or NC, or 3 x SPDT
contacts
Switch position Dimensions L1, L2, L3 ... (from sealing face, starting from top)
Distance between Minimum 50 mm (depending on the selection of the float and the contacts)
switch points
Switching power Depending on the switching function. Please observe contact protection measures.
Normally open, AC 250 V; 100 VA; 1 A DC 250 V; 50 W; 0.5 A
normally closed
Change-over AC 250 V; 40 VA; 1 A DC 250 V; 20 W; 0.5 A
Mounting position Vertical ±30°
Ingress protection IP65 per EN/IEC 60529
Materials Stainless steel 1.4435 or 1.4539
ØC
ØA
Note: The optimum float will be selected after a feasibility test carried out by WIKA.
ØC
ØA
Material Version Suits guide ØA B Ø C Max. operating Max. operating Limit den- Order
tube Ø in in in pressure temperature sity 85 % number
in mm mm mm mm in bar in °C in kg/m3
Stainless steel V27A 8 27 31 10 16 100 787 9679
1.4571 V44A 12 44 52 15 16 300 818 9681
Titanium T44A 12 44 52 15 16 300 720 9744
3.7035
Buna (NBR) B20A 8 20 20 9 3 80 939 9719
B23A 8 23 25 9 3 80 802 9721
B25A 8 25 14 9 3 80 787 9720
B30A 8 30 45 13 3 80 683 34047
B40A 12 40 30 15 3 80 581 9728
B40A/120 12 40 120 15 3 80 409 -
B50A 18 50 45 19 3 80 498 9725
PVC P44A 12 44 44 14 3 60 651 33790
P55A 16 55 54 22 3 60 798 -
P55A/26 20 55 80 26 3 60 919 -
P55A/70 16 55 70 22 3 60 674 -
P80A 20 80 79 25 3 60 573 33796
Polypropylene PP27A 8 27 29 9 3 80 755 15516
PP35A 8 35 33 9 3 80 675 100347
PP44A 12 44 44 14 3 80 478 15514
PP55A 16 55 54 22 3 80 582 33792
PP55A/26 20 55 80 26 3 80 669 -
PP80A 20 80 79 25 3 80 431 33795
PVDF PF44A 12 44 55 14 3 100 782 33791
PF55A 16 55 69 22 3 100 821 116235
PF55A/26 20 55 80 26 3 100 1140 -
PF80A 20 80 79 25 3 100 681 33797
Stainless steel VEC45A 12 45 53 14 16 depending on 782 -
1.4571 medium
E-CTFE coated
Note: The optimum float will be selected after a feasibility test carried out by WIKA.
Model KR 24 RC module
Contact protection Contacts Input Power supply Approval number Order number
relays
KR 24 1 x change-over AC 250 V, 2 A 2 x contacts DC 20 ... 30 V - 112941
KR 24-EX 2 x change-over AC 253 V, 2 A 2 x contacts DC 20 ... 30 V II 1 GD EEx ia IIC, PTB 02 112944
ATEX 2073
KR 230 1 x change-over AC 250 V, 2 A 2 x contacts AC 230 V - 112942
KR 230-EX 2 x change-over AC 253 V, 2 A 2 x contacts AC 230 V II 1 GD EEx ia IIC, PTB 02 112943
ATEX 2073
S1 S1
+ S1 RS
+
R C1
AC 24 ... 230 V DC 24 ... 250 V DC 24 V
C – PLC
–
Ordering information
To order the described product the order number (if available) is sufficient.
Alternatively:
Model / Version / Electrical connection / Process connection / Guide tube diameter / Guide tube length L / Information about
contact (switching function, number of switch points, switch position) / process specifications (operating temperature and
pressure, limit density) / Options
© 2014 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.