rrnrp BzlT (Pages :3) R,eg. No...........

Name.
B.TECH. DEGREE EXAMINATION, NO\MMBER 2014
Eighth Semester
Branch : Automobile EngineeringiMechanicar Engineering
AI' O1O SO1IIVIE O1O 8o1_DESIGN OF TRANSMISSION ELEMENTS (AU, ME)
(New Scheme-2010 Admission-Supplementary)
Time: Three Hours Maximum : 100 Marks
U* of dcsign datofuh is ptnind-
.lfi.ssrng data moy fu ass,;ttmd-

1. (A) A centrifugal clutch is t,o be designed to transmit trW at flXl r{LB- Ibe shc erefor in
15
number. The speed at which engagenent tre..ins iE t4 -\c nmnirg Epeeil Ihe ind& rdinc d
the pulley rim is 150 rnm.

The shoes are lined with Ferrodo for which the coefficient of fictim mry be tahE[ as O35.
ltr|nlter
Determine
(a) Mass of the shoes.
Elts i

(b) Size of the shoes.

(20 marks)
(B) What are the basic design requirements of a clutch ? (5 marks)

Or
2. (A) A double shoe brake as shown in figure (on page 2) is capable of absorbing a torque of 1.400
N-m. The diameter of the brake drum is 350 mm. and the angle of contact for each shoe is
100". Assume intensity of pressure exerted on the shoe is 0.1 N/mm2. If the coefficient of
friction between the brake drum and lining is 0.4, find
(a) The spring force necessary to set the brake
(b) The width of the brake shoes, if the bearing pressure on the lining material is not to
exceed 0.3 N/mmz.

Turn over
 F 32L7

Tb

I 6.

(20.marks)
(B) Write a short note on types of brakes ? (5 marks)
7-

3. (A) A full journal bearing of 100 mm. diameter by 150 mm. Iong supports a radial load of 8000 N.
The speed of shaft is 500 rev/min. The room temperature is 30"C and the surface of the
8-
bearing is to be limited to 60"C. Select a suitable oil to satisfy the above requirements, if the
bearing is well ventilated and no artificial cooling is to be used. Assume D/C = 1000.
(15 marks)
(B) What are the guidelines for selection of bearing ? (10 marks)
Or
4. (A) A single-row deep-groove ball bearing is subjected to a radial load of8000 N and axial force of
3000 N. The shaft rotates at 1200 r.p.m. The expected life Lros of the bearing is 20000 hr. The
minimum diameter of the shaft is 75 mm. Select a suitable ball bearing for this application.

(20 marks)
(B) The radial load acting on a ball bearing is 5 kN and the expected life for g0 Vo of thebearing
is.8000 hr. Calculate the dynamic load carrying capacity of the bearing, when the shafr
rotates atL450r.p.m.
(5 maffi
5. (A) List down the advantages and disadvantages ofhelical gears over spur gears. (E
 3 r"32L7
(B) A bronze spur gear (o6 = 83 MN/m2) is to drive mild steel pinion (os 108 MN/m2). The
=
angular velocity ratio is to be 3.5 to 1. The pressure angle is to be L4Yz". Determine the
smallest diameter 8earr; that can be used had necessary face width to transmit E I(W at
1800 r.p.m. of the pinion. Design for strength only. No less than lE teeth are to be used to
either gear.
(20 marks)
Or
6. (A) List any three advantages and disadvantages of wom gear drive. (5 marks)

(B) Two shaft at right aagles aDe oonnect€d with a pair of be,rel gear haying f+H" tooth form-
The pinion is made of steel (os = 120 MNImA and the gear is to be
-rE of cast iron
( oo = 80 MNlml. the pinion having 26 t€€fh to Eaasmit fO kr pr€r d lrfi rqr-u-
tb
velocity ratio is to be 2.5 : 1- lbe gears are bed beated to BEN Un- IlEriED grrfu@th,

([ilrh)
7. Discuss the general desip recommendations ofparts produced@rnitlingTr.tin€sr
(25 ma*s)
Or
8. Explain the design recommendation of rolled sections and forgings. (25 marks)
 G 978 (Pages:3) Reg. No........

B.TECH. DEGREE EXAMTNATTON, MAy

2O\4
Eigfuth Semester
Branch: Automob,e Engineering/lVlechanicar
Engineering
AU 010 801a{E 010'8ol-DESrcN OF TRANSMrssroN
ELEMENTS ry'tr, naor
(New Scheme-2010 Admissions)
b
lRegularl
Time : Three Hours
Maximum: 100 Marks
Answer all questions.
Each full question carries 25 marks.
Use of design data book is permitted,
Missing data may be aisum.ed, i

l' A cone clutch is used to connect an electric motor

running at Ltl4lr.p.m. with a machine that
is stationary' The machine is equivalent to
a rotor of mass 180 kg. and radius ,t;;, ;.
25omm' Ttre machine has to be brought to
full speed of L4&r.p.m. from a stationary cbndition in
40 seconds' The serni-cone angle is 12'. The
mean radius of clutchis twice of the face width.
The
coefficient of fuiction is 0'2 and normal intensity
ofthe pressure betweencontacting surface should
not exceed 0'r N/mm2. Assuming uniform
wear criterion, carcurate

:;l il";:ffi:;Tff,fining;
(c) The force required to engage the clutch; and
(d) The amount of heat generated during each engagement
of crutch.

(2b marks)
Or
2' A single block brake with a torque capacity
df 2EaNm. is shovt'n in figure. The brake drum rotates.
at 100 r.p.m. and coefficient of friction is 0.85.
calculate
(a) The actuating force and hinge-pin reaction
for clockwise rotation of drum.
G) The actuating force and hinge-pin reaction
for anti-clockwise rotation of drum.
(c) The rate heat generated during braking action.

Turn over
 2 cg?a
(d) The dimensions of the block if the intensity of the pressure between the
block and thc
brake drum is 1 N/mm2. The length of the block is twice its width. State
whether the brate
is self-locking.

f.

All rneasurements are in mrn.

(25
3. Design a journal bearing for a centrifugal pump for the following data. Load on the i
20000 N' Speed of the journal is g00 r.p.m. Type of the oil SAE 10, for which absolute
55'C is 0.017 kg/msec. ambient temp at the oil is 15.5'C. The max bearing pressure for the
is 1.5 N/mm2. Calculate the mass of the lubricating oil required for artificial cooling. If rise
d
of oil be limited to 10'c. Heat dissipation coeffrcient is l2g2wlmzrc.

Qrt
Or
4. (a) Select a single row deep groove ball bearing for a radial load of 4000 N and axiat
5000 N operating at a speed of 1600 r.p.m. for an average tife of 5 years at 10 hr-/day.
uniform and steady load.

(20
(b) Explain hydro dynamic lubrication with neat sketch. {5
5. (a) Explain formative or equivalent number of teeth for herical gear. (5
(b) A pair of helical gear are to transmit 15 kW. The teeth are 20" stubs
in diametrical
have a helix angle 45". The pinion runs at 1000 r.p.m. and has g0 mm. pitch
gear has 320 mm. pitch diameter. .If the gear are made of cast steel having
strength of 100 MPa, determine a suitable module and face width from statL
consideration and set the gear for wear. Given or" = 61g Mpa.

Or
 3 G 978
6. (a) List any three advantages and disadvantages of worm gear drirre. (5 mdrks)
(b) A hardened steel worm rotating a[ tzooo r.p.m. transmit power to phospflor
bronzes gear.
(o4 = 5s MN/m2) with transitions ratio of 15.to
1. The center distance is 200 mm. Determine
the power input rating from stand point of strength.

(20 marks)
7. Design a cast-iron cylinder for a four-stroke water cooled diesel engine developing 5 kW at
1500 r.p.m. Assume the indicated mean effective pressure at the full load condition
is 7b0 kN/mz.
Also find out other dimensions such as

(a) Thickness of cylinder block wall ;

(b) Ttre thickness of cylinder flange ; and
(c) Diameter oflstud.
stud.

Allowable strength for cast iron material (6= 60 N/mmz). poisson ratio p = 0.21, number of
Is stud = 10, allowable strength for stud = 80 N/mm2.

(25 marks)

Or
Explain the general design recommendation of welded parts and castings. (2b marks)

[4 x 25 = 100 marks]