USN CBCSISCHENE 18ME62 Sixth Semester B.E. Degree Examination, Feb./Mar. 2022 Design of Machine Elements — Time: 3 hrs. Max. Marks: 100 i F : i Note: |. Answer any FIVE full questions, choosing ONE full question from each module. 2. Use of design data hand book is permitted. 3. Missing data can be suitable assumed. Module-1 Detive an expression for the shear stress induced in helical coil spring (compression) with usual notation, =D xd The spring used in an automobile engine has to exert 500. N when the valve is closed and 600 N when the valve is open. The displacement of the valve is $ mm. The engine Crankshaftirotates at 800 rpm. Design the spring if permissible stress in the material of the spring is 300 MPa, The ratio of mean coil diameter to the wire diameter is 6. The specific weight and the modulus of rigidity of the spring material: are 7.35 x 10° N/mm* and 8 x 10° MPa respectively. The ends of the springs ar@-square and ground. Inspect the suitability of the spring for this engine. At what speed of the engine does the spring resonate? ‘ (14 Marks) (06 Marks) OR Derive the equation q ¥ where T; —téfision in the belt ofthe tight side, Ty tension in the belt on the Slack side, coefficient of fiction ~y, 6 —angle of contact in radius. (0S Marks) Select the type and number of V-belts required to drive a crusher, which works 8 hours a day, The power transmitted is 65KW. The motor shaft runs at 900 rpm and carries a pulley ‘of 250-mm diameter, the crusher shaft rotates at 300 1pm and the centre distance is 700 mm. Determine the pitch length of the belt (1S Marks) Module-2 What are the common modes of gear failure? Explain any two modes briefly. (06 Marks) °A pair of spur gears has to transmit 20 KW from a shaft rotating at 1000 rpm to a parallel shaft which is to Fothte at 310 rpm, Number of teeth on pinion is 31 with 20° full depth involute tooth form, The material for pinion is steel SAE 1040 untreated with allowable static stress'206.81 MPa and the material for the gear is cast steel 0.2% C untreated with allowable static stress 137.34 MPa. Determine the module and face width of the gear pair Also find the dynamic tooth load on the gears. Take the service factor as 1.5. (14 Marks) OR Write a note on gear materials. (04 Marks) Design a helical gear pair to transmit a power of 15 KW from a shaft rotating at 1000 rpm 10 another shaft to, berin at 360 rpm. Assume involute profile with a pressure angle of 20°. The material of the pinion is forged steel SAE 1030 whose oy = 172.375 MPa and the material for gear is cast steel 0.2% C untreated with oy = 137.4 MPa. The gears operate under a.condition of medium shocks for a period of 10 hrs/day. Check for dynamic load, if load factor C = 580 Nimm and also for wear load. (16 Marks) Lof318ME62 Derive expression for pitch angle of bevel gears. (06 Marks) Give a detailed classification of bevel gears. (04 Marks) A two teeth right hand worm transmits 2 KW at'1500 rpm to a 36 teeth wheel. The module of the wheel is 5 mm and the pitch diameter of the worm is 60 mm. The pressure angle is 14.5°. The coefficient of friction is found to be 0.06. (@) Find the centre distance, the lead and lead angle (ii) Determine the forces (iii) Determine the efficiency of the drive. (10 Marks) OR A pait of straight bevel gears are to transmit 15 KW at 1500 rpm input speed. The number of teeth on pinion is 20 and the speed ratio is 5. Design’the gears assuming 1414° full depth form. (20 Marks) Derive power transmitting capacity ofa single plate clutch for : (@)_ Uniform Pressure Condition ii) Uniform Wear Condition (10 Marks) Design ¢ eone clutch to transmit 40. KW at 750 rpm, Also determine (i) Axial force required to transmit the torque (ii) Axial force required to engage the clutch. Assume f= 0.4 and 2. N/mm? for the frictional material (a = 12.5°). Take'Do/b = 6. (10 Marks) OR a ‘What are the uses of clutch and brake in power transmission systems? » (04 Marks) A single plate friction cluteh of both sides effective has 0.3 m outer diameter and 0.16 m inner diameter. The coefficient of friction is 0.2 and it runs at. 1000 rpm, Find the power transmitted for uniform wear and uniform pressure disteibution cases if the allowable maximum pressure is 0.08 MPa. (08 Marks) The diameter of the drum of a single block brake shown’ in Fig.Q8(c) is 200 mm and the angle of eontact is 90°. If the opetating force of 700.N iS.applied at the end of a lever and the coefficient of friction between the drum and the lining is 0.35, determine the torque that may be transmitted by the block brake. Fig. Q8(¢) (08 Marks) 20f310 18ME62 Detive the Petroff's equation for frictional power los#-for a lightly loaded journal bearing rotating at high speed concentric to the bearing. (06 Marks) A fill journal bearing of $0 mm diameter arid. 100 mm long has a bearing pressure of 1.4 N/mm?. The speed of the joumal is 900 rpm and the ratio of joumal diameter to the diametrical clearance is 1000. The bearing is lubricated with ofl whose absolute viscosity at the operating temperature of 75°C may be taken as 0.01] kg/m-s. The room temperature is 35°C. Find: (The amount of artificial cooling required. (ii), The mass of lubricating oil required, if the difference betwéen the outlet and the inlet temperature of the oil is 10°C. Take specific heat of oil as 1850 J/kg®C, (14 Marks) oR Discuss the mechanism GF fluid film lubrication, (05 Marks) Explain with sketch theory of hydrodynamic lubrication. (05 Marks) SAE 20 oil is used to lubricate a hydrodynamic journal bearing of diametet 75 mm and length 75 mm, oil enters at 40°C. The journal ritates at 1200 rpm. The diametral clearance is 75 jum (0.075 avin). Assume operating temperatures of the oil as 53°C and determine: (@ Magaitude and location of the minimum oil film thickness Gi) Power oss (iil) Qi} low through the bearing » “ (iv) Side leakage : (10 Marks) 30f318ME62 USN [ Sixth Semester B.E. Degree Examination, July/August 2022 Design of Machine Elements - II Time: 3 hrs. Max. Mars: 100 Note: 1. Answer any FIVE fuil questions, choosing ONE full question from each module. 2. Use of design data Handbook is permitted. Module-1 1 a, Derive an expression for the stress induced ina helical spring with usual notations. (0 Marks) 120kN, number 5 b. Design a leaf spring for the following specifications for 4 truck total load oR of springs = 4 material for the spring is chrome vanadium steel with permissible zg stress = 0.55GPa span of spring = 1100mm, width of central band = 100mm and allowable deflection = 80mm, aumber of full length leavesare 2 and graduated leaves 6. (10 Marks) OR 2 a, Select a V-belt drive to transmit 10kW of power from a pulley of 200mm diameter mounted ona electric motor running at 720rpm to another pulley mounted on a compfessor running at 200rpm. The approximate cemire distance between the two pulleys is 600mm. The correction factor for service is 1.3. Find thenumber of belts and the Correct centre distance. (40 Marks) b, Select a suitable wire rope to a standard strand to lif a load of 10KN through a height of 600m from a mine. The weight of the bucket is2.5KN. The load should attain a maximum speed of SOnvmin in 2 seconds (10 Marks) : Module-2 3 A 12kW motor running at 1170rpm drives a fan through'a pair of spur gears forged. stecl $AE1030 pinion’and cast iron gear with a reduetion ratio of 3.9:1. Design the gear pair-and check for dynamic and wear loads (20 Marks) oR 4 Design & stee! helical gear pair from the following data power transmitted = 30kW, speed of 230°, 00rpm, velocity ratio 4:1 number of teeth on pinion = 24, helix ang pinio: static stress for both pinion ard gear ~ 50.7MPa (BHN)» = (BHN)c = 350 check the design from wear point of view also. (20 Marks) jodule-3 5 Design a pair of bevel gears to transmit a power of 25kW from a shaft rotating at (200rpm to perpendicular shaft to be rotated at 400rpm. (20 Marks) OR 6 Complete the design and determine the input capacity of worm gear speed reducer unit Which consists of hardened steel worm and phosphor bronze gear having 20° stub involute teeth. The center distance is to be 200mm and transmission ratio is 10 speed of the worm is 2000rpm. (20 Marks) 1of210 18ME62 Module-4 Derive power transmitting capacity ofa single plate clutch for: i) Uniform pressure condition i) Uniform wear condition. (10 Marks) A plate clutch with a maximum diameter of 600mm has maximum lining pressure of 0.35MPa. The power to be transmitted at 400rpm is 135kW and ji = 0.3, find the inside diameter and spring force required to engage the clutch if the spring with spring index 6 and ‘material of the spring wire diameter, if 6 springs used, (10 Marks) OR a Ina band and block brake @ = 15° and effective diameter is 800mm, P= 0.4, a = 100mm, b = 25mm. The power absorbed at 600rpm is 450kW when the force applied at the end of levels at a distance of 1.20m from a fulcrum is 200N. Find the number of blocks. (10 Marks) Ina simple bank brake, the length of lever is 440mm. The tight end of the band is attached to the fulerum of the lever and the slack end to a pin SOmm from the fulerum. The diameter of the brake drum is Im and are of contact is 360°. The coefficient of friction between the band and the drum is 0.35, The brake drum is attached to a hoisting drum of diameter 0.65m that sustains a load of 20kN. Determine: i) Power required at the end ii) Width of steel if the tensile stress is SON/mm* (10 Marks) Derive Petroff"s equation for a lightly loaded journal bearing with usual rotatign. State the assumptions also. “(10 Marks) A full journal bearing 50mm diameter and SOmm long operates at 1000rpm and carries a load of SKN. The radial clearance is 0.025mm, The bearing is lubricated with SAE 30 oil and the operating temperature is 80°C. Determine; i) Bearing pressure ii) Sommefield number iii) Minimum film thickness iv) Heat generated v) Heat dissipated, he ambient teniperature is 20°C vi) Amount of artificial cooling necessary. (0 Marks) OR Explain the different types of bearings. What are the requirements of lubricant used in the bearings? (10 Marks) Select a single-row deep groove ball bearing to carry a radial load of 4kN and a thrust load Of SKN operating ata speed of 1200xpm for an average life of 15 years working 1Ohrs/day. Assume there are 250 working days/year and loads are steady. (10 Marks) 2 of250, will be treated as malpractice, Important Note : 1. On completing your answers, compulsorily draw diagonal cross lines on the remaining blank pages. 2. Any revealing of identification, appeal to evaluator and /or equations written eg, 4248. XN USN CBCSISCHENE & 18ME62 Sixth Semester B.E. Degree Examinat ‘Jan/Feb. 2023 Design of Machine Eld@ents - 11 Time: 3 hrs. ° » Max. Marks: 100 ‘Note: I. Answer any FIVE full questions, at full question from each module. 2. Use of design data hand book is, 3. Missing data if any, may suitably a a. A railway Wagon moving at a velaq of 1.5 m/s is brought to wst gy a bumper consisting of two helical springs arranged i 1 The mass of the a is is 000 kg. The springs are compressed by 150 mm i hg the the Wags ou to ing index can be taken as 6. The springs are made 1 wire with ultimate tensile strength of 1250 N/mm? ang iar ete Brea 9 yop 81870 ‘N/mm, The permissible shear stress for the spring wi be taken as 50% of timate tensile strength. The springs ends. Design the: f (10 Marks) f nipping of leaf sprin ‘appropriate sketch. (04 Marks) ing used for aut jion consists of three extra-fuull length length leavegy ling the master leaf. The centre-to-centre ‘two eyes of the sprit 1 m. The maximum force that can act on the |. For each leaf, the ratio of width to thickness is 9 : 1. The modulus of the leaf cman ee is GPa. The eee stressed in such a way that force is maxi induced leaves are same and equal to 450 N/mm”. Determine (i) the width and thickness o} (i). “~ initial nip (iii) the initial pre-load reguir@d to cose ibe (06 Marks) oy It dri > = ive, Describe the phenomen¥g Bf creep and (04 Marks) It is required to selecya V-belt drive mal torque not&r of 5 kW capacity, which runs at 1440 rpnf¥p a light duty cot running at The compressor runs for 24 hours per face is available; itre distance’ ut 500: mm. Assume that the pitch diameter driving pull {0 mm. Design tye V-belt, (08 Marks) c. It is requiredto select a 6x19 ,ireope with 1569%g tensile designation for a hoist on the mele life. The wei hoist alo fe matetial is 5 KN. It is to be raised oP fro: th of 100 m. im speed of 5 n¥S is attained in 5 seconds. Determine the size pf Wire rope and t is We diameter for Ing life on the basis of the fatigue as failure itetion. Take 0.5 k mass per uni Nygth of the wire rope. 70 KN as the breaking ee of the wing ope. What is Rpeer of safety of this wire rope under static onditions? s me quétity = 0015 for long fatigue life. (08 Marks) ee a. Describe ae failure moges’ (04 Marks) b. It is required to design agair‘of spur gears with 20° full-depth involute teeth based on the Lewis equation. The factor is to be used to account for dynamic load. The pinion shaft is connected to « NyRW, 1440 rpm motor. The starting torque of the motor is 150% of the rated torque. The gpeed reduction is 4 : 1. The pinion as well as the gear is made of plain carbon steel wittAgn allowable static stress of 200 N/mm”. Design the gears, specify their dimensions t suitable surface hardness for the gears, Take a f0.s 1.5 for beam strength. The mMimum number of teeth on pinion is 18. Endurance limit for checking the beam st of the teeth is 259 N/mm’, Take face width to module ratio as 10. Assume owe gears (class II). (16 Marks) 10f38 18ME62 OR Obtain Lewis equation for the beam strength of a spur gear (04 Marks) A pair of helical gears with a 23° helix angle is to transmit. 'W at 10,000 rpm of pinion. The velocity ratio is 4 to 1. Both pinion and gear of hardened steel with an allowable stress o, =100MPa. The gears are 2 the pinion to have 24 teeth. Determine minimum diameter of the gear that uused and the required BHN. Take wear and hbrication factor as 115. Ratio of faeqQpyt o normal module as 10. ,(1¢Marks ve Describe formative number of teeth for APRON! gear SS (02 Marks) ‘A pair of right angle bevel gears is tAgQjused to transmit 9 k ‘number of teeth an pinion is 21 and on the gear is 60, material of the pinion is,steel with allowable static stress of 85 MPa and that ON, I with 55 MPa. inion rotates at 1200 rpm and the gear at 420 rpm. The uf 5 ud 4s de RM omposite. The teeth are to be {0 m. The na are, to be precission.cut, Determine generated. Take Cs = 1 the required module, ters of the sign for strength using the Lewis equation and check , considering the ERMovenancing Suggest suitable surface hardness for the wv ’ (18 Marks) a” 6 a, Listany Fevion otworm gear (02 Marks) b. A pair and worm wheel ig defignated as, 1/30/10/10. The input speed of the worm is 12 The worm wheel of centrifugally gag, phosphor bronze and the worm 9f case-hardened car fi rn the transmitting capacity based on, (i the beam strength (i) weay Bending stress factor for 28 _ and worm wheel = 7 8 Speed factor for stre 'worm = 0.25 S For worm wheel = 0.48 nt > Speed factor shag of worm= 0.112 war wor = 0.26 Surface stress fatfor for worm and for orf wheal = 1.55 = a 1.143 V x (18 Marks) “f 7 sean any six int es ofa ition material used in clutches. (06 Marks) gy wulti-disk ciuteits of five 'es and four bronze plates. The inner and outer fiameters of the disks are 75 agd 150 mm respectively. The coefficient of friction is oe 0.1 and the int Of pressuretgn friction lining is limited to 0.3 N/mm”. Assuming uniform we I, cain Qa required force to engage the clutch, and (ii) Power transmitti(@ogfacity at 750 rpm. (06 Marks) c. A cone cliléh with as friction lining transmits 30 kW power at 500 rpm, The coefficient of friction i the permissible intensity of pressure is 0.35 N/mm”. The semi cone angle is 124 outer diameter is fixed as 300 mm from space limitations. ‘Assuming uniform wear Meory, calculate ; (The inggr diameter. Gi) 7 dth of the friction lining (iii) The“¥aye required to engage the clutch. (08 Marks) os ay ’ 20f310 18ME62 oR A single block brake with a torque capacity of 250 Nm is shown in Fig.Q8 (a). The brake drum rotates at 100 rpm and the co-efficient of friction is 0.35*Caleulate (i) The actuating force and hinge-pin reaction for élockwise rotation of the drum. Gi) The actuating force and hinge-pin reaction for“anticlockwise rotation of the drum. (iii) The dimensions of the, block, if the intensity of pressure between the block and brake drum is 1 N/mm?. The length oftlie.block is twice its width, State whether the brake is self locking - joe SPO Fig. Q8 (a) (12 Marks) A differential band brake is'shown in Fig. Q8 (b). The width and thickness of the steel band are 100 mm and 3 mm respettively and the maximum tensile stress in the band is 50 N/mm_, The coefficient of friction between the friction lining and the brake drum is 0.25. Calculate (i) the tensions in the band (ii) the actuating force)(iii) the torque capacity of the brake. Find out whether the brake is self-locking avd Fig. Q8 (b), (08 Marks) Module:s Obtain Petroff’s equation for co-efficient of friction, Mentiof{two assumptions. (06 Marks) A75 mm long full journal bearing of diameter 75 mm supports a load of 12 kN on a journal turning at 1800:tpm. Assuming a r/c ratio of 1000, and an oil of viscosity 0.01 kg/ms at the operating temperature. Determinesthe coefficient,of friction by using (i) the McKee equation;. (ii) the Raimondi“and Boyd curve (iii)yalso determine the amount of heat generated, Using the coefficient: of friction as“taleulated by the McKee equation, and (iv) determine the probable:surface temperature of the bearing, using the following equation and assuming that the heat generated in all dissipated in still air at 20°C. (aT +18) if == tw¥16 14 Marks) “0.484 : OR Describe (i)‘Static load carrying capacity and (ii) Dynamic load carrying capacity with respect to anti-friction bearings. (04 Marks) A single-row deep groove ball bearing is subjected to a radial force of 8 KN and a thrust force of 3 KN. The shaft‘totates at 1200 rpm. The expected life Lion of the bearing is 20,000h. The minimuiaéceptable diameter of the shaft is 75 mm, Select a suitable ball bearing for this application, (10 Marks) A single row deep groove ball bearing is subjected to an axial thrust of 1000 N and a radial load of 2200 N}-Find the expected life that 50% of the bearings will complete under this condition. Take €o = 2500 N and C = 5590 N. (06 Marks) whee 30f3‘appeal to evaluator and /or equations written eg, 4248 ~ 50, will be treated as malpractice. Important Note : 1. On completing your answers, compulsorily draw diagonal cross lines on the remaining blank pages. 2. Any revealing of identification, USN Time: 3 hrs. BGS ScHEME & 18ME62 Sixth Semester B.E. Degree Examinat 4 \ec.2023/San.2024 Design of Machine zs ents - Il Max. Marks: 100 Note: 1. Answer any FIVE full questions, cl ‘ONE full question Sgn each module. 2. Use of design data handbook i 3. Assume missing data suitably. oP A truck spring has a overall lefg¥ 6f 1.2m and sustain a Sof 60KN. The spring-has 3 full length and 15 graduated ay I the leaves are st to 360MPa when fully loaded. The ratio of total depth sq width is 2. Take E = 206@Pa° Determine the width and thickness of leaves, the camber, exerted on band, (12 Marks) lule- o Derive an expression for shear ae in helical co1 jion spring. (08 Marks) OR Define slip and cyfp4n belt. Explain the effect ¢f slip on velocity ratio. (10 Marks) Select a V-belttygive to transmit 10kW er from a pulley of 200mm pitch diameter mounted onangel@tric motor running 1m to another pulley mounted on compressor running The service is heavy Wuty varying from 10 hrs to 14 hrs per day and centre between centres ofgulléys is 600mm. (10 Marks) a, Derive is equation of spur. (05 Marks) b. It is required to transmit 25kW power fom sg Rinne at 1 to’a parallel shaft with speed reduction 2, centre dist atts isto be ‘The material used is =250) and Whe gear is CI for pinion is (64, 20M (c,, =140MPa, BHNe= 200). Consider Il gear footh profile is 20° FDI. Design the spusaf@iy-and check the degjan, Wr dynamic load. (15 Marks) oP R A pair of stegl helical gear is to Orit 15kW at,g00¢rpm of the pinion, both pinion and gears je of the same Pygterial, hardé | with allowable bending stress of 120! gears are to ted at a centré ce of 200mm, speed reduction is 4:1. The te&W are 20° FDI. ¢ plane, hex angle is 45°. The gears are manufactured offss-III accuracy ion class). Fag width can be taken as 16 times the normal Arle. Design the peljed gears and table hardness. (20 Marks) Moai le-3 a, Derive an equatedor “formati mber of teeth” on bevel gear. (08 Marks) b. A pair of years transmit kW at 300rpm of pinion. The pressure angle is 20°. The pitchgiahheters of pinionwhd gear at their large ends are 150mm and 200mm respectively. face Sy the gears is 40mm. Determine the components of the resultant gear tooth for ‘draw a free body diagram of forces acting on the pinion and the gear. (2 Marks) oR Complete the degjgn “and determine the input capacity of a worm gear speed reducer unit which consis hardened steel worm and a phosphor bronze gear having 20° stub involute teeth BR centre distance is to be 200mm and transmission ratio is 10 and worm speed is 2000rpm. (20 Maris) x» lo ¢ oy7 9 18ME62 Module-4 a. Derive an equation for torque transmitted by disc clutch. (10 Marks) b. A cone clutch with asbestos friction lining transmits 30kWQW"500rpm. The coefficient of friction is 0.2 and the permissible intensity of press N/mm’. The semi-cone angle is 12.5°. The outer diameter is fixed as 300mm fi limitations. Assuming uniform wear theory calculate: . i) The inner diameter 6 ii) The face width of friction lining and ii) The force required to engage the cluighy (10 Marks) ‘oot Assuming coefficient n to be 0.25 and 20460 Gh dtennine Tangential force on the a. Asingle block brake shown in fs to balance a torque 2. on a drum shaft at ii) Normal force ay Force ‘F’ required to Sphyy brake e The dimension “ red to make the if locking assuming other dimensions remain the samy v) Heat genera (10 Marks) b. A differential band width iickness of the steel ye via taal ses in the band is band are 100mm respectively limited to 5ON/mm’. gre coefficient ofgidijon between the fifetion lining and the brake drum is 0.25, ie: i) Tensions in {hand i ing force iii) The torque iv) Find out ‘the brake is sel yt (10 Marks) ¢ s Y p:8(b) y 4 a. Derive Petroff’s Sustion, also list4ge assumptions made. (08 Marks) b. A 200mm er bearing i long and has a load of 30KN. It runs at 900rpm. Clearance, ‘mm. Oil used as 9AE40. Operating temperature = 70°C. Find the power loss due to fricti ° “| (12 Marks) 2 OR Select suitable single radial ball bearings to carry a radial load of 1.5KN and a thrust The bearing is to be used 7 hours per day and average service life ider the design load for bearing during selection with speed factor, jor and application factor. (20 Marks) eeees » 2of2& H a i 2 i i i compulsorily draw diagonal cross ines on 2. Any revealing of identification, appeal to evaluator and /or equations written eg, 4248 50, Important Note : 1, On completing USN G3CS Scilalils 18ME62 Sixth Semester B.E. Degree Examination, June/July 2024 Design of Machine Elements - Time: 3 hrs. . Max. Marks: 100 Note: 1. Answer any FIVE full questions, choosing ONE full question from each module. 2. Use of design data book is permitted. Module-1 a. Briefly explain the constructiofanid applications of Timing belts. (06 Marks) b. Design a helical compression sping for a service load ranging from 2250. to 2750-N. The axial deflection of the spring for the above load range is-6 mm. Taking the spring index as. 5 design the spring for"a permissible stress of 420) MPa. ASsume modulus of rigidity G=84kNim’, (14 Marks) OR. a. Explain the process of equalization of stressesjin leaf springs. (04 Marks) b. A pulley 200 rim diameter rotating at 900 rpm, has 6 grooves and drives another pulley of 500 mm‘diameter by means of V-belts of cross section C. The centre distance between pulleys is 1500 mm. The drive has'to, Work for 12 hours/day'under medium shock load. Find the power capacity of the drive. (16 Marks) Module-2 a. Derive an expression for formative number of teéthof'a helical gear/ (06 Marks) b. Design a spur gear drive Of steel to transmit 5,kW.at 900 rpm. Allowable static stress for the material of the pinion is c,,= 200 MPa and.that of the gear isio,, = 140 MPa, Diameter of the pinion is to be'L00 mm. The centre distance of the driv@¥is round 200 mm. The gear teeth are 20° FDL firm. Service factoris'to be 1.0. Determine'the module and face width of the gears from thé stand point of strenigih (Lewis equation). Check the design of gears for dynamic and wear strength. Assume class I, commercial, gears for which consider dynamic load factor @= 572 N/mm. (14 Marks) OR a. Derive Lewi’s equation fot a spur gear. (06 Marks) b.«Désign a pair of steel;helical gears to tranémit)18 kW from pinion rotating at 4000 rpm. The {gear is to rotate at,800)rpm. The helix angle is 30°. The teeth are of 20° stub involute in diametral plane. Number of teeth on pinion is 20. Allowable static stress for material of pinion and gear ig 51.7 MPa, Design the gear from the stand point of strength. Check the design for-dynamic and wear strength. Take Cs = 1.5. Take dynamic load factor as C= 240 Nimmi. (14 Marks) Module-3 A pair of straight tooth 6ével gears at right angles is to transmit $ kW at 1200 rpm of pinion. Pinion diameter is80 mm and the velocity ratio is 3.5:1. The tooth form is vat composite. Both pinion andigéar are of cast-iron with oy = 55 MN/m’. (Determine the face width and the required module from the stand point of strength using Léwi’s equation. Take Cs = 1.0. Checky the design for dynamic and wear strength. Take dynamic load factor 5139.7 Nimm. (20 Marks) 1of210 18ME62 OR 5 Design a worm gear drive to transmit 18 kW from a Worm rotating at 1440 rpm to a worm wheel to rotate at 40 rpm. Assume 20° FDI form, service factor CS = 1.5. Worm is made of hardened stee! while gear is of phosphor Bronze Material with an allowable static stress of 103.5 MPa. Gear temperature is 60°C and ambient temperature is 30°C. Check the heating capacity of the drive and also calculate the ¢fficiency of the worm gear drive. (20 Marks) Module-4 Derive an expression for torque transmission capacity of a cone clutch according.to uniform wear theory. (10 Marks) A multiple plate clutch has 2 brorize and 3 steel discs. The friction material can withstand a pressure of 0.1 N/mm’ and edefficient of friction = 0.15. The outside and inside diameters of friction lining are 200 mm and’120 mm respectively. Determine the poweéF transmitted by the clutch at 1000 rpm. ‘ (10 Marks) OR A single block brake with a torque capacity of 250 N-m is shown in Fig.Q8. The brake drum rotates at 100 rpm, Coefficient of friction is'0.35. Calculate: (i) Actuating force and hinge pin reactions for clockwise rotation of the drum. (ii) Actuating force for counterclockwise rotation of the drum. (iii) ‘The rate of heat generated during braking action (iv) Dimensions of shoe block if the allowable bearing pressure is 1 N/mm”. The length of the block is twice its width. (20 Marks) Modute-5 Mention the advantages andidisadvantages of rolling contact bearings. (06 Marks) A. 7S mm long full joumal bearing of diameter 75 mm supports a radial load of 12 kN at the shaft speed of 1800.zpm. Assume ratio of diameter to the diametral clearance as 1000, The viscosity of oil is 0.01 Pa.S at the operating temperature. Determine the following: (i) Sommerfeld number (ii) Coeffieient of friction based on McKee’s equation (iii) Amount of heat generated (14 Marks) 3 OR Derive an expression for coefficient of friction in a hydrodynamic bearing based on Petroff’s equation, (08 Marks) A ball bearing rufning at 900 rpm is subjected to a radial load of 2 KN and a thrust load of 1.2 KN. The bearifig is in use for 10 hours per day, 6 days in a week for 3 years at 95% reliability. Determine the size of medium series ball bearing that can be used for the above loading condition, (12 Marks) ween 20f2« (TOOT) . & Sixth Semester B.E. Degree Examinat sn)Dec.2024/Jan.2025 Design of Machine Kal ents — Time: 3 hrs. & Max. Marks: 100 Note: 1. Answer any FIVE full questions, sg ONE full sues each module, 2. Useaf Henig date handbook ype 3. Assume suitable missing data, 4,’ 1a. A helical spring is made from'a,8 mm diameter wire and pas’an outer diameter of 100 mm. if the permissible shear stress#is 420 MPa and Sodan Srngidey is 84 GPa. Find the axial load the spring can carry and the deflection per @ NesleolalNapeatar effect. (ii) Considering curvature effect. ¢ (10 Marks) b. Asemi elgg inated leaf spring, sano full length leaves and ten graduated leaves are to be designed to support a central load of 6 KN over two points 1000 mm apart. The central band Width is 100 mm, The ratio of total depth of the spring to its width is 2.5. The desis I stress (pre-stress) ofthe material ofthe leaves is 400 MPa and the modulus of elasticity is 208 GPa, Determine? (i) Width and thickness of the leaves. (ii) The initial gap-between full length ay (The central ae on 2 a. A belt 125 m and 10 mm thi Rosmiting ere nmin, The net driving tension is 2 et tension on sl . If safe permissible stress on the belt is 1.5 MPa Calculate the, power that can be transmitted at this speed. Take density of belt material as 1000 kgém’.“Also find the jum power t] o transmitted by this belt and the velocity: agg this can Oona (10 Marks) Ae a =e (10 Marks) “number of ropes sa if the maxirn is 2.5 ms and acceleration is 1.25 m/sec” b. A 8x19 steel wire roppyied et 50 KN load fiom a depth of 1000 m. Determine the “assuming the at inide of 25 mm oe Neglect the weight of the tackle. (10 Marks) Siuled 3 a. Derive the f eis equation wee fe beam strength of a spur gear tooth. Also list the assumptions made (04 Marks) b. Specify the details of oe to transmit 20 kW at 120 rpm. The teeth are of 20° full depth involute system haying 16 teeth on pinion and a speed ratio of 3: 1. Assume that the starting torque is 20% more than the mean torque. Both gears are made of steel C45, untreated with 0% 233.4 MPa and BHN 200, (16 Marks) 5 lof318ME62 OR S a, Define formative number of teeth in helical gears and ie expression for the same. (04 Marks) b. A compressor running at 350 rpm is driven by4.d20 kW motor running at 1400 rpm. The center distance is 400 mm and helix angle is motor pinion is made of forged steel and the driven gear is cast steel. Design ‘S gear pair using 20° FDI agen The pinion has 20 teeth. S Q , (16 Marks) dul e A pair of 20° pressure . A simple band brake as shown in Fig.Q8 (b) is to be designdy absorb a power of 30 KN at arated speed of 750 rpm. Determine (i) The effort required to stop clockwise rotation e drum. (ii) The effort required to stop counter clockwis ion of the brake drum. (iii) The dimensions of the rectangular cross- of the brake lever assuming its depth to be twice the width. Se (iv) The dimensions of the cross section of tl \d assuming its width to be ten times the thickness. S Aw (0 Marks) ~ - Q8 (b) dule-5 a. Decne PetrotPs equation for a loaded bearing) (06 Marks) b. Explain the formation of eoginuoes oil film in Jou 0 ce Sy (04 Marks) c. A full Journal bearing 8f diameter 80 eae 120 mm longpsupports a radial load of 6000 N. The shaft rotates at 600 rpm ai 1000. The rom temperature is 30°C and the surface of the g is limited to mye ermine sity of the oil to satisfy the above requirenients if the bearit I ventilated and, if no artificial cooling is required. Abo determine the cept ofthe ~ (10 Marks) ¢ oR 9) a. Define following : Vv ¢ Static load aw Dynamic load a Bearing‘ li sata “ (06 Marks) b. What chai oe the loading of Gling contact bearing will cause the expected life to be doubled? Des e the condition,, (04 Marks) c. A bell bearing is op: Se. a work cycle consisting of three parts namely Radial load of 2500 N at 1420 rpm forvone quarter cycle, radial load of 1000 N at 710 rpm for one half cycle, radial load of $000 N at 1420 rpm for remaining cycle. The expected bearing life is 10,000 hrs. Calettlate the dynamic load capacity of the bearing, (10 Marks) eee 3 of 3